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PRODUCTS FOR ALUMINIUM INDUSTRY REFERENCE LIST OF PRODUCTS FOR ALUMINIUM INDUSTRY
SN. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 35 36 37 38 40 41 42 Customers ALRO BALCO BALCO BALCO MALCO MALCO MALCO NALCO S. Africa Rusal Tomago Durban-REFMEX TRADING ADG IRAN CARBIDE ITSS(Bahrain) Rusal Ukraine Morocco -SEDRIC Taiwan liji co.,ltd. Japan Korea Jilin Carbon plant Liaoyang Shoushan carbon plant Shanxi guanlv aluminium group Qinghai Aluminum Co.Ltd TONGCHUAN XINGGUANG ALUMINIUM LTD. Yunkuang Aluminum Co.Ltd Sichuan phosphor Aluminum Co.Ltd Henan Qinyang Aluminum Co. Ltd Yichang Changjiang Aluminum Co.Ltd Henan jiaozuo Aluminum Co. Ltd Guan Aluminium Co. Guan Aluminium Co. Henan Shenhuo Group Lanzhou Liancheng Aluminum Co.,Ltd 240KA 200KA 160KA 115KA 280KA 300KA 300KA 300KA 200KA 200KA 190 240KA 190KA 190KA Cell 180KA 320ka Cathode block Diatom Insulation brick; Fireclay Insulation brick; Mullite Insulation brick Prebaked Anode Diatomite Insulation brick Cathode Carbon Block ECA Coal Calcined Petroleum Coke Calcined Petroleum Coke Silicon Nitride bonded Silicon Carbon Block Diatom Insulation brick Diatom Insulation brick Silicon Carbide brick Low Creep Clay Bricks Cathode block Calcined Petroleum Coke(Carburant) Diatomite Insulation brick;Low creeep clay brick Diatomite Insulation brick Diatomite insulation bricks(0.5,0.6,0.7a) Diatomite insulation bricks(0.5,0.4,0.7a);Diatomite light castable Calcium Silicate board Calcium Silicate board Diatomite insulation bricks;Diatomite light castable Diatomite insulation bricks ;Fireclay bricks;Diatomite light castable Diatomite insulation bricks(0.6a,0.7a);Fireclay insulation bricks Products Quantity/MT 156No.s 1730 1500 51 140 20 3050 15000 60000 piece 2000 1500 3500 21(2740piece) 267Nos 76 203 152 685 220 1000 940 185 345 213 500 500 420 48 52 180 2000 247 283 410 Year 2002 2004 2005 2006 2004-2005 2005 2005-2006 2005-2006 2003-2005 96-2002 99-2005 2006 2006 2006 2004-2005 2005 2004 2005.12 2006.05 2004-2005 2005 2006 2005 2006 2004 2005 2004 2006 2005 2006 2005-2006 2002 2003 2003
160/200KA Calcium Silicate board Calcium Silicate board Calcium Silicate board Calcium Silicate board Calcium Silicate board Calcium Silicate board Calcium Silicate board Silicon Nitride bonded Silicon Carbon Block Silicon Nitride bonded Silicon Carbon Block Silicon Nitride bonded Silicon Carbon Block Cathode Carbon Block Cathode Carbon Block Cathode Carbon Block Cathode Carbon Block Cathode Carbon Block
Sichuan Guangyuan Qimingxing Aluminum Co.,Ltd 200KA Dengfeng Power Group Jiaozuo Wanfang Aluminium Co.,Ltd Shanxi Huaze Aluminum Co.,Ltd 160KA 280KA 200KA
CONTENT
CARBON PRODUCTS
PREBAKED ANODE FOR ALUMINIUM ELECTROLYSIS-------------------------------------------------1-3 CATHODE CARBON BLOCK FOR ALUMINIUM ELECTROLYSIS--------------------------------------4-5 ANODE PASTE FOR ALUMINIUM ELECTROLYSIS--------------------------------------------------------6 CATHODE PASTE FOR ALUMINIUM ELECTROLYSIS----------------------------------------------------6
REFRACTORY PRODUCTS
SILICON CARBIDE PRODUCTS SILICON CARBIDE BLOCK----------------------------------------------------------------------------------------7 DENSE SHAPED REFRACTORY GENERAL FIRECLAY BRICK--------------------------------------------------------------------------------------8 LOW CREEP FIRECLAY BRICK ----------------------------------------------------------------------------------8 LIGHT AND HEAT PROTECTION BRICK SILICON INSULATION BRICK ------------------------------------------------------------------------------------9 FIRECLAY INSULATION BRICK ----------------------------------------------------------------------------------9 DIATOMITE INSULATION BRICK --------------------------------------------------------------------------------10 HIGH STRENGTH INSULATION BRICK -----------------------------------------------------------------------10 POLY-LIGHT HIGH-ALUMINA INSULATION BRICK---------------------------------------------------------11 