RENR2342 August 2001

GENERATOR SET CONTROL

PANEL LIGHT

ALARM MODULE OR MANUAL SYNC MODULE PUMP STOP PUSHBUTTON START AID SWITCH PANEL LIGHT PUMP RUN PUSHBUTTON

ENGINE MONITORING SYSTEM

SCROLL SWITCH MODE CLEAR SWITCH

VOLTAGE ADJUST RHEOSTAT

WARNING
SCROLL

HIGH COOLANT TEMP

R

PUMP STOP

STARTING AID

PUMP RUN

DISPLAY

LOW COOLANT TEMP LOW OIL PRESSURE LOW FUEL LEVEL SYSTEM NOT IN AUTO LOW BATTERY VOLTAGE

CLEAR

LOW OIL PRESSURE EMERGENCY STOP HIGH WATER TEMP ENGINE OVERSPEED LOW COOLANT LEVEL OVERCRANK FAULT SHUTDOWN FAULT ALARM

MODE DISPLAY

PANEL LIGHTS

LH

RH LH/RH SELECT

STOP
R R

EMERGENCY STOP

OFF RESET

AUT

PHASE SELECT

ENGINE METER

LAMP TEST

ALARM CODES

EXIT

SERVICE MODE

ALARM SILENCE

COOLDOWN STOP

AUTO

MAN

START
560-642 154-3045

SPEED ADJUST POTENTIOMETER OR GOVERNOR SWITCH

EMERGENCY STOP PUSHBUTTON

PANEL LIGHT SWITCH

ENGINE CONTROL SWITCH

RIGHT HAND LEFT HAND SWITCH

3412C EMCP II For PEEC Engines Electrical System

PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP

GENERATOR RUNNING RELAY FUSE BLOCKS CRANK RELAY PWM MODULE

LOW FUEL LEVEL SHUTDOWN RELAY DIODE AC TRANSFORMER BOX

Volume 1: Electronic & AC/DC Panel Group and Schematic

2001 Caterpillar All Rights Reserved

Printed in U.S.A.

F11 F12
6 5 4 1 6 3 5 4 1 6 3 5 4 1

F13

CATERPILLAR
-B S D +B

B 9 8

A 7

B 9 8

A 7

B 9 8

A 7

TBC

CR

GRR

F15 F23

LFSR

50 51 61 52 53 L1 L3 80 82

50 51 61 52 53 L1 L3 80 82

KILOWATT RELAY

ALARM RELAY FUSE

DC TERMINAL STRIP

DC PANEL

PUMP RELAY

AC TERMINAL STRIP

BLOCKS

AC PANEL
GROUND FAULT RELAY
F50 F51 F52

AC TERMINAL STRIP

6 3

4 1

6 3

4 1

6 3

4 1

ARMING RELAY WINDING TEMPERATURE RELAYS OVER/UNDER VOLTAGE RELAY

6 3 5 4 1

B 9 8

A 7

B 9 8

A 7

B 9 8

A 7

DC TERMINAL STRIP

KWR ATR
87 88 89 70B 14A MOT1 MOT2 HC1 2 2 2 2 2 SV SV SV SV BO ER EL MT FP GND3 GND4

ALR

PR ATR

PUMP CONTACTOR

B 9 8

A 7

O/UVR

AR

GNDFR

GND 6

SP2 SP3 SP4 21 GND2 22

GND1 1 1 1 1 2 2 2 2 5 5 46 45A 45 3 3 4 34 6 10 10 11 12 15 16 17 18 19 23A 23A 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+ SP1 SP1A

GND5 50 50 50 T0 101 108 109 110 131 136 137 202 203 206 207 157 159

ABCDEFGHIJ
adjust set point read

ABCDEFGHIJ
adjust set point read
MERLIN GERIN

80 82

multi 9

PC

C60N

12

567

12

567

OFF

OFF

DC TERMINAL STRIP (TBD1)

AC TERMINAL STRIP (TBA1)

5 70 83 85 77

FUSE BLOCKS
ABCDEFGHIJ ABCDEFGHIJ
adjust set point read

F16 F17 F18

MCB1

F21 F22 F32 F33

HC

DC PANEL

adjust set point read

CIRCUIT BREAKER
BC

HEATER CONTACTOR

12

567

12

567

BTR
GND 2 2 3 6 6 10 30 31 54 57 61 63 87 88 89 90 91 96 97 98 99 D+ DRDM 47 48 49 231A 232A 233A 231B 232B 233B 231C 232C 233C

