BodyMechanical (BO)

BO-1
BODY CLIP
CLIP
BO1OA-01
REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below. HINT: If the clip is damaged during the operation, always replace it with a new clip.
Shape (Example)
Removal/Installation
Pliers
Clip Remover
Screwdriver
Scraper
V00005
2003 LEXUS RX300 (RM961U)
Author :
Date :
2017
BO-3
BODY SRS AIRBAG
SRS AIRBAG
BO1OB-01
PRECAUTION
The LEXUS RX300 is equipped with an SRS (Supplemental Restraint System) such as the driver airbag, front passenger airbag, side airbag and seat belt pretensioner. Failure to carry out service operation in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the precautionary notices in the RS section.
Author :
Date :
2019
BO-2
BODY CLIP
Shape (Example)
Removal/Installation Removal Installation
Removal
Installation
V00012
Author :
Date :
2018
BO-3
BODY SRS AIRBAG
SRS AIRBAG
BO1OB-01
PRECAUTION
The LEXUS RX300 is equipped with an SRS (Supplemental Restraint System) such as the driver airbag, front passenger airbag, side airbag and seat belt pretensioner. Failure to carry out service operation in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the precautionary notices in the RS section.
Author :
Date :
2019
BO-5
BODY REAR BUMPER
REAR BUMPER
BO1OD-03
COMPONENTS
Rear Mudguard
Quarter Vent Duct
Luggage Compartment Tray
Rear Mudguard
Spare Wheel Cover Tray
Spare Tire Lock Bolt
Spare Tire Rear Bumper Reinforcement

27 (275, 20)
Side Mounting Bracket Side Marker Light
27 (275, 20)
Rear Bumper Bar Rear Bumper Energy Absorber Rear Bumper Cover
Side Marker Light
Reflector
Reflector
Nm (kgfcm, ftlbf) : Specified torque

H16179
Author :
Date :
2021
BO-4
BODY FRONT BUMPER
FRONT BUMPER
BO1OC-03
COMPONENTS
Front Fender Liner RH
Headlight Front Bumper Side Support Headlight Mounting Bracket Headlight

8.0 (82, 71 in.lbf)
8.0 (82, 71 in.lbf)
Reinforcement Extension
8.0 (82, 71 in.lbf) 8.0 (82, 71 in.lbf)
Front Fender Liner LH
Reinforcement Extension
8.0 (82, 71 in.lbf) 27 (275, 20)
Front Bumper Reinforcement
Side Marker Light
Front Bumper Energy Absorber
Lower Grille
Front Bumper Cover Side Marker Light

H05520
Author :
Date :
2020
BO-6
BODY HEADLIGHT
HEADLIGHT
BO4F3-01
COMPONENTS
Front Fender Liner RH
Headlight
*Headlight Protector Retainer Upper
Headlight
Lower Grille *Headlight Protector Retainer Lower
* : Service Parts
H18508
Author :
Date :
2022
BO-7
BODY HEADLIGHT
BO4F4-01
REPLACEMENT
1. (a) (b) 2. REMOVE LOWER GRILLE Remove the 7 screws. Disconnect the 6 claws and remove the lower grill. REMOVE FRONT FENDER LINER
H18412
3. (a) (b) (c)
REMOVE HEADLIGHT Disconnect the connecters. Remove the bolt and 2 nuts. Pull out the headlight forward, then disconnect the bracket of body side.
H18413
4. (a)
INSTALL HEADLIGHT If the shown part of the headlight is damaged, the headlight can be reinstalled to the body by installing a retainer to it.
H18437
Author :
Date :
2023
BO-8
BODY HEADLIGHT
Upper:
(b)
5. 6.
After cutting off the damaged part (shaded part in the illustration) of the headlight housing, properly form it using a sandpaper, etc. (2) Install retainers (supply parts) to the boss of the headlight with screws. Install the headlight. (1) Install the headlight with the bolt and 2 nuts. (2) Connect the connectors. INSTALL FRONT FENDER LINER INSTALL LOWER GRILL
(1)
H18516
Lower:
H18517
Author :
Date :
2024
BO-9
BODY HOOD
HOOD
BO1OE-04
COMPONENTS
20 (205, 15) 13 (133, 10)
Hood Support
22 (225, 16)
Window Washer Nozzle
Hood Cushion Hood Support

20 (205, 15)
Cushion Radiator Grille
22 (225, 16)
Auxiliary Catch Hook

7.0 (71, 62 in.lbf)
13 (133, 10)
Hood Insulator Auxiliary Catch Hook Lever Radiator Support Seal
x10

H06104
Author :
Date :
2025
BO-10
BODY HOOD
BO1OF-01
ADJUSTMENT
HINT: Since the centering bolt is used as the hood hinge and hood lock set bolt, the hood and hood lock cannot be adjusted with it on. Substitute the bolt with the washer for the centering bolt.
Centering Bolt
Standard Bolt
N03433
ADJUST HOOD IN FORWARD/REARWARD AND VERTICAL DIRECTIONS Adjust the hood by loosening the hood side hinge bolts. Torque: 13 Nm (133 kgfcm, 10 ftlbf)
1.
H06101
2.
ADJUST FRONT EDGE OF HOOD IN VERTICAL DIRECTION Adjust the hood by turning the cushions.
H06102
3. (a)
ADJUST HOOD LOCK Remove the 8 clips and radiator support upper seal.
H06105
(b)
Adjust the hood lock by loosening bolts and nut. Torque: Bolt: 8.0 Nm (82 kgfcm, 71 in.lbf) Nut: 8.0 Nm (82 kgfcm, 71 in.lbf)
H06103
Author :
Date :
2026
BO-1 1
BODY HOOD SUPPORT
HOOD SUPPORT
BO1OG-01
REPLACEMENT
1. REMOVE SUPPORT FROM HOOD Remove the bolt and support from the hood. HINT: While supporting the hood with by hand, remove the hood. 2. REMOVE SUPPORT FROM BODY Remove the bolt and support. 3. IF NECESSARY, REPLACE HOOD SUPPORT NOTICE: Handling the hood support D Do not disassemble the support because the cylinder is filled with pressurized gas.
D 10 - 20 mm (0.39 - 0.79 in.) D D D

BO2554
4. (a) (b)
If the support is to be replaced, drill a 2.0 - 3.0 mm (0.079 - 0.118 in.) hole in the area shown in the illustration to completely release the high-pressure gas before disposing of it. When drilling, chips may fly out so work carefully. The gas is colorless, odorless and non-toxic. When working, handle the support carefully. Never score or scratch the exposed part of the piston rod, and allow any paint or oil to get on it. Do not turn the piston rod and cylinder with the support fully extended. INSTALL HOOD SUPPORT Install the support with the bolt to the body. Torque: 20 Nm (205 kgfcm, 15 ftlbf) Install the support with the bolt to the hood. Torque: 22 Nm (225 kgfcm, 16 ftlbf)
Author :
Date :
2027
BO-12
BODY HOOD LOCK CONTROL
HOOD LOCK CONTROL

BO1OH-03
COMPONENTS
Hood Lock
8.0 (82, 71 in.lbf)
Radiator Support Upper Seal
8.0 (82, 71 in.lbf)
Lower Finish Panel
Hood Lock Control Cable
x 15 Nm (kgfcm, ftlbf) : Specified torque

H16232
Author :
Date :
2028
BO-13
BO1OI-03
REMOVAL
1. REMOVE FRONT MUDGUARD LH Remove the 4 screws and front mudguard LH. 2. REMOVE FRONT FENDER LINER LH Remove the 15 screws and front fender liner LH.
: 4 Clips
3. REMOVE LOWER FINISH PANEL (a) Remove the 2 bolts. (b) Using a screwdriver, remove the lower finish panel. HINT: Tape the screwdriver tip before use. (c) Disconnect the connectors and hood lock control cable.
H06045
H06105
4. REMOVE RADIATOR SUPPORT UPPER SEAL Remove the 8 clips and radiator support upper seal. 5. REMOVE HOOD LOCK (a) Remove the 2 bolts, nut and hood lock. (b) Disconnect the hood lock control cable. 6. REMOVE HOOD LOCK CONTROL CABLE (a) Using a screwdriver, disconnect the cable from the clamps. HINT: Tape the screwdriver tip before use. (b) Using a screwdriver, pry out the cable stopper from the grommet. HINT: D Tape the screwdriver tip before use. D Do not damage the grommet with the screwdriver.
BO3863
(c)
Pull the cable from the front wheel housing to remove it.
BO3864
Author :
Date :
2029
BO-14
BO1OJ-03
INSTALLATION
1. BEFORE INSTALLING PARTS, COAT LOCK WITH MP GREASE Apply MP grease to the sliding surface of the lock.
H06108
2. (a) (b)
Rear Front
INSTALL HOOD LOCK CONTROL CABLE Push the rear side cable through the grommet. Using a screwdriver, push the cable stopper into the grommet. Tape the screwdriver tip before use. Do not damage the grommet with the screwdriver. Pass the front side cable through the upper radiator support. Install the cable with clamps. INSTALL HOOD LOCK Connect the hood lock control cable to the hood lock. Install the hood lock with the 2 bolts and nut. Torque: Bolt : 8.0 Nm (82 kgfcm, 71 in.lbf) Nut : 8.0 Nm (82 kgfcm, 71 in.lbf)
HINT:
D D
(c)
N21783
(d) 3. (a) (b)
H06126
4. INSTALL RADIATOR SUPPORT UPPER SEAL Install the radiator support upper seal with the 8 clips.
H06105
: 4 Clips
5. (a)
INSTALL LOWER FINISH PANEL Connect the hood lock control cable and connectors to the lower finish panel. (b) Install the lower finish panel with the 2 bolts. 6. INSTALL FRONT FENDER LINER LH Install the front fender liner LH with the 15 screws. 7. INSTALL FRONT MUDGUARD LH Install the front mudguard LH with the 4 screws.
H06045
Author :
Date :
2030
BO-15
BODY FRONT DOOR
FRONT DOOR
BO1OK-03
COMPONENTS
5.5 (56, 49 in.lbf)
Door Belt Moulding
Outside Handle Cap Door Glass Run
Key Cylinder
5.5 (56, 49 in.lbf)
Rear Lower Frame Door Glass
Door Lock Cover D

5.0 (51, 44 in.lbf) 5.5 (56, 49 in.lbf)
Outside Rear View Mirror Lower Frame Bracket Garnish

8.0 (82, 71 in.lbf)
Door Lock
Door Hinge
23 (235, 17)
5.0 (51, 44 in.lbf) 27 (275, 20) 5.5 (56, 49 in.lbf)
Weatherstrip
Door Check
27 (275, 20)
27 (275, 20) 23 (235, 17)
Cushion
Window Regulator
11 (112, 8)
Service Hole Cover
Inside Handle
Inner Weatherstrip Speaker Inside Handle Bezel
Door Trim Power Window Switch Courtesy Light Nm (kgfcm, ftlbf) : Specified torque D Precoated part
H05522
Author :
Date :
2031
BO-16
BODY FRONT DOOR
BO1OL-04
DISASSEMBLY
1. REMOVE DOOR INSIDE HANDLE BEZEL (a) Open the cap, then remove the screw. (b) Using a screwdriver, remove the inside handle bezel. HINT: Tape the screwdriver tip before use.
H05536
2. REMOVE POWER WINDOW SWITCH Using a screwdriver, remove the power window switch as shown in the illustration. HINT: Tape the screwdriver tip before use.
H05523
3. (a)
REMOVE DOOR TRIM Using a screwdriver, remove the courtesy light, then disconnect the connector.
5 Clips
H05524
HINT: Tape the screwdriver tip before use. (b) Remove the 4 screws and 3 clips. (c) Insert a screwdriver between the door trim and door panel to pry the door trim. HINT: Tape the screwdriver tip before use. (d) Pull the door trim upward to remove the door trim. (e) Release the claws, then remove the inner weatherstrip from the door trim.
H06127
4. REMOVE INSIDE HANDLE Remove the screw and inside handle, then disconnect the 2 cables. 5. REMOVE SPEAKER (a) Disconnect the connector. (b) Remove the 3 screws and speaker. 6. REMOVE SERVICE HOLE COVER (a) Remove the 2 grommets. (b) Remove the service hole cover.
Author :
Date :
2032
BO-17
BODY FRONT DOOR
7. REMOVE DOOR BELT MOULDING Remove the door belt moulding as shown in the illustration.
H06137
Adhesive Tape
8. (a) (b)
REMOVE LOWER FRAME BRACKET GARNISH Remove the clip. Insert a screwdriver between the lower frame bracket garnish and door panel to pry the garnish out.
HINT: Tape the screwdriver tip before use.

Adhesive Tape
H05531
9. (a) (b)
REMOVE OUTSIDE REAR VIEW MIRROR Disconnect the connector. Remove the 3 bolts and outside rear view mirror.
H05534
10. (a)
H05525
REMOVE WINDOW GLASS Open the door glass until the bolts appear in the service hole. (b) Remove the 2 bolts and door glass. NOTICE: Do not damage the door glass. HINT: Pull the glass upward to remove it. 11. REMOVE DOOR GLASS RUN 12. REMOVE WINDOW REGULATOR CAUTION: When performing the service operation inside the front door on the drivers side, make sure to perform it with the battery terminal or connector of the power window motor disconnected. HINT: If the link or door key lock and unlock switch is touched power window might start its operating, causing unexpected injury to an operator.
Author : Date : 2033
H05530
BO-18
BODY FRONT DOOR
H05528
As the circuit of the key-linked up-and-down function of the power window is isolated, even if the connector of the power window master switch is disconnected the key-linked up-anddown function operates. (a) Disconnect the connector. (b) Remove the 6 bolts and window regulator. HINT: Remove the window regulator through the service hole. 13. REMOVE REAR LOWER FRAME Remove the screw and rear lower frame. 14. REMOVE DOOR LOCK (a) Disconnect the 2 links from the outside handle and key cylinder. (b) Remove the 4 torx screws and door lock. (c) Disconnect the 2 connectors. HINT: Remove the door lock through the service hole. (d) Remove the 2 screws and door lock cover from the door lock. 15. REMOVE OUTSIDE HANDLE AND KEY CYLINDER (a) Remove the cap, 2 bolts and outside handle with key cylinder. (b) Remove the bolt and key cylinder from the outside handle. 16. REMOVE WEATHERSTRIP 17. REMOVE CUSHIONS
Author :
Date :
2034
BO-16
BODY FRONT DOOR
BO1OL-04
DISASSEMBLY
1. REMOVE DOOR INSIDE HANDLE BEZEL (a) Open the cap, then remove the screw. (b) Using a screwdriver, remove the inside handle bezel. HINT: Tape the screwdriver tip before use.
H05536
H05523
3. (a)
5 Clips
H05524
HINT: Tape the screwdriver tip before use. (b) Remove the 4 screws and 3 clips. (c) Insert a screwdriver between the door trim and door panel to pry the door trim. HINT: Tape the screwdriver tip before use. (d) Pull the door trim upward to remove the door trim. (e) Release the claws, then remove the inner weatherstrip from the door trim.
H06127
4. REMOVE INSIDE HANDLE Remove the screw and inside handle, then disconnect the 2 cables. 5. REMOVE SPEAKER (a) Disconnect the connector. (b) Remove the 3 screws and speaker. 6. REMOVE SERVICE HOLE COVER (a) Remove the 2 grommets. (b) Remove the service hole cover.
Author :
Date :
2032
BO-17
BODY FRONT DOOR
7. REMOVE DOOR BELT MOULDING Remove the door belt moulding as shown in the illustration.
H06137
Adhesive Tape
8. (a) (b)
REMOVE LOWER FRAME BRACKET GARNISH Remove the clip. Insert a screwdriver between the lower frame bracket garnish and door panel to pry the garnish out.

Adhesive Tape
H05531
9. (a) (b)
H05534
10. (a)
H05525
REMOVE WINDOW GLASS Open the door glass until the bolts appear in the service hole. (b) Remove the 2 bolts and door glass. NOTICE: Do not damage the door glass. HINT: Pull the glass upward to remove it. 11. REMOVE DOOR GLASS RUN 12. REMOVE WINDOW REGULATOR CAUTION: When performing the service operation inside the front door on the drivers side, make sure to perform it with the battery terminal or connector of the power window motor disconnected. HINT: If the link or door key lock and unlock switch is touched power window might start its operating, causing unexpected injury to an operator.
H05530
BO-18
BODY FRONT DOOR
H05528
As the circuit of the key-linked up-and-down function of the power window is isolated, even if the connector of the power window master switch is disconnected the key-linked up-anddown function operates. (a) Disconnect the connector. (b) Remove the 6 bolts and window regulator. HINT: Remove the window regulator through the service hole. 13. REMOVE REAR LOWER FRAME Remove the screw and rear lower frame. 14. REMOVE DOOR LOCK (a) Disconnect the 2 links from the outside handle and key cylinder. (b) Remove the 4 torx screws and door lock. (c) Disconnect the 2 connectors. HINT: Remove the door lock through the service hole. (d) Remove the 2 screws and door lock cover from the door lock. 15. REMOVE OUTSIDE HANDLE AND KEY CYLINDER (a) Remove the cap, 2 bolts and outside handle with key cylinder. (b) Remove the bolt and key cylinder from the outside handle. 16. REMOVE WEATHERSTRIP 17. REMOVE CUSHIONS
Author :
Date :
2034
BO-19
BODY FRONT DOOR
BO1OM-01
ADJUSTMENT
HINT: Since the centering bolt is used as the door side hinge bolt, the door hinge cannot be adjusted with it on. Substitute the bolt with the washer for the centering bolt.
Centering Bolt Standard Bolt
N03433
1.
ADJUST FRONT DOOR IN FORWARD/REARWARD AND VERTICAL DIRECTIONS Using SST, adjust the door by loosening the body side hinge bolts. SST 09812-00010 Torque: 23 Nm (235 kgfcm, 17 ftlbf)
SST
H05526
2.
ADJUST FRONT DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS Adjust the door by loosening the door side hinge bolts. Torque: 27 Nm (275 kgfcm, 20 ftlbf)
H05527
3. (a)
N17571
(b) HINT: Tape the screwdriver tip before use. (c) Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with a hammer. (d) Tighten the striker mounting screws again. Torque: 23 Nm (235 kgfcm, 17 ftlbf) (e) Install the striker cover.
ADJUST FRONT DOOR LOCK STRIKER Check that the door fit and door lock linkages are adjusted correctly. Using a screwdriver, remove the striker cover.
Author :
Date :
2035
BO-20
BODY FRONT DOOR
BO1ON-03
REASSEMBLY
1. 2. 3. (a) (b) INSTALL CUSHIONS INSTALL WEATHERSTRIP INSTALL OUTSIDE HANDLE AND KEY CYLINDER Install key cylinder with the bolt to the outside handle. Install the outside handle with key cylinder to the door panel with the 2 bolts and cap.
4. INSTALL DOOR LOCK HINT: Apply MP grease to the sliding surface of the door lock. (a) Install the door lock cover with the 2 screws to the door lock. (b) Put the door lock in the service hole. (c) Connect the 2 connectors.
H05529
(d)
Install the door lock with the 4 torx screws. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)
H05528
HINT: Apply adhesive to the 3 screws. Part No. 08833-00070, THREE BOND 1324 or equivalent. (e) Connect the 2 links to the outside handle and key cylinder. 5. INSTALL REAR LOWER FRAME Install rear lower frame with the screw. 6. INSTALL WINDOW REGULATOR HINT: Apply MP grease to the sliding and rotating parts of the window regulator.
H05535
(a)
(b) 7.
Install the window regulator with the 6 bolts, through the service hole. Torque: 11 Nm (112 kgfcm, 8 ftlbf) Connect the connector. INSTALL DOOR GLASS RUN
H05530
Author :
Date :
2036
BO-21
BODY FRONT DOOR
8. INSTALL WINDOW GLASS NOTICE: Do not damage the door glass. (a) Put the door glass in the door panel carefully. (b) Install the door glass with the 2 bolts to the window regulator. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
H05525
H05534
INSTALL OUTSIDE REAR VIEW MIRROR Install the outside rear view mirror with the 3 bolts. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf) (b) Connect the connector. 10. INSTALL LOWER FRAME BRACKET GARNISH (a) Using a heat light, heat the door panel mounting surface to 40 - 60 C (104 - 140 F). NOTICE: Do not heat the body excessively. (b) Remove the adhesive tape from the door panel. (c) Wipe off stains with cleaner. (d) If reusing the lower frame bracket garnish: Clean the lower frame bracket garnish. (1) Using a heat light, heat the lower frame bracket garnish to 20 - 30 C (68 - 86 F). NOTICE: Do not heat the lower frame bracket garnish excessively. (2) Remove the adhesive tape from the garnish. (3) Wipe off stains with cleaner. Apply new adhesive tape to the lower frame bracket garnish as shown in the illustration. Tape Width: 5.0 mm (0.20 in.) (e) Using a brush, coat the contact surface on the door panel with Primer M. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not coat to the adhesive. D Do not keep any of the opened Primer M for later use. (f) Using a heat light, heat the door panel and garnish. Door Panel: 40 - 60 C (104 - 140 F) Garnish: 20 - 30 C (68 - 86 F) NOTICE: Do not heat the garnish excessively. (g) Lift the adhesive tape release sheet from the face of garnish. NOTICE: When the adhesive tape release sheet is removed, make sure that no dirt or dust can get onto the uncoated area. (4)
9. (a)
33 mm (1.30 in.)
100 mm (3.94 in.) 33 mm (1.30 in.)

