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Who We Wh W are
IDEALPACK is a packaging design company specialized in the ideation, research and development of innovative packaging solutions. IDEALPACK is an ideal partner for the end-users companies which are looking a support to facilitate the introduction of new products through the use of new original packaging solutions. Unlike the advertising agencies and the more traditionally design companies already present on the market, IDEALPACK is mainly focalised on the structural and functional aspects of packaging, with the target to bring to the final product a unique personality a d originality. and o g a y The ideas and the innovations presented are always unique and developed in collaboration with the customers who can always check the activities done step by step and keep under control the costs/ time and the results achieved. IDEALPACK makes use of the best professional consultants available on the international market and can guarantee the greatest competence, confidentiality, affidability and rapidity keeping firm its characteristics of creativity and originality originality.
Activities A ti iti
Problem solving focus on packaging/products issues - Quality problems and shelf-life analysis - Costs optimisation and validation of the p p package in use g - Research of new/alternative materials and suppliers Market research and benchmarking - Comparison on products and technology used - Data and samples gathering - Analysis and sensorial tests on consumer Structural Design focus on packaging - Idea making, inventions, new ergonomic -D Development and engeneering l t d i Show-room (SPS) dedicated to new products and packaging innovation
Examples
Problem Solving Market Research
(Product retrivial)
Pack Design
Dual container
Disposable Lipstick
Illuminated Technology
Networking N t ki
Domestic connections
Suppliers of raw material Formulation/creation ingredients g Machinery and packaging lines Design agencies Converters and printers Co-packers C k Sensorial research e laboratory analysis Graphic (CAD/CAM and 3D) Moke-up, samples prototypes engineering, Moke up samples, prototypes, engineering design ed industrialisation of integrated packaging lines and filling systems
Internazional connections
Packaging experts and consultants (Europe, USA, South America, Asia ed Oceania) Partnership with main conveters and packaging producers Collaboration with design agencies and market reasearch companies
OUR SOLUTIONS
Introduction I t d ti
During these years, beside the consulting activities, IDEALPACK has developed its own innovative solutions, which h hi h have b been successfully patented. f ll t t d All these solutions have been thought and realised with the clear target to meet the hidden consumers needs in term of packaging and above all to show the potentiality of packaging as basic strategical tool in term of differentiation differentiation. All our solutions have in common the characteristic to be extremely functional/pratical, easy t understand and t use t l f ti l/ ti l to d t d d to and above all industrializable at convinient costs, minimizing any possible existing production constraints and problems problems.
Our O solutions l ti
IDEAL DOSE : the perfect solution for exact dosing
granular products (patent design) (Prototype phase) any kind of
IDEAL DOSE
IDEAL JET-PUMP
IDEALCLIP
IDEALPILL
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SMA-260
PROASEPTIC (Pro-A2) ORIHIRO (Vertical FFS)* BOSCH (Vertical FFS) ECOLEAN (EL3)* GUALAPACK (from ready made) GOGLIO (under development)* ( p )
* From pre-made pouch /no spout
C-300
Pro-A2
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CRITICAL ISSUES
Spout is difficult to be perfectly sterilised Sealing spout problems may occur during filling stage Existing FFS p g process are difficult to keep p p perfectly decontaminated y Low productivity output (less than 100 pcs x min.) High set-up costs and waste percentage, long set-up time percentage set up set up High costs for limited production runs Difficult in-line Diffi lt i li controls t l
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ASP Solution
ASP (Aseptic Spouted Pouch) is a new pat-pending solution for improving the application of reclosable spouts on different types and p g pp p yp sizes of stand-up pouches (SUP). The basic idea is to create a piercing spout to be applied externally, in-line or out-line, on different types and shapes of finished filled SUP, with improved characteristics in term of quality, efficency and increase of shelf-life if compared with the standard spouted SUP that you can find on the market world-wide. This innovative solution can improve , simplify and guarantee the manufacturing in fully aseptic process conditions, giving to the final product one year of shelf-life at room temperature.
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ASP Application
Perforation
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The material specification of the pouch is REEL* PP Cast 35 Adhesive PET 12 Inks Adhesive
ALU 8
Adhesive
PELD 50 - 60 50 60
Double Gusset
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SPOUT SPECIFICATION
CAP = PP resin
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Vs
PROs Production efficiency ( higher speed and low set-up) Very compact machine size Flexibility/adaptability (size, volume and shape of pouches) Easier in-line & out-line controls Sterilisation systems (Gamma ray exposure, ebeam, H2O2)
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PROCESS STEPS
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3 - SPOUT Applicator
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Installed based aseptic equipment end.-user expertise valuable Co-operation Development of a new concept Design Technological partner research for project Feasibility Machine base concept Definition Engineering project Development Aseptic concept Selection Field Test Validation Market Launch
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* Source : Freedonia