POLY-LIGHT MULLITE INSULATION BRICK ------------------------------------------------------------------11 LIGHT AND HEAT PROTECTION CASTABLE DIATOMITE LIGHT CASTABLE----------------------------------------------------------------------------------- 12 CLAY COMBINED REFRACTORY CASTABLE----------------------------------------------------------------12 PREVENTING LEAKAGE CASTABLE ---------------------------------------------------------------------------12 HEAT INSULATION BOARD NON-ASBESTOS CALCIUM SILICATE BOARD---------------------------------------------------------------13 ALUMINIUM SILICATE FIBRE BOARD---------------------------------------------------------------------------13
Prebaked Anode
PREBAKED ANODE BLOCK FOR ALUMINIUM ELECTROLYSIS
Prebaked anode is made from the qualified petroleum coke and coal tar pitch through advanced technological process including mixing, vibrating and press forming, high-temperature baking process. This Product has following features: Low ash Low electrical resistivity High strength.
Prebaked Anode
--Raw Materials-Calcined Petroleum Coke
Calcined Petroleum Coke (CPC) is calcined by raw petroleum coke at high temperature(1200 1350) and isolation air condition to eliminate the volatile matter and its performances such as thermal expansion resistance, density, conductivity, machine strength and anti-oxidation and so on are evidently improved. Base upon experts analysis we know that Chinese oil base low sulfur and microelement contents, so that the calcined petroleum coke handled by Chinese oil has low sulfur, metasl and ash contents and the total quality of the Chinese coke is much better than imports. Calcined Petroleum Coke is used as main materials of carbon anode for Al-smelting and artificial graphite products. Except that it is also used as carburant in steel-smelting furnace, reductant of carborundum, silicon and phosphorus furnace.
Prebaked Anode
-- Properties of Prebaked Anode
Prebaked Anode For Aluminium Electrolysis
Ash Item /% Electrical Resistivity/.m Thermal expansion % No more than TYPE-1 TYPE-2 TYPE-3 0.50 0.80 1.00 55 60 65 0.45 0.50 0.55 45 50 55 32 30 29 Co2 reactivity /mg/(cm h)
3
YB/T285-1998
Bulk density/ g/cc No less than 1.50 1.50 1.48 2.00 2.00 2.00 Real density / g/cc
A Typical Test Result by R&D Testing Method Properties Apparent density baked Specific electrical resistance Flexural strength Compression strength Static elasticity modulus Thermal expansion coefficient Fracture energy Thermal conductivity Density in XYlens Air permeability CO2 reactivity residus dust loss Air reactivity residus dust loss Elements S V Ni Si Fe Al Na Ca K Mg F Zn Pb unit Kg/dm MPa MPa GPa 10 /k J/m
2 -6 3
Mean value 1.62 53 11.6 51.9 4.7 4.26 187 4.62 2.098 0.57 91.7 10 7.3 90.7 1 8.3 0.94 79 80 70 260 176 84 55
n 8 8 4 8 8 8 4 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
.m
w/mk Kg/dm nPm % % % % % % % ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm ppm
2.050-2.080 0.50-1.50 84.0-92.0 2.0-6.0 6.0-10.0 70.0-85.0 4.0-8.0 10-24.0 1.20-2.40 80-260 80-160 100-300 100-500 100-600 200-600 50-200 5-30 10-50 100-400 10-50 10-50
10 20 14
8 8 8
Cathode blocks
CATHODE CARBON BLOCK FOR ALUMINIUM ELECTROLYSIS
Carbon block is produced by advanced technology process, advanced equipments and high quality electric calcined anthracite as raw material. It can be processed by vibrating-moulding machine. This product has features of good compact construction, high strength, heat resistantce, sodium corrosion resistance, low heat expansion coefficient and advantage of extending lifetime of the electrolytic cell. This product also has a feature of low electrical resistivity. This kind of product can be used for wall, bottom, angle as liner of aluminium electrolytic cell, special suitable for expanding capacity of electrolytic cell. The external form of the carbon block is machined by milling machine and diamond band saw. It has a standard of external shape and advantage of high precision.