ATR

BEARING
AC PANEL
F50 F51 F52

DC CHASSIS
6 3 5 4 1 6 3 5 4 1 6 3 5 4 1

TEMPERATURE RELAY

BATTERY CHARGER
PUMP RELAY

6 3

4 1

B 9 8

A 7

B 9 8

A 7

B 9 8

A 7

KWR ATR
ABCDEFGHIJ
adjust set point read

ALR

PR ATR

B 9 8

A 7

O/UVR

AR

GNDFR

ABCDEFGHIJ
adjust set point read

12

567

12

567

DC 40 PIN CONNECTOR

CUSTOMER TERMINAL STRIP

F16 F17 F18

MERLIN GERIN

multi 9

PC

C60N

DC TERMINAL STRIP

KILOWATT RELAY

ALARM RELAY

AC TERMINAL STRIP

FUSE BLOCKS

OFF

OFF

MCB1

F21 F22 F32 F33

HC

6 3

4 1

6 3

4 1

6 3

4 1

ABCDEFGHIJ
adjust set point read

ABCDEFGHIJ
adjust set point read

12

567

12

567

BTR

ATR

AC

DC

BC

B 9 8

A 7

B 9 8

A 7

B 9 8

A 7

AC 40 PIN CONNECTOR

DC TERMS

(TBD 2)

(TBA 2)

AC TERMS

GND 2 2 2 3 6 10 10 30 30 36 71 72 74 81 81 84

SP1 SP2 SP3 SP4

GND1 101 108 109 110 131 131 136 137 157 159 202 203 206 207 132

GROUND

7W-9799

GNDGND133 131 132

VOLTAGE REGULATOR

(TBD 2)

132 133 133 139 148 GND

(TBA 2)
VIEW B-B CHASSIS ONLY SHOWN

CUSTOMER GROUND BAR

MARSHALLING BOX (FRONT VIEW)

154 156

CUSTOMER TERMINAL STRIP (TBC)

GND2

GND 140 142 209 210 EF1 EF2 120 122 124

GND 148 139 133 133 132

RFI

132 131 133 GNDGND

18

17

16

15

14

13

12
+
+ -

11

10

2
VOLTAGE REGULATOR TERMINAL CHART REGULATOR TERMINAL DESTINATION CROSS REFERENCE A VR3F DIGITAL PF/KVAR 7 7 7 B 6 45 45 C 44 D 4 E 8 F 10 8 8 G B+ B+ H BBJ 5 5 5 K 22 22 22 L 24 24 24 M 20 20 20 N F1 F1 F1 O F2 F2 F2 P 26 26 26 Q 28 28 28 R 30 30 30 S 6 6

BATTERY DISCONNECT SWITCH 40

CUSTOMER 120/240V AC SUPPLY

CB1 60A PS1

UL

BATTERY CHARGER
NOTE W

BATTERY ALT

K
L1

240 120 N L2 CB2 20A 1 24 SMMS1 2 1

SM1
PS2 NOTE P

SM2
25

K
PS1
3

SLR CHART
NOTE AL

GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN

3 1600 OHM +G -H 2 2 30

SMMS2 2 1 NOTE P

26

PS2
T1 T2 T3 WH TC4 RD WH TC1 173 174

VOLT LINE TO LINE 208 240 300 380 400 416 480

SYNCHRONIZING RESISTOR TAP SETTING CHART USE E-D 1760 OHM USE E-C 2400 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-A 7200 OHM USE E-A 7200 OHM