H05532
Author :
Date :
2037
BO-22
BODY FRONT DOOR
(h)
Push the garnish to the door panel as shown in the illustration. NOTICE: Make sure that the garnish and door panel are heated to the proper temperature. (i) Install the clip.
H05533
H06137
11. INSTALL DOOR BELT MOULDING Install the door belt moulding as shown in the illustration. 12. INSTALL SERVICE HOLE COVER (a) Install the service hole cover to the door panel. (b) Install the 2 grommets. HINT: When installing the service hole cover, pull out the cables and connectors through the service hole cover. 13. INSTALL SPEAKER (a) Install the speaker with the 3 screws. (b) Connect the connector.
H06127
14. INSTALL INSIDE HANDLE Connect the 2 cables, then install the inside handle with the screw. HINT: D Check that the door lock knob moves securely to the LOCK and UNLOCK positions when moving the door lock knob. D When the knob doesnt move to the LOCK and UNLOCK stop positions, move the locking cable installation position back and forth to adjust it. 15. INSTALL DOOR TRIM (a) Install the inner weatherstrip to the door trim. (b) Install the door trim with the 4 screws and 3 clips. (c) Connect the connector, then install the courtesy light to the door trim. 16. INSTALL POWER WINDOW SWITCH
5 Clips
H05524
Author :
Date :
2038
BO-23
BODY FRONT DOOR
17. INSTALL DOOR INSIDE HANDLE BEZEL Install the door inside handle bezel with the screw.
H05536
Author :
Date :
2039
BO-24
BODY REAR DOOR
REAR DOOR
BO1OO-03
COMPONENTS
Quarter Window Weatherstrip Door Glass Run Rear Door Quarter Window Glass Door Glass Door Belt Moulding Outside Handle Door Lock Door Lock Cover D
5.0 (51, 44 in.lbf) 5.5 (56, 49 in.lbf) 5.5 (56, 49 in.lbf)
Door Hinge
26 (265, 19) 27 (275, 20)
Division Bar Window Regulator Door Check

5.0 (51, 44 in.lbf) 5.5 (56, 49 in.lbf) 5.5 (56, 49 in.lbf)
Weatherstrip
Rear Door ECU Door Hinge

26 (265, 19) 11 (112, 8)
27 (275, 20)
27 (275, 20)
Cushion Inner Weatherstrip Inside Handle Service Hole Cover
Speaker
Inside Handle Bezel
Door Trim Power Window Switch
Nm (kgfcm, ftlbf) : Specified torque D Precoated part
H05551
Author :
Date :
2040
BO-25
BODY REAR DOOR
BO1OP-04
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL (a) Open the cap, then remove the screw. (b) Using a screwdriver, remove the inside handle bezel. HINT: Tape the screwdriver tip before use.
H05549
H05550
3. (a) (b)
REMOVE DOOR TRIM Remove the screw cover, 4 screws and 4 clips. Insert a screwdriver between the door trim and door panel to pry the door trim.
2 Clips
H05548
HINT: Tape the screwdriver tip before use. (c) Pull the door trim upward to remove the door trim. (d) Release the claws and remove the inner weatherstrip from the door trim. 4. (a) (b) (c) 5. (a) (b) REMOVE REAR DOOR ECU Disconnect the 2 connectors. Remove the wire harness from the rear door ECU bracket. Remove the 2 screws and rear door ECU. REMOVE SPEAKER Disconnect the connector. Remove the 3 screws and speaker.
H05545
6. REMOVE INSIDE HANDLE Remove the screw and inside handle, then disconnect the 2 cables. 7. REMOVE SERVICE HOLE COVER (a) Remove the 2 grommets. (b) Remove the service hole cover. 8. REMOVE WEATHERSTRIP
H06127
Author :
Date :
2041
BO-26
BODY REAR DOOR
H05547
9. REMOVE DIVISION BAR HINT: Insert a shop rag inside the door panel to prevent scratching the glass. (a) Open the door glass until the bolts appear in the service hole. (b) Remove the 2 door glass set nuts. (c) Remove the door glass from the glass bracket and lower the door glass into the door panel. NOTICE: Do not damage the door glass. HINT: Position the door glass toward the front as much as possible.
(d) (e)
Remove the 2 bolts and screw. Pull the division bar forward.
H05546
(f)
Rotate the division bar 90 and pull it upward as shown in the illustration.
H05544
10. (a)
REMOVE REAR DOOR QUARTER WINDOW GLASS Remove the rear door quarter window glass as shown in the illustration. NOTICE: Do not damage the glass. (b) Remove the quarter window weatherstrip from the glass.
H05543
Author :
Date :
2042
BO-27
BODY REAR DOOR
11. REMOVE REAR DOOR GLASS Pull the glass up out of the panel carefully. HINT: Insert a shop rag inside the panel to prevent scratching the glass.
H05542
12. REMOVE WINDOW REGULATOR CAUTION: When performing the service operation inside the front door on the drivers side, make sure to perform it with the battery terminal or connector of the power window motor disconnected. HINT: If the link or door key lock and unlock switch is touched power window might start its operating, causing unexpected injury to an operator. As the circuit of the key-linked up-and-down function of the power window is isolated, even if the connector of the power window master switch is disconnected the key-linked up-anddown function operates. Remove the 4 bolts and window regulator. HINT: Remove the window regulator through the service hole.
13. REMOVE DOOR LOCK (a) Remove the child lock cover. (b) Remove the 4 torx screws and door lock. (c) Disconnect the 2 connectors. (d) Remove the 2 screws and door lock cover. 14. REMOVE OUTSIDE HANDLE Remove the 2 bolts and outside handle.
H05541
15. REMOVE DOOR BELT MOULDING Remove the door belt moulding as shown in the illustration. 16. REMOVE CUSHIONS
H06138
Author :
Date :
2043
BO-28
BODY REAR DOOR
BO1OQ-01
5 Clips
ADJUSTMENT
1. (a) (b) (c) ADJUST DOOR FORWARD/REARWARD AND VERTICAL DIRECTIONS Remove the front door inside scuff plate. Remove the rear door inside scuff plate. Remove the lower center pillar garnish.
H06002
(d) (e) (f) (g)
Adjust the door by loosening the body side hinge bolts. Torque: 26 Nm (265 kgfcm, 19 ftlbf) Install the lower center pillar garnish. Install the rear door inside scuff plate. Install the front door inside scuff plate.
H05539
2.
ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS Adjust the door by loosening the door side hinge bolts. Torque: 27 Nm (275 kgfcm, 20 ftlbf)
H05538
3. (a) (b) (c)
ADJUST DOOR LOCK STRIKER Check that the door fit and door lock linkages are adjusted correctly. Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with a hammer. Tighten the striker mounting screws again. Torque: 23 Nm (235 kgfcm, 17 ftlbf)
Z06435
Author :
Date :
2044
BO-29
BODY REAR DOOR
BO1OR-03
REASSEMBLY
1. INSTALL CUSHIONS
2. INSTALL DOOR BELT MOULDING Install the door belt moulding as shown in the illustration. 3. INSTALL OUTSIDE HANDLE Install the outside handle with the 2 bolts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
H06138
4. INSTALL DOOR LOCK HINT: Apply MP grease to the sliding surface of the door lock. (a) Install the door lock cover with the 2 screws to the door lock. (b) Put the door lock in the service hole. (c) Connect the connectors.
H05537
(d) HINT:
D
Install the door lock with the 4 torx screws. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf) Apply adhesive to the 3 screws. Part No. 08833-00070, THREE BOND 1324 or equivalent. Connect the door lock and outside handle correctly.
D
H05541
5. INSTALL WINDOW REGULATOR HINT: Apply MP grease to the sliding and rotating parts of the window regulator.
H05540
Author :
Date :
2045
BO-30
BODY REAR DOOR
H05542
Install the window regulator with the 4 bolts. Torque: 11 Nm (112 kgfcm, 8 ftlbf) 6. INSTALL REAR DOOR GLASS Put the door glass into the door panel. HINT: D Insert a shop rag inside the door panel to prevent scratching the door glass. D Position the door glass toward the front as much as possible. 7. INSTALL QUARTER WINDOW GLASS (a) Install the quarter window weatherstrip to the glass. NOTICE: Do not damage the glass. (b) Install the rear door quarter window glass as shown in the illustration.
H05543
8. (a)
INSTALL DIVISION BAR Insert the division bar to the door panel, then rotate it 90.
H06861
(b) (c)
Install the division bar as shown in the illustration. Install the 2 bolts and screw.
H05546
(d)
H05547
Mount the door glass to the window regulator and install the 2 nuts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) 9. INSTALL WEATHERSTRIP 10. INSTALL SERVICE HOLE COVER Install the service hole cover to the door panel. HINT: When installing the service hole cover, pull out the cables and connectors through the service hole cover.
Author :
Date :
2046
BO-31
BODY REAR DOOR
H06127
11. INSTALL INSIDE HANDLE Connect the 2 cables, then install the inside handle with the screw. HINT: D Check that the door lock knob moves securely to the LOCK and UNLOCK positions when moving the door lock knob. D When the knob doesnt move to the LOCK and UNLOCK stop positions, move the locking cable installation position back and forth to adjust it. 12. INSTALL SPEAKER (a) Install the speaker with the 3 screws. (b) Connect the connector.
13. (a) (b) (c)
INSTALL REAR DOOR ECU Install the rear door ECU with the 2 screws. Install the wire harness to the rear door ECU bracket. Connect the 2 connectors.
H05545
14. (a) (b) 15.
INSTALL DOOR TRIM Install the inner weatherstrip to the door trim. Install the door trim with the 4 screws and 4 clips. INSTALL POWER WINDOW SWITCH
2 Clips
H05548
16. INSTALL DOOR INSIDE HANDLE BEZEL. Install the door inside handle bezel with the screw.
H05549
Author :
Date :
2047
BO-35
BODY BACK DOOR
BO1OU-01
ADJUSTMENT
ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS Adjust the door by loosening the door side hinge bolts. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf) 2. ADJUST DOOR IN FORWARD/REARWARD AND VERTICAL DIRECTIONS (a) Remove the rear interior light. (1) Using a screwdriver, remove the lens. HINT: Tape the screwdriver tip before use. (2) Remove the 4 screws and rear interior light, then disconnect the connector. 1.
H05570
4 Clips
(b)
Remove the roof headlining rear trim. Insert a screwdriver between the roof headlining rear trim and body to pry the trim.
H06004
(c)
Adjust the door by loosening the body side hinge nuts. Torque: 12 Nm (122 kgfcm, 9 ftlbf)
H05567
6 Clips
3. (a)
ADJUST DOOR LOCK STRIKER Remove the rear floor finish plate. (1) Remove the 4 clips. (2) Insert a screwdriver between the rear floor finish plate and body to pry the finish plate.

H06001
Author :
Date :
2051
BO-36
BODY BACK DOOR
(b) (c)
(d)
Check that the door fit and door linkage are adjusted correctly. Adjust the striker by loosening the striker mounting screws. Torque: 23 Nm (235 kgfcm, 17 ftlbf) Using a plastic hammer, tap the striker to adjust.
H05568
4. ADJUST SIDE MALE STOPPER Adjust the stopper by loosening the stopper mounting bolt.
H05569
Author :
Date :
2052
BO-37
BODY BACK DOOR
BO1OV-03
REASSEMBLY
1. INSTALL BACK DOOR PULL HANDLE
2 Clips
2. (a)
INSTALL BACK DOOR GARNISH Install the back door garnish with the nut. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) (b) Install the outside handle with the 2 nuts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) 3. INSTALL LICENSE LIGHT COVERS Install the 2 license light covers with the 2 screws.
H05565
4. INSTALL BACK DOOR LOCK HINT: Apply MP grease to the sliding surface of the back door lock. (a) Connect the connector.
H05566
(b)
Install the back door lock with the 4 bolts. Torque: 13 Nm (133 kgfcm, 10 ftlbf)
H05573
5. (a) (b) (c)
INSTALL DOOR LOCK ACTUATOR Connect the connector. Install the door lock actuator with the 2 nuts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) Connect the link from the back door lock.
H05578
Author :
Date :
2053
BO-38
BODY BACK DOOR
6. (a) (b)
INSTALL BACK DOOR LOCK CONTROL Connect the cable. Install the back door lock control with the 2 bolts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
H06128
7. (a)
H05571
(b) 8. HINT: Use the same manner described above to the other side. (a) Install the combination light and packing with the 4 nuts. (b) Connect the connector. 9. (a) (b) (c) INSTALL REAR WIPER MOTOR Install the rear wiper motor and tighten the 3 bolts. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf) Connect the connector. Install the washer and nut on the outer side of back door panel. Torque: 12 Nm (122 kgfcm, 9 ftlbf)
INSTALL KEY CYLINDER Install the key cylinder with the 2 bolts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) Connect the connector and link. INSTALL REAR COMBINATION LIGHTS
H05572
10. (a) (b)
A C
H05560
(c)
INSTALL REAR WIPER ARM Install the wiper arm and tighten the nut by hand. Operate the wiper once and turn the wiper switch OFF. Adjust the installation position of the wiper arm to the position as shown in the illustration. A: 400 mm (15.75 in.) B: 6.5 mm (0.256 in.) C: 0 mm (0 in.) D: 130 Install the rear wiper arm with the nut. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
Author :
Date :
2054
BO-39
BODY BACK DOOR
5 Clips
11. INSTALL BACK DOOR TRIM BOARD Install the back door trim board to the back door panel.
H05575
3 Clips
12. INSTALL BACK DOOR TRIM COVERS Install the trim covers to the body.
H05574
13. INSTALL UPPER BACK DOOR TRIM Install the upper back door trim to the back door panel.
12 Clips
H05577
4 Clips
14. (a) (b)
INSTALL UPPER BACK DOOR WINDOW PANEL TRIM Install the high-mounted stop light to the upper back door window panel trim. Connect the connector, then install the upper back door window panel trim.
H05576
Author :
Date :
2055
BO-40
BODY BACK DOOR STAY
BACK DOOR STAY

BO1OW-01
REPLACEMENT
1. (a) REMOVE BACK DOOR STAY Remove the bolts and back door stay from the back door panel.
HINT: While supporting the back door with your hand, remove the back door stay. (b) Remove the bolt and back door stay from the body. 2. IF NECESSARY, REPLACE BACK DOOR STAY NOTICE: When handling the back door stay. D Do not disassemble the back door stay because the cylinder is filled with pressurized gas.
Hole Here 150 mm (5.91 in.)
D D D
H06890
3. (a) (b)
If the back door stay is to be replace, drill a 2.0 - 3.0 mm (0.079 - 0.118 in.) hole in the bottom of the back door stay as shown in the illustration to completely release the high-pressure gas before disposing of it. When drilling, chips may fly out so work carefully. The gas is colorless, odorless and non-toxic. When working, handle the back door stay carefully. Never score or scratch the exposed part of the piston rod, and never allow paint or oil to get on it. Do not turn the piston rod and cylinder with the back door stay fully extended. INSTALL BACK DOOR STAY Install the bolt and back door stay to the body. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf) Install the bolts and back door stay to the back door panel. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf)
Author :
Date :
2056
BO-41
BODY OUTSIDE REAR VIEW MIRROR
OUTSIDE REAR VIEW MIRROR

BO1OX-03
COMPONENTS
Mirror
Outside Rear View Mirror
8.0 (82, 71 in.lbf)
Lower Frame Bracket Garnish
Door Trim Inside Handle Bezel
Service Hole Cover
Power Window Switch Courtesy Light
H16178
Author :
Date :
2057
BO-42
BO1OY-04
REMOVAL
1. REMOVE INSIDE HANDLE BEZEL (a) Open the cap, then remove the screw. (b) Using a screwdriver, remove the inside handle bezel. HINT: Tape the screwdriver tip before use.
H05536
H05523
3. (a)
5 Clips
H05524
HINT: Tape the screwdriver tip before use. (b) Remove the 4 screws and 3 clips. (c) Insert a screwdriver between the door trim and door panel to pry the door trim. HINT: Tape the screwdriver tip before use. (d) Release the claws, then remove the inner weatherstrip from the door trim. 4. REMOVE SERVICE HOLE COVER (a) Remove the 2 grommets. (b) Remove the service hole cover.
Adhesive Tape
5. (a) (b)
REMOVE LOWER FLAME BRACKET GARNISH Remove the clip. Insert a screwdriver between the door panel and lower frame bracket garnish to pry the garnish out.
Adhesive Tape
H05531
Author :
Date :
2058
BO-43
6. (a) (b)
H05534
Author :
Date :
2059
BO-44
BO1OZ-01
REPLACEMENT
1. (a) (b) IF NECESSARY, DISCONNECT MIRROR Insert a shop rag between the mirror and mirror body. Pull up the lower side of the shop rag to disconnect the mirror joint.
H02947
(c)
Pull up the mirror and disconnect it.
H06072
(d)
Disconnect the connectors.
H02949
Claw (B)
2. (a) (b) (c)

Claw (A)
H06073
CONNECT MIRROR Connect the connectors. Connect the claws (A) and set the mirror to the mirror body. Push the mirror to connect the claws (B) and set it.
Author :
Date :
2060
BO-45
BO1P0-03
INSTALLATION
INSTALL OUTSIDE REAR VIEW MIRROR Install the outside rear view mirror with the 3 bolts. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf) (b) Connect the connector. 2. INSTALL LOWER FRAME BRACKET GARNISH (a) Using a heat light, heat the door panel mounting surface to 40 - 60 C (104 - 140 F). NOTICE: Do not heat the body excessively. (b) Remove the adhesive tape from the door panel. (c) Wipe off stains with cleaner. (d) If reusing the lower frame bracket garnish: Clean the lower frame bracket garnish. (1) Using a heat light, heat the lower frame bracket garnish to 20 - 30 C (68 - 86 F). NOTICE: Do not heat the lower frame bracket garnish excessively. (2) Remove the adhesive tape from the garnish. (3) Wipe off stains with cleaner. (4) Apply new adhesive tape to the lower frame bracket garnish as shown in the illustration. Tape Width: 5.0 mm (0.20 in.) (e) Using a brush, coat the contact surface on the door panel with Primer M. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not coat to the adhesive. D Do not keep any of the opened Primer M for later use. (f) Using a heat light, heat the door panel and garnish. Door panel: 40 - 60 C (104 - 140 F) Garnish: 20 - 30 C (68 - 86 F) NOTICE: Do not heat the garnish excessively. (g) Lift the adhesive tape release sheet from the face of garnish. NOTICE: When the adhesive tape release sheet is removed, make sure that no dirt or dust can get onto the uncoated area. (h) Push the garnish to the door panel shown in the illustration. NOTICE: Make sure that the garnish and door panel are heated to the proper temperature. (i) Install the clip. 1. (a)
H05534
33 mm (1.30 in.)
100 mm (3.94 in.)
33 mm (1.30 in.)
H05532
H05533
Author :
Date :
2061
BO-46
3. INSTALL SERVICE HOLE COVER (a) Install the service hole cover to the door panel. (b) Install the 2 grommets. HINT: When installing the service hole cover, pull out the cables and connectors through the service hole cover.
4. (a) (b) (c) 5.
INSTALL DOOR TRIM Install the inner weatherstrip to the door trim. Install the door trim with the 4 screws and 3 clips. Connect the connector, then install the courtesy light to the door trim. INSTALL POWER WINDOW SWITCH
5 Clips
H05524
6. INSTALL DOOR INSIDE HANDLE BEZEL Install the door inside handle bezel with the screws.
H05536
Author :
Date :
2062
BO-47
BODY FUEL LID
FUEL LID
BO1P1-04
COMPONENTS
Removed parts on the inside of the vehicle:
Rear Floor Finish Plate No. 2 Deck Board Deck Board Assembly Luggage Compartment Tray
No. 3 Deck Board
Spare Wheel Cover Tray Deck Side Trim Box Accessory Socket Rear Floor Finish Side Plate
Rear Seat Side Garnish
Deck Side Trim Cover Rear Door Opening Trim
Hook Deck Trim Side Panel
Hook
Rear Door Inside Scuff Plate
H06109
Author :
Date :
2063
BO-48
BODY FUEL LID
Fuel lid component parts:
Fuel Lid Opening Spring
Fuel Filler Shield
D Rivet Fuel Tank Cap Fuel Filler Opening Lid Ring Fuel Lid Lock Control Retainer
D Non-reusable part
H16166
Author :
Date :
2064
BO-49
BODY FUEL LID
BO1P2-04
5 Clips
REMOVAL
1. (a) REMOVE DECK BOARD ASSEMBLY Using a screwdriver, remove the front part of deck board assembly.
H06000
HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and deck board assembly. 2. REMOVE NO. 2 DECK BOARD 3. REMOVE NO. 3 DECK BOARD 4. REMOVE LUGGAGE COMPARTMENT TRAY 5. REMOVE SPARE WHEEL COVER TRAY 6. REMOVE DECK SIDE TRIM BOX LH Remove the nut, 4 clips and deck side trim box. 7. REMOVE TONNEAU COVER 8. REMOVE REAR SEAT LH (See page BO-168 ) 9. REMOVE REAR DOOR INSIDE SCUFF PLATE LH Insert a screwdriver between the rear door inside scuff plate and body to pry the scuff plate. HINT: Tape the screwdriver tip before use. 10. REMOVE REAR DOOR OPENING TRIM LH
6 Clips
11. (a) (b)
REMOVE REAR FLOOR FINISH PLATE Remove the 4 clips. Insert a screwdriver between the rear floor finish plate and body to pry the finish plate.
H06001
2 Clips
12. (a) (b) (c)
REMOVE REAR FLOOR FINISH SIDE PLATE LH Remove the bolt and floor hook. Remove the clip. Insert a screwdriver between the rear floor finish side plate and body to pry the side plate.

H06006
Author :
Date :
2065
BO-50
BODY FUEL LID
2 Clips
13. REMOVE DECK SIDE TRIM COVER LH Install the screwdriver between the deck side trim cover and the deck trim side panel to pry the deck side trim cover. HINT: Tape the screwdriver tip before use.
H06005
14. (a) (b)
REMOVE REAR SEAT SIDE GARNISH LH Remove the 3 clips. Insert a screwdriver between the rear seat side garnish and body to pry the garnish.
2 Clips
H06007
15. (a)
REMOVE ACCESSORY SOCKET Using a screwdriver, disengage the claw on the accessory socket cover from the hole in the accessory socket, then pull out the accessory socket approx. 10 mm (0.39 in.).

H06011
(b)
Using a screwdriver, disengage the claw on the accessory socket cover from the body and remove the accessory socket and cover as a unit.
HINT: Tape the screwdriver tip before use. (c) Disconnect the connector. (d) Disassemble the accessory socket from the socket cover.
H06012
16. (a) (b) (c)
REMOVE DECK TRIM SIDE PANEL LH Remove the bolt and floor hook. Remove the 5 clips. Insert a screwdriver between the deck side panel and body to pry the deck trim side panel.

