Service Manual

FLOOR STANDING AIR CONDITIONER

Model: DPB-280LH

DAEWOO ELECTRONICS CO., LTD. OVERSEAS SERVICE DEFT.

Contents

CONTENTS
1. Installation Guide...........................................................................................2 2. Specification..................................................................................................5 3. Outline..........................................................................................................6 4. Operation .....................................................................................................8 5. Circuit Diagram...........................................................................................18 6. Refrigerant Cycle .........................................................................................35 7. Trouble Shooting..........................................................................................36 8. Exploded Diagram ......................................................................................43

1. INSTALLATION GUIDE
1 INSTALLATION PLACE
xIndoor unit
Flat and strong place in the room No obstacles in front of air in/out grille Easy place to connect drain hose to outside of room Easy place to connect copper tube with outdoor unit Secure enough distance from neighboring objects as shown below. Secure enough distance from neighboring objects as shown below.

xOutdoor unit
A place no reach of direct ray of sun (if necessary, shield the light) No obstacles in front of air in/out grille A place having a drain out-let Easy place to connect copper tube with indoor unit Secure enough distance from neighboring objects as shown below.

CAUTION : Do not hang the outdoor unit on the wall of building, in case of falling, it may cause a serious trouble and damage.

2 SPACE TO INSTALL
Secure enough space from the neighboring objects as shown below. This is required to operate the unit efficiently.

10 cm 50 cm

10cm

50cm

100

cm

5cm

(Indoor unit)

(Outdoor unit)

x Specification and method of copper tube

Connection method of copper tube is to make connection with flare nut at the end of the copper tube with a flare tool. Flare specification Nominal diameter Lquid 3/8 Gas 5/8 Torque Lquid Gas 3/8 5/8
Unit: mm

A 12~12.4 18.6~19

B 9.52 15.88
Unit: mm

Torque 300Kg cm 500Kg cm

3 INSTALLATION OF INDOOR UNIT

2 1) Drain hose should maintain downward slope to outside of room. 2) Indoor unit should be fixed firmly with the bracket to avoid falling down. The bracket has several holes to fix the unit any direction needed (fore/back/right/left)

4 INSTALLATION OF OUTDOOR UNIT

1) Cushion rubbers absorb vibration of outdoor unit 2) The unit must be grounded for safety in accordance with local electrical codes. (Grounding resistance should be under 100 ohms)

5 REFRIGERANT TUBE CONNECTION

IDU TERMINAL BLOCK

CAUTION Use designated diameter and thickness of tube. Connect all tube as short as possible and fix firmly. Less than 3M of the difference of height between indoor and outdoor unit is desirable. Fill up more refrigerant if the connection tube is longer than 5M (50g/M). (The refrigerant volume filled from the factory is suitable for 5M connection) Be careful not to let in any dust or motes into the tube when the tube passes the wall. When insulating the connection, use foam rubber or equivalent.

ODU TERMINAL BLOCK

(Connecting method)

220V/50Hz

3 2 1 Y N L N L

Spec 1.25mm2 1.25mm2 1.25mm2 1.25mm2 1.25mm2 1.25mm2 1.25mm2 2.0mm2 2.0mm2 2.0mm2

Color BLUE BLACK RED BROWN BROWN YEL/GRN RED(or BLUE) BLACK YEL/GRN WHITE (Specification of harness)

SIGNAL LINE SIGNAL LINE SIGNAL LINE SIGNAL LINE MAIN POWER (INDOOR) MAIN POWER (INDOOR) MAIN POWER (INDOOR) MAIN POWER (OUTDOOR) MAIN POWER (OUTDOOR) MAIN POWER (OUTDOOR)

6 ELECTRICAL WIRING
CAUTION Be sure to use designated wires and make it as short as possible Use an exclusive power supply for the air conditioner Use an electricity leakage interrupter having suitable capacity. Grounding resistance should be under 100 ohms and the grounding wire should be connected firmly to the terminal of out door unit. s Wire connection of indoor and outdoor unit When connecting wires of indoor and outdoor unit, the numbers of terminal block and terminals of connecting wires should match exactly as shown below. Terminals of connecting wires should be fixed firmly using wire fixing tool to the same direction of terminal board.