GND

132

131

133

LAMP 1 GENERATOR RUNNING RELAY

NOTE S GRR
17 38

4
2

171 172

1 2

5 7 9

3200 OHM

ATR1

6 74 30 37

21

A B C D

NOTE BM 132 136 136 136 2 CR 8 137

66 19

87

57

31

7 137 A1

4 GRR 88
58 32

87

LAMP 2

RD

10 15 14

30

1760 OHM

10 AMP

75

640 OHM

ELS

F16 2 AMP

HC

131 A2 7

88

1 89
59 33

SP2 30

16

131

131 135 1 HC 2 L N HC 3 4 NOTE K 138 1 2 5 HC 6 10 AWG 10 AWG 4 148 148 1L1 140 140 120 VAC A B 240 VAC 140

89

LAMP 3
C GOVERNOR GOVERNOR TERMINAL CHART TERMINAL DESTINATION CROSS REFERENCE A PWM 74 30 LOADSHARE S 19 B D C B21 D B16 E B+ 15 F 3 28 G 2 27 H 1 26 J 14 K 13 3 2

SPACE HEATER
H1 H3

132

F17 8 AMP

COMMON ALARM SHUTDOWN

NOTE X H2 142 H4 7 240 VAC NOTE M ALR 4 ALR 7 1 66 2 65 64

LAMP 4
181 TC5

+G

-H

ATR2
1 2

6 5 7 9

133

F18 8 AMP

141

142

142

ENCLOSURE LIGHTING
NOTE BT 30 WH TC2 RD 183 184

182

OFF/RESET

CONTACTS

AUTO

132

32 AMP

10 AWG

JACKET WATER HEATER

2

NOTE W

NOTE Z

2 1

11
2

15 14 16 SP2 30

INTERNAL
CIRCUITRY
RM32 F4 10A

FLYBACK 27 RM5 ASR

RM27 RM19

2 37 12

1 2 3 4 5

X X

X X

STOP

MCB1

SEE CHART BELOW

10

30

MANUAL

BATTERY CHARGER

BATTERY CHARGER

75

OFF RESET

X
AUT

240 VAC BATTERY CHARGER TERMINAL CHART BATTERY CHARGER DESIGNATION A B 240 N

AUXILIARY CIRCUIT BREAKER CONTACT

FIRST CIRCUIT BREAKER BREAKER AUX 11 14 231 232 SECOND CIRCUIT BREAKER NOTE AK 233 C 233A

X X X X X X X X X X

COOLDOWN STOP

AUTO

133 3 4

134 7

HC 8

139

139

1L2

10 AMP NON-UL 5 AMP NON-UL

0 L

1 RM30 CTR F1 10A RM3 CTR

RM16 RM17

38

GRR

6 7

MAN

BREAKER AUX 11 12

+G

-H

8 9 10

START

231A

131

NOTE S 99 191 TC6 RM23 WH 1 21 22

2 1

ATR3
1 2

6 5 7 9 8 10 15 14 SP2 30 75 30 74 30

232A RM36

AUTOMATIC FUEL TRANSFER SYSTEM

132 F22 2 AMP 207 207 5
36

207

PSPB
1A 2A

BREAKER AUX 206

64 24

192 193 194

206 9

PR 6

205 95

OL

233

204 A1

96

PC

131 A2
33

11

14 231 232

233B 1

F7 10A

RM9

RR

BREAKER AUX 11 12

BK RD

TC3

OUTPUT LOAD SPECIFICATIONS FOR GSC RELAY MODULE RELAY MODULE TERMINAL NO. 13, 15, 17, 19, 22, 23, 14, 16, 18, 21, 20, 24, 36, RATING FOR RESISTIVE LOADS 0-.45A, 24VDC 10A, 24VDC RATING FOR INDUCTIVE LOADS *N/A 10A, 24VDC

RD

231B

GSC
232B NOTE BF

MPU

207

PC 61 62

203

203

42

PSL
203

70 131

THIRD CIRCUIT BREAKER BREAKER AUX 11 14 231 232 233 C 233C RM35 RM8 F6 10A RM6 F3 10A SMR SMR 38 RM28 45 17 17 RR RM18 RM21 14 RM24