3 Clips
H06008
Author :
Date :
2066
BO-51
BODY FUEL LID
17. (a)
REMOVE FUEL LID LOCK CONTROL Rotate the fuel lid lock left to disengage the lock, then pull it out.
H06084
(b)
Hold the retainer between your fingers to push it out at inside of the vehicle. 18. REMOVE FUEL TANK CAP TETHER FROM FUEL FILLER OPENING LID Remove the clip and fuel tank cap tether from the fuel filler opening lid.
H16167
19. REMOVE FUEL FILLER SHIELD (a) Remove the ring from the fuel filler shield. (b) Remove the fuel tank cap and shield. CAUTION: Always keep the tank cap closed when it is not required to be open. Keep all fire away during the operation. (c) Install the fuel tank cap quickly.
H16168
20. REMOVE FUEL LID OPENING SPRING Insert a screwdriver between the spring and fuel filler opening lid to remove the spring as shown in the illustration. HINT: Tape the screwdriver tip before use.
H16169
21. (a) (b)
REMOVE FUEL FILLER OPENING LID Using a drill, drill out the rivet heads. Remove the fuel filler opening lid.
H16170
Author :
Date :
2067
BO-52
BODY FUEL LID
BO1P3-04
INSTALLATION
1. INSTALL FUEL FILLER OPENING LID Using a riveter, install the fuel filler opening lid with the 2 rivets to the body. 2. INSTALL FUEL LID OPENING SPRING
H16171
H16168
3. INSTALL FUEL FILLER SHIELD (a) Install the fuel tank cap. (b) Install the fuel filler shield to the body. (c) Install the fuel tank cap quickly. CAUTION: Always keep the tank cap closed when it is not required to be open. Keep all fire away during the operation. (d) Install the spring to the fuel filler shield, as shown in the illustration. 4. INSTALL FUEL TANK CAP TETHER TO FUEL FILLER OPENING LID Install the fuel tank cap tether to the fuel filler opening lid.
5. (a) (b)
INSTALL FUEL LID LOCK CONTROL Install the retainer to the body from the outside of the vehicle. Insert the fuel lid lock control to the retainer and rotate it right to lock.
H06084
6. (a) (b) 7. (a)
INSTALL DECK TRIM SIDE PANEL LH Install the deck trim side panel with the 5 clips. Install the floor hook with the bolt. INSTALL ACCESSORY SOCKET Assemble the accessory socket to the accessory socket cover at the position 10 mm (0.39 in.) away from full lock position and ensure that they are temporarily locked.
3 Clips
H06008
Author :
Date :
2068
BO-53
BODY FUEL LID
(b)
(c)
Align the cut-out on the body with the claw on the accessory socket cover and install the accessory socket and cover to the body. After installing them, push in the accessory socket approx. 10 mm (0.39 in.) to lock it.
H06013
8. INSTALL REAR SEAT SIDE GARNISH LH Install the rear seat side garnish with the 3 clips.
2 Clips
H06007
2 Clips
9. INSTALL DECK SIDE TRIM COVER LH Install the deck side trim cover to the deck trim side panel.
H06005
2 Clips
10. (a) (b)
INSTALL REAR FLOOR FINISH SIDE PLATE LH Install the rear floor finish side plate with the clip. Install the floor hook with the bolt.
H06006
6 Clips
H06001
11. INSTALL REAR FLOOR FINISH PLATE Install the rear floor finish plate with the 4 clips. 12. INSTALL REAR DOOR OPENING TRIMS 13. INSTALL REAR DOOR INSIDE SCUFF PLATES 14. INSTALL REAR SEAT LH (See page BO-173 ) 15. INSTALL TONNEAU COVER 16. INSTALL DECK SIDE TRIM BOX LH Install the deck side trim box with the nut and 4 clips. 17. INSTALL SPARE WHEEL COVER TRAY
BO-54
BODY FUEL LID
18. 19. 20.
INSTALL LUGGAGE COMPARTMENT TRAY INSTALL NO. 3 DECK BOARD INSTALL NO. 2 DECK BOARD
5 Clips
21. (a) (b)
INSTALL DECK BOARD ASSEMBLY Install the deck board assembly with the 2 bolts. Install the front part of deck board assembly to the body.
H06000
Author :
Date :
2070
BO-55
BODY FRONT WIPER AND WASHER
FRONT WIPER AND WASHER

BO1P4-03
COMPONENTS
Wiper Arm
24 (245, 18) 24 (245, 18)
Washer Nozzle Washer Nozzle

24 (245, 18)
Cowl Louver
Weatherstrip
Wiper Motor
7.0 (71, 62 in.lbf) 7.0 (71, 62 in.lbf)
Wiper Link
7.0 (71, 62 in.lbf)
5.5 (56, 49 in.lbf)
7.0 (71, 62 in.lbf)
H05559
Author :
Date :
2071
BO-57
BO1P6-01
B C
INSPECTION
D
H05564
INSPECT WASHER NOZZLE (a) While operating the washer, check whether the upper point where the washer fluid hits the windshield and the surge area are within the range indicated by the hatched line. A: Approx. 280 mm (11.02 in.) B: Approx. 150 mm (5.91 in.) C: Approx. 10 mm (0.39 in.) D: 60 mm (2.36 in.) or less (b) Check if the lower point where the washer fluid hits the windshield is within the range of the wiping pattern (the area of the glass which is wiped by the wiper blades).
Author :
Date :
2073
BO-58
BO1P7-01
ADJUSTMENT
2 - 2.5 mm (0.0079 - 0.098 in.)
ADJUST WASHER NOZZLE Using a tool like the one shown in the illustration, change the direction of the nozzle hole to adjust the point where washer fluid hits the windshield.
0.7 - 0.75 mm (0.0028 - 0.030 in.)

BE3367
Author :
Date :
2074
BO-59
BO1P8-01
INSTALLATION
1. (a) (b) INSTALL WASHER NOZZLES Install the washer nozzles to the hood. Connect the washer hoses.
Matchmark
2. (a) (b)
INSTALL WIPER MOTOR Install wiper motor with the 3 bolts to the wiper link. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) Align the matchmarks on the wiper link and wiper motor, then install the nut.
H05558
3. (a)
(b) 4. (a) (b)

H05557
INSTALL WIPER LINK ASSEMBLY Install the wiper link assembly with the 5 bolts to the body panel. Torque: 7.0 Nm (71 kgfcm, 62 in.lbf) Connect the connector. INSTALL COWL LOUVERS Install the cowl louvers with the 2 clips. Install the weatherstrip to the cowl louvers.
5. (a) (b)
G F
H05562
(c) (d)
INSTALL WIPER ARMS Install the wiper arms and tighten the nuts by hand. Operate the wipers once and turn the wiper switch OFF. Adjust the installation positions of the wiper arms to the positions as shown in the illustration. A: Approx. 43.5 mm (1.713 in.) B: Approx. 48.5 mm (1.909 in.) C: Approx. 15.5 mm (0.610 in.) D: Approx. 600 mm (23.62 in.) E: Approx. 43.1 mm (1.697 in.) F: Approx. 525 mm (20.67 in.) G: Approx. 46 mm (1.81 in.) Install the wiper arm RH with the 2 nuts. Torque: 24 Nm (245 kgfcm, 18 ftlbf) Install the wiper arm LH with the nut. Torque: 24 Nm (245 kgfcm, 18 ftlbf)
Author :
Date :
2075
BO-59
BO1P8-01
INSTALLATION
1. (a) (b) INSTALL WASHER NOZZLES Install the washer nozzles to the hood. Connect the washer hoses.
Matchmark
2. (a) (b)
INSTALL WIPER MOTOR Install wiper motor with the 3 bolts to the wiper link. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) Align the matchmarks on the wiper link and wiper motor, then install the nut.
H05558
3. (a)
(b) 4. (a) (b)

H05557
INSTALL WIPER LINK ASSEMBLY Install the wiper link assembly with the 5 bolts to the body panel. Torque: 7.0 Nm (71 kgfcm, 62 in.lbf) Connect the connector. INSTALL COWL LOUVERS Install the cowl louvers with the 2 clips. Install the weatherstrip to the cowl louvers.
5. (a) (b)
G F
H05562
(c) (d)
Author :
Date :
2075
BO-60
BODY REAR WIPER AND WASHER
REAR WIPER AND WASHER

BO1P9-03
COMPONENTS
Washer Nozzle
Upper Back Door Trim
Back Door Trim Board
Washer
12 (122, 9)
Rear Wiper Arm
5.0 (51, 44 in.lbf)
Packing
5.5 (56, 49 in.lbf)
Rear Wiper Motor

H06130
Author :
Date :
2076
BO-61
BO1PA-01
REMOVAL
1. REMOVE UPPER BACK DOOR TRIM Insert a screwdriver between the back door panel and upper back door trim to pry the trim. HINT: Tape the screwdriver tip before use.
12 Clips
H05577
5 Clips
2. REMOVE BACK DOOR TRIM BOARD Insert a screwdriver between the back door panel and back door trim board to pry the trim board. HINT: Tape the screwdriver before use. 3. REMOVE REAR WIPER ARM Remove the nut and rear wiper arm.
H05575
4. (a) (b) (c) (d)
REMOVE REAR WIPER MOTOR Remove the nut and washer on the outer side of back door panel. Disconnect the connector. Loosen the 3 bolts and remove the rear wiper motor. Remove the packing from the motor.
H05572
Author :
Date :
2077
BO-62
BO1PB-01
INSPECTION
A
H05561
INSPECT WASHER NOZZLE (a) While operating the washer, check whether the upper point where the washer fluid hits the back door glass and the surge area are within the range indicated by the hatched line. A: Approx. 108.3 mm (4.264 in.) B: Approx. 150 mm (5.91 in.) (b) Check if the lower point where the washer fluid hits the back door glass is within the range of the wiping pattern (the are of the glass which is wiped by the wiper blades).
Author :
Date :
2078
BO-63
BO1PC-01
ADJUSTMENT
2 - 2.5 mm (0.0079 - 0.098 in.)
ADJUST WASHER NOZZLE Using a tool like the one shown in the illustration, change the direction of the nozzle hole to adjust the point where washer fluid hits the back door glass.
0.7 - 0.75 mm (0.0028 - 0.030 in.)

BE3367
Author :
Date :
2079
BO-64
BO1PD-01
INSTALLATION
1. (a) (b) (c) (d)
H05572
INSTALL REAR WIPER MOTOR Install the packing to the motor. Install the rear wiper motor and tighten the 3 bolts. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf) Connect the connector. Install the washer and nut on the outer side of back door panel. Torque: 12 Nm (122 kgfcm, 9 ftlbf) INSTALL REAR WIPER ARM Install the wiper arms and tighten the nut by hand. Operate the wipers once and turn the wiper switch OFF. Adjust the installation position of the wiper arm to the position as shown in the illustration. A: 400 mm (15.75 in.) B: 6.5 mm (0.256 in.) C: 0 mm (0 in.) D: 130 Install the rear wiper arm with the nut. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
2. (a) (b)
C
H05560
(c)
5 Clips
3. INSTALL BACK DOOR TRIM BOARD Install the back door trim board to the back door panel.
H05575
4. INSTALL UPPER BACK DOOR TRIM Install the upper back door trim to the back door panel.
12 Clips
H05577
Author :
Date :
2080
BO-65
BODY BODY OUTSIDE MOULDING
BODY OUTSIDE MOULDING

BO1PE-01
COMPONENTS
Outside Rear Door Moulding
Outside Front Door Moulding
Outside Quarter Moulding
Front Fender Moulding Front Mudguard Lower Front Door Outside Moulding Lower Rear Door Outside Moulding
H05608
Author :
Date :
2081
BO-66
BO1PF-03
REMOVAL
1. (a) FRONT FENDER MOULDING Remove the 3 screws and front mudguard.
Adhesive Tape
: 2 Clips
H05598
Remove the screw. Using a heat light, heat the moulding to 20 - 30 C (68 86 F). NOTICE: Do not heat the moulding excessively. (d) Cut the adhesive tape with a knife. NOTICE: Do not damage the body. (e) Insert a screwdriver between the body and moulding to pry the moulding. HINT: Tape the screwdriver tip before use.
(b) (c)
2. (a)
REMOVE OUTSIDE FRONT DOOR MOULDING Remove the 2 nuts.
H05600
Adhesive Tape
Using a heat light, heat the moulding to 20 - 30 C (68 86 F). NOTICE: Do not heat the moulding excessively. (c) Cut the adhesive tape with a knife. NOTICE: Do not damage the body. (b)
: 10 Clips
H05601
Author :
Date :
2082
BO-67
(d)
Insert a screwdriver between the body and moulding to pry the moulding.
HINT: Tape the screwdriver tip before use. (e) Remove the 4 screws and lower front door outside moulding from the outside front door moulding.
3. (a)
REMOVE OUTSIDE REAR DOOR MOULDING Remove the 3 nuts.
H18880
Adhesive Tape
: 2 Clips
H05604
Using a heat light, heat the moulding to 20 - 30 C (68 86 F). NOTICE: Do not heat the moulding excessively. (c) Cut the adhesive tape with a knife. NOTICE: Do not damage the body. (d) Insert a screwdriver between the body and moulding to pry the moulding. HINT: Tape the screwdriver tip before use. (e) Remove the 3 screws and lower rear door outside moulding from the outside rear door moulding. (b)
Adhesive Tape
: 3 Clips
H05606
REMOVE OUTSIDE QUARTER MOULDING Remove the 3 screws. Using a heat light, heat the moulding to 20 - 30 C (68 86 F) NOTICE: Do not heat the moulding excessively. (c) Cut the adhesive tape with a knife. NOTICE: Do not damage the body.
4. (a) (b)
Author :
Date :
2083
BO-68
(d)
Insert a screwdriver between the body and moulding to pry the moulding.
Author :
Date :
2084
BO-69
BO1PG-03
INSTALLATION
INSTALL OUTSIDE QUARTER MOULDING Using a heat light, heat the body mounting surface to 40 - 60 C (104 - 140 F). (b) Remove the adhesive tape from the body. (c) Wipe off stains with cleaner. (d) If reusing the moulding: Clean the moulding. (1) Using a heat light, heat the moulding to 20 - 30C (68 - 86 F). NOTICE: Do not heat the moulding excessively. (2) Remove the adhesive tape from the moulding. (3) Wipe off stains with cleaner. 1. (a)
Adhesive Tape
H05607
Apply a new adhesive tape to the moulding as shown in the illustration. (e) Using a heat light, heat the body and moulding. Body: 40 - 60 C (104 - 140 F) Moulding: 20 - 30 C (68 - 86 F) NOTICE: Do not heat the moulding excessively. (f) Lift the moulding release sheet face of moulding. NOTICE: When the moulding release sheet is removed, make sure that no dirt or dust can get onto the uncoated area.
(4)
(g) 2. (a)
Adhesive Tape
(b) (c) (d)
: 3 Clips
H05606
Install the outside quarter moulding with the 3 screws. INSTALL OUTSIDE REAR DOOR MOULDING Using a heat light, heat the body mounting surface to 40 - 60 C (104 - 140 F). Remove the adhesive tape from the body. Wiper off stains with cleaner. If reusing the moulding: Clean the moulding. (1) Using a heat light, heat the moulding to 20 - 30C (68 - 86 F).
BO-70
NOTICE: Do not heat the moulding excessively. (2) Remove the adhesive tape from the moulding. (3) Wipe off stains with cleaner.
Adhesive Tape
H05605
Apply a new adhesive tape to the moulding as shown in the illustration. (e) Install the lower rear door outside moulding with the 2 screws to the outside rear door moulding. (f) Using a heat light, heat the body and moulding. Body: 40 - 60C (104 - 140F) Moulding: 20 - 30C (68 - 86F) NOTICE: Do not heat the moulding excessively. (g) Lift the moulding release sheet from face of moulding. NOTICE: When the moulding release sheet it removed, make sure that no dirt or dust can get onto the uncoated area.
(4)
H18880
Install the outside rear door moulding with the 3 nuts. INSTALL OUTSIDE FRONT DOOR MOULDING Using a heat light, the body mounting surface to 40 60C (104 - 140F). (b) Remove the adhesive tape from the body. (c) Wiper off stains with cleaner. (d) If reusing the moulding: Clean the moulding. (1) Using a heat light, heat the moulding to 20 - 30C (68 - 86F). NOTICE: Do not heat the moulding excessively. (2) Remove the adhesive tape from the moulding. (3) Wipe off stains with cleaner.
(h) 3. (a)
Author :
Date :
2086
BO-71
Adhesive Tape
H05602
Apply a new adhesive tape to the moulding as shown in the illustration. (e) Install the lower front door outside moulding with the 4 screws to the outside front door moulding. (f) Using a heat light, heat the body and moulding. Body: 40 - 60C (104 - 140F) Moulding: 20 - 30C (68 - 86F) NOTICE: Do not heat the moulding excessively. (g) Lift the moulding release sheet from face of moulding. NOTICE: When the moulding release sheet it removed, make sure that no dirt or dust can get onto the uncoated area.
(4)
H05600
Install the outside front door moulding with the 2 nuts. INSTALL FENDER MOULDING Using a heat light, the body mounting surface to 40 60C (104 - 140F). (b) Remove the adhesive tape from the body. (c) Wiper off stains with cleaner. (d) If reusing the moulding: Clean the moulding. (1) Using a heat light, heat the moulding to 20 - 30C (68 - 86F). NOTICE: Do not heat the moulding excessively. (2) Remove the adhesive tape from the moulding. (3) Wipe off stains with cleaner.
(h) 4. (a)
Adhesive Tape
Apply a new adhesive tape to the moulding as shown in the illustration. (e) Using a heat light, heat the body and moulding. Body: 40 - 60C (104 - 140F) Moulding: 20 - 30C (68 - 86F) NOTICE: Do not heat the moulding excessively. (f) Lift the moulding release sheet from face of moulding.
(4)
H05599
Author :
Date :
2087
BO-72
NOTICE: When the moulding release sheet it removed, make sure that no dirt or dust can get onto the uncoated area.
Adhesive Tape
(g) (h)
Install the front fender moulding with the screw. Install the front mudguard with the 3 screws.
: 2 Clips
H05598
Author :
Date :
2088
BO-73
BODY ROOF DRIP SIDE FINISH MOULDING
ROOF DRIP SIDE FINISH MOULDING

BO1PH-03
COMPONENTS
Roof Drip Side Finish Moulding Front Roof Drip Side Finish Moulding
Windshield Outside Moulding

6.9 (70, 61 in.lbf)

H17735
Author :
Date :
2089
BO-74
BO1PI-03
REMOVAL
1. REMOVE ROOF HEADLINING (See page BO-141 )
2. REMOVE WINDSHIELD OUTSIDE MOULDING Insert a scraper between the body and moulding to pry the moulding. HINT: Tape the scraper tip before use.
H05556
3. (a) (b)
REMOVE FRONT ROOF DRIP SIDE FINISH MOULDING Remove the nut. Using a scraper, pull off the front roof drip side finish moulding from the front end.
Double Side Tape

H05555
HINT: Tape the scraper tip before use. (c) Slide the front roof drip side finish moulding forward to remove it. 4. (a) REMOVE ROOF DRIP SIDE FINISH MOULDING Remove the 5 nuts.
H05554
(b)
Using a scraper, pull off the roof drip side finish moulding from the rear end.
H05553
HINT: Tape the scraper tip before use. (c) Insert a screwdriver between the body and moulding to disengage the clip. HINT: Tape the screwdriver tip before use. (d) Pull the moulding upward to remove it.
Author :
Date :
2090
BO-75
BO1PJ-03
INSTALLATION
INSTALL ROOF DRIP SIDE FINISH MOULDING Clean the body mounting surface. (1) Using a heat light, heat the body mounting surface to 40 - 60 C (104 - 140 C). (2) Remove the adhesive tape from the body. (3) Wipe off stains with cleaner. (b) Install the roof drip side finish moulding. (1) Using a heat light, heat the body and moulding. Body: 40 - 60 C (104 - 140 F) Moulding: 20 - 30 C (68 - 86 F) NOTICE: Do not heat the moulding excessively. (2) Lift the moulding release sheet from face of the moulding. NOTICE: When the moulding release sheet is removed, make sure that no dirt or dust can get onto the uncoated area. 1. (a)
(3)
Align the bolts with their corresponding holes in the body and press firmly on the moulding.
H05554
NOTICE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs. (4) Install the 5 nuts. Torque: 6.9 Nm (70 kgfcm, 61 in.lbf) 2. INSTALL FRONT ROOF DRIP SIDE FINISH MOULDING (a) Clean the body mounting surface. (1) Using a heat light, heat the body mounting surface to 40 - 60 C (104 - 140 F). (2) Remove the adhesive tape from the body. (3) Wipe off stains with cleaner. (b) Install the roof drip side finish moulding. (1) Using a heat light, heat the body and moulding. Body: 40 - 60 C (104 - 140 F) Moulding: 20 - 30 C (68 - 86 F) NOTICE: Do not heat the moulding excessively. (2) Lift the moulding release sheet from face of the moulding. NOTICE: When the moulding release sheet is removed, make sure that no dirt or dust can get onto the uncoated area.
Author :
Date :
2091
BO-76
(3)
Align the bolt with their corresponding hole in the body and press firmly on the moulding.
Double Side Tape

H05555
NOTICE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs. (4) Install the nut. Torque: 6.9 Nm (70 kgfcm, 61 in.lbf) 3. INSTALL WINDSHIELD OUTSIDE MOULDING 4. INSTALL ROOF HEADLINING (See page BO-146 )
Author :
Date :
2092
BO-77
BODY WINDSHIELD
WINDSHIELD
BO1PK-03
COMPONENTS
Assist Grip
Sun Visor Front Door Opening Trim Lens
Roof Headlining Mirror Cover Inner Rear View Mirror w/ Electrochromic inner rear view mirror: Mirror Cover Sun Visor
5.5 (56, 49 in.lbf)
Front Pillar Garnish
Holder Map Light Assembly
Windshield Outside Moulding
Holder D Stopper
Instrument Side Panel D Windshield Outside Upper Moulding Windshield Glass w/ Wiper deicer: Windshield Outside Moulding
D Dam
Inner Rear View Mirror Front Door Opening Trim
Instrument Side Panel Front Pillar Garnish
Wiper Arm
24 (245, 18) 24 (245, 18)
Cowl Louver Weatherstrip
Nm (kgfcm, ftlbf) : Specified torque D Non-reusable part
H16231
Author :
Date :
2093
BO-78
BODY WINDSHIELD
BO1PL-04
: Clip
REMOVAL
1. REMOVE INSTRUMENT SIDE PANELS Using a screwdriver, remove the instrument side panels. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side. 2. REMOVE UPPER PART OF FRONT DOOR OPENING TRIMS HINT: Use the same manner described above to the other side.
H05609
3. REMOVE FRONT PILLAR GARNISHES Insert a screwdriver between the body and front pillar garnishes to pry the garnishes. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side.
: 3 Clips
H05610
H06070
4. REMOVE MAP LIGHT ASSEMBLY (a) Using a screwdriver, remove the lens. HINT: Tape the screwdriver tip before use. (b) Open the glasses case. (c) Remove the 3 screws and map light assembly, then disconnect the connectors. 5. REMOVE SUN VISORS Remove the 4 screws and 2 sun visor, then disconnect the connectors. 6. REMOVE SUN VISOR HOLDERS Remove the 2 screws and 2 sun visor holders. 7. REMOVE ASSIST GRIPS
Author :
Date :
2094
BO-79
BODY WINDSHIELD
H06071
8. REMOVE INNER REAR VIEW MIRROR (a) Using a screwdriver, remove the mirror cover. HINT: Tape the screwdriver tip before use. (b) w/ Electrochromic inner rear view mirror: Disconnect the connector. (c) Remove the torx screw and inner rear view mirror. 9. REMOVE WIPER ARMS (a) Remove the nut and wiper arm LH. (b) Remove the 2 nuts and wiper arm RH. 10. REMOVE COWL LOUVERS (a) Remove the weatherstrip from the cowl louvers. (b) Remove the 2 clips, then pull the cowl louvers forward. 11. REMOVE ROOF HEADLINING Remove the front portion of roof headlining.
12. REMOVE WINDSHIELD OUTSIDE MOULDINGS Insert a screwdriver between the body and moulding to pry the moulding. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side.
H05556
13. REMOVE WINDSHIELD OUTSIDE UPPER MOULDING Using a knife, cut off the moulding as shown in the illustration. NOTICE: Do not damage the body with the knife.
H05613
14. (a) (b)
BO5232
(c) HINT: Apply adhesive tape to the outer surface to keep the surface from being scratched.
REMOVE WINDSHIELD GLASS w/ Wiper Deicer: Disconnect the connector. Push piano wire through between the body and glass from the interior. Tie both wire ends to wooden blocks or similar objects.
Author :
Date :
2095
BO-80
BODY WINDSHIELD
H05619
NOTICE: When separating the glass, take care not to damage the paint, and exterior ornaments. To prevent scratching the safety pad when removing the windshield, place a plastic sheet between the piano wire and safety pad. (d) Cut the adhesive by pulling the piano wire around it. (e) Remove the glass. NOTICE: Leave as much of the adhesive on the body as possible when cutting off the glass.
Author :
Date :
2096
BO-81
BODY WINDSHIELD
BO1PM-04
INSTALLATION
Adhesive
BO4420
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY (a) Using a knife, cut away any rough areas on the body. HINT: Leave as much of the adhesive on the body as possible. (b) Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner. HINT: Even if all the adhesive has been removed, clean the body. 2. (a) CLEAN REMOVED GLASS Using a scraper, remove the damaged stoppers, dams and adhesive sticking to the glass. (b) Clean the glass with cleaner. NOTICE: D Do not touch the glass after cleaning it. D Be careful not to damage the body.
BO5231
3. INSTALL NEW STOPPERS Install new stoppers onto the glass.