(Diagram of wire connection)

2. SPECIFICATIONS
xDPB-280LH
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Indoor Unit Type Fan Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) Net Weight in(mm) mm kg 3/8 (9.52mm) 500 x 1,830 x 350 40 5/8 (15.88mm) 872 x 675 x 325 66 g 5F/400V AC DE112 Capillary 2,000 Flare 8F/370V AC A2935BA010 Sirocco l/h A W A 8,200 28,000 14 2,800 Scroll ZR36K3-PFJ-501 50F/370V AC Outdoor Unit Propeller fan COOLING T 220~240V/ 50Hz 8,200 28,000 14 2,800 DPB-280LH HEATING

3. OUTLINE
1 INDOOR UNIT
xDPB-280LH

7 6 1

No 1 2 3 4 5 6 7

Part Name Connecting Hole Evaporator Suction Grille Discharge Grille Fan Blower Joint (Gas) Joint (Liquid)

Quantity 3 1 1 1 1 1 1

Description 60X100 (Left, Right, Back) Heat Exchanger Air Inlet Air outlet Sirocco Type OD 15.88mm OD 9.52mm

Remarks

2 OUTDOOR UNIT
xDPB-280LH

No 1 2 3 4 5 6 7 8 9 10

Part Name Service Valve (Liquid) Service Valve (Gas) Service Door Fan Guard Fan Blower Condenser Fan motor Compressor Earth Bolt Connection Hole

Quantity 1 1 1 1 1 1 1 1 1 1

Description OD 9.52mm Flare Type OD 15.88mm Flare Type Fan Protector Propeller type Heat Exchanger Foor propeller fan Depend on Models Ground Power & Control wire

Remarks

4. OPERATION
1 PARTS OF NAME AND FUNCTION
Indoor Unit

AIR OUT
- According to the operation mode, it is opened/closed automatically.

MAIN CONTROLS/ REMOTE SENSOR

O AUT

AIR IN
- It is to suck warm air. - There is an air filter inside this grille. The method to open the air suction grille Pull the upper side of grille with both hands.

DE MO ER P EE TIM SL R/ EL TE NC EN CA ILD O/M RB TU D EE N SP FA

LCD REMOTE CONTROLLER

- Operative distance is within 7m from the indoor unit. - Use toward to the remote sensor

F /OF ON

FA N DIR .

FA N DIR .

ROOM TEMPERATURE / DESIRED TEMPERATURE INDICATOR

- It displays current room temperature and desired room temperature.

FAN MODE INDICATOR AUTO FAN SPEED INDICATOR AUTO MODE INDICATOR FAN SPEED INDICATOR COOL MODE INDICATOR QUICK MODE INDICATOR

TIMER/SLEEP INDICATOR

ECONOMY MODE INDICATOR

MODE BUTTON ON/OFF BUTTON

- Whenever you push this button. It repeats on -> off -> on -> off.

HEAT MODE INDICATOR (ONLY HEAT PUMP MODEL) MILD MODE INDICATOR DEHUMIDIFIER MODE INDICATOR FAN SPEED BUTTON
- AUTO -> LOW -> MIDDLE -> HIGH -> NATURAL

ECONOMY MODE BUTTON

TEMPERATURE BUTTONS

- Each time you push this button, temperature goes up by 1C.

- Each time you push this button, temperature falls by 1C.

Outdoor Unit

OUTDOOR UNIT AIR OUT

SERVICE VALVES(GAS TUBE)

SERVICE VALVES(LIQUID TUBE)

CAUTION

OUTDOOR UNIT AIR IN

- If there is any obstacle in front of the grille, the efficiency of the unit can be lowered.

Do not install the outdoor unit on unstable place like outside wall of building or outside of balcony. In case of falling, it may cause serious trouble and damage.

10

2 REMOTE CONTROLLER
Name of Each Button

AUTO

Display Displays information pertaining to unit. ON/OFF Button Press to turn the unit on or off. TEMPERATURE Buttons Press to raise or lower the desired temperature.

FAN SPEED Button Press to select the fan speed (Auto, High " ", Middle " ", Low " ", Natural). MODE Button Press to cycle through the modes (Auto/Quick/Cool/Fan/Dehumidifier/ Heat) SLEEP Button Press to set the unit for the sleep mode. TIMER ON/OFF Button Press to set the unit off or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr) TIMER ENTER/CANCEL Button Press to enter a timer setting or to cancel timer setting

MODE

FAN SPEED

FAN DIR.

FAN DIR. Button Press to select up/down direction for fan. FAN DIR. Button Press to select left/right direction for fan. TURBO/MILD Press to be more silent and comfortable room condition

SLEEP TIMER

FAN DIR.

ON/OFF

ENTER/ CANCEL

TURBO/MILD

COVER Slide down to access most of the remote buttons. Slide down further to access the battery compartment.

11

3 REMOTE CONTROLLER DISPLAY

MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier/Heat) Lights to indicate the mode selected.