ESPB
39 39 1L1 1L2 11 12 A 1R1 1R2

ESTS
11 1L1 1L2 12 RHLH 34 1R1 1R2 4 CLR SRV NOTE AB 2 B T1 T2 T3

16

BREAKER AUX 1
40

CR
4

207

PC 53 54

PRL
202 NOTE N

11 131

12

231C

RM33

6
34 4 4

10A, 24VDC OR 110VAC

5A, 24VDC 7.5A,110VAC

202

202

232C

SMM 3 S1 SMM 3 S2
1L3 1L4

MCS SCS
3 3 2 1 6

ENGINE INSTRUMENTATION RHLH

2 3

SP2

* DO NOT CONNECT INDUCTIVE LOADS TO THESE TERMINALS

4 1L3 1L4 NOTE U 30 30 NOTE P

17

30

132

F21 15 AMP 131

208 1

PC 2 PC 3 4

209

OL 2

209

T1,T3 P

FUEL TRANSFER PUMP

3/4 HP, 1, 2 POLE 115/110-230-208 50/60 HZ 8 GPM 9.2/11.2 FLA

RM B+

210

OL 4

2R2

2R1

46

46 45A

2R2

2R1

NOTE AP 4 2

H
30 8 9 10 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8

45A

18

33

23

GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN

3 FP SV 2 FP SV 2 C A B +G -H 2

NOTE AM

99

1+

210

T2,T4

AUTOMATIC FUEL TRANSFER SYSTEM 1 FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
7