8 mm (0.31 in.)
Stopper
H05615
a a a
4. INSTALL DAMS Install new dams with adhesive tape as shown in the illustration. A: 7.0 mm (0.276 in.)
a b b a-a A b-b Along Datum Line
H05616
Author :
Date :
2097
BO-82
BODY WINDSHIELD
5. (a) (b) (c) (d)
POSITION GLASS Place the glass in the correct position. Check that all contacting parts of the glass rim are perfectly even. Place reference marks between the glass and body. Remove the glass.
H05620
6. CLEAN CONTACT SURFACE OF GLASS Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim. NOTICE: Do not touch the glass face after cleaning it.
BO4421
7.
Primer M
Primer M Adhesive
H02865
COAT CONTACT SURFACE OF BODY WITH PRIMER M Using a brush, coat Primer M to the exposed part of body on the vehicle side. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not coat Primer M to the adhesive. D Do not keep any of the opened Primer M for later use.
8.
a a b
b c c
COAT CONTACT SURFACE OF GLASS WITH PRIMER G (a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration. (b) When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not keep any of the opened Primer G for later use.
b-b
a-a
c - c Primer G
H05617
Author :
Date :
2098
BO-83
BODY WINDSHIELD
a a b b c c a-a A b-b A
9. (a)
APPLY ADHESIVE Cut off the tip of the cartridge nozzle. Part No. 08850-00801 or equivalent.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.
Temperature 35 C (95 F) 20 C (68 F) 5 C (41 F) Tackfree time 15 minutes 100 minutes 8 hours
(b) (c)
B c - c A
Load the cartridge into the sealer gun. Coat the glass with adhesive as shown in the illustration. A: 12.5 mm (0.492 in.) B: 8.0 mm (0.315 in.)
H05618
10. (a) (b)
INSTALL GLASS Position the glass so that the reference marks are lined up, and press in gently along the rim. Using a spatula, apply adhesive on the glass rim.
H05621
(c)
Use a scraper to remove any excess or protruding adhesive.
BO3986
HINT: Confirm that the dam is attached to the body panel as shown in the illustration. (d) Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardens. NOTICE: Take care not to drive the vehicle during the time described in the table on the following page.
N08495
Author :
Date :
2099
BO-84
BODY WINDSHIELD Temperature 35 C (95 F) 20 C (68 F) 5 C (41 F) Minimum time prior to driving the vehicle 1.5 hours 5 hours 24 hours
11. (a) (b)
INSPECT FOR LEAK AND REPAIR Conduct a leak test after the hardening time has elapsed. Seal any leak with sealant. Part No. 08833-00030 or equivalent.
12.
APPLY ADHESIVE TO MOULDING INSTALLATION AREA Apply adhesive to the moulding installation area between the glass and the body. Part No. 08833-00030 or equivalent.
Adhesive
Adhesive
BO3671
13. INSTALL WINDSHIELD OUTSIDE UPPER MOULDING Place new moulding onto the body and tap it by hand. 14. INSTALL WINDSHIELD OUTSIDE MOULDINGS 15. INSTALL ROOF HEADLINING 16. INSTALL COWL LOUVERS (a) Install the cowl louvers with the 2 clips. (b) Install the weatherstrip to the cowl louvers.
H05614
17. (a) (b)

B
G F
H05562
(c) (d)
Author :
Date :
2100
BO-85
BODY WINDSHIELD
18. (a)
H06071
INSTALL INNER REAR VIEW MIRROR Install the inner rear view mirror with the torx screw. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) (b) w/ Electrochromic inner rear view mirror: Connect the connector. (c) Install the mirror cover. 19. INSTALL ASSIST GRIPS 20. INSTALL SUN VISOR HOLDERS Install the sun visor holders with the 2 screws. 21. INSTALL SUN VISORS Connect the connector, then install the sun visor with the 2 screws. HINT: Use the same manner described above to the other side.
22. (a) (b) (c)
INSTALL MAP LIGHT ASSEMBLY Connect the connectors. Install the map light assembly with the 3 screws. Install the lens.
H06070
23. INSTALL FRONT PILLAR GARNISHES Install the front pillar garnishes to the body.
: 3 Clips
H05610
: Clip
24. INSTALL INSTRUMENT SIDE PANELS Install the instrument side panels to the body.
H05609
Author :
Date :
2101
BO-86
BODY FRONT SIDE FIX WINDOW GLASS
FRONT SIDE FIX WINDOW GLASS

BO1PN-01
COMPONENTS
Instrument Side Panel
D Front Side Fix Window Glass
D Non-reusable part
H05994
Author :
Date :
2102
BO-87
BO1PO-04
: Clip
REMOVAL
1. REMOVE INSTRUMENT SIDE PANEL Using a screwdriver, remove the instrument side panel. HINT: Tape the screwdriver tip before use. 2. REMOVE UPPER PART OF FRONT DOOR OPENING TRIM
H05609
3. REMOVE FRONT PILLAR GARNISH Insert a screwdriver between the body and front pillar garnish to pry the garnish. HINT: Tape the screwdriver tip before use.
: 3 Clips
H05610
4. (a)
REMOVE FRONT SIDE WINDOW FIX GLASS Using a knife, cut off the moulding as shown in the illustration. NOTICE: Do not damage the body with the knife.
a-a a Moulding b-b
e-e b a d-d c - c
b c c d e g f f - f d g-g g Moulding Moulding
f Moulding
H05993
Author :
Date :
2103
BO-88
Protective Tape
(b) Push a piano wire through from the interior. (c) Tie both wire ends to wooden blocks or similar object. HINT: Apply protective tape to the outer surface to keep the surface from being scratched. NOTICE: When separating the glass, take care not to damage the paint and exterior.
H05995
(d) Cut the adhesive by pulling the piano wire around it. HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
H05996
Protective Tape
(e)
Push the piano wire through as shown in the illustration, cut off the adhered part to the clips. (f) Remove the glass. NOTICE: Leave as much of the adhesive on the body as possible when cutting off the glass.
H05997
Author :
Date :
2104
BO-89
BO1PP-01
INSTALLATION
Adhesive
1.
BO4420
(a) HINT: Leave as much of the adhesive on the body as possible. (b) Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner. HINT: Even if all the adhesive has been removed, clean the body.
CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL Using a knife, cut away and rough areas on the body.
BO4421
3.
Primer M
Primer M Adhesive
H02865
COAT CONTACT SURFACE OF BODY WITH PRIMER M Using a brush, coat Primer M to the exposed part of body on the vehicle side. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not coat Primer M to the adhesive. D Do not keep any of the opened Primer M for later use. 4. COAT CONTACT SURFACE OF GLASS WITH PRIMER G (a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration on the following page. (b) When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not keep any of the opened Primer G for later use.
Author :
Date :
2105
BO-90
a-a a
b-b
c - c a b b g c c e d d e f g-g f g e-e
d-d
f - f
Primer G
H05999
5. (a)
(b) (c)
Load the cartridge into the sealer gun. Coat the glass with adhesive as shown in the illustration on the following page. Adhesive height: 12.5 mm (0.492 in.) Adhesive width: 8.0 mm (0.315 in.)
Author :
Date :
2106
BO-91
a-a a 25 mm (0.98 in.) c - c a b b g c c e d d e f g-g 7.0 mm (0.28 in.) f g e-e 7.5 mm (0.30 in.) 32 mm (1.26 in.)
b-b
7.5 mm (0.30 in.)
d-d 7.0 mm (0.28 in.)
f - f
23 mm (0.91 in.)
Adhesive
H05998
6. (a) (b)
INSTALL GLASS Install the glass to the body. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens. NOTICE: Take care not do drive the vehicle during the time described in the table below.
Temperature 35 C (95 F) 20 C (68 F) 5 C (41 F) Minimum time prior to driving the vehicle 1.5 hours 5 hours 24 hours
7. (a) (b)
8. INSTALL FRONT PILLAR GARNISH Install the front pillar garnish to the body. 9. INSTALL UPPER PART OF FRONT DOOR OPENING TRIM
: 3 Clips
H05610
Author :
Date :
2107
BO-92
: Clip
10. INSTALL INSTRUMENT SIDE PANEL Install the instrument side panel to the body.
H05609
Author :
Date :
2108
BO-93
BODY QUARTER WINDOW GLASS
QUARTER WINDOW GLASS

BO1PQ-03
COMPONENTS
Roof Headlining Rear Trim Rear Interior Light Rear Floor Finish Plate Lens
No. 2 Deck Board Deck Board Assembly
Luggage Compartment Tray Spare Wheel Cover Tray
No. 3 Deck Board
Tonneau Cover
Deck Side Trim Box Roof Side Inner Garnish D Quarter Window Glass
Deck Side Bar
Deck Side Trim Cover
Rear Door Opening Trim
Rear Floor Finish Side Plate Hook Rear Seat Side Garnish Hook Deck Trim Side Panel Rear Door Inside Scuff Plate
Accessory Socket
D Non-reusable part
H06110
Author :
Date :
2109
BO-94
BO1PR-03
5 Clips
REMOVAL
1. REMOVE DECK BOARD ASSEMBLY (a) Using a screwdriver, remove the deck board assembly. HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and deck board. 2. REMOVE NO. 2 DECK BOARD 3. REMOVE NO. 3 DECK BOARD 4. REMOVE LUGGAGE COMPARTMENT TRAY 5. REMOVE SPARE WHEEL COVER TRAY 6. REMOVE DECK SIDE TRIM BOX Remove the nut, 4 clips and deck side trim box. 7. REMOVE TONNEAU COVER 8. REMOVE REAR SEATS (See page BO-168 and BO-175 ) 9. REMOVE REAR DOOR INSIDE SCUFF PLATE Insert a screwdriver between the rear door inside scuff plate and body to pry the scuff plate. HINT: Tape the screwdriver tip before use. 10. REMOVE REAR DOOR OPENING TRIM 11. REMOVE REAR INTERIOR LIGHT (a) Using a screwdriver, remove the lens. HINT: Tape the screwdriver tip before use. (b) Remove the 4 screws and rear interior light, then disconnect the connector.
H06000
4 Clips
12. REMOVE ROOF HEADLINING REAR TRIM Insert a screwdriver between the roof headlining rear trim and body to pry the trim. HINT: Tape the screwdriver tip before use.
H06004
6 Clips
13. (a) (b)
H06001
Author :
Date :
2110
BO-95
2 Clips
14. (a) (b) (c)
REMOVE REAR FLOOR FINISH SIDE PLATE Remove the bolt and floor hook. Remove the clip. Insert a screwdriver between the rear floor finish side plate and body to pry the side plate.

H06006
2 Clips
15. REMOVE DECK SIDE TRIM COVER Install the screwdriver between the deck side trim cover and the deck trim side panel to pry the deck side trim cover. HINT: Tape the screwdriver tip before use.
H06005
16. (a) (b)
REMOVE REAR SEAT SIDE GARNISH Remove the 3 clips. Insert a screwdriver between the rear seat side garnish and body to pry the garnish.
2 Clips
H06007
17. (a)

H06011
(b)
H06012
Author :
Date :
2111
BO-96
18. (a) (b) (c)
If removing the quarter window glass LH: REMOVE DECK TRIM SIDE PANEL LH Remove the bolt and floor hook. Remove the 5 clips. Insert a screwdriver between the deck side panel and body to pry the deck trim side panel.

3 Clips
H06008
3 Clips
19. (a) (b) (c) (d)
If removing the quarter window glass RH: REMOVE DECK TRIM SIDE PANEL RH Remove the luggage compartment No. 1 cover. Remove the bolt and floor hook. Remove the 5 clips. Insert a screwdriver between the deck side panel and body to pry the deck trim side panel.
H06009
HINT: Tape the screwdriver tip before use. 20. (a) (b) (c) (d) REMOVE ROOF SIDE INNER GARNISH Remove the rear seat belt floor anchor. Remove the 2 screws and deck side bar. Remove the 2 clips. Insert a screwdriver between the roof side inner garnish and body to pry the garnish.
3 Clips
9 Clips
H06010
HINT: Tape the screwdriver tip before use. (e) Remove the roof side inner garnish. HINT: When removing the roof side inner garnish, through out the rear seat outer belt floor anchor from the hole on the garnish. 21. REMOVE QUARTER WINDOW GLASS (a) Using a knife, cut off the moulding as shown in the illustration on the next page. NOTICE: Do not damage the body with a knife. (b) Disconnect the connector.
Author :
Date :
2112
BO-97
a-a
Moulding
b-b Moulding
c - c
d-d Moulding
c e-e d c j d e i j h i h-h h g-g Moulding e f g f
Moulding
a b
j-j Moulding
i-i Moulding
f - f
Moulding
Moulding
H06033
Protective Tape
(c) Push a piano wire through from the interior. (d) Tie both wire ends to wooden blocks or similar object. HINT: Apply protective tape to the outer surface to keep the surface from being scratched. NOTICE: When separating the glass, take care not to damage the paint and exterior.
H06036
(e) Cut the adhesive by pulling the piano wire around it. HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
H06037
Author :
Date :
2113
BO-98
Protective Tape
(f)
Push the piano wire through as shown in the illustration, cut off the adhered part to the clips. (g) Remove the glass. NOTICE: Leave as much of the adhesive on the body as possible when cutting off the glass.
H06038
Author :
Date :
2114
BO-99
BO1PS-03
Adhesive
INSTALLATION
1. (a) HINT: Leave as much of the adhesive on the body as possible. (b) Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner. HINT: Even if all the adhesive has been removed, clean the body. CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL Using a knife, cut away any rough areas on the body.
BO4420
BO4421
3.
Primer M
Primer M Adhesive
H02865
COAT CONTACT SURFACE OF BODY WITH PRIMER M Using a brush, coat Primer M to the exposed part of body on the vehicle side. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not coat Primer M to the adhesive. D Do not keep any of the opened Primer M for later use. 4. COAT CONTACT SURFACE OF GLASS WITH PRIMER G (a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration on the following page. (b) When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries. NOTICE: D Let the primer coating dry for 3 minutes or more. D Do not keep any of the opened Primer G for later use.
Author :
Date :
2115
BO-100
a-a
b-b
c - c d-d
c d c j i d e e-e
a b
j-j
j i i-i h-h h
e g f h g-g f f - f
Primer G
H06035
5. (a)
Temperature 35C(95F) 20C(68F) 5C(41F) Tackfree time 15 minutes 100 minutes 8 hours
(b) (c)
Load the cartridge into the sealer gun. Coat the glass with adhesive as shown in the illustration on the following page. Adhesive height: 12.5 mm (0.492 in.) Adhesive width: 8.0 mm (0.315 in.)
Author :
Date :
2116
BO-101
a-a
39 mm (1.54 in.)
b-b
c - c 6.5 mm (0.26 in.) d-d 6.5 mm (0.26 in.)
c d c j i d e e-e 5.5 mm (0.22 in.)
a b
j-j
6.5 mm (0.26 in.)
j i h
e g f h g-g f f - f 35 mm (1.38 in.)
i-i
6.0 mm (0.24 in.)
h-h
Adhesive
H06034
6. (a) (b)
INSTALL GLASS Install the glass to the body. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens. NOTICE: Take care not to drive the vehicle during the time described in the table below.
Temperature 35C(95F) 20C(68F) 5C(41F) Minimum time prior to driving the vehicle 1.5 hours 5 hours 24 hours
7. (a) (b)
Author :
Date :
2117
BO-102
3 Clips
9 Clips
H06010
8. INSTALL ROOF SIDE INNER GARNISH (a) Install the roof side inner garnish. HINT: When install the roof side inner garnish, through out the rear seat outer belt floor anchor from the hole on the garnish. (b) Install the 2 clips. (c) Install the deck side bar with the 2 screws. (d) Install the rear seat belt floor anchor. Torque: 42 Nm (430 kgfcm, 31 ftlbf) 9. (a) (b) (c) If installing the quarter window glass RH: INSTALL DECK TRIM SIDE PANEL RH Install the deck trim side panel with the 5 clips. Install the floor hook with the bolt. Install the luggage compartment No. 1 cover.
3 Clips
H06009
10. (a) (b) 11. (a)
If installing the quarter window glass LH: INSTALL DECK TRIM SIDE PANEL LH Install the deck trim side panel with the 5 clips. Install the floor hook with the bolt. INSTALL ACCESSORY SOCKET Assemble the accessory socket to the accessory socket cover at the position 10 mm (0.39 in.) away from full lock position and ensure that they are temporarily locked.
: 3 Clips
H06008
(b)
(c)
H06013
12. INSTALL REAR SEAT SIDE GARNISH Install the rear seat side garnish with the 3 clips.
2 Clips
H06007
Author :
Date :
2118
BO-103
2 Clips
13. INSTALL DECK SIDE TRIM COVER Install the deck side trim cover to the deck trim side panel.
H06005
2 Clips
14. (a) (b)
INSTALL REAR FLOOR FINISH SIDE PLATE Install the rear floor finish side plate with the clip. Install the floor hook with the bolt.
H06006
6 Clips
15. INSTALL REAR FLOOR FINISH PLATE Install the rear floor finish plate with the 4 clips.
H06001
4 Clips
H06004
16. INSTALL ROOF HEADLINING REAR TRIM Install the roof headlining rear trim to the body. 17. INSTALL REAR INTERIOR LIGHT (a) Connect the connector. (b) Install the rear interior light with the 4 screws. (c) Install the lens to the light. 18. INSTALL REAR SEATS (See page BO-170 and BO-181 ) 19. INSTALL TONNEAU COVER 20. INSTALL DECK SIDE TRIM BOX LH AND RH Install the deck side trim box with the nut and 4 clips. HINT: Do the same for LH and RH. 21. INSTALL SPARE WHEEL COVER TRAY 22. INSTALL LUGGAGE COMPARTMENT TRAY 23. INSTALL NO. 3 DECK BOARD 24. INSTALL NO. 2 DECK BOARD
Author :
Date :
2119
BO-104
5 Clips
25. (a) (b)
INSTAL DECK BOARD ASSEMBLY Install the deck board assembly with the 2 bolts. Install the front part of deck board assembly to the body.
H06000
Author :
Date :
2120
BO-105
BODY BACK DOOR GLASS
BACK DOOR GLASS

BO1PT-01
COMPONENTS
Upper Back Door Window Panel Trim
Back Door Trim Cover High-mounted Stop Light Spacer Upper Back Door Trim
Back Door Trim Cover
Back Window Outside Moulding
Back Door Glass
5.5 (56, 49 in.lbf)
Wiper Arm
Nm (kgfcm, ftlbf) : Specified torque Non-reusable part