Cathode blocks
--Technical Procedure of Cathode carbon blocke
Paste Materials
ANODE PASTE FOR ALUMINIUM ELECTROLYSIS
It was made of delayed ITEM THY-1 THY-2 THY-3 Typical petroleum coke and 0.45 0.60 1.00 0.48 coal tar pitch which Ash,% was mixed and 75 80 80 72 Electrical resistivity,m2/m kneaded in the kneader, as raw Compressive strength,Mpa 28 27 27 34 materials.It is stable in quality with the features of low 1.38 1.36 1.36 1.40 ash, good conductivity of electricity, strong mechanical Apparent Density,g/cc strength, oxidation-resistant,etc..It is mainly used in Real density,g/cc 1.98 1.98 1.98 1.99 the self-baked electrolysis cell of either side-inserting or top-inserting.It is shaped like a trapezium block which is black and weight 15kg.It can also be small piece of block.
The aluminium reduction cell and the bake oven usually use general or low creep fireclay refractory bricks as lining materials. The bricks should have good thermal shock resistance and better acidic-erosion resistance.
/ 0C , under /%,
Reheating linear change/% Apparent porosity /% Cold crushing strength /MPa, AI2O3 /%, Fe2O3 /%,
0 +0.1~0.2(1450 C,2h)
19 50 42-53 2.0
0.1MPa refractoriness under load /0C cold crushing strength /MPa linear change after heating/%
Permanent Linear change 2;the testing temperature of 8h heat preservation / Thermal conductivity / w/mk 0.60 0.55 0.50 0.40 0.35 0.35 0.25 0.25 0.20 1400 1400 1350 1300 1250 1250 1200 1150 1150
Compressive strength /Mpa Thermal conductivity /W/m.k Permanent Linear change 2; heat preservation 8h testing temperature /
ITEM
0.22
0.26
Most parts of castable materials are used to the whole construction of castable in heating furnace and civil boiler, and the over wall and furnace arch in different industries kiln rolling steel heating that contains furnace, soaking furnace and annealing furnace, or tamping construction. Normally, the temperature is between 1350 and 1450.
0.85
0.6
0.55
--Dimensions
Board Length Width 600300mm Thickness 25-115mm Tolerance +/-2mm
--Application:The products are recommended as thermal insulation in stove,cave dwelling of steel mill,
petrochemical, ceramics,glass,cement,metallurgy industries and power industries as well as other various ancillary heating equipment.
The aluminium reduction cell and the bake oven usually use general or low creep fireclay refractory bricks as lining materials. The bricks should have good thermal shock resistance and better acidic-erosion resistance.
/ 0C , under /%,
Reheating linear change/% Apparent porosity /% Cold crushing strength /MPa, AI2O3 /%, Fe2O3 /%,
0 +0.1~0.2(1450 C,2h)
19 50 42-53 2.0
0.1MPa refractoriness under load /0C cold crushing strength /MPa linear change after heating/%
Permanent Linear change 2;the testing temperature of 8h heat preservation / Thermal conductivity / w/mk 0.60 0.55 0.50 0.40 0.35 0.35 0.25 0.25 0.20 1400 1400 1350 1300 1250 1250 1200 1150 1150
Compressive strength /Mpa Thermal conductivity /W/m.k Permanent Linear change 2; heat preservation 8h testing temperature /
ITEM
0.22
0.26
Most parts of castable materials are used to the whole construction of castable in heating furnace and civil boiler, and the over wall and furnace arch in different industries kiln rolling steel heating that contains furnace, soaking furnace and annealing furnace, or tamping construction. Normally, the temperature is between 1350 and 1450.
0.85
0.6
0.55
--Dimensions
Board Length Width 600300mm Thickness 25-115mm Tolerance +/-2mm
--Application:The products are recommended as thermal insulation in stove,cave dwelling of steel mill,
petrochemical, ceramics,glass,cement,metallurgy industries and power industries as well as other various ancillary heating equipment.