AUTO
FAN Indicators Lights to indicate the fan speed. NATURAL Indicator Lights to indicate the speeds simulating a breeze. FAN DIRECTION Indicators Lights to indicate the fan direction.

TIMER Indicators Lights to indicate the timer function mode. TEMPERATURE & RESERVATION TIME lndicator Lights to indicate the temperature or time.

Replacing Batteries

12

Slide down the cover to access most of the remote buttons. Slide down further to access the battery compartment.

Insert two AAA size Alkaline batteries following the polarity diagram below.

TIMER

ON/OFF

ENTER/ CANCEL

TURBO/MILD

4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.

ON OFF

Unit ON Unit OFF

SET Time

HOUR

ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.

ON OFF Unit OFF

Unit ON

SET Time

HOUR

Control of Room Temperature

(1) Range of setting temperature: 18~32C (2) Setting temperature: Operating temperature of compressor
COMP (ON) COMP (OFF) COMP (OFF) COMP (ON)

-1C

0C +1C (COOLING)

(RT-DT)

-1C

0C +1C (HEATING)

(DT-RT)

*RT: ROOM TEMPERATURE DT: DESIRED TEMPERATURE

(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room temperature.

Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep, beep". (1) In the case of receiving ON/OFF signal-beep beep (2) And so on-beep

13

Fan Speed (Indoor Unit)

(1) Motor speed (high speed, middle speed, low speed). (2) Remote controller setting fan speed. (Auto, L, M, H, Natural) (3) Relation of operating mode between fan speed. (legned: X-no relation)
FAN ONLY H M L Auto Natural H M L X Natural COOL H M L Auto Natural DEHUMIDIFICATION L L L L L H M L Auto Natural H H H H H H M L Auto Natural AUTO QUICK HEAT

(4) Automatic Operation If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable.

(COOLING)
H M L 0C 1C 2C (RT-DT)

(HEATING)
H M L 0C 1C 2C 3C (DT-RT)

14

Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour) (2) For changing the temperature.
DT +0.5C +0.5C +0.5C DT 0.5C 0.5C 0.5C 0 0.5 1.0 HOUR 0 0.5 1.0 HOUR

(COOLING CYCLE)

(HEATING CYCLE)

(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP indicator will disappear in the display.

Frost Prevention of Indoor Unit

When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil temperature is lower than -2C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection. 1) The compressor and outdoor fan turn off. 2) Indoor fan operates according to user set speed. 3) The normal operation returns when the indoor coil temperature is higher than 7C or equal to 7C.

ON Compressor and Outdoor Fan OFF

-2C

7C

(Indoor coil temperature)

15

3 min. Time Delay of Compressor

In normal operation, there is a time delay of three minutes between turn off and turning back on including initial

3 Seconds Time Delay of Indoor Fan Motor

When the speed of indoor fan motor changes, there is a time delay of 3 seconds at each speed step.

Auto Mode
(1) In Auto Mode After the indoor fan is operated for 20 seconds in the Auto Mode, the unit will operate automatically by selecting operating Mode according to the room temperature RT: Room temperature DT: Desired

ROOM TEMPERATURE DT+3C < RT DT-2C < RT < DT+2C DT -2C > RT

OPERATING MODE Cooling Dehumidifier Heating

(2) Selecting Operating Mode Again Room temperature meets desired temperature and the compressor stops running over 30 minutes, then the unit selects operating Mode again.

16

Dehumidification Mode
1 DT+1C < RT

Outdoor Fan, Compressor : ON Indoor Fan : Low speed 2 DT-1C < RT < DT+1C Outdoor Fan, Compressor : 3 min/ON, 5 min/OFF Indoor Fan : Low speed 3 DT-1C > RT Outdoor Fan, Compressor : OFF Indoor Fan : Low speed

Air Discharge Direction

1. Press fan direction button to select fan direction Press desired fan direction button, "UP DOWN" or "LEFT RIGHT" control louver moves, press again to stop

FAN DIR.

FAN DIR.

Quick Mode(Powerful Cooling & Heating)

(1) Cooling Mode * When the room temperature is higher than 22C or equal to 22C 1 Fan Speed: high speed (Fixed) 2 Air discharge direction: The control is available. 3 Set temperature: 18C (Fixed) (1) Heating Mode * When the room temperature is lower than 22C 1 Fan Speed: high speed (Fixed) 2 Air discharge direction: The control is available. 3 Set temperature: 32C (Fixed)

Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.