H05992
Author :
Date :
2121
BO-106
BO1PU-03
4 Clips
REMOVAL
1. (a) REMOVE UPPER BACK DOOR WINDOW PANEL TRIM Insert a screwdriver between the back door panel and upper back door window panel trim to pry the trim.
H05576
HINT: Tape the screwdriver tip before use. (b) Disconnect the connector. (c) Remove the high-mounted stop light from the upper back door window panel trim. 2. REMOVE UPPER BACK DOOR TRIM Insert a screwdriver between the back door panel and upper back door trim to pry the trim. HINT: Tape the screwdriver tip before use.
12 Clips
H05577
3 Clips
3. REMOVE BACK DOOR TRIM COVERS Insert a screwdriver between the back door panel and back door trim cover to pry the cover. HINT: D Use the same manner described above to the other side. D Tape the screwdriver tip before use. 4. REMOVE REAR WIPER ARM Remove the nut and rear wiper arm.
H05574
Protective Tape
H05622
5. REMOVE BACK DOOR GLASS (a) Disconnect the connector. (b) Push piano wire through from the interior. (c) Tie both wire ends to wooden blocks or similar object. HINT: Apply protective tape to the outer surface to keep the surface from being scratched. NOTICE: When separating the glass, take care not to damage the paint and exterior. (d) Cut the adhesive by pulling the piano wire around it. HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.
H05624
Author :
Date :
2122
BO-107
Protective Tape
(e)
Let the piano wire pass as shown in the illustration, cut off the adhered part to the clips. NOTICE: Do not damage the glass retainers. (f) Remove the glass. NOTICE: Leave as much of the adhesive on the body as possible when cutting off the glass.
H05623
Author :
Date :
2123
BO-108
BO1PV-01
INSTALLATION
Adhesive
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY (a) Using a knife, cut away any rough areas on the body. HINT: Leave as much of the adhesive on the body as possible. (b) Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.
BO4420
2. (a)
CLEAN REMOVED GLASS Using a scraper, remove the adhesive sticking to the glass. (b) Clean the glass with cleaner. NOTICE: Do not touch the glass after cleaning it.
BO5231
3. (a) (b)
Spacer
H05625
B
D
A
H05626
REPLACE SPACER Remove the damaged spacers. Cut off the old adhesive around the spacers installation area. NOTICE: Be careful not to damage the body. (c) Clean the installation area. (d) Attach the new spacers to the glass with the ceramic notch on the glass aligned with the spacers as shown in the illustration. 4. INSTALL BACK WINDOW OUTSIDE MOULDING Install the back window outside moulding with double-stick tape as shown in the illustration. A: 0.7 mm (0.028 in.) HINT: Install the back window outside moulding from the center of the glass at the upper side of the vehicle. (Position B) When installing the back window outside moulding, do not stretch it. 5. (a) (b) (c) (d) POSITION GLASS Place the glass in the correct position. Check that all contacting part of the glass rim are perfectly even. Place reference marks between the glass and body. Remove the glass.
H05627
Author :
Date :
2124
BO-109
BO4421
7.
Primer M
Primer M Adhesive
H02865
COAT CONTACT SURFACE OF BODY WITH PRIMER M Using a brush, coat Primer M to the exposed part of body on the vehicle side. NOTICE: Let the primer coating dry for 3 minutes or more. Do not coat Primer M to the adhesive. Do not keep any of the opened Primer M for later use.
8.
a a a a
b b
COAT CONTACT SURFACE OF GLASS WITH PRIMER G (a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration. (b) When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries. NOTICE: Let the primer coating dry for 3 minutes or more. Do not keep any of the opened Primer G for later use.
a-a
b-b
H05629
Author :
Date :
2125
BO-1 10
a a a a
9. (a)
b b
a-a A
b-b A
(b) (c)
Load the cartridge into the sealer gun. Coat the glass with adhesive as shown in the illustration. A: 12.0 mm (0.472 in.) B: 8.0 mm (0.315 in.)
B B
H05628
10. (a) (b) (c)
INSTALL GLASS Position the glass so that the reference marks are lined up, and press in gently along the rim. Using a spatula, apply adhesive on the glass rim. Use a scraper to remove any excess or protruding adhesive.
H05631
HINT: Confirm that the moulding is attached to the body panel as shown in the illustration. (d) Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardens. NOTICE: Take care not to drive the vehicle during the time described in the table below.
H05630
Temperature 35 C (95 F) 20 C (68 F) 5 C (41 F)
Minimum time prior to driving the vehicle 1.5 hours 5 hours 24 hours
11. (a) (b)
Author :
Date :
2126
BO-1 11
12. (a) (b)
A C
H05560
(c)
INSTALL REAR WIPER ARM Install the wiper arm and tighten the nut by hand. Operate the wiper once and turn the wiper switch OFF. Adjust the installation position of the wiper arm to the position as shown in the illustration. A: 400 mm (15.75 in.) B: 6.5 mm (0.256 in.) C: 0 mm (0 in.) D: 130 Install the rear wiper arm with the nut. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)
3 Clips
13. INSTALL BACK DOOR TRIM COVERS Install the back door trim covers to the body.
H05574
14. INSTALL UPPER BACK DOOR TRIM Install the upper back door trim to the body.
12 Clips
H05577
4 Clips
15. (a) (b) (c)
INSTALL UPPER BACK DOOR WINDOW PANEL TRIM Install the high-mounted stop light to the upper back door window panel trim. Connect the connector. Install the upper back door window panel trim to the body.
H05576
Author :
Date :
2127
BO-1 12
BODY SLIDING ROOF
Rear End
SLIDING ROOF
BO1PW-01
ON-VEHICLE INSPECTION
Front End
BO0139
INSPECT SLIDING ROOF GLASS ALIGNMENT (a) Start the engine and check the operation time of the sliding roof. Operation time: Approx. 6 secs. (b) Check for abnormal noise or binding during operation. (c) With the sliding roof fully closed, check for water leakage. (d) Check for a difference in level between the sliding roof weatherstrip and roof panel. Front End : -2.0 - +1.0 mm (-0.079 - +0.039 in.) Rear End : -1.0 - +2.0 mm (-0.039 - +0.079 in.)
Author :
Date :
2128
BO-1 13
BODY SLIDING ROOF
BO1PX-04
COMPONENTS
x14 Cable Guide Casing Drive Gear

5.5 (56, 49 in.lbf)
Sliding Roof Casing
Roof Support Bracket Drive Cable Stopper
Front Personal Light Bracket
Roof Drip Channel
Drive Rail Bracket
Wind Deflector Panel Sliding Roof Glass

8.0 (82, 71 in.lbf)
Center Housing Frame
Drive Cable Stopper Bracket
Drive Rail
5.5 (56, 49 in.lbf)
8.0 (82, 71 in.lbf)
Sunshade Trim Sliding Roof Guide Block
Drive Cable
5.5 (56, 49 in.lbf)
H16177
Author :
Date :
2129
BO-1 14
BODY SLIDING ROOF
BO1PY-04
REMOVAL
1. 2. REMOVE ROOF HEADLINING (See page BO-141 ) REMOVE ROOF SUPPORT BRACKET
3. (a) (b) 4. (a) (b) (c) (d)
H06021
REMOVE SLIDING ROOF GLASS Remove the 4 nuts. Pull the glass upward to remove it. REMOVE SLIDING ROOF HOUSING Disconnect the connector. Remove the 4 clips and disconnect the 4 drain hoses from the housing. Remove the 12 bolts and 6 brackets. Remove the 6 nuts and sliding roof housing from the body.
H06022
Author :
Date :
2130
BO-1 16
BODY SLIDING ROOF
BO1PZ-01
ADJUSTMENT
1. ADJUST LEVEL DIFFERENCE Using a torx driver, adjust the level difference by tightening or loosening the bolts. Clearance: 0 2.0 mm (0 0.079 in.)
N13531
2. (a)
ADJUST FORWARD OR REARWARD Adjust by loosening the sliding roof installation nuts, and move the sliding roof bracket forward and rearward.
H06025
(b) (c) (d)
When the front or rear alignment is not correct, remove the glass and adjust the drive rail. Using a screwdriver, slide the link forward or backward to align the 2 marks as shown. Slide the bracket to the forefront with your hand.
N11160
3. ADJUST RIGHT OR LEFT Adjust by loosening the sliding roof rear shoe installation nuts, and move the sliding roof to the right or left.
N11162
4.
ADJUST CLEARANCE (Difference in left and right clearance)
BO3396
Author :
Date :
2132
BO-1 17
BODY SLIDING ROOF
Adjust by loosening the sliding roof set nuts and readjust the sliding roof to the proper position.
N11161
Author :
Date :
2133
BO-1 18
BODY SLIDING ROOF
BO0VD-07
REASSEMBLY
1. INSTALL BRACKETS Install the 2 brackets with the 4 screws to the drive rails. 2. INSTALL CENTER HOUSING FRAME Install the center housing frame with the 4 screws to the drive rails. 3. INSTALL DRIVE CABLES Slide the drive cables rearward to install them to the drive rails. 4. INSTALL SUNSHADE TRIM Slide the sunshade trim forward to install it. 5. INSTALL CABLE GUIDE CASING (a) Slide the drive cables forward. (b) Insert the drive cables to the cable guide casing. (c) Install the 2 screws.
6. INSTALL SLIDING ROOF CASING Install the sliding roof casing with the 14 screws. 7. INSTALL DRIVE CABLE STOPPERS Install the 2 drive cable stoppers with the 2 screws to the drive rails.
H06029
H06031
8. INSTALL SLIDING ROOF GUIDE BLOCKS HINT: Use the same manner described above to the other side. (a) Slide the sliding roof guide block rearward to install it to the drive rail. (b) Tighten the 4 screws. 9. INSTALL ROOF DRIP CHANNEL Install the roof drip channel with the 2 screws to the drive cables.
Author :
Date :
2134
BO-1 19
BODY SLIDING ROOF
Point Marks
10. INSTALL DRIVE GEAR ASSEMBLY (a) Using a screwdriver, remove the motor cover. HINT: Tape the screwdriver tip before use. (b) Turn the drive shaft with screwdriver to align the housing with gear point mark as shown in the illustration. (c) Install the motor cover. (d) Install the front personal light bracket with the 2 screws to the gear assembly. (e) Install the drive gear assembly with the 2 bolts.
H06030
11. INSTALL WIND DEFLECTOR PANEL (a) Using a screwdriver, slide the drive cable rearward. HINT: Tape the screwdriver tip before use. (b) Install the wind deflector panel with the 4 screws.
H06023
Author :
Date :
2135
BO-120
BODY SLIDING ROOF
BO1Q0-04
INSTALLATION
1. (a) (b) (c) INSTALL SLIDING ROOF HOUSING Install the sliding roof housing with the 6 nuts to the body. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) Install the 6 brackets with the 12 bolts. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf) Connect the 4 drain hoses with the 4 clips to the housing.
H06022
2. INSTALL SLIDING ROOF GLASS Install the sliding roof glass with the 4 nuts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) 3. INSTALL ROOF SUPPORT BRACKET 4. INSTALL ROOF HEADLINING (See page BO-146 )
H06021
Author :
Date :
2136
BO-121
BODY INSTRUMENT PANEL
INSTRUMENT PANEL
BO1Q1-03
COMPONENTS
Pedal Return Spring Reinforcement G G Front Passenger Airbag Assembly G G No. 2 Brace
B B 5.6 (57, 50 in.lbf) Instrument Panel Safety Pad H 20 (205, 15)
B B G G
No. 1 Speaker Panel
G G No. 1 Brace B B
No. 1 Speaker Panel ABS ECU
Multi Display Assembly Center Cluster Finish Panel E x4 Lower Center Cluster Finish Panel F x6 Ornament
D Body ECU D Center Floor Carpet Cover Lower Cluster Finish Panel Lower Insert Lower Finish Panel C Combination Meter Cluster Finish Front Pillar Panel Garnish Combination Switch Instrument Side Plate Cowl Side Trim Column Cover Steering Wheel
50 (510, 37)
Radio Assembly Air Duct E x6 Air Duct
A A
Lower Center Finish Panel C Lower Finish Plate Lower No. 1 Retainer
E E
Floor Shift Assembly A A E

E
Lower No. 2 Retainer
Front Pillar Garnish C CD Changer

C No. 2 Lower Panel
No. 2 Under Cover Cowl Side Trim
Steering Wheel Pad Front Door Inside Scuff Plate Front Door Inside Scuff Plate

H06051
Author :
Date :
2137
BO-122
Defroster Nozzle Garnish Defroster Nozzle Assembly E E E No. 4 Register E No. 2 Side Defroster Nozzle
Instrument Panel Safety Pad
No. 1 Register Wire Harness E x5 E E No. 1 Side Defroster Nozzle
No. 5 Side Defroster Nozzle Duct No. 1 Mounting Bracket E Auto Light Control Sensor Solar Sensor No. 2 Side Defroster Nozzle Duct
E E
E E H E E E E E
E No. 4 Heater to Register Duct Heater to Register Center Sub Duct E
E E No. 1 Heater to Register Duct No. 1 Side Defroster Nozzle Duct
Center Bracket Sub-assembly Glove Box Light Assembly
H06052
Author :
Date :
2138
BO-123
HINT: Screw shapes and sizes are indicated in the table below. The codes (A - H) correspond to those indicated on the previous pages.
mm (in.)
Shape
Size
Shape
Size
Shape
Size
=6 (0.24) L= 20 (0.79)
=8 (0.31) L= 18 (0.71)
=6 (0.24) L= 25 (0.98)
=6 (0.24) L= 20 (0.79)
= 5.2 (0.205) L= 16 (0.63)
=4 (0.16) L= 12 (0.47)
=8 (0.31)
=6 (0.24)
H06115
Author :
Date :
2139
BO-124
BO1Q2-04
: Clip
REMOVAL
1. REMOVE INSTRUMENT SIDE PANELS Using a screwdriver, remove the instrument side panels. HINT: D Use the same manner described above to the other side. D Tape the screwdriver tip before use. 2. REMOVE FRONT DOOR INSIDE SCUFF PLATES Insert a screwdriver between the front door inside scuff plate and body to pry the scuff plate. HINT: D Use the same manner described above to the other side. D Tape the screwdriver tip before use. 3. FRONT DOOR OPENING TRIMS
H05609
4. REMOVE FRONT PILLAR GARNISHES Insert a screwdriver between the body and front pillar garnishes to pry the garnishes. HINT: Tape the screwdriver tip before use. 5. REMOVE COWL SIDE TRIMS Remove the 2 clips and cowl side trims.
: 3 Clips
H05610
: 2 Clips
H06049
6. REMOVE NO. 1 AND NO. 2 SPEAKER PANELS HINT: Use the same manner described above to the other side. (a) Insert a screwdriver between the speaker panel and instrument panel safety pad to pry the speaker panel. HINT: Tape the screwdriver tip before use. (b) Disconnect the connector. 7. REMOVE NO. 2 UNDER COVER Using a screwdriver, remove the No. 2 under cover. HINT: Tape the screwdriver tip before use.
Author :
Date :
2140
BO-125
8. (a)
DISCONNECT AIRBAG CONNECTOR Using a screwdriver, pry out the glove compartment door finish plate.
H05116
HINT: Tape the screwdriver tip before use. (b) Remove the airbag connector from the glove compartment door finish plate. (c) Disconnect the airbag connector. NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.
9. REMOVE NO. 2 LOWER PANEL Remove the 2 bolts, 2 screws and No. 2 lower panel. 10. w/ CD Changer: REMOVE CD CHANGER (a) Remove the 4 nuts and CD changer. (b) Disconnect the connectors.
H06047
11.
H05117
REMOVE FRONT PASSENGER AIRBAG ASSEMBLY Torque: Bolt: 20 Nm (205 kgfcm, 15 ftlbf) Nut: 5.6 Nm (57 kgfcm, 50 in.lbf) (a) Remove the 2 bolts and 2 nuts. (b) Remove the front passenger airbag assembly from the instrument panel. CAUTION: D Do not store the front passenger airbag assembly with the airbag deployment side facing down. D Never disassemble the front passenger airbag assembly. NOTICE: At the time of installation, please refer to the following items. D Make sure that the front passenger airbag assembly is installed to the specified torque
Author :
Date :
2141
BO-126
12. 13.
If the front passenger airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the front passenger airbag assembly with a new one. When installing the front passenger airbag assembly, take care that the wiring does not interfere with other parts and is not pinched between other parts. REMOVE STEERING WHEEL AND PAD (See page SR-13 ) REMOVE STEERING COLUMN COVERS (See page SR-13 )
: 2 Clips
14. REMOVE LOWER FINISH PLATE Using a screwdriver, remove the lower finish plate. HINT: Tape the screwdriver tip before use.
H06048
: 3 Clips
15. (a)
REMOVE LOWER CLUSTER FINISH PANEL Using a screwdriver, remove the lower cluster finish panel.
HINT: Tape the screwdriver tip before use. (b) Disconnect the connectors.
H06050
: 4 Clips
H06045
16. REMOVE LOWER FINISH PANEL (a) Remove the 2 bolts. (b) Using a screwdriver, remove the lower finish panel. HINT: Tape the screwdriver tip before use. (c) Disconnect the connectors and hood lock control cable. 17. REMOVE LOWER INSERT Remove the 2 bolts and lower insert. 18. REMOVE STEERING COLUMN (See page SR-13 )
BO-127
19. (a)
REMOVE LOWER CENTER CLUSTER FINISH PANEL Using a screwdriver, remove the lower center cluster finish panel with the ornament.
10 Clips
H06046
HINT: Tape the screwdriver tip before use. (b) Disconnect the connector. (c) Remove the 6 screws and lower center cluster finish panel from the ornament. 20. REMOVE CENTER FLOOR CARPET COVERS (a) Remove a clip and center floor carpet cover LH. (b) Remove the 2 clips and center floor carpet cover RH. 21. REMOVE LOWER CENTER FINISH PANEL Remove the 6 screws and lower center finish panel.
22. (a) (b)
REMOVE CENTER CLUSTER FINISH PANEL Remove the 4 bolts. Using a screwdriver, remove the center cluster finish panel sub-assembly.
3 Clips
H06043
HINT: Tape the screwdriver tip before use. (c) Disconnect the connectors and cables. (d) Remove the 4 screws and multi display assembly. (e) Remove the 4 screws and radio assembly. 23. REMOVE CLUSTER FINISH PANEL (a) Remove the 2 screws. HINT: Tape the screwdriver tip before use. (b) Using a screwdriver, remove the cluster finish panel. (c) Disconnect the connector. 24. REMOVE COMBINATION METER (a) Remove the 3 screws and combination meter. (b) Disconnect the connector. 25. REMOVE LOWER RETAINERS Remove the 2 bolts and lower retainers.
: 2 Clips
H06044
Author :
Date :
2143
BO-128
26. (a) (b) (c) 27.
REMOVE FLOOR SHIFT ASSEMBLY Disconnect the shift control link from the floor shift assembly. Disconnect the connectors. Remove the 4 nuts and floor shift assembly. REMOVE AIR DUCTS
D02947
28. (a) (b)
H06039
REMOVE INSTRUMENT PANEL SAFETY PAD Disconnect the connectors. Remove the 2 bolts, 2 nuts and instrument panel safety pad. 29. REMOVE NO. 1 BRACE (a) Remove the 2 nuts and shift control link. (b) Remove the 2 bolts, 2 nuts and No. 1 brace. 30. REMOVE NO. 2 BRACE Remove the 3 bolts, 2 nuts and No. 2 brace. 31. REMOVE REINFORCEMENT (a) Remove the 2 nuts and body ECU. (b) Remove the 2 nuts and ABS ECU. (c) Remove the pedal return spring. (d) Remove the bolt, 2 nuts and instrument panel J/B.
(e)
Remove the 4 bolts, 4 nuts and reinforcement.
H06074
Author :
Date :
2144
BO-129
BO1Q3-02
DISASSEMBLY
1. REMOVE GLOVE BOX LIGHT ASSEMBLY 2. REMOVE CENTER BRACKET SUB-ASSEMBLY Remove the 3 screws and center bracket sub-assembly. 3. REMOVE NO. 1 AND NO. 2 SIDE DEFROSTER NOZZLES Using a screwdriver, remove the side defroster nozzles. HINT: Tape the screwdriver tip before use. 4. REMOVE DEFROSTER NOZZLE GARNISH Using a screwdriver, remove the defroster nozzle garnish. HINT: Tape the screwdriver tip before use. 5. REMOVE DEFROSTER NOZZLE ASSEMBLY Remove the 5 screws and defroster nozzle assembly. 6. REMOVE NO. 5 SIDE DEFROSTER NOZZLE DUCT Remove the 2 screws and No. 5 side defroster nozzle duct. 7. REMOVE NO. 1 SIDE DEFROSTER NOZZLE DUCT Remove the screw and No. 1 side defroster nozzle duct. 8. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT Remove the screw and No. 2 side defroster nozzle duct. 9. REMOVE HEATER TO RESISTER NO. 1 DUCT Remove the 2 screws and heater to register No. 1 duct. 10. REMOVE HEATER TO RESISTER NO. 4 DUCT Remove the 2 screws and heater to register No. 4 duct. 11. REMOVE NO. 1 REGISTER Remove the 2 screws and No. 1 register. 12. REMOVE NO. 4 REGISTER Remove the 2 screws and No. 4 register. 13. REMOVE HEATER TO REGISTER CENTER SUB DUCT Remove the 4 screws and heater to register center sub duct.
H06041
: 2 Clips
H06040
14. REMOVE WIRE HARNESS (a) Remove the 5 screws. (b) Disengage the clamps and remove the wire harness. 15. REMOVE NO. 1 MOUNTING BRACKET Remove the 2 screws and No. 1 mounting bracket. 16. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 17. REMOVE SOLAR SENSOR
H06042
Author :
Date :
2145
BO-130
BO1Q4-01
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-129 ).
Author :
Date :
2146
BO-131
BO1Q5-01
INSTALLATION
Installation is in the reverse order of removal (See page BO-124 ).
Author :
Date :
2147
BO-132
BODY FLOOR CARPET
FLOOR CARPET
BO1Q6-03
COMPONENTS
Center Pillar Lower Garnish Rear Door Opening Trim Deck Side Trim Cover Front Door Opening Trim Deck Board Assembly
Rear Seat Side Garnish Rear Seat RH Rear Door Inside Scuff Plate Front Door Inside Scuff Plate Front Seat RH
37 (375, 27) Console Box Hole Cover 37 (375, 27)
Rear Seat LH Upper Console Panel
No.2 Lower Panel No.2 Under Cover
Console Box Plate Console Box

Lower Center Cluster Finish Panel
Front Seat LH
37 (375, 27)
Floor Carpet
Lower Center Finish Panel Center Floor Carpet Cover
37 (375, 27)
Rear Door Opening Trim Cowl Side Trim Lower Finish Panel Footrest Cowl Side Trim Front Door Opening Trim Front Door Inside Scuff Plate Nm (kgfcm, ftlbf) : Specified torque Deck Side Trim Cover Rear Door Inside Scuff Plate Center Pillar Lower Garnish
H06111
Rear Seat Side Garnish
Author :
Date :
2148
BO-133
BODY FLOOR CARPET
BO1Q7-04
5 Clips
REMOVAL
1. REMOVE FRONT PART OF DECK BOARD ASSEMBLY Using a screwdriver, remove the front part of deck board assembly. HINT: Tape the screwdriver tip before use. 2. REMOVE FRONT SEATS (See page BO-152 ) 3. REMOVE REAR SEATS (See page BO-168 and BO-175 ) 4. REMOVE FRONT DOOR INSIDE SCUFF PLATES Insert a screwdriver between the front door inside scuff plate and body to pry the scuff plate. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side. 5. REMOVE FRONT DOOR OPENING TRIMS 6. REMOVE REAR DOOR INSIDE SCUFF PLATES Insert a screwdriver between the rear door inside scuff plate and body to pry the scuff plate. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side. 7. REMOVE REAR DOOR OPENING TRIMS
H06000
5 Clips
8. REMOVE CENTER PILLAR LOWER GARNISHES HINT: Use the same manner described above to the other side. (a) Remove the front seat outer belt floor anchors. (b) Insert a screwdriver between the center pillar lower garnish and body to pry the garnish. HINT: Tape the screwdriver tip before use.
H06002
2 Clips
9. REMOVE DECK SIDE TRIM COVERS Install the screwdriver between the deck side trim cover and the deck trim side panel to pry the deck side trim cover. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side.
H06005
Author :
Date :
2149
BO-134
BODY FLOOR CARPET
2 Clips
H06007
10. REMOVE REAR SEAT SIDE GARNISHES HINT: Use the same manner described above to the other side. (a) Remove the 3 clips. (b) Insert a screwdriver between the rear seat side garnish and body to pry the garnish. HINT: Tape the screwdriver tip before use. 11. REMOVE FOOTREST 12. REMOVE COWL SIDE TRIMS Remove the 2 clips and cowl side trims. 13. REMOVE NO. 2 UNDER COVER Using a screwdriver, remove the No. 2 under cover. HINT: Tape the screwdriver tip before use.
14. (a)
REMOVE NO. 2 LOWER PANEL Using a screwdriver, remove the glove compartment door finish plate.
H06047
HINT: Tape the screwdriver tip before use. (b) Remove the front passenger airbag connector from the glove compartment door finish plate. NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness. (c) Remove the 2 bolts, 2 screws and No. 2 lower panel. 15. REMOVE LOWER FINISH PLATE AND LOWER CLUSTER FINISH PANEL (See page BO-124 )
: 4 Clips
16. REMOVE LOWER FINISH PANEL (a) Remove the 2 bolts. (b) Using a screwdriver, remove the lower finish panel. HINT: Tape the screwdriver tip before use. (c) Disconnect the connectors and hood lock control cable.
H06045
Author :
Date :
2150
BO-135
BODY FLOOR CARPET
17. (a)
REMOVE LOWER CENTER CLUSTER FINISH PANEL Using a screwdriver, remove the lower center cluster finish panel with ornament.
10 Clips
H06046
HINT: Tape the screwdriver tip before use. (b) Disconnect the connectors. 18. REMOVE CENTER FLOOR CARPET COVERS (a) Remove a clip and center floor carpet cover LH. (b) Remove the 2 clips and center floor carpet cover RH. 19. REMOVE LOWER CENTER FINISH PANEL Remove the 6 screws and lower center finish panel.
6 Clips
20. REMOVE CONSOLE BOX (a) Using a screwdriver, remove the upper console panel. HINT: Tape the screwdriver tip before use. (b) Using a screwdriver, remove the console box hole cover, then disconnect the connector. HINT: Tape the screwdriver tip before use.
H06132
(c) Remove the 2 caps and 2 screws. (d) Using a screwdriver, remove the console box plate. HINT: Tape the screwdriver tip before use. (e) Remove the 4 bolts and console box. (f) Disconnect the connector.
H06076
Frame Number Cover 2 1
21. (a)
REMOVE FLOOR CARPET Insert a screwdriver between the frame number cover and the carpet to remove the frame number cover as shown in the illustration.
Floor Outer Side