NOTE U
38

REMOTE CUSTOM 8 LIGHT

NOTE AG PR 4

RM28

30

30

4 6

PSPB
F23 2 AMP 211 1B 2B 84

10
84

LFLS
3 4

81

LFLS
1 2

33 FUEL SOLENOID 22

PEEC FSOS

86

PEE CR 85

CAT MONITORING SYSTEM

FUEL PRESSURE

BTR
RD BT1 RTD PT100 163 1 4 WH 164 2 3

6 5 7 9 8 10 15 14 SP2 30 NOTE AQ REMOTE NFPA 99 8 LIGHT 76 30 71 30 12 TEST 13 SILENCE 14 HORN 16 1

11 3 4 5 6 -7

83

83 A

PR

2 B PEECR 30 87 RM14 20 41

13

NOTE BP

NOTE BN

P+

CB3 15A

SOLENOID GND 1 BATTERY (+) BATTERY (-) 2

ELECTRONIC LOADSHARE
19 10 C
AUX NOTE J K 31 J E

28

MT 2

MT 2

1 2

8 C

INLET MANIFOLD TEMPERATURE EXHAUST TEMPERATURE LEFT SIDE EXHAUST TEMPERATURE RIGHT SIDE

PRPB
81 3 4

18
81 EGR

10

EL SV 2

EL SV 2 ER SV 2 BO SV 2

C A B C A B C A B

RM13

1 2

17

PEEC
IDLE/RATED

16

G
F23 2 AMP 84

NOTE AH

ENG SHUTDOWN 8

27

10
84

LFLS
3 4

81

LFLS
1 2

9 3

87A

30 A B C

PWM
H G F NOTE BE 3 2 1

83

83 A

PR

2 B

PRIME THROTTLE DROOP 37

27 24 6 16 22 12 3 31 2

NOTE BP 84 7 PR 4 81

NOTE BN

SP

C
10
1

AUTOMATIC FUEL TRANSFER SYSTEM 2 FUEL SUPPLY FROM ABOVE GROUND BULK TANK

84 8

PR 5

85

85

2 RM31

MV

F2 10A

RM4 FCR

RM15

13 6

CR 9

7
85

ES DR

2 86

SATS

ETHER START

ETHER START AID

NOTE V PR 8 PR 7 4 5 85 2

NOTE V 3 59 1

SAS
1 2

59

SASV

2 60

1 60

AUTOMATIC FUEL TRANSFER SYSTEM 3 FUEL SUPPLY FROM FREESTANDING BULK TANK

F
PSPB
F23 2 AMP 211 1B 2B 84

MV
5
35 90 90

90

10
84

LFLS
3 4

LFLS
81 1 2 83 83 A

PR

2 B 1

SPARE 36 RM2

63 1

63

NFPA ALARM MODULES

63

C
1 10 1+

NOTE AC -7 30 72 301 300 SEE ALARM CHART SEE ALARM CHART SEE ALARM CHART 38 HIGH COOLANT TEMP ALARM 35 99

NOTE BP

NOTE BN

PRPB
81 3 4

NOTE BD 9

ALM ECS
90 2 6 NOTE AF 20 1 68 30 69 12 TEST 13 SILENCE 14 HORN NOTE AE

18
81

NOTE AJ CTR FCR RM1 5

48

22

10 9 8 7 55 58 56 57 2 5 3 4

OFF/RESET

39 32 40 33
30

LOAD

COOLDOWN/STOP AUTO

L0

L1

L2

L3 OVER/UNDER VOLTAGE RELAY

8 11
23 6

START

NOTE BL

57

30

57

MANUAL SYNCHRONIZING MODULE

156 3 OR 4 POLE OPTIONAL MOLDED CASE CIRCUIT BREAKER
15 51

IC

30

15

16

30 90

F33 2 AMP

159

160

SL2

162

SLR2

110 108 109 110

PL1
10 RM12 F10 10A
45 12

1 2 3 NOTE E

12

154

F32 2 AMP NOTE F

157 4 1

161

163

108

10 12 10

RM39

10

10 3

PLS
9 2

2 1

CUSTOM ALARM MODULE

NOTE AD 8 74 NOTE AL GEN WINDING OVERTEMP ALARM NOTE AM 71 GEN BEARING OVERTEMP ALARM GNDFR 14 11 12 15 12 R9 11 10 9 R8 8 7 6 R7 5 5 14 R6 6 7 13 12 8 11 9 10 10 9 11 8 12 TEST 1 2 13 SILENCE 14 HORN 90 99 1+ NOTE AT REMOTE NFPA 99 16 LIGHT NOTE BG 2 DATA 20 68 69 12 TEST 13 SILENCE 14 HORN

PL2
2 1

SS

SL1

SLR1

13

2 9

2 TO E-1 SHEET 8

10

10

GROUND FAULT RELAY

NOTE G AR 7 4 B

OUVR
AR
A 122 120 108 T1 GNDFR T2 F12 F11 T12 T11 H1 PR1 T1 X1 J1-1

C
10

RM34

RM7 F5 10A GFR

RM22

15

T0
GNDFCT

T1

T2

T3
EF2 EF1 L K

A1 A2

118

COMMON ALARM SHUTDOWN

NOTE X 91 A

CAM
11
35

ALR

D
T1 T2 T3

10 32 11 32 a a

7 5 9 109

10

H2

X2

J1-2

92

SH TC SH TC SH TC

1+ 3

SHUNT TRIP CB 4

T3 F13

T13

H1 PR1

T2

X1 32 X2 J1-3 93 NOTE Y a

SHUNT TRIP CB

TO

14

TO

101

38

101

H2 110

12

SHUNT TRIP CB 5 SP4

50 CT 1 51 50 CT 2 52 50

12 1 11 2 10 3 4 52 51 4 5 151 51 51 T3 PR1 BR 94 62 67 16 15 62T 67T 16 15 67P 62P DC CONN 1 COOLANT LOSS 13 18 8 9 53 8 9 153 53 53 H1 PR1 BK 33 W 50 50 50 BK T5 BR J1-7 PU J1-8 98 97 J1-6 96 6 7 11 16 17 62 67 12 10 18 67L 62L