(1) Error Code Display : RT (Room Temperature) LED

ERROR CODE

DISPLAY E2 E2

ERROR CONTENTS Indoor unit sensor open or short Outdoor unit sensor open or short Compressor, Electrical parts of comp. Gas leak

1 2

E3

17

5. CIRCUIT DIAGRAM
1 WIRE CONNECTION OF INDOOR AND OUTDOOR UNIT
x DPB-280LH

18

2 MAIN ELECTRIC PARTS

x DPB-280LH
Object/part No. Motor-compressor Outdoor fan motor Indoor fan motor Manufacturer/trademark Copeland DMI O-YANG Type/model ZR36K3-PFJ A2935BA010 DE112 17AM035A5 ST-16 NYM-16H-1 MSFCC20F02 37H08500B PEB-958 DTB-8P Technical data AC220-240V 50Hz R22 AC 230V 50Hz AC 230V 50Hz AC 250V AC 220-240V 50/60Hz AC 220-240V 50/60Hz DC 12V 8/50F 370VAC 5F 400VAC AC 300V 25A AC 220V/18VDC 50/60Hz AC 220-240V 50Hz AC 220V 40W G7L-2A-TUB AC 220-240V 25A AC 250V 5A AC 250V 3.15A AC 275V AC 250V 504-616V 50A 600V 3A VDE NONE NONE TUV, UL, CSA TUV, UL, CSA NONE NEMKO NONE NONE VDE TUV, UL, CSA VDE VDE, N.S. VDE UL UL Standard Mark(s) of confirmity DEMKO NONE NONE

Thermal protector for Korea Taxas fan motor Instruments Jaeil engineering Synchronous motor Namyang Precision (Alter) Stepping motor Dual capacitor for compressor and outdoor fan motor Running capacitor for indoor fan motor Terminal block Transformer Reversing valve Compressor heater AC Control realy Relay Fuse X2 capacitor Photocoupler Varistor Triac Hyup jin precision Samwha capacitor Samwha capacitor Donglim

Namsung electronics DWA-5401FN Ranco japan Young chang Omron electronics V26110D

Chung won electronics CS11-12H Triad electronics Pilkor electronics Toshiba electronics Marcon electronics Toshiba electronics 50T PCX2 335 TLP560J TNR15G561K SM3JZ47

19

3 PCB CIRCUIT DIAGRAM

20

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Part Code 3108803400 5FVLB3152L 3107000600 3108802500 3108802600 3108802700 3108802900 3108803000 3108801900 3108801910 3108802000 3108804100 3108802200 D15G561K-DZN4004A-CCXE1H102Z CCXE1H103M CCXE1E104M CDXE1H104M CEXE35338M CEXE1V108C CEXE1E477C CEXE1C106C CEXE1C475C CN4XD104M RN-4K1272F RD-4K103JRD-4K842FRD-4K562JRD-4K102JRD-4K301JRD-4K101J-

Part Name PIN FUSE FUSE CLIP WAFER WAFER WAFER WAFER WAFER WAFER WAFER WAFER WAFER WAFER VARISTOR DIODE C-CERA C-CERA C-CERA C-MULTI C-ELEC C-ELEC C-ELEC C-ELEC C-ELEC CAPA. ARRAY RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR

Quantity 3 1 2 1 1 1 1 1 1 1 1 1 1 1 6 1 1 8 1 1 1 1 1 1 1 2 10 2 2 3 4 1

Specification GP881206-2(187) 250V 50T 3.15A AFC-520 YW396-03AVD YW396-03AVD (RD) YW396-03AVD (BK) YW396-05AVD YW500-02V SMW250-04 SMW250-04(RD) SMW250-06 SMW250-07 SMW250-10 (RD) 15G561K 1N4004 TAPE 102Z,50VDC 103Z,50VDC 104Z,25VDC 104Z,CR0561B-Z5U 3300uF 35V SD 1000uF 35V SD 470uF 25V SD 10uF 50V SS 4.7uF 50V SS F4 104Z 1/4W-12.7KF 1/4W-10KJ 1/4W-8.4KF 1/4W-5.6KJ 1/4W-1KJ 1/4W-300J 1/4W-100J

21

NO 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

Part Code RD-2K200JRD-2K390JRD-2K121JRD-2K102JCLV-B3104M 4EFR-37071 3105796100 3106002900 3105698200 52C131J003 3109400100 3109400100 3104398700 5SC0101128 1KA7812AP1KA7805APTKRC102M-1KA7042P-4850103610 TSM3JZ47-1TLP560J-13GS87PH46 13GT4051B13GT62004A 13GT62783A