Carpet
H06114
HINT: Tape the screwdriver tip before use. (b) Remove the bolts and front seat outer belt floor anchors. (c) Remove the bolts and rear seat outer belt floor anchors. (d) Remove the clips. (e) Remove the floor carpet.
BO-136
BODY FLOOR CARPET
BO1Q8-04
INSTALLATION
1. INSTALL FLOOR CARPET (a) Install the floor carpet. HINT: When installing the floor carpet, take care to prevent wrinkles as little as possible. (b) Install the clips. (c) Install the rear seat outer belt floor anchors with the bolts. Torque: 42 Nm (430 kgfcm, 32 ftlbf) (d) Install the front seat outer belt floor anchors with the bolts. Torque: 42 Nm (430 kgfcm, 32 ftlbf)
(e)
Frame Number Cover 1 2
Install the frame number cover as shown in the illustration.
Floor Outer Side
Carpet
H06131
2. (a) (b) (c) (d) (e)
INSTALL CONSOLE BOX Connect the connector. Install the console box with the 4 bolts. Install the console box plate. Install the 2 screws and 2 caps. Connect the connector, then install the console box hole cover.
H06076
6 Clips
(f) Install the upper console panel. 3. INSTALL LOWER CENTER FINISH PANEL Install the lower center finish panel with the 6 screws. 4. INSTALL CENTER FLOOR CARPET COVERS (a) Install the center floor carpet cover RH with the 2 clips. (b) Install the center floor carpet cover LH with the clip.
H06132
Author :
Date :
2152
BO-137
BODY FLOOR CARPET
5. INSTALL LOWER CENTER CLUSTER FINISH PANEL Connect the connectors, then install the lower center cluster finish panel with ornament.
10 Clips
H06046
: 4 Clips
6. (a) (b) 7.
INSTALL LOWER FINISH PANEL Connect the hood lock control cable and connectors to the lower finish panel. Install the lower finish panel with the 2 bolts. INSTALL LOWER FINISH PLATE AND LOWER CLUSTER FINISH PANEL (See page BO-131 )
H06045
8. (a) (b)
H06047
INSTALL NO. 2 LOWER PANEL Install the No. 2 lower panel with the 2 bolts and 2 screws. Install the front passenger airbag connector to the glove compartment door finish plate. NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness. (c) Install the glove compartment door finish plate to the No. 2 lower panel. 9. INSTALL NO. 2 UNDER COVER 10. INSTALL COWL SIDE TRIMS Install the cowl side trims with the 2 clips. 11. INSTALL FOOTREST
12. INSTALL REAR SEAT SIDE GARNISHES Install the rear seat side garnish with the 3 clips. HINT: Use the same manner described above to the other side.
2 Clips
H06007
Author :
Date :
2153
BO-138
BODY FLOOR CARPET
2 Clips
13. INSTALL DECK SIDE TRIM COVERS Install the deck side trim covers to the deck trim side panels.
H06005
5 Clips
H06002
14. INSTALL CENTER PILLAR LOWER GARNISHES HINT: Use the same manner described above to the other side. (a) Install the center pillar lower garnish. (b) Install the front seat outer belt floor anchor. Torque: 42 Nm (430 kgfcm, 31 ftlbf) 15. INSTALL REAR DOOR OPENING TRIMS 16. INSTALL REAR DOOR INSIDE SCUFF PLATES 17. INSTALL FRONT DOOR OPENING TRIMS 18. INSTALL FRONT DOOR INSIDE SCUFF PLATES 19. INSTALL REAR SEATS (See page BO-173 and BO-181 ) 20. INSTALL FRONT SEATS (See page BO-166 )
5 Clips
21. INSTALL FRONT PAR OF DECK BOARD ASSEMBLY Install the front part of deck board assembly to the body.
H06000
Author :
Date :
2154
BO-139
BODY ROOF HEADLINING
ROOF HEADLINING
BO1Q9-04
COMPONENTS
Front Seat Outer Belt
42 (430, 31)
Roof Side Inner Garnish Deck Side Trim Cover Rear Floor Finish Side Plate Luggage Compartment No. 1 Cover
Deck Side Bar Center Pillar Upper Garnish Front Door Opening Trim Front Pillar Garnish
Rear Floor Finish Side Plate Hook
Instrument Side Panel Center Pillar Lower Garnish Front Door No. 2 Deck Board Inside Scuff Plate
Deck Trim Side Panel Rear Seat Side Garnish Rear Door Deck Side Inside Scuff Plate Trim Box
Spare Wheel Cover Tray
Deck Board Assembly Tonneau Cover Deck Side Bar

42 (430, 31)
Luggage Compartment Tray Deck Side Trim Box No. 3 Deck Board Roof Side Inner Garnish
Center Pillar Upper Garnish
Front Seat Outer Belt
Rear Door Opening Trim Deck Side Trim Cover
Hook Accessory Socket Front Door Opening Trim Rear Floor Finish Rear Door Inside Front Door Inside Deck Trim Side Plate Scuff Plate Scuff Plate Side Panel Hook Center Pillar Lower Garnish Rear Seat Side Garnish Nm (kgfcm, ftlbf) : Specified torque
H06133
Author :
Date :
2155
BO-140
Assist Grip
Roof Headlining Rear Trim Lens
Rear Interior Light
Sun Visor Front Personal Light Assembly Roof Headlining Lens Assist Grip Front Interior Light Holder Lens Mirror Cover Sun Visor Inner Rear View Mirror w/ Electrochromic inner rear view mirror:
Mirror Cover Inner Rear View Mirror
H17736
Author :
Date :
2156
BO-141
BO413-03
5 Clips
REMOVAL
1. (a) REMOVE DECK BOARD ASSEMBLY Using a screwdriver, remove the front part of deck board assembly.
H06000
HINT: Tape the screwdriver tip before use. (b) Remove the 2 bolts and deck board assembly. 2. REMOVE NO. 2 DECK BOARD 3. REMOVE NO. 3 DECK BOARD 4. REMOVE LUGGAGE COMPARTMENT TRAY 5. REMOVE SPARE WHEEL COVER TRAY 6. REMOVE DECK SIDE TRIM BOX LH AND RH Remove the nut, 4 clips and deck side trim box. HINT: Use the same manner described above to the other side. 7. REMOVE TONNEAU COVER 8. REMOVE REAR SEATS (See page BO-168 and BO-175 )
: Clip
H05609
9. REMOVE INSTRUMENT SIDE PANELS Using a screwdriver, remove the instrument side panel. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side. 10. REMOVE FRONT DOOR INSIDE SCUFF PLATES Insert a screwdriver between the front door inside scuff plate and body to pry the scuff plate. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side. 11. REMOVE FRONT DOOR OPENING TRIMS
12. REMOVE FRONT PILLAR GARNISHES Insert a screwdriver between the body and front pillar garnish to pry the garnish. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side.
: 3 Clips
H05610
Author :
Date :
2157
BO-142
13. REMOVE REAR DOOR INSIDE SCUFF PLATES Insert a screwdriver between the rear door inside scuff plate and body to pry the scuff plate. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side. 14. REMOVE REAR DOOR OPENING TRIMS
5 Clips
15. (a) (b) HINT:

D D
H06002
REMOVE CENTER PILLAR LOWER GARNISHES Remove the front seat outer belt floor anchor. Insert a screwdriver between the center pillar lower garnish and body to pry the garnish. Tape the screwdriver tip before use. Use the same manner described above to the other side.
Clip
16. (a) (b)
REMOVE CENTER PILLAR UPPER GARNISHES Remove the front seat outer belt shoulder anchor. Insert a screwdriver between the center pillar upper garnish and body to pry the garnish, then pull the garnish upward.
H06003
HINT: Use the same manner described above to the other side. Tape the screwdriver tip before use. 17. REMOVE REAR INTERIOR LIGHT (a) Using a screwdriver, remove the lens. HINT: Tape the screwdriver tip before use. (b) Remove the 4 screws and rear interior light, then disconnect the connector.
4 Clips
18. REMOVE ROOF HEADLINING REAR TRIM Insert a screwdriver between the roof headlining rear trim and body to pry the trim. HINT: Tape the screwdriver tip before use.
H06004
Author :
Date :
2158
BO-143
6 Clips
19. (a) (b)
H06001
2 Clips
20. (a) (b) (c) HINT:

D D
H06006
REMOVE REAR FLOOR FINISH SIDE PLATES Remove the bolt and floor hook. Remove the clip. Insert a screwdriver between the rear floor finish side plate and body to pry the side plate. Tape the screwdriver tip before use. Use the same manner described above to the other side.
2 Clips
21. REMOVE DECK SIDE TRIM COVERS Install the screwdriver between the deck side trim cover and the deck trim side panel to pry the deck side trim cover. HINT: D Tape the screwdriver tip before use. D Use the same manner described above to the other side.
H06005
22. (a) (b) HINT:

D D 2 Clips
H06007
REMOVE REAR SEAT SIDE GARNISHES Remove the 3 clips. Insert a screwdriver between the rear seat side garnish and body to pry the garnish. Tape the screwdriver tip before use. Use the same manner described above to the other side.
23. (a)

H06011
Author :
Date :
2159
BO-144
(b)
H06012
24. (a) (b) (c)
REMOVE DECK TRIM SIDE PANEL LH Remove the bolt and floor hook. Remove the 5 clips. Insert a screwdriver between the deck side panel and body to pry the deck trim side panel.

3 Clips
H06008
3 Clips
25. (a) (b) (c) (d)
REMOVE DECK TRIM SIDE PANEL RH Remove the luggage compartment No. 1 cover. Remove the bolt and floor hook. Remove the 5 clips. Insert a screwdriver between the deck side panel and body to pry the deck trim side panel.

H06009
3 Clips
26. (a) (b) (c) (d) HINT:
REMOVE ROOF SIDE INNER GARNISHES Remove the rear seat outer belt floor anchor. Remove the 2 screws and deck side bar. Remove the 2 clips. Insert a screwdriver between the roof side inner garnish and body to pry the garnish. Tape the screwdriver tip before use. Use the same manner described above to the other side. Remove the roof side inner garnish.
9 Clips
H06010
D D
(e) HINT: When removing the roof side inner garnish, through out the rear seat outer belt floor anchor from the hole on the garnish.
Author :
Date :
2160
BO-145
H06070
27. REMOVE FRONT PERSONAL LIGHT ASSEMBLY (a) Using a screwdriver, remove the lens. HINT: Tape the screwdriver tip before use. (b) Open the glasses box. (c) Remove the 5 clips. (d) Remove the 3 screws and front personal light assembly. (e) Disconnect the connector. (f) Using a screwdriver, remove the mirror cover. HINT: Tape the screwdriver tip before use.
(g) 28. (a) HINT:

D D
w/ Electrochromic inner rear view mirror: Disconnect the inner rear view mirror connector. REMOVE SUN VISORS Using a screwdriver, remove the cover.
H16134
Tape the screwdriver tip before use. Use the same manner described above to the other side. (b) Remove the 2 screws and pull the sun visor downward. (c) Disconnect the connector. 29. REMOVE SUN VISOR HOLDERS Remove the 2 screws and 2 holders. 30. REMOVE ASSIST GRIPS Remove the 8 screws and 4 grips. 31. REMOVE FRONT INTERIOR LIGHT (a) Using a screwdriver, remove the lens. HINT: Tape the screwdriver tip before use. (b) Remove the 4 screws and front interior light. (c) Disconnect the connector. 32. REMOVE ROOF HEADLINING (a) Remove the 2 clips. (b) Pull the roof headlining downward to remove it.
Author :
Date :
2161
BO-146
BO414-03
INSTALLATION
1. INSTALL ROOF HEADLINING Install the roof headlining with the 2 clips. 2. INSTALL FRONT INTERIOR LIGHT (a) Connect the connector. (b) Install the front interior light with the 4 screws. (c) Install the lens to the light. 3. INSTALL ASSIST GRIPS Install the 4 grips with the 8 screws. 4. INSTALL SUN VISOR HOLDERS Install the 2 holders with the 2 screws. 5. INSTALL SUN VISORS (a) Connect the connector. (b) Install the sun visor with the 2 screws. (c) Install the cover. HINT: Use the same manner described above to the other side.
6. (a) (b)
INSTALL FRONT PERSONAL LIGHT ASSEMBLY w/ Electrochromic inner rear view mirror: Connect the inner rear view mirror connector. Install the mirror cover.
H16134
(c) (d) (e)
Connect the connector. Install the front personal light with the 3 screws. Install the lens to the light.
H06070
3 Clips
9 Clips
H06010
7. INSTALL ROOF SIDE INNER GARNISHES HINT: Use the same manner described above to the other side. (a) Install the roof side inner garnish. HINT: When installing the roof side inner garnish, through out the rear seat outer belt floor anchor front the hole on the garnish. (b) Install the 2 clips. (c) Install the deck side bar with the 2 screws.
Author :
Date :
2162
BO-147
(d)
Install the rear seat outer belt floor anchor. Torque: 42 Nm (430 kgfcm, 31 ftlbf)
3 Clips
8. (a) (b) (c)
INSTALL DECK TRIM SIDE PANEL RH Install the deck trim side panel with the 5 clips. Install the floor hook with the bolt. Install the luggage compartment No. 1 cover.
H06009
9. (a) (b) 10. (a)
INSTALL DECK TRIM SIDE PANEL LH Install the deck trim side panel with the 5 clips. Install the floor hook with the bolt. INSTALL ACCESSORY SOCKET Assemble the accessory socket to the accessory socket cover at the position 10 mm (0.39 in.) away from full lock position and ensure that they are temporarily locked.
3 Clips
H06008
(b)
(c)
H06013
11. INSTALL REAR SEAT SIDE GARNISHES Install the rear seat side garnish with the 3 clips. HINT: Use the same manner described above to the other side.
2 Clips
H06007
Author :
Date :
2163
BO-148
2 Clips
12. INSTALL DECK SIDE TRIM COVERS Install the deck side trim covers to the deck trim side panels.
H06005
2 Clips
13. INSTALL REAR FLOOR FINISH SIDE PLATES (a) Install the rear floor finish side plate with the clip. (b) Install the floor hook with the bolt. HINT: Use the same manner described above to the other side.
H06006
6 Clips
14. INSTALL REAR FLOOR FINISH PLATE Install the rear floor finish plate with the 4 clips.
H06001
4 Clips
15. INSTALL ROOF HEADLINING REAR TRIM Install the roof headlining rear trim to the body. 16. INSTALL REAR INTERIOR LIGHT (a) Connect the connector. (b) Install the rear interior light with the 4 screws. (c) Install the lens to the light.
H06004
Clip
17. (a) (b)
INSTALL CENTER PILLAR UPPER GARNISHES Install the center pillar upper garnish. Install the front seat outer belt shoulder anchor. Torque: 42 Nm (430 kgfcm, 31 ftlbf)
HINT: Use the same manner described above to the other side.
H06003
Author :
Date :
2164
BO-149
5 Clips
18. (a) (b)
INSTALL CENTER PILLAR LOWER GARNISHES Install the center pillar lower garnish. Install the front seat outer belt floor anchor. Torque: 42 Nm (430 kgfcm, 31 ftlbf)
HINT: Use the same manner described above to the other side. 19. INSTALL REAR DOOR OPENING TRIMS 20. INSTALL REAR DOOR INSIDE SCUFF PLATES
H06002
21. INSTALL FRONT PILLAR GARNISHES Install the front pillar garnishes to the body. 22. INSTALL FRONT DOOR OPENING TRIMS 23. INSTALL FRONT DOOR INSIDE SCUFF PLATES
: 3 Clips
H05610
:Clip
H05609
24. INSTALL INSTRUMENT SIDE PANELS Install the instrument side panels to the front pillar garnishes. 25. INSTALL REAR SEATS (See page BO-173 and BO-181 ) 26. INSTALL TONNEAU COVER 27. INSTALL DECK SIDE TRIM BOX LH AND RH Install the deck side trim box with the nut and 4 clips. HINT: Use the same manner described above to the other side. 28. INSTALL SPARE WHEEL COVER TRAY 29. INSTALL LUGGAGE COMPARTMENT TRAY 30. INSTALL NO. 3 DECK BOARD 31. INSTALL NO. 2 DECK BOARD
5 Clips
32. (a) (b)
INSTALL DECK BOARD ASSEMBLY Install the deck board assembly with the 2 bolts. Install the front part of deck board assembly to the body.
H06000
Author :
Date :
2165
BO-150
BODY FRONT SEAT
FRONT SEAT
BO1QC-04
COMPONENTS
Headrest Headrest Support Seat Wire Seatback Seatback Frame Pad Seatback Board
Armrest
Cap Seatback Cover D Hog Ring w/ Seat Heater: Seatback Heater Drivers Side: Lumber Support Assembly Seat Cushion Cover Seat Cushion Frame
42 (430, 31)
w/ Seat Heater: Seat Cushion Heater Seat Wire
Front Seat Inner Belt
Seat Cushion Pad
Seat Track Cover

37 (375, 27)
Seat Cushion Inside Cover
Front Seat Inner Cushion Cover

18 (184, 13)
Seat Track Cover

37 (375, 27)
37 (375, 27)
18 (183, 13) 18 (184, 13) 37 (375, 27)
Front Seat Cushion Shield
Power Seat Switch Knob No.1 Front Seat Cushion Shield Nm (kgfcm, ftlbf) : Specified torque D Non-reusable part
H16135
Author :
Date :
2166
BO-151
BODY FRONT SEAT
Reclining Seat Adjuster Assembly

29 (300, 22)
No. 2 Vertical Seat Link Sub-assembly
Front Vertical Motor

29 (300, 22)
Power Seat Switch
Drivers seat:
19 (200, 14)
19 (200, 14)
Seat Position Control Relay
26 (270, 20)
Reclining Motor Vertical Seat Link Sub-assembly Torsion Bar

26 (270, 20)
7.8 (80, 69in.lbf) 19 (200, 14)
19 (200, 14)
Rear Vertical Motor

26 (270, 20)
Seat Track Cover
Slide Motor
19 (200, 14)
Seat Track Assembly
Wire Harness
H16136
Author :
Date :
2167
BO-152
BODY FRONT SEAT
BO1QD-01
REMOVAL
1. REMOVE SEAT TRACK COVERS Using a screwdriver, remove the seat track covers. HINT: Tape the screwdriver tip before use. 2. REMOVE FRONT SEAT (a) Remove the 4 bolts. (b) Disconnect the connectors. (c) Remove the front seat. NOTICE: Be careful not to damage the body.
Author :
Date :
2168
BO-153
BODY FRONT SEAT
BO415-01
DISASSEMBLY
1. 2. (a) (b) REMOVE HEADREST REMOVE FRONT SEAT CUSHION SHIELD Remove the power seat switch knobs. Remove the 4 screws and front seat cushion shield, then disconnect the connector. 3. REMOVE FRONT SEAT INNER CUSHION COVER Remove the 3 screws and front seat inner cushion cover. 4. REMOVE NO. 1 FRONT SEAT CUSHION SHIELD Remove the 2 screws and No. 1 front seat cushion shield. 5. REMOVE SEAT CUSHION ASSEMBLY (a) Remove the wire harness from the seat cushion assembly. (b) Remove the 4 bolts and seat cushion assembly. 6. REMOVE SEAT CUSHION COVER (a) Remove the hog rings. (b) Disengage the seat cushion cover hook. (c) Remove the seat cushion cover with pad. (d) Remove the hog rings and seat cushion cover from the pad. 7. w/ Seat heater: IF NECESSARY, REPLACE SEAT CUSHION HEATER (See page BO-157 )
1 2
8. REMOVE SEATBACK ASSEMBLY (a) Remove the seatback board as shown in the illustration. (b) Remove the hog rings. (c) Remove the 4 seatback assembly set bolts. NOTICE: Be careful not to pull the side airbag assembly wire harness.
H06068
(d) (e) (f)
Remove the 6 screws and seat cushion inside covers, then disconnect the wire harness from the covers. Disengage the wire harness clamps. Remove the seatback assembly.
H05100
Author :
Date :
2169
BO-154
BODY FRONT SEAT
9. (a) (b) (c) (d) (e)

H05097
REMOVE SEATBACK COVER Remove the hog rings. Remove the 2 screws and disengage the seat cover hook and retainer from the seatback frame. Remove the headrest supports. Remove the cap, bolt, washer, wave washer and armrest. Remove the seatback frame from the seatback cover with pad.
H06061
Drivers seat: Remove the 2 bolts and lumber support assembly from the seatback frame. (g) Remove the hog rings and seatback cover from the seatback pad. 10. w/ Seat heater: IF NECESSARY, REPLACE SEATBACK HEATER (See page BO-157 ) 11. REMOVE FRONT SEAT INNER BELT Remove the bolt and front seat inner belt. 12. REMOVE POWER SEAT SWITCH Remove the 2 screws and power seat switch. 13. REMOVE WIRE HARNESS Disconnect the connectors, then remove the wire harness. 14. Drivers seat: REMOVE SEAT POSITION CONTROL RELAY Remove the 2 nuts and seat position control relay.
(f)
15.
Drivers seat: REMOVE TORSION BAR Using a screwdriver, remove the torsion bar.
H14690
16. (a) (b)
REMOVE SEAT TRACK COVERS AND BELT ANCHOR BRACKET Using a screwdriver, remove the 2 seat track covers. Remove the 2 nuts and belt anchor bracket.
H14691
Author :
Date :
2170
BO-155
BODY FRONT SEAT
17. (a)
(b)
H14692
REMOVE RECLINING SEAT ADJUSTER ASSEMBLY WITH NO. 2 VERTICAL SEAT LINK SUB-ASSEMBLY Drivers seat: Using a torx socket wrench, remove the 4 bolts and reclining seat adjuster assembly with No. 2 vertical seat link sub-assembly . Except drivers seat: Remove the 4 bolts and reclining seat adjuster assembly.
(c)
Remove the 2 screws and reclining motor.
H14693
18.
(a) (b) (c)