H1 BK

J1-4

SENSOR VSENSOR V+ COOLANT TEMP OIL PRESSURE

31 9 7 8

B A

20 68 69 NOTE BL

12 TEST 13 SILENCE 14 HORN

61

ECTS
C C

COOLANT TEMP

LOADSHARE MODULE
6 7 152 52 52

BK

PU

PR1

CT 3

53

H1 BK

T4 BR

J1-5

95

A B C A B C A B

EOPS

OIL PRESSURE
6 86 6

NOTE J ONLY FOR VR3F D2 DROOP CT D1 1W 100 W

BK

PU

ECLS

COOLANT LOSS

19 67O 62O

T1 U

T2 V

T3 W

ATB
VOLTAGE REGULATOR
NOTE D

T4

T5

T6

5A 6A

J S

A B

82 80

82 80

1 2 3

VAR
VOLTAGE ADJUST POTENTIOMETER

122 124 120

30

RDM

RDM

NOTE AA D+ DD+ D19 20 60 D+ 4 SP1 D19 20 D+ C DD+ D-

B
T7 T8 T9

19 20

DATA + DATA-

NOTE C

NOTE B

NOTE H

NOTE A

RFI FILTER
GENERATOR REGULATOR 22 24 20 22 24 20

3 2 NOTE BK 1

K L M

PF/KVAR ADJUST
1 2 3

RFI

SPARE 1 23

SP1A

SP1

99 2

CCM
B+ 99 B99 1+ 8 9 10 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8

D E F 10

EXC T10 T11 T0 N T12

GOV LOADSHARE MODULE

NOTE BB 10 11 12 NOTE J

NOTE BC SPARE 2 24 SPARE 3 25 SP2 SP3 SP2 SP3 61 62 14 24 SP2 SP3

F2GEN F1GEN NOTE BA 11 PMG 12 PMG

O N P Q R

CUSTOMER COMMUNICATION MODULE

2 49 2 NOTE: SHIELD TO BE GROUNDED AT CONTROL END ONLY 1 36 11 36 NOTE Z

VR

F15

GEN

122

BATTERY CHARGER NON-UL

PHASE ROTATION 1-2-3

PM GENERATOR

L5 F51 2 AMP F52 S M N 2 AMP 13 PMG F50 2 AMP 124

122

S LS2 LS1

120 120

NOTE BS

18

17

16

15

14

13

12

11

10

SYMBOLS
Standard Wiring Customer Wiring Package Options Alternative Wiring Shielded Wire Engine Mounted Component Relay Contact (Normally Open) Relay Contact (Normally Closed) Generator Frame (Chassis) Ground Earth Ground Solenoid Resistor Temperature Switch Liquid Level Switch Lamp Breakdown Diode (Bi-directional) Diode Fuse Emergency Switch Relay Coil Circuit Breaker ATB Terminal
19

NOTES
Marshalling Box DC Terminal Marshalling Box AC Terminal GSC 40 Way Harness Connector GSC Relay Module Terminal Control Panel Terminal Engine 24 Way Connector Panel 70 way Connector DC Connector No. 1 (Black) DC Connector No. 2 (Grey) AC Connector From Gen (Green) Marshalling Box 40 Way DC Connector
C 1
11

Marshalling Box 40 Way AC Connector SASV 2 Way Connector SATS 2 Way Connector Marshalling Box Customer DC Term. Marshalling Box Customer AC Term.

NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ OPERATION, REMOVE FOR 50HZ OPERATION. NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDERVOLTAGE SHUTDOWN. NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION. NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. NOT USED WITH FUEL FIRED JACKET WATER HEATER. NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM. NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION. NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. UL BATTERY CHARGERS WIRED 120 VAC. NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER INSTALLED ON PACKAGE.

NOTE Z:

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE SUPPLIED WITH 10 AMP BATTERY CHARGER.

NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS. NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIREABLE TO TURN OFF THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" POSITION IN ORDER TO LIMIT BATTERY DRAIN. NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL DESIGNATION FOR SPECIFIC GOVERNORS NOTE BF: SEE GSC RELAY RATING CHART. NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG. NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED. NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL. NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE THE LOCAL ALARM MODULE. NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS. NOTE BN: "PUMP OFF" 90% INCREASING NOTE BP: "PUMP ON" 50% DECREASING NOTE BQ: "LOW FUEL ALARM" 40% DECREASING NOTE BR: "CRITICAL LOW" 5% DECREASING NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS. NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING

NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH FLASHING LAMP. NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. (RATED FOR 4mA, 12 VDC OPERATION) NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR 6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY. ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR STANDBY POWER. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME POWER,165C FOR STANDBY POWER. NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY ALARM OVERTEMPERATURE FACTORY SET TO 70C. SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C. NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

Magnetic Pick-up Engine Connector Coolant Temp Engine Connector (ECTS) Oil Pressure Engine Connector (EOPS) Coolant Loss Engine Connector (ECLS) Oil Temp Engine Connector (EOTS)
CAT MONITORING SYSTEM 40 Way Connector

23

36

14

ESDR

ER SV 2 BO SV HC5 HC4 HC3 HC2 HC1 HC0 2 2 BO SV 2

99

HORN INPUT 1

1+

4 12 15 12 R9 11 10 9 R8 8 7 6 R7 5 5 14 R6 6 7 8 9 10 10 9 11 8 2 C C 69 1 2 23 30 99 NOTE AR REMOTE NFPA 110 2 LIGHT 22 12 TEST 13 SILENCE 14 HORN - 7 30 90 2 DATA NOTE BG