Part Name RESISTOR RESISTOR RESISTOR RESISTOR C-LINE ACROSS SNUBBER HEAT SHINK WASHER BUZZER COIL JUMPER JUMPER OPTION PCB MAIN RELAY IC REGULATOR IC REGULATOR TR IC RESET RESONATOR TRIAC PHOTO COUPLER IC MICOM IC MUX IC DRIVE IC DRIVE

Quantity 1 2 5 1 1 1 1 1 1 1 32 1 1 5 1 1 2 1 1 1 1 1 1 2 1 1/2W-20J 1/2W-39J 1/2W-150J 1/2W-1KJ 275V 104K

Specification

0.1UF 120 300V 33(H)X23X17 HEAT SINK DP-2520BA 130uH 3A 10mm 10mm 162X169 CS11-SH12 KIA7812P KIA7805P KRC102M KIA7042P CST8.00MGW SM3JZ47 TLP560J TMP87C846AN TC4051BP TD62004AP TD62783AP

22

4 PCB DRIVING DESCRIPTION

Power Supply(1)
CL1 AC 220V FUSE1 3.15A POWER TRANS 275V 104K VAR D1 D2 CC1 D4 CE1 + D3 104 35V 1000F IC2 7812 VI VO G + 104 25V 470F 12V IC3 7805 VI VO G 5V

CC2

CE2

CC3

CE3 +

104

16V 100F

DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving Photo Triac, Buzzer Driving, Stepping Motor. AC voltage of secondary Power Transformer is rectified by Bridge Diode, and it is filtering by Main Condensor CE1. Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. VAR is serge filter and CC1, CC2, CC3 is Noise filter.

Oscillator(2)

5V 19 OSC 20 8M CC13 104

DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as following Fig 2-1.

VDD-10%

VSS+10%

Fig 2-1
23

Sensor(3)
Room temperature and Evaporator temperature Sensor Input

EVA PT-K43C Room PT-K43C

CN10 1 2 3 4 SMW250-04

5V

R32 5 R37 12.7K 330 CA1 104 R31 1 330 R38 12.7K CA1 104 MUX 23 MICOM

DESCRIPTION
Number 23 of Micom is Terminal of A/D convertor Input. Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R37 (12.7K) and R38 (12.7K). Relation between temperature and voltage is following Table 3-1. CA1 is Noise filter.

Resistance & Voltage of the Sensor

temp(C) resistance1() 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 54,769 52,070 49,579 47,272 44,116 42,190 40,390 37,902 36,368 34,235 32,279 31,064 29,358 27,781 26,794 25,400 24,101 22,888 21,752 20,687 19,685 19,050 18,143 17,286 16,476 15,708 14,979 Vout(V) 0.941 0.980 1.020 1.059 1.118 1.157 1.196 1.255 1.294 1.353 1.412 1.451 1.510 1.569 1.608 1.667 1.725 1.784 1.843 1.902 1.961 2.000 2.059 2.118 2.176 2.235 2.294 temp(C) resistance1() 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 14,288 13,629 13,002 12,405 12,021 11,468 10,939 10,432 9,947 9,634 9,182 8,890 8,467 8,060 7,79, 7,415 7,168 6,809 6,577 6,239 6,020 5,806 5,597 5,392 5,094 4,901 4,711 Vout(V) 2.353 2.412 2.471 2.529 2.569 2.627 2.686 2.745 2.804 2.843 2.902 2.941 3.000 3.059 3.095 3.157 3.196 3.255 3.294 3.353 3.392 3.431 3.471 3.510 3.569 3.608 3.647 temp(C) resistance1() 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 4,526 4,435 4,255 4,080 3,908 3,739 3,656 3,493 3,332 3,253 3,098 3,021 2,870 2,795 2,721 2,576 2,504 2,433 2,363 2,293 2,156 2,088 2,020 1,954 1,888 1,822 1,758 Vout(V) 3.686 3.706 3.745 3.784 3.824 3.863 3.882 3.922 3.961 3.980 4.020 4.039 4.078 4.098 4.118 4.157 4.176 4.196 4.216 4.235 4.275 4.294 4.314 4.333 4.353 4.373 4.392

24

Triac Driving(4)
12V N 2 AC 220V L SN1 0.1F 120Ohm TO MOTOR

L1 TLP561 1 PT1 MICOM IC4 KID 65004 32 7 10 R2 1K 1/2W T1 SM3JZ47 2 1 130H 3A

DESCRIPTION
Number 32 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied Trigger Signal. Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.

AC220V

TRIGGER LOW SPEED LOW SPEED MEDIUM SPEED MIDDLE SPEED HIGH SPEED HIGH SPEED

MOTOR INPUT

Fig 4-1

25

Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1. But in Secondary Wave Custom Code is Reversed Face.