H14694
Drivers seat: REMOVE NO. 2 VERTICAL SEAT LINK SUB- ASSEMBLY AND FRONT VERTICAL MOTOR Using a torx socket wrench, remove the 2 bolts. Remove the 2 nuts and No. 2 vertical seat link sub-assembly. Remove the 2 screws and front vertical motor.
19.
(a)
Drivers seat: REMOVE VERTICAL SEAT LINK SUB- ASSEMBLY AND REAR VERTICAL MOTOR w/ Seat position control relay: Remove the bolt.
H14695
(b) (c)
Remove the 5 nuts, plate and vertical seat link sub-assembly. Remove the 2 screws and rear vertical motor.
H14696
Author :
Date :
2171
BO-156
BODY FRONT SEAT
20. (a) (b)
REMOVE SLIDE MOTOR Remove the 2 screws. Disconnect the seat adjuster drive cable, then remove the slide motor.
H14697
Author :
Date :
2172
BO-157
BODY FRONT SEAT
BO417-01
REPLACEMENT
HINT:
D D
1. 2. 3.
Seat cushion cover: Seat Wire
The following is the seat heater replacement procedure. Care should be taken during operation to protect the seat cover from scratches, dirt or accidental cuts. REMOVE FRONT SEAT (See page BO-152 ) REMOVE SEATBACK COVER AND SEAT CUSHION COVER (See page BO-153 ) TURN SEAT COVER INSIDE OUT
Seatback cover:
Seat Wire
H13617 H13616
H13621
4. REMOVE SEAT WIRE Remove the 6 seat wires from the seat cushion cover and seatback cover. 5. REMOVE SEAT HEATER (a) Seat cushion cover: Cut the 34 tack pins which are fastened to the seat heater, then remove the seat heater. (b) Seatback cover: Cut the 12 tack pins which are fastened to the seat heater, then remove the seat heater. 6. Seat cushion cover: INSTALL NEW SEAT HEATER (a) Set a new seat heater. HINT: Face the marked side (part number) to the seat cushion cover. (b) For part A, position the seat heater by aligning the end of the fin with the fold line of the listing pocket. (c) For part B, position the seat heater by aligning outline of the fin with the seat cushion covers seam. (d) For part C, position the seat heater by aligning the fin with the seat cushion covers seam. (e) Using a tacker, attach tack pins to the side of the seat heater in the order from 1 to 12 and then attach the center part with tack pin. Tacker: BANZAI 303XT or equivalent NOTICE: Do not substitute other metal part in place of tack pins. Insufficient distance between the heater and cover may result in damage to the heater. HINT: D For mark a, align the fins of the seat heater against the covers seam and attach them at the margin with a tack pins. D For mark b, align the end of the fin with the fold line of the listing pocket and attach them with a tack pins. D Attach tack pins on the seam side so that the wire can be threaded through the hole from the fold side. D Sewing thread can be substituted for tack pins. However, allow a distance of 6 - 7 mm (0.24 - 0.28 in.) between both sewed parts of the heater and cover.
BO-158
BODY FRONT SEAT
7.
(a) HINT: Face the marked side (part number) to the seat cushion cover. (b) For part A, position the seat heater by aligning the end of the fin with the fold line of the listing pocket. (c) Using a tacker, attach the seat heater to the seat back cover. Tacker: BANZAI 303XT or equivalent NOTICE: Do not substitute other metal part in place of tack pins. Insufficient distance between the heater and cover may result in damage to the heater. HINT: D Attach tack pins on the seam side so that the wire can be threaded through the hole from the fold side. D For part B, attach tack pins to the margin of the velcro. D Sewing thread can be substituted for tack pins. However, allow a distance of 6 - 7 mm (0.24 - 0.28 in.) between both sewed parts of the heater and cover.
Seatback cover: INSTALL NEW SEAT HEATER Set a new seat heater.
Author :
Date :
2174
BO-159
BODY FRONT SEAT
Seat cushion cover: Part Number Indication 3 a 9 a b a a 7 a 6 2 10 b b C b b b a 11 a 12 4 a b b A A Seat Heater Listing Pocket Wire Wire b b 12 a 4 b b b C b b b b 11 a 5 a 2 a 7 A A b 3 a a 9 8 a 10 a 1 B
8 B 1
a: Tack Pin Position b: Tack Pin Position
Tack Pin
Tack Pin Correct Wire Incorrect
H13612 H13613
H13912
Author :
Date :
2175
BO-160
BODY FRONT SEAT
Seatback cover: B A x x x x A
x x
x x
x A Part Number Indication Seat Heater Listing Pocket Wire Wire
x A x: Tack Pin
Tack Pin
Tack Pin Correct Wire
H13615 H13613
Incorrect
H13913
Author :
Date :
2176
BO-161
BODY FRONT SEAT
Seat cushion cover:
Seat Wire
8. INSTALL SEAT WIRE Install the 6 seat wires to the seat cushion cover and seatback cover.
Seatback cover:
Seat Wire
H13617 H13616
H13621
Listing Pocket Wire
HINT: Pass the wire over the seat heater as shown in the illustration. 9. REVERSE SEAT COVER BACK TO ITS ORIGINAL POSITION 10. INSTALL SEATBACK COVER AND SEAT CUSHION COVER (See page BO-162 ) 11. INSTALL FRONT SEAT (See page BO-166 )
H13614
Seat Heater
Author :
Date :
2177
BO-162
BODY FRONT SEAT
BO416-01
REASSEMBLY
1. INSTALL SLIDE MOTOR Connect the seat adjuster drive cable, then install slide motor with the 2 screws.
H14697
2.
(a) (b)
Drivers seat: INSTALL VERTICAL SEAT LINK SUB- ASSEMBLY AND REAR VERTICAL MOTOR Install the rear vertical motor with the 2 screws. Install the plate and vertical seat link sub-assembly with the 5 nuts. Torque: 26 Nm (270 kgfcm, 20 ftlbf)
H14696
(c)
w/ Seat position control relay: Install the bolt. Torque: 7.8 Nm (80 kgfcm, 69 in.lbf)
H14695
3.
(a) (b)
(c)
H14694
Drivers seat: INSTALL NO. 2 VERTICAL SEAT LINK SUB- ASSEMBLY AND FRONT VERTICAL MOTOR Install the front vertical motor with the 2 screws. Install the No. 2 vertical seat link sub-assembly with the 2 nuts. Torque: 19 Nm (200 kgfcm, 14 ftlbf) Install the 2 bolts. Torque: 29 Nm (300 kgfcm, 22 ftlbf) INSTALL RECLINING SEAT ADJUSTER ASSEMBLY WITH NO. 2 VERTICAL SEAT LINK SUB ASSEMBLY Install the reclining motor with the 2 screws.
4. (a)
H14693
Author :
Date :
2178
BO-163
BODY FRONT SEAT
(b)
(c)
Drivers seat: Using a torx socket wrench, install the reclining seat adjuster assembly with No. 2 vertical seat link sub-assembly with the 4 bolts. Torque: 19 Nm (200 kgfcm, 14 ftlbf) Except drivers seat: Install the seat adjuster assembly with the 4 bolts. Torque: 19 Nm (200 kgfcm, 14 ftlbf)
H14692
5. (a) (b)
INSTALL SEAT TRACK COVERS AND BELT ANCHOR BRACKET Install the anchor bracket with the 2 nuts. Torque: 26 Nm (270 kgfcm, 20 ftlbf) Install the 2 seat track covers.
H14691
6.
H14690
Drivers seat: INSTALL TORSION BAR Using a screwdriver, install the torsion bar. 7. Drivers seat: INSTALL SEAT POSITION CONTROL RELAY Install the seat position control relay with the 2 nuts. 8. INSTAL WIRE HARNESS Connect the connectors, then install the wire harness to the seat adjuster. 9. INSTALL POWER SEAT SWITCH Install the power seat switch with the 2 screws. 10. INSTALL FRONT SEAT INNER BELT Install the front seat inner belt with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) 11. INSTALL SEATBACK COVER (a) Install the seatback cover with the new hog rings to the seatback pad.
(b)
(c)
Drivers seat: Install the lumber support assembly with the 2 bolts to the seatback frame. Install the seatback cover with pad to the seatback frame with the new hog rings.
H06061
HINT: When installing hog rings, take care to prevent wrinkles as little as possible. (d) Install the armrest, wave washer and washer with the bolt, then install the cap.
BO-164
BODY FRONT SEAT
(e)
Install the headrest supports.
(f)
H05112
H05100
(g) HINT: When installing hog rings, take care to prevent wrinkles as little as possible. 12. INSTALL SEATBACK ASSEMBLY (a) Mount the seatback assembly on the seat adjuster assembly. (b) Connect the lumber support assembly connector. (c) Install the wire harness to the seat cushion inside covers as shown in the illustration. NOTICE: Be careful not to damage the wire harness. (d) Install the seat cushion inside covers with the 6 screws. (e) Install the 4 seatback assembly set bolts. Torque: 37 Nm (375 kgfcm, 27 ftlbf) (f) Engage the wire harness clamps. (g) Install the new hog rings. HINT: When installing hog rings, take care to prevent wrinkles as little as possible.
Engage the seat cover hook and retainer, then install the 2 screws to the seatback frame. Install the new hog rings.
(h) 13. (a)

2 1
(b) (c) (d)

H06068
Install the seatback board as shown in the illustration. INSTALL SEAT CUSHION COVER Install the seat cushion cover with new hog rings to the seat cushion pad. Install the seat cushion cover with pad to the seat cushion frame. Engage the seat cushion cover hook. Install new hog rings.
Author :
Date :
2180
BO-165
BODY FRONT SEAT
HINT: When installing hog rings, take care to prevent wrinkles as little as possible.
14. (a)
H06136
INSTALL SEAT CUSHION ASSEMBLY Install the seat cushion assembly with the 4 bolts to the seat adjuster. Torque: 18 Nm (184 kgfcm, 13 ftlbf) (b) Install the wire harness to the seat cushion as shown in the illustration. 15. INSTALL NO. 1 FRONT SEAT CUSHION SHIELD Install the No. 1 front seat cushion shield with the 2 screws. 16. INSTALL FRONT SEAT INNER CUSHION COVER Install the front seat inner cushion cover with the 3 screws. 17. INSTALL FRONT SEAT CUSHION SHIELD (a) Connect the connector, then install the front seat cushion shield with the 4 screws. (b) Install the power seat switch knobs. 18. INSTALL HEADREST
Author :
Date :
2181
BO-166
BODY FRONT SEAT
BO1QG-01
INSTALLATION
1. (a) (b) (c) (d) (e) (f) 2. INSTALL FRONT SEAT Mount the front seat to the vehicle. Connect the connectors. Slide the front seat to the rearmost position . Tighten the bolts on the front side temporarily, from the bolt on the outer side tighten them completely. Torque: 37 Nm (375 kgfcm, 27 ftlbf) Slide the front seat to the frontmost position. Tighten the bolts on the rear side temporarily, from the bolt on the outer side tighten them completely. Torque: 37 Nm (375 kgfcm, 27 ftlbf) INSTALL SEAT TRACK COVERS
Author :
Date :
2182
BO-167
BODY REAR SEAT (LH)
REAR SEAT (LH)

BO1QH-02
COMPONENTS
Headrest Seat Lock Control Lever Cover Seatback Frame
Seatback Pad Headrest Support
Seatback Cover Reclining Cover Seatback Board
Reclining Cover Protector D Hog Ring
Seat Lock Control Cable
Reclining Cover D Hog Ring

37 (375, 27) 37 (375, 27)
Reclining Cover Protector Rear Seat Inner Belt

55 (560, 41) 42 (430, 31) 37 (375, 27)
Seat Cushion Cover
Seat Cushion Pad
Lower Seatback Frame Rear Sear Inner Cushion Cover

37 (375, 27)
Seat Cushion Frame
37 (375, 27)
Seat Track Cover Sliding Handle
Seat Track Reclining Connecting Pipe

55 (560, 41) 18 (184, 13)
Seat Track
37 (375, 27)
Seat Track Cover
Seat Cushion Shield

H16138
Author :
Date :
2183
BO-168
BODY REAR SEAT (LH)
BO1QI-02
5 Clips
REMOVAL
REMOVE REAR SEAT (a) Using a screwdriver, remove the front part of deck board assembly. HINT: Tape the screwdriver tip before use.
H06000
(b) Remove the 3 clips. (c) Using a screwdriver, remove the seat track covers. HINT: Tape the screwdriver tip before use. (d) Remove the 4 bolts. (e) Remove the rear seat. NOTICE: Be careful not to damage the body.
H06057
Author :
Date :
2184
BO-169
BODY REAR SEAT (LH)
BO1QJ-02
DISASSEMBLY
1. REMOVE HEADREST 2. REMOVE RECLINING COVER PROTECTORS Using a screwdriver, remove the reclining cover protectors. HINT: Tape the screwdriver tip before use. 3. REMOVE SEAT CUSHION ASSEMBLY Remove the 4 bolts and seat cushion assembly. 4. REMOVE SEAT CUSHION COVER (a) Remove the hog rings and seat cushion cover with pad from the seatback frame. (b) Remove the hog rings and seat cushion cover from the seat cushion pad. 5. REMOVE SEATBACK ASSEMBLY (a) Remove the reclining covers. (b) Disconnect the seat lock control cable. (c) Remove the 4 bolts and seatback assembly. 6. REMOVE SEATBACK COVER (a) Remove the 2 screws. (b) Using a screwdriver, remove the seatback board. HINT: Tape the screwdriver tip before use. (c) Using a screwdriver, remove the cover, then remove the 2 seat lock control lever set screws. HINT: Tape the screwdriver tip before use. (d) Disconnect the seat lock control cable from the lever. (e) Remove the headrest supports. (f) Disengage the seatback cover hooks and remove the seatback cover with pad from the seatback frame. (g) Remove the hog rings and seatback cover from the seatback pad. (h) Remove the screw and disconnect the seat lock control cable. 7. REMOVE REAR SEAT CUSHION SHIELD Remove the screw and rear seat cushion shield. 8. REMOVE REAR SEAT INNER CUSHION COVER Remove a screw and rear seat inner cushion cover. 9. REMOVE REAR SEAT INNER BELT Remove the bolt and rear seat inner belt. 10. REMOVE SLIDING HANDLE 11. REMOVE RECLINING CONNECTING PIPE AND LOWER SEATBACK FRAME
Author :
Date :
2185
BO-170
BODY REAR SEAT (LH)
BO1QK-02
INSPECTION
INSPECT RECLINING LOCK POSITION AND SLIDING LOCK POSITION SLIPPING OFF (a) When reclining the seat, inspect that the outer and inner reclining adjusters are released at the same time. HINT: When the reclining lock positions slip off, disassemble the seat to adjust the positions. (b) When sliding the seat, inspect the that the outer and inner tracks are locked at the same time. HINT: When sliding lock positions slip off, loosen the bolts to adjust the positions.
Author :
Date :
2186
BO-171
BODY REAR SEAT (LH)
BO1QL-02
REASSEMBLY
1. (a) (b) INSTALL RECLINING CONNECTING PIPE AND LOWER SEATBACK FRAME Adjust the reclining lock positions of the seat adjusters. Slide the seat adjusters to the frontmost position.
(c)
Place the adjusters on a spacer to adjust the seat rails in parallel and install the connecting pipe and lower seatback frame.
H06058
HINT: When installing the connecting pipe with raising up the adjusters, the lock positions adjusted in 1-(a) step slip off, then lock error will occur. 2. INSTALL SLIDING HANDLE 3. INSTALL REAR SEAT INNER BELT Install the rear seat inner belt with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) 4. INSTALL REAR SEAT INNER CUSHION COVER Install the rear seat inner cushion cover with the screw. 5. INSTALL REAR SEAT CUSHION SHIELD Install the rear seat cushion shield with the 2 screws. 6. INSTALL SEATBACK COVER (a) Install the seat lock control cable with the screw. (b) Install the seatback cover with the new hog rings to the seatback pad. HINT: When installing hog ring, take care to prevent wrinkles as little as possible. (c) Install the seatback cover with pad to the seatback frame and engage the seatback cover hooks. (d) Install the headrest supports. (e) Connect the seat control cable to the seatback lock control lever. (f) Install the seat lock control lever with the 2 screws, then install the cover. (g) Install the seatback board with the 2 screws. 7. INSTALL SEATBACK ASSEMBLY (a) Install the seatback assembly with the 4 nuts. Torque: 55 Nm (560 kgfcm, 41 ftlbf) (b) Connect the seat lock control cable. (c) Install the reclining covers. 8. INSTALL SEAT CUSHION COVER (a) Install the seat cushion cover with the new hog rings to the seat cushion pad.
Author :
Date :
2187
BO-172
BODY REAR SEAT (LH)
(b)
Install the seat cushion cover with pad to the seatback frame with the new hog rings.
HINT: When installing hog rings, take care to prevent wrinkles as little as possible. 9. INSTALL SEAT CUSHION ASSEMBLY Install the seat cushion assembly with the 4 bolts. Torque: Upper bolt: 37 Nm (375 kgfcm, 13 ftlbf) Lower bolt: 18 Nm (184 kgfcm, 13 ftlbf) 10. INSTALL RECLINING COVER PROTECTORS 11. INSTALL HEADREST
Author :
Date :
2188
BO-173
BODY REAR SEAT (LH)
BO1QM-02
INSTALLATION
INSTALL REAR SEAT (a) Slide the rear seat to the frontmost position. NOTICE: Make sure that seat adjuster locks. (b) Without holding the seat track handle, mount the seat to the vehicle. HINT: If holding the seat track handle, the adjusted frontmost positions slip off. (c) Tighten the bolts on the rear side temporarily, from the bolt on the inner side tighten them completely. Torque: 37 Nm (375 kgfcm, 27 ftlbf) (d) Slide the seat to the rearmost position to install the bolts on the front side. Torque: 37 Nm (375 kgfcm, 27 ftlbf) (e) Install the seat track covers.
(f)
Install the 3 clips.
H06057
5 Clips
(g)
Install the front part of the deck board assembly.
H06000
Author :
Date :
2189
BO-174
BODY REAR SEAT (RH)
REAR SEAT (RH)

BO1QN-03
COMPONENTS
Rear Seat Outer Center Belt Cover Headrest Headrest Support Cover Seat Lock Control Lever
42 (430, 31) 42 (430, 31)
Rear Seat Outer Center Belt
Seatback Frame Seatback Pad
Seatback Board
Seat Lock Control Cable
Seatback Cover Reclining Cover
37 (375, 27)
Reclining Cover Protector
D Hog Ring
Reclining Cover
Armrest Pad LH
Seat Cushion Cover

Inner Shield
Armrest Pad D Hog Ring

37 (375, 27) Reclining Cover Protector 55 (560, 41)
Seat Cushion Pad
Armrest Assembly Armrest Bracket Armrest Cover
Seat Cushion Frame Seat Track Cup Holder Seat Cushion Shield Cup Holder Bezel
37 (375, 27) Rear Seat Inner Belt 18 (184, 13) 42 (430, 31)
18 (184, 13)
Lower Seatback Frame Reclining Connecting Pipe