HORN INPUT 2

AIR INLET PRESSURE (BOOST)

LOW COOLANT TEMP ALARM

13 14 18

LOW OIL PRESS ALARM

16 17 21

SYSTEM NOT IN AUTO ALARM 90 C HIGH COOLANT TEMP FAULT

19 20 24 22 23 27

B+

TSC

13 12 11

ELECTRONIC CONTROL GROUP 7 6 5 1 4 4 3 3 2

LOW OIL PRESS FAULT

25 26 30

R5 4 3 R4 2 1

12

F
B30

OVERCRANK FAULT

28 29 33

NOTE AS REMOTE CUSTOM 16 LIGHT 8 9 10 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30 LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8

8 10 11

OVERSPEED FAULT

31 32 36 34 35 39

R3

99

1+

R2

11 3 12 TEST 4 5 6 -7

99

ALARM INPUT CHART

ALM INPUT TERMINAL NFPA 99 NFPA 110 8 SPARE SPARE 10 SPARE SPARE 11 SPARE BCF 99

EMCP DIAGNOSTIC FAULT

37 38 40 1

R1

CIM

CUSTOMER INTERFACE MODULE

13 SILENCE 14 HORN

NOTE AN 99 8 1+ 9 10 11 3 4 5 6 -7 30 SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8