9ms

4.5ms

16bit

24bit

8bit

16bit

0.56ms

1.69ms 2.25ms bit 1

0.56ms

LEADER CODE

CUSTOM CODE

DATA CODE

CHECK SUM

TAILER

1.12ms bit 0

Fig 5-1

Fig 5-2 BIT STRUCTURE

26

Micom Power Supply(7)

5V

VDD 42 41 MICOM 40 39

CE4 10F 16V

CC5 104

OSC 8MHz

19 20 21 VSS

22

CC7 104

DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Using Oscillator, CC7 is noise filter.

27

Reset(8)

5V R4 5.6K IC6 7042P CE5 4.7F 50V 18

+ MICOM

DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect Power ON and Voltage less than 4.25V, and then send Reset Signal.

Vcc (+5V) 4.25V

t
DELAY TIME FOR POWER ON H RESET

L POWER ON

28

Function Selecting(9)

R22 27 26 R23 R24 R25

JS1 JS2 JS3 JS4

MICOM

25 24

DESCRIPTION
Selecting function is as following table 9-1. When power source is put at first, Funtion selection input is recognized. And when the unit is running the microcomputer ignore variation of funtion selection input. SHORT JS1 JS2 JS3 JS4 SIMPLE 132 MILD Heat Pump Table 9-1 OPEN LCD 180 HIGH Cooling Only

Buzzer Driving(10)

VCC 12V

DESCRIPTION
MICOM KID 65004 34 6 11 R7 1K BZ

Micom 34 Terminal put out Buzzer Driving Pulse, its output is driving Buzzer through Buffer. Ocillatory Frequency of buzzer is selected by internal Micom. This unit is setting at 2KHz.

29

Zero Crossing Detect(11)

VCC

TR2 KRC102M D5 TRANS OUTPUT 2 1 2 1 3

R5 10K R6 1K MICOM 31

D6

R3 5.6K

CC8 103

DESCRIPTION
It detect Zero Cross part of Trans output voltage, Transistor TR2 is used to put in the Micom. Detail Driving is as following Fig 11-1.

AC18V

The Number 31 of H Micom terminal L

DETECT POINT
Fig 11-1

30

Stepping Motor Driving(12)

12V CN11 1 IC4 9 MICOM 10 11 12 KID65004 2 3 4 5 6 B+ 1 2 3 4 M1 FOR SWING

DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method. It is driving as following Fig 12-1. (Ring Count Method of 8 Status)

(Normal Rotating)
Fig 12-1

(Reversed Rotating)

31

MICOM

Display Output

1 P77(HSO) 2 P76(HSCK) 3 P75(SO) 4 P74(SI) 5 P73(SCK) 6 P72(PDO/PWM) 7 P71(INT4) 8 P70(INT3/TC3)

VDD 42 (XTOUT)P22 41 (XTIN)P21 40 (INT5/STOP)P20 39 P17 38 P16 37 (TC2)P15 36 (PPG)P14 35 (DVO)P13 34 (INT2/TC1)P12 33 (INT1)P11 32 (INTO)P10 31 (AIN7)P67 30 (AIN6)P66 29 (AIN5)P65 28 (AIN4)P64 27 (AIN3)P63 26 (AIN2)P62 25 (AIN1)P61 24 (AIN0)P60 23 VAREF 22 Temperature Sensor Input Fuction Select Outdoor Unit Motor Driving Buzzer Driving Remocon Input Indoor Unit Motor Driving Zero Crossing Detect Display Driving Compressor Heater Driving Key Input

Stepping Motor

9 P07 10 P06 11 P05 12 P04

Compressor Relay Driving

13 P03 14 P02

Auto Swing Driving 4-way Valve Driving

15 P01 16 P00 17 TEST

Reset Circuit Oscillation

18 RESET 19 XIN 20 XOUT 21 (VASS)VSS

32

DARLINGTON ARRAYS (KID65004)

IN1 1 IN2 2 IN 3 3 IN 4 4 IN5 5 IN6 6 IN7 7 GND 8

16 OUT 1 15 OUT 2 14 OUT 3 13 OUT 4 12 OUT 5 11 OUT 6 10 OUT 7 9 COMMON FREE WHEELING DIODES

COMMON INPUT
10.5K 3K 7.2K

OUTPUT

GND

VOLTAGE REGULATOR (KIA7805AP-5VDC)

SCHEMATIC DIAGRAM INPUT
100K 500 100 100 10K

240 3.3 K 200 0.3

OUTPUT

1 2 3
2.7 K 1.4 K 28K

6K

2K 0.19K

30pF Fin 2 is ground for Cose 221A. Case is ground for Case 1.