37 (375, 27)
Seat Track Cover
55 (560, 41) 18 (184, 13)
Sliding Handle
Seat Track Rear Seat Inner Reclining Connecting Cushion Cover 37 (375, 27) Seat Track Cover Rod
H16137
Author :
Date :
2190
BO-175
BODY REAR SEAT (RH)
BO1QO-03
5 Clips
REMOVAL
REMOVE REAR SEAT (a) Using a screwdriver, remove the front part of deck board assembly. HINT: Tape the screwdriver tip before use.
H06000
(b) Remove the 4 clips. (c) Using a screwdriver, remove the seat track covers. HINT: Tape the screwdriver tip before use. (d) Remove the 4 bolts. (e) Remove the rear seat. NOTICE: Be careful not to damage the body.
H06054
Author :
Date :
2191
BO-176
BODY REAR SEAT (RH)
BO1QP-04
DISASSEMBLY
1. REMOVE HEADRESTS 2. REMOVE RECLINING COVER PROTECTORS Using a screwdriver, remove the reclining cover protectors. HINT: Tape the screwdriver tip before use. 3. REMOVE SEAT CUSHION ASSEMBLY Remove the 4 bolts and seat cushion assembly. 4. REMOVE SEAT CUSHION COVER (a) Remove the 3 screws and cup holder. (b) Remove the cup holder bezel. (c) Remove the hog rings and seat cushion cover with pad from the seatback frame. (d) Remove the hog rings and seat cushion cover from the seat cushion pad. 5. REMOVE SEATBACK ASSEMBLY (a) Remove the bolt and rear seat outer center belt anchor. (b) Remove the reclining covers. (c) Disconnect the seat lock control cable. (d) Remove the 4 bolts and seatback assembly. 6. REMOVE ARMREST ASSEMBLY (a) Remove the screw and armrest cover. (b) Remove the bolt and armrest assembly. 7. REMOVE SEATBACK COVER (a) Remove the inner shield. (b) Remove the 2 screws. (c) Using a screwdriver, remove the seatback board. HINT: Tape the screwdriver tip before use. (d) Using a screwdriver, remove the cover, then remove the 2 seat lock control lever set screws. HINT: Tape the screwdriver tip before use. (e) Disconnect the seat lock control cable from the lever. (f) Remove the headrest supports. (g) Remove the rear seat outer center belt shoulder cover. (h) Disengage the seatback cover hooks and remove the seatback cover with pad from the seatback frame. (i) Remove the armrest pad and armrest pad LH from the seatback frame. (j) Remove the 2 bolts and armrest bracket from the seatback frame. (k) Remove the hog rings and seatback cover from the seatback pad. (l) Remove the screw and disconnect the seat lock control cable. 8. REMOVE REAR SEAT OUTER CENTER BELT Remove the nut and retractor of rear seat outer center belt. 9. REMOVE REAR SEAT CUSHION SHIELD Remove the screw and rear seat cushion shield. 10. REMOVE REAR SEAT INNER CUSHION COVER Remove a screw and rear seat inner cushion cover. 11. REMOVE REAR SEAT INNER BELT Remove the bolt and rear seat inner belt. 12. REMOVE SLIDING HANDLE
Author :
Date :
2192
BO-177
BODY REAR SEAT (RH)
13. REMOVE RECLINING CONNECTING ROD Remove the 4 bolts and reclining connecting rod. 14. REMOVE RECLINING CONNECTING PIPE AND LOWER SEATBACK FRAME
Author :
Date :
2193
BO-178
BODY REAR SEAT (RH)
BO1QQ-01
INSPECTION
INSPECT RECLINING LOCK POSITION AND SLIDING LOCK POSITION SLIPPING OFF (a) When reclining the seat, inspect that the outer and inner reclining adjusters are released at the same time. HINT: When the reclining lock positions slip off, disassemble the seat to adjust the positions. (b) When sliding the seat, inspect the that the outer and inner tracks are locked at the same time. HINT: When sliding lock positions slip off, loosen the bolts to adjust the positions.
Author :
Date :
2194
BO-179
BODY REAR SEAT (RH)
BO1QR-03
REASSEMBLY
1. (a) (b) INSTALL RECLINING CONNECTING PIPE AND LOWER SEATBACK FRAME Adjust the reclining lock positions of the seat adjusters. Slide the seat adjusters to the frontmost position.
(c)
Place the adjusters on a spacer to adjust the seat rails in parallel and install the connecting pipe and lower seatback frame.
H06055
HINT: When installing the connecting pipe with raising up the adjusters, the lock positions adjusted in 1-(a) step slip off, then lock error will occur. 2. INSTALL RECLINING CONNECTING ROD Install the reclining connecting rod with the 4 bolts. Torque: 18 Nm (184 kgfcm, 13 ftlbf) 3. INSTALL SLIDING HANDLE 4. INSTALL REAR SEAT INNER BELT Install the rear seat inner belt with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) 5. INSTALL REAR SEAT INNER CUSHION COVER Install the rear seat inner cushion cover with the screw. 6. INSTALL REAR SEAT CUSHION SHIELD Install the rear seat cushion shield with the screw. 7. INSTALL REAR SEAT OUTER CENTER BELT Install the retractor of rear seat outer center belt with the nut. Torque: 42 Nm (430 kgfcm, 31 ftlbf) 8. INSTALL SEATBACK COVER (a) Install the seat lock control cable with the screw. (b) Install the seatback cover with the new hog rings to the seatback pad. HINT: When installing hog ring, take care to prevent wrinkles as little as possible. (c) Install the 2 screws and armrest bracket to the seatback frame. (d) Install the armrest pad and armrest pad LH to the seatback frame. (e) Install the seatback cover with pad to the seatback frame and engage the seatback cover hooks. (f) Install the rear seat outer center belt shoulder cover. (g) Install the headrest supports. (h) Connect the seat control cable to the seat lock control lever. (i) Install the seat lock control lever with the 2 screws, then install the cover.
BO-180
BODY REAR SEAT (RH)
(j) (k) 9. (a) (b) 10. (a) (b) (c) (d) 11. (a) (b)
Install the seatback board with the 2 screws. Install the inner shield. INSTALL ARMREST ASSEMBLY Install the armrest assembly with the bolt. Torque: 18 Nm (184 kgfcm, 13 ftlbf) Install the armrest cover with the screw. INSTALL SEATBACK ASSEMBLY Install the seatback assembly with the 4 nuts. Torque: 55 Nm (560 kgfcm, 41 ftlbf) Connect the seatback lock control cable. Install the reclining covers. Install the rear seat outer center belt anchor with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) INSTALL SEAT CUSHION COVER Install the seat cushion cover with the new hog rings to the seat cushion pad. Install the seat cushion cover with pad to the seatback frame with the new hog rings.
HINT: When installing hog rings, take care to prevent wrinkles as little as possible. (c) Install the cup holder bezel. (d) Install the cup holder with the 3 screws. 12. INSTALL SEAT CUSHION ASSEMBLY Install the seat cushion assembly with the 4 bolts. Torque: Upper bolt: 37 Nm (375 kgfcm, 27 ftlbf) Lower bolt: 18 Nm (184 kgfcm, 13 ftlbf) 13. INSTALL RECLINING COVER PROTECTORS 14. INSTALL HEADRESTS
Author :
Date :
2196
BO-181
BODY REAR SEAT (RH)
BO1QS-03
INSTALLATION
INSTALL REAR SEAT (a) Slide the rear seat to the frontmost position. NOTICE: Make sure that seat adjuster locks. (b) Without holding the seat track handle, mount the seat to the vehicle. HINT: If holding the seat track handle, the adjusted frontmost positions slip off. (c) Tighten the bolts on the rear side temporarily, from the bolt on the inner side tighten them completely. Torque: 37 Nm (375 kgfcm, 27 ftlbf) (d) Slide the seat to the rearmost position to install the bolts on the front side. Torque: 37 Nm (375 kgfcm, 27 ftlbf) (e) Install the seat track covers.
(f)
Install the 4 clips.
H06054
5 Clips
(g)
Install the front part of the deck board assembly.
H06000
Author :
Date :
2197
BO-182
BODY SEAT BELT
SEAT BELT
BO1QT-04
COMPONENTS
Front seat: No. 1 Center Pillar Garnish Pad
42 (430, 31)
Center Pillar Upper Garnish Shoulder Anchor Cap Adjustable Anchor

42 (430, 31)
Front Door Opening Trim
7.5 (76, 66 in.lbf)
Rear Door Inside Front Seat Scuff Plate Outer Belt Floor Anchor Cover
42 (430, 31) 42 (430, 31)
Center Pillar Lower Garnish
Front Door Inside Scuff Plate
Front Seat Inner Belt

42 (430, 31)

H16139
Author :
Date :
2198
BO-183
BODY SEAT BELT
Rear seat:
Rear Seat Outer Belt

42 (430, 31) 42 (430, 31)
Rear Seat Outer Center Belt Rear Seat Outer Center Belt
Deck Side Bar
Roof Side Inner Garnish

42 (430, 31)
Deck Side Trim Cover
42 (430, 31)
Rear Floor Finish Side Plate Deck Trim Side Panel Luggage Compartment No. 1 Cover Rear Floor Finish Side Plate Rear Door Scuff Plate
42 (430, 31) 42 (430, 31)
Rear Seat Hook Side Garnish Rear Seat Inner Belt

42 (430, 31) 18 (185, 13)
Rear Seat RH
42 (430, 31)
Reclining Cover Protector
Rear Seat Inner Belt Rear Seat LH
37 (375, 27) 42 (430, 31)
Seat Cushion Assembly

37 (375, 27) 18 (185, 13)
Reclining Cover Protector Seat Cushion Assembly

37 (375, 27)
Reclining Cover Protector Deck Side Trim Box Luggage Compartment Tray
No. 2 Deck Board
Tonneau Cover
Spare Wheel Cover Trim Deck Board Assembly No. 3 Deck Board Nm (kgfcm, ftlbf) : Specified torque
H16140
Deck Side Trim Box
Author :
Date :
2199
BO-184
BODY SEAT BELT
BO1QU-04
INSPECTION
CAUTION: Replace the seat belt assembly (outer belt, inner belt, bolts or nuts) if it has been used in a severe impact. The entire assembly should be replaced even if damage is not obvious. 1. RUNNING TEST (IN SAFE AREA) (a) Fasten the front seat belts.
(b)
Drive the car at 10 mph (16 km/h) and slam on the brakes. Check that the belt locks and cannot be extended at this time.
BO0632
HINT: Conduct this test in a safe area. If the belt does not lock, remove the belt mechanism assembly and conduct the following static check. Also, whenever installing a new belt assembly, verify the proper operation before installation. 2. Drivers seat belt (ELR): STATIC TEST (a) Make sure that the belt locks when pulled out quickly. (b) Remove the locking retractor assembly. (c) Tilt the retractor slowly.
15 45
(d)
If a 3. (a) (b) (c)
BO0633
(d) If a
Make sure that the belt can be pulled out at a tilt of 15 degrees or less, and cannot be pulled out over 45 degrees of tilt. problem is found, replace the assembly. Except drivers seat belt (ELR/ALR): STATIC TEST Make sure that the belt locks when pulled out quickly. Remove the locking retractor assembly. Pull out the whole belt and measure the length of the whole belt. Then retract the belt slightly and pull it out again. Make sure that the belt cannot be extended further. problem is found, replace the assembly.
Author :
Date :
2200
BO-185
BODY SEAT BELT
(e) (f)
Full Belt Length Minus 200 mm (7.87 in.)
Retract the whole belt, then pull out the belt until 200 mm (7.87 in.) of belt remains retracted. Tilt the retractor slowly.
N10070
15 45
(g)
Make sure that the belt can be pulled out at a tilt of 15 degrees or less, and cannot be pulled out at over 45 degrees of tilt. If a problem is found, replace the assembly.
BO0633
Author :
Date :
2201
BO-186
BODY SEAT BELT PRETENSIONER
SEAT BELT PRETENSIONER

BO1QV-03
REMOVAL
NOTICE: D If the wiring connector of the supplemental restraint system is disconnected with the ignition switch at ON or ACC, diagnostic trouble codes will be recorded. D Never use SRS parts from another vehicle. When replacing parts, replace them with new parts. 1. REMOVE FRONT DOOR INSIDE SCUFF PLATE 2. REMOVE FRONT DOOR OPENING TRIM 3. REMOVE REAR DOOR INSIDE SCUFF PLATE 4. REMOVE REAR DOOR OPENING TRIM 5. REMOVE CENTER PILLAR LOWER GARNISH 6. REMOVE CENTER PILLAR UPPER GARNISH 7. REMOVE FRONT SEAT OUTER BELT CAUTION: Never disassemble the front seat outer belt. NOTICE: When removing the front seat outer belt, take care not to pull the seat belt pretensioner wire harness. (a) Remove the floor anchor cover. (b) Remove the bolt and floor anchor. (c) Remove the shoulder anchor cover. (d) Remove the bolt and shoulder anchor.
(e) (f) (g) (h)
Disconnect the tension reducer connector. Using a flat-head screwdriver, pull out the locking button of the connector for pretensioner to unlock it. Disconnect the pretensioner connector as shown in the illustration. Remove the 2 bolts and front seat outer belt.
H16141
Author :
Date :
2202
BO-187
BO1QW-05
INSPECTION
PRETENSIONER IS NOT ACTIVATED Perform a diagnostic system check. (See page DI-382 ) (b) Perform a visual check which includes the following items with the front seat outer belt removed from the vehicle. D Check for cuts and cracks in, or marked discoloration on the center pillar lower garnish. D Check for cuts and cracks in wire harness, and for chipping in connectors. D Check for deformation of the center pillar. CAUTION: For removal and installation of the front seat outer belt, see page BO-186 and BO-194 . Be sure to follow the correct procedure. 2. PRETENSIONER IS ACTIVATED (a) Perform a diagnostic system check. (See page DI-382 ) 1. (a)
H06016
H16142
(b)
Perform a visual check which includes the following items with the front seat outer belt removed from the vehicle. D Check for deformation of the center pillar. D Check for damage on the connector and wire harness.
H02872
Author :
Date :
2203
BO-188
BO1QX-05
DISPOSAL
HINT: When scrapping vehicles equipped with a supplemental restraint system or disposing of a front seat outer belt (with seat belt pretensioner) always first activate the seat belt pretensioner in accordance with the procedure described below. If any abnormality occurs in the seat belt pretensioner operation, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A.
CAUTION: D Never dispose of front seat outer belt which has an inactivated pretensioner. D The seat belt pretensioner produces a sizeable exploding sound when it activates, so perform the operation out-of-door and where it will not create a nuisance to nearby residents.
SST D
AB0152
D D D
When activating the seat belt pretensioner, always use the specified SST. (SRS Airbag Deployment Tool) Perform the operation in a place away from electrical noise. SST 09082-00700 When activating a front seat outer belt (with seat belt pretensioner), perform the operation at least 10 m (33 ft) away from the front seat outer belt. The front seat outer belt (with seat belt pretensioner) is very hot when the pretensioner is deployed, so leave it alone for at least 30 minutes after deployment. Use gloves and safety glasses when handling a front seat outer belt with activated pretensioner. Always wash your hands with water after completing the operation. Do not apply water, etc. to a front seat outer belt with activated pretensioner.
1.
Battery
SEAT BELT PRETENSIONER DEPLOYMENT WHEN SCRAPPING VEHICLE
HINT: Have a battery ready as the power source to activate the seat belt pretensioner.
SST
AB0158
Author :
Date :
2204
BO-189
SST
(a) Check functioning of SST. CAUTION: When activating the seat belt pretensioner, always use the specified SST: SRS Airbag Deployment Tool. SST 09082-00700, 09082-00770
AB0152
(1)
Battery
Connect the SST to the battery. Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
SST
HINT: Do not connect the yellow connector which will be connected with the seat belt pretensioner.
AB0158
(2)
SST
Check functioning of SST. Press the SST activation switch, and check the LED of the SST activation switch lights up.
CAUTION: If the LED lights up when the activation switch is not being pressed, SST malfunction is probable, so definitely do not use the SST. (3) Disconnect the SST from the battery.
H01580
(b)
H16141
SST
SST
Disconnect the pretensioner connecter. Disconnect the pretensioner connecter as shown in the illustration. NOTICE: When handling the pretensioner connector, take care not to damage the wire harness. (c) Install the SST. (1) Buckle the front seat belt and check that there is no looseness and slack in the front seat inner belt and front seat outer belt. (2) Connect the 2 SST, then connect them to the seat belt pretensioner. SST 09082-00700, 09082-00770 NOTICE: When connecting SST to the front seat outer belt assembly, set the locking button of the connector into the look condition.
H16143
Author :
Date :
2205
BO-190
(3)
10 m (33 ft) or more

R13455
(4) NOTICE: Take care not to damage the SST wire harness. (5) Connect the SST red clip to the battery positive (+) terminal and the black clip to the negative (-) terminal. (d) Activate the seat belt pretensioner. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) area around of the vehicle. (2) Press the SST activation switch and activate the seat belt pretensioner. HINT: The seat belt pretensioner operates simultaneously as the LED of the SST activation switch lights up. (e) Dispose of front seat outer belt (with seat belt pretensioner). CAUTION: D The front seat outer belt is very hot when the seat belt pretensioner is activated, so leave it alone for at least 30 minutes after activation. D Use gloves and safety glasses when handling a front seat outer belt with activated seat belt pretensioner. D Always wash your hands with water after completing the operation. D Do not apply water, etc. to a front seat outer belt with activated seat belt pretensioner. HINT: When scrapping a vehicle, activate the seat belt pretensioner and scrap the vehicle with activated front seat outer belt still installed. 2. ACTIVATION WHEN DISPOSING OF FRONT SEAT OUTER BELT ONLY NOTICE: D When disposing of the front seat outer belt (with seat belt pretensioner) only, never use the customers vehicle to activate the seat belt pretensioner. D Be sure to follow the procedure given below when activating the seat belt pretensioner. HINT: Have a battery ready as the power source when activating the seat belt pretensioner. (a) Remove the front seat outer belt. (See page BO-182 ) HINT: Cut the belt near the seat belt retractor.
Move the SST to at least 10 m (33 ft) away from the front of the vehicle. Close all the doors and windows of the vehicle.
Author :
Date :
2206
BO-191
(b)
Check functioning of SST. (See step 1-(a)) SST 09082-00700, 09082-00770
Battery SST
AB0158
(c)
SST
SST
Install the SST. (1) Connect the 2 SST, then connect them to the seat belt pretensioner. SST 09082-00700, 09082-00770 NOTICE: When connecting SST to the front seat outer belt assembly, set the locking button of the connector into the look condition.
H16143
(2)
Place the front seat outer belt on the ground and cover it with the disc wheel with tire.
SST
SST
H16144
NOTICE: Place the front seat outer belt as shown in the illustration. (3) Move the SST to as least 10 m (33 ft) away from the disc wheel. NOTICE: Take care not to damage the SST wire harness. Also, secure some slack for the SST wire harness inside the tire. (d) Activate the seat belt pretensioner. (1) Connect the SST red clip to the battery positive (+) terminal and black clip to the battery negative (-) terminal. (2) Check that no one is within 10 m (33 ft) area around the disc wheel. (3) Press the SST activation switch and activate the seat belt pretensioner. HINT: The seat belt pretensioner operates simultaneously as the LED of the SST activation switch lights up.
Author :
Date :
2207
BO-192
10 m (33 ft) or more

R05181
(e)
H16145
Dispose of front seat outer belt (with seat belt pretensioner). CAUTION: D The front seat outer belt is very hot when the seat belt pretensioner is activated, so leave it alone for at least 30 minutes after activation. D Use gloves and safety glasses when handling a front seat outer belt with activated seat belt pretensioner. D Always wash your hands with water after completing the operation. D Do not apply water, etc. to a front seat outer belt with activated seat belt pretensioner. (1) Remove the disc wheel and SST. (2) Place the front seat outer belt in a vinyl bag, tie the end tightly and dispose of it in the same way as other general parts dispose.
Author :
Date :
2208
BO-193
BO1QY-01
REPLACEMENT
REPLACE REQUIREMENTS In the following cases, replace the seat belt pretensioner. D If the seat belt pretensioner has been activated. D If the seat belt pretensioner has been found to be faulty in troubleshooting. D If the front seat outer belt has been found to be faulty during the check in items 1-(b) or 2-(b). D If the front seat outer belt has been dropped. CAUTION: For removal and installation of the seat belt pretensioner, see page BO-186 and BO-194 . Be sure to follow the correct procedure.
Author :
Date :
2209
BO-194
BO1QZ-03
INSTALLATION
NOTICE: Never use seat belt pretensioner from another vehicle. When replacing parts, replace them with new parts. D Make sure that the front seat outer belt is installed with the specified torque. D If the front seat outer belt has been dropped, or there are cracks, dents or other defects in the case or connector, replace the front seat outer belt with a new one. D When installing the front seat outer belt, take care that the wiring does not interfere with other parts and is not pinched between other parts. 1. INSTALL FRONT SEAT OUTER BELT (a) Install the retractor with the 2 bolts. Torque: Upper bolt: 7.5 Nm (76 kgfcm, 66 in.lbf) Lower bolt: 42 Nm (430 kgfcm, 31 ftlbf) (b) Install the shoulder anchor with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) (c) Install the shoulder anchor cap. (d) Install the floor anchor with the bort. Torque: 42 Nm (430 kgfcm, 31 ftlbf) (e) Install the floor anchor cover.
(f)
H16141
Connect the pretensioner connector as shown in the illustration. NOTICE: When connecting pretensioner connecter to the front seat outer belt assembly; set the locking button of the connector into the lock condition. (g) Connect the tension reducer connector. 2. INSTALL CENTER PILLAR UPPER GARNISH 3. INSTALL CENTER PILLAR LOWER GARNISH 4. INSTALL REAR DOOR OPENING TRIM 5. INSTALL REAR DOOR INSIDE SCUFF PLATE 6. INSTALL FRONT DOOR OPENING TRIM 7. INSTALL FRONT DOOR INSIDE SCUFF PLATE
Author :
Date :
2210
BO-195
BODY SPOILER
SPOILER
BO3K4-01
COMPONENTS
Rear Spoiler
D Side Protector
D Side Protector Hole Plug
Hole Plug
DNon-reusable part
H13659
Author :
Date :
2211
BO-196
BODY SPOILER
BO3K5-01
REMOVAL
REMOVE REAR SPOILER (a) Remove the 2 hole plugs. (b) Remove the 2 bolts. (c) Apply protective tape to the body. (d) Using a heat light, heat the rear spoiler to 40 - 60 C (104 - 140 F). NOTICE: Do not heat spoiler excessively.
Protective Tape
(e)
Tie both piano wire ends to wooden blocks or similar objects. (f) Cut the adhesive tape by pulling the piano wire as shown in the illustration. NOTICE: D If reusing the spoiler, take care not to damage the rear spoiler. D Do not damage the body.
H13660
Clip
(g)
Disengage the 2 clips and remove the rear spoiler.
H13662
Author :
Date :
2212
BO-197
BODY SPOILER
BO3K6-01
INSTALLATION
CLEAN BODY MOULDING SURFACE Using a heat light, heat the body mounting surface to 40 - 60 C (104 - 140 F). NOTICE: Do not heat the body excessively. (b) Remove the side protector from the body. (c) Wipe off stains with cleaner. 2. CLEAN REAR SPOILER If reusing rear spoiler: (a) Using a heat light, heat the rear spoiler to 20 - 30 C (68 - 86 F). NOTICE: Do not heat the rear spoiler excessively. (b) Remove the side protector from the rear spoiler. (c) Wipe off stains with cleaner. 1. (a)
Side Protector
3. (a)
INSTALL REAR SPOILER Apply new side protector to the rear spoiler as shown in the illustration.
H13661
Using a heat light, heat the body and rear spoiler. Body: 40 - 60 C (104 - 140 F) Rear spoiler: 20 - 30 C (68 - 86 F) NOTICE: Do not heat the body and rear spoiler excessively. (c) Install the rear spoiler with 2 bolts and 2 hole covers.
(b)
Author :
Date :
2213

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BO-1

2003 LEXUS RX300 (RM961U)

2003 LEXUS RX300 (RM961U)

Removal/Installation Removal Installation

2003 LEXUS RX300 (RM961U)

2003 LEXUS RX300 (RM961U)

Quarter Vent Duct

Luggage Compartment Tray

Spare Wheel Cover Tray

Spare Tire Lock Bolt

Spare Tire Rear Bumper Reinforcement

Side Mounting Bracket Side Marker Light

Side Marker Light

Nm (kgfcm, ftlbf) : Specified torque

2003 LEXUS RX300 (RM961U)

Front Fender Liner RH

Headlight Front Bumper Side Support Headlight Mounting Bracket Headlight

8.0 (82, 71 in.lbf)

Front Fender Liner LH

Front Bumper Reinforcement

Side Marker Light

Front Bumper Energy Absorber

Front Bumper Cover Side Marker Light

Nm (kgfcm, ftlbf) : Specified torque

2003 LEXUS RX300 (RM961U)

Front Fender Liner RH

Front Fender Liner LH

*Headlight Protector Retainer Upper

Lower Grille *Headlight Protector Retainer Lower

2003 LEXUS RX300 (RM961U)

3. (a) (b) (c)

2003 LEXUS RX300 (RM961U)

2003 LEXUS RX300 (RM961U)

Window Washer Nozzle

Hood Cushion Hood Support

Cushion Radiator Grille

Auxiliary Catch Hook

Hood Insulator Auxiliary Catch Hook Lever Radiator Support Seal

Nm (kgfcm, ftlbf) : Specified torque

2003 LEXUS RX300 (RM961U)

2003 LEXUS RX300 (RM961U)

D 10 - 20 mm (0.39 - 0.79 in.) D D D

2003 LEXUS RX300 (RM961U)

HOOD LOCK CONTROL

8.0 (82, 71 in.lbf)

Radiator Support Upper Seal

8.0 (82, 71 in.lbf)

Lower Finish Panel

Hood Lock Control Cable

Front Fender Liner LH

x 15 Nm (kgfcm, ftlbf) : Specified torque

2003 LEXUS RX300 (RM961U)

2003 LEXUS RX300 (RM961U)

(d) 3. (a) (b)

2003 LEXUS RX300 (RM961U)

5.5 (56, 49 in.lbf)

Door Belt Moulding

Outside Handle Cap Door Glass Run

Rear Lower Frame Door Glass

Door Lock Cover D

Outside Rear View Mirror Lower Frame Bracket Garnish

5.0 (51, 44 in.lbf) 27 (275, 20) 5.5 (56, 49 in.lbf)

27 (275, 20) 23 (235, 17)