MANUFACTURING ENGINEERING PAGE: 1/8

EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

TECHNICAL SPECIFIC
FOR THE EQUIPMENTS IN
GEOMETRY SUPPLY
M55.781282

Fiat
Fiat Group Automobiles SpA

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.
 MANUFACTURING ENGINEERING PAGE: 2/8
EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

Variants list from previous edition:

Edition Variant description.

Edition. 1.0 Emission
Edition. 1.1
Jan. 2012 Added chapter 6 “Manuals equipments”.
30/01/2012

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.
 MANUFACTURING ENGINEERING PAGE: 3/8
EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

INDEX
Variants list from previous edition: ............................................................. 2
INDEX ..................................................................................................... 3

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.
 MANUFACTURING ENGINEERING PAGE: 4/8
EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

SPECIFIC GOAL

Improve the geometry reducing the process variables at the end to guarantee the correct positioning
of the elements introducing some indications to respect in phase of design on all the assembly
equipments.

1. Pins groups and references wedges

• The primary references pins groups must be foresee of fix support, alternative solutions must be
analyzed and shares by the Technology Body FGA..

• The fixing of the terminals parts (squares, pins holder) mustn’t to present extremes embosses
from the last fixing point on the support.

• To structure squares and pins holder using a vast surface.

• For the fixing to use minimum two screws and two dowel pins. Aren’t admit fixing with a screw
and two dowel pins.

• All the wedges and the references pins must to have the possibility of adjustment regarding at
the work axis that must realize (X;Y;Z).
The adjustment must be made accord the specifics (spacers pack).

2. Wedges dimensioning

• The correct wedges dimensioning and of consequence the mass that the closure shall to
move, is decisive for to obtain a constant process during the time.

• The wedges mustn’t have a length such to go over the clamping lever arm permitted (see
table 1).

• The clamping wedge offset respect at the closure axe, must to respect the specifics (see table
2).

• The closure choice become verify:

• Wedge rotation moments
• Force of coming alongside and of clamping
• Wedge inertia moment of clamping in function of the own weight and of the rotation
time.

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.
 MANUFACTURING ENGINEERING PAGE: 5/8
EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

Tab.1 A mm Bmm
D diametro corsa cilindro L max leva
cilindro teorica mm
Dimensioni della chiusura:
TIPO40 25 28 40 67 150
TIPO50 35 38 50 92 250
TIPO63 35 38 63 92 300
TIPO80 55 55 100 137 400

Tab.2
TASSELLO DI
BLOCCAGGIO
AREE DI
LAVORO

Dm ax

d
TIPO TIPO TIPO TIPO
80 63 50 40

d
Dmax

risultato
della
TIPO Dmax d L max Lmin d accet. verifica
TIPO 40 50 35 150 55 50 +
TIPO 50 100 50 250 60 74 +
TIPO 63 125 60 300 60 84 +
TIPO 80 160 90 400 100 102 +

3. Correct positioning rotation centre closure

The rotation centre of the closure must be positioned inside the surface delimited by the corners of
15°.
LU

LUNGHEZZA MAX.
N
G
HE

Lu

LUNGHEZZA LEVA
ZZ

ng
A

he

Lunghezza min.
LE

zz

Fb FORZA DI
a
VA

le

BLOCCAGGIO
va
m
ax
.

CASO C
15°

F2

15°
as
se
ce
=

Fb
nt
ro

F1
°
15
ch
iu
su

CENTRO DI
ra

=
ROTAZIONE
°
90° 15

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.
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EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

4. References number on commercial closure

• The references number must be reduced at minimum for each user clamping.

• In case of more wedges a sto picture need carefully to calculate the tiredness and the
repeatability of the closure (see point 2) for to consent the reliability of the process during the
time.

5. Dimensioning structural/functional

Oscillatings

• The distance between the work point of the references and the arrest point must be the lower
possible in what can be cause of bendings at the expense of the positioning repeatability of the
references (pict. 1).

• The arrest of the limit switch must be protected by the welding scraps because the impurities
deposit during the time can to avoid the correct positioning (pict.2).

• In case o fuse of slides is necessary, in the work position to reduce the embossed between the
skid and the weld because can be cause of bendings and of repeatability (pict.3).

• The group must be drive for all the stroke and not only in the last part (pict.4).

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.
 MANUFACTURING ENGINEERING PAGE: 7/8
EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

• For avoid embosseds or errors of position repeatability, is necessary that the rotating groups,
oscillatings or on slide become cloggeds in the work (the shutter must be positioned more
close is possible at the arrest point).
Pict.1 Pict.2

Pict.3 Pict.4

Centering groups for primary references

The groups on which are assembly the primary and complementary centering pins for strategics
under-groups must be structured in mode to avoid excessives embosseds that compromised the
stability.

Centering standard unit

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.
 MANUFACTURING ENGINEERING PAGE: 8/8
EDITION: 1.1
Fiat
Fiat Group Automobiles SpA BODY IN WHITE DATE: Jan. 2012
M55.781282: Technical Specific for the equipments in geometry

6. Manuals equipments

Release of element from equipment

• To improve the ergonomics of picking from the operator, the manuals equipments must be
always supplied of release lifter for the release of the element from equipment.

Le informazioni contenute in questo documento sono proprietà di FIAT GROUP S.p.A.

E’ vietata la riproduzione, anche parziale, senza preventiva autorizzazione scritta di FIAT GROUP S.p.A.
FIAT GROUP S.p.A. si riserva il diritto di modificare, senza preavviso, le specifiche descritte in questo documento.

The contained information in this document are ownership of FIAT GROUP S.p.A.
The reproduction is forbidden, also partial, without preventive authorization written of FIAT GROUP S.p.A.
FIAT GROUP S.p.A. reserve him the right to modify, without warning, the specifications described in this document.