500 6K 1K 5K

5K

GND

VOLTAGE REGULATOR (KIA7812AP-12VDC)

10K 10K 210 16K 100 300 36K 64K 50K 300 012 50 200 200

INPUT

520 60K 26K 20K 29K

40 pF

OUTPUT

Pin 1. INPUT 2. GROUND 3. OUTPUT

20K

GND

(Equivalent Ciircuit)

33

RESET IC (KIA 7042P)

1 VCC KIA70 42P 3 OUT

2 GND

INPUT GROUND OUTPUT

OUTLINE

34

6. REFRIGERANT CYCLE

INDOOR UNIT

OUTDOOR UNIT

HIGH PRESSURE SWITCH

INDOOR HEAT EXCHANGER

UNION

SERVICE VALVE

FAN

FILTER DISTRIBUTER CAPILLARY TUBE OUTDOOR HEAT EXCHANGER COMPRESSOR

Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.

Contents

Model Name

Cooling ID1.4 x 1000mm(6.0l/min) x 5EA 2000 g

Heating OD2.0 x 250mm

Capillary tube(L) Charge Quantity

35

Trouble

Is the unit display normal? YES

Is the power applied to the unit YES

NO

Check power supply mains or interconnection wires

NO

Outdoor unit does not run?(note. 1) YES

Is the power normal? check the voltage between L & N of terminal block NO YES

NO

Check the wiring of indoor

7. TROUBLE SHOOTING

Does the compressor run normally? YES Indoor unit does not run(note 1) Is the unit display mormal? NO YES Check the failure code according to the self diagnostic (note 2) NO

press the power ON/OFF button on remote controller YES NO Normal Does the beeper beep two times? YES NO

YES

check the connecting point of magnetic contactor

Does control PCB status LED repeat one second "on and off"?

NO

Is the display all off? YES

control PCB fault Micom or reset IC fault

YES

check the failure code according to the self-diagonostic (note 2)

Check the connector on display PCB connected to control PCB Check the display PCB itself

Check the remote signal receiver Check the connection between signal receiver and control PCB

36

1 Neither Indoor Unit nor Outdoor Unit Runs

The power is applied to the unit

Rating voltage Check the voltage between L and N of terminal block under 90%

Check the Breaker or Fuse

Rating voltage more than 90% Check the indoor unit display is the display all off? No Self Diagnostic function is ON Yes No Check according to self Diagnostic function No

Yes Press the ON/OFF switch of Remote Control Is the indoor unit display all off?

Pull out the power plug and then insert the power plug after 5 second

Control P.C.B defect

Control P.C.B is normal Recheck from the beginning

37

2 Outdoor Unit Runs but Indoor Unit Do Not Run

Check rotation of indoor fan Rotate indoor fan by hand YES Check input Voltage of Fan Motor connector at power P.C.B

NO

Check the Fan Motor bearing and fan

Rating voltage under 90%

Check the power P.C.B. The circuit for triac control

Rating Voltage more than 90% Open or short Check the winding resistance of Indoor unit fan motor Normal Check the fan motor capacitor Change of fan motor

Check the connecting wire of indoor fan motor

Run again

38

3 Outdoor Fan Do Not Run

Check the voltage between L and N of outdoor unit terminal Rating voltage under 90% Check the connecting wire

Check the voltage between L and N of indoor unit terminal

Rating voltage under 90%

Check the wiring and voltage within doors

Check the voltage between L and 2 of outdoor unit terminal

Rating voltage under 90%

Check the connecting wire

Check outdoor fan motor individually

39

4 Only Compressor Do not Run

- Check the following at cooling mode Rating voltage less than 90% Check the connecting wire between indoor and outdoor.

Check the voltage between N and Y of outdoor unit terminal

Rating voltage more than 90% Check the voltage between N and Y of indoor unit terminal Rating voltage less than 90% Check the control P.C.B the circuit for relay driving.

Rating voltage more than 90% Check the magnetic contactor Check the wiring of outdoor unit NG Change the magnetic contactor.

Check the compressor (Check the winding resistance)

Open or Short

Change the compressor.

OK Check the compressor capacitor

40

5 REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD

TEST START Power Supply Select ON/OFF button Is Display at the beginning ON? Yes Is Display at the beginning ON? No No Check the Following BATTERY SPRING MICOM PCB LCD No Power supply again

Select Mode button

Is it normal?

No

ERROR

Select FAN SPEED button

Is it normal?

No

ERROR

Select FAN DIR. button

v (w) No

Is it normal?

ERROR

Is display at the begining ON?

No

ERROR

Select TEMP. Button (,)

(Whenever you selectted Temp. Button, it is changed by 1C (18~32C) No ERROR

Is it normal?

Select ON/OFF button

41

Is LCD display OFF?

No

ERROR

Select TIMER ON Button

Is it normal

No

ERROR

Select Timer Enter Button

TIMER display?

No

ERROR

Select CANCEL Button

Is all display OFF?

No

ERROR

Select ON/OFF Button Select OFF (Timer) Button (0.5~24 HOUR)

Is it normal?

No

ERROR

Select SLEEP Button

SLEEP MODE Display ON?

No

ERROR

Select SLEEP Button

Is display at the beginning ON?

No

ERROR

TEST OK!

42

8. EXPLODED DIAGRAM
1 INDOOR UNIT

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Part Code 3100090100 3100042301 3100602801 3108008600 3101501900 3106600210 3106903100 3100025000 3105200300 3100301600 3101501100 3100503901 3104398800 5EPK560120 3100042501 3100042603 3100042802 3100042903 3105100400 3102707930 3101402700 3100048310 3100043000 3107000400 3100087200 3104202700 3105501800 3104301010 3103401510 3103401610 3100090620 3100604700

Part Name ASSY CABNET BODY BASE MOTOR ASSY BRACKET PAN DRAIN MOTOR IDU CUSHION MOTOR SCROLL HOUSING CAPACITOR MOTOR IDU BLOWER ASSY WASHER STOPPER BASE CUSHION BASE BOX CONTROL ASSY MAIN PCB TRANS PAN DRAIN ASSY EVAPORATOR ASSY PIPE DISCHARGE ASSY PIPE SUCTION ASSY SPRING SENSOR HARNESS COIL SENSOR COVER EVAP. L ASSY COVER EVAP. R COVER EVAP. TOP ASSY CLIP THERMO COVER HOUSING ASSY PANEL CONTROL WINDOW ASSY CONTROL PCB KNOB SELECTION KNOB POWER ASSY PANEL FRONT BRACKET FRONT L

Quantity 1 1 1 1 3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

44

NO 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

Part Code 3100604800 3102201600 310P40086E 3108005300 3101101300 3100702100 3106501430 3106501530 3107801000 3107802200 3106700100 3106301100 3106503000 3101203400 3101408000 3100090200 3102403720 3102500901 3102501001 3107900100 3104504700 3100056510 3108912340

Part Name BRACKET FRONT R FRAME DISCHARGE SWING MOTOR ASSY MOTOR STEPPING CASE MOTOR BUSHING MOTOR BLADE HORIZONTAL 1 BLADE HORIZONTAL 2 LINK GUIDE R LINK M CAM BAR VERTICAL BLADE VERTICAL PUSH MOUNT TIE COVER BOX CONTROL ASSY COVER TOP GRILLE SUCTION GUIDE FILTER L GUIDE FILTER R MAGNET PLATE MAGNET FILTER AIR ASSY TERMINAL BLOCK

Quantity 1 1 1 1 1 1 5 1 1 1 1 1 6 2 1 1 1 1 1 4 8 1 1

Remarks

45

2 OUTDOOR UNIT

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part Code 3100041704 3107103000 3107103200 7400208411 7392801211 3102800300 3100031223 3102402100 3100041100 3100041201 3105401300 3105401200 3106002300 3100086810 3100079310 3101407900 3100031702 3104201601 3108912340 5SC0202700 3109508000 3105300400 3108008500 3101802001 3100031400 3100031500 3100041400 3102102000 3101402500

Part Name BASE PAN PAINT ASSY COMPRESSOR ASSY CUSHION COMP WASHER PLAIN NUT LOCK CRANKCASE HEATER CONDENSER ASSY GRILLE COND GUIDE POST P/T ASSY BRK SERVICE P/TAS SERVICE VALVE G SERVICE VALVE L BOLT HEX PIPE REVERSING ASSY PIPE FILTER ASSY COMP COVER PLT PARTITION ASSY PANEL CONTROL TERMINAL BLOCK POWER RELAY CAPACITOR DUAL SUPPORT MOTOR MOTOR ODU FAN PROPELLER CABINET FRONT P/T AS CABINET SIDE P/T AS PANEL TOP ASSY GRILLE DISCHARGE COVER SERVICE

Quantity 1 1 4 4 4 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

47

DAEWOO ELECTRONICS CO., LTD.

686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: DAEWOOELEC FAX: 02) 360-8184 TEL: 02) 360-8182/8178~9

http://www.dwe. daewoo.co.kr

PRINTED DATE: APR.1999