10

73

NOTE G GROUND FAULT NOTE BH

R9 OUTPUTS

13 14 18

70

LFLS 5

6 NOTE BQ

LOW FUEL LEVEL ALARM

R8 OUTPUTS

16 17 21

HORN INPUT 1

-7

30 75 NOTE AL GEN WINDING OVERTEMP SHUTDOWN NOTE AM 76 GEN BEARING OVERTEMP SHUTDOWN R6 OUTPUTS R7 OUTPUTS

19 20 24 22 23 27

HORN INPUT 2

ELECTRONIC CONTROL GROUP 7 6 5 1 4 4 3 3 2

63

34

R5 OUTPUTS

25 26 30

R5 4 3 R4 2 1

12

- 7

30

OVER/UNDER VOLTAGE RELAY NOTE E 70B 44

36

10 OUVR 11

OUVR

15 16

R4 OUTPUTS

28 29 33

99

8 1+ 9 10

SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT SPARE FAULT INPUT 30

LED #1 LED #2 LED #3 LED #4 LED #5 LED #6 LED #7 LED #8

70B

R3 OUTPUTS LFSR 4 LFSR 9 R1 OUTPUTS 17 7 R2 OUTPUTS

31 32 36 34 35 39 37 38 40 1

R3

11 3 C RDM 2 20 68 69 12 TEST 13 SILENCE 14 HORN 4 5 6 -7

R2

LOW FUEL LEVEL SHUTDOWN

R1

LFLS 8 7 NOTE BR

72

17

72 A

LFSR

2 B

RDM

RELAY DRIVER MODULE

NOTE AU REMOTE NFPA 110 16 LIGHT NOTE BG 90 2 DATA 3 HORN INPUT 1

NOTE BJ

99

1+

HORN INPUT 2

12 TEST 13 SILENCE 14 HORN -7 30

11 3 20 68 69 12 TEST 13 SILENCE 14 HORN 4 5 6 -7

ABBREVIATIONS
AFCR AFTS ALM ALR ALT ASR ATB ATR AUX BATT BC BCF BTR CAM CB CCM CIM CR CSFS CT CTR D DVR ECLS ECS ECTS EFCR EFR EG EGA EGR ELS EMSR AUXILIARY FUEL CONTROL RELAY AUTOMATIC FUEL TRANSFER SYSTEM ALARM MODULE ALARM RELAY ALTERNATOR AIR SHUT-OFF RELAY AC TRANSFORMER BOX ALTERNATOR TEMPERATURE RELAY AUXILIARY TERMINAL STRIP BATTERY BATTERY CHARGER BATTERY CHARGER FAILURE SWITCH BEARING TEMPERATURE RELAY CUSTOM ALARM MODULE CIRCUIT BREAKER CUSTOMER COMMUNICATION MODULE CUSTOMER INTERFACE MODULE CRANK RELAY CURRENT SCR0LL FUEL SYSTEM CURRENT TRANSFORMER CRANK TERMINATION RELAY DIODE DIGITAL VOLTAAGE REGULATOR ENGINE COOLANT LOSS SENSOR ENGINE CONTROL SWITCH ENGINE COOLANT TEMPERATURE SENSOR EMERGENCY FUEL CONTROL RELAY ENGINE FAILURE RELAY ELECTRONIC GOVERNOR (SPEED SENSING) ELECTRONIC GOVERNOR ACTUATOR ELECTRONIC GOVERNOR RELAY ENCLOSURE LIGHT SWITCH EMERGENCY STOP RELAY ENFR EOPS EOTS ESDR ESPB ESTS F FCR FCS FCTM FPT FS FSOS FTSPR GFR GNDFCT GNDFR GOV GRR GS GSC GSM HC IC KWR L LFLS MAN MCS MPU MV NC NIAR NO OUVR ENGINE FAILURE RELAY ENGINE OIL PRESSURE SENSOR ENGINE OIL TEMPERATURE SENSOR ENGINE SHUTDOWN RELAY EMERGENCY STOP PUSH BUTTON EMERGENCY STOP SWITCH ON ENCLOSURE FUSE FUEL CONTROL RELAY FUEL CONTROL SOLENOID FUEL CONTROL TIMER MODULE FUEL PUMP TIMER FUEL SOLENOID FUEL SHUT-OFF SOLENOID FUEL TRANSFER SYSTEM PUMP RELAY GENSET FAULT RELAY GROUND FAULT CT GROUND FAULT RELAY GOVERNOR GENERATOR RUN RELAY GOVERNOR SWITCH GENERATOR SET CONTROL GOVERNOR SYNCHRONIZING MOTOR HEATER CONTACTOR REMOTE START/STOP INITIATE CONTACT KILOWATT RELAY LOAD LEADS LOW FUEL LEVEL SWITCH MANUAL MODE CLEAR SWITCH MAGNETIC SPEED PICKUP MOTOR VALVE/SOLENOID VALVE NORMALLY CLOSED NOT IN AUTO RELAY NORMALLY OPEN OVER/UNDER VOLTAGE RELAY PC PCB PEEC PEECR PL PLS POT PR PRL PRPB PS PSL PSPB PWM RAN RDM RFI RHLH RR SASV SATS SAS SCS SEC SHTC SL SLR SM SMMS SMR SP SS T TSC TX VAR VR PUMP CONTACTOR PRINTED CIRCUIT BOARD PROGRAMMABLE ELECTRONIC ENGINE CONTROL PEEC RELAY PANEL ILLUMINATION LIGHT PANEL LIGHT SWITCH POTENTIOMETER PUMP RELAY PUMP RUN LIGHT PUMP RUN PUSHBUTTON PINION SOLENOID PUMP STOP LIGHT PUMP STOP PUSHBUTTON PULSE WIDTH MODULATED REMOTE ANNUNCIATOR RELAY DRIVER MODULE RADIATED FREQUENCY IMMUNITY RIGHT HAND/LEFT HAND SWITCH RUN RELAY START AID SOLENOID VALVE START AID TEMPERATURE SWITCH START AID SWITCH SCROLL SWITCH SECOND CIRCUIT BREAKER SHUNT TRIP COIL SYNCHRONIZING LIGHT SYNCHRONIZING LIGHT RESISTOR STARTING MOTOR STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR RELAY SPEED ADJUST POTENTIOMETER SYNCHRONIZING SWITCH GENERATOR LINE LEADS TRANSFER SWITCH POSITION INDICATING CONTACT TRANSFORMER VOLTAGE ADJUST RHEOSTAT VOLTAGE REGULATOR

GND-REAR COVER SP4-TBD1-SP4T

ATB
GND-70 WAY-68 GND-CHASSIS STUD

RENR2342 August 2001

T1-AC CONN-7 T2-AC CONN-5 T3-AC CONN-9

F11

1-TBD1-1CT

1-TBD1-1DT

108-TBA1-108T
50-TBA1-50AT GND-AC CONN-4 50-TBA1-GND5T 50-AC CONN-10 50-TBC-50 50-AC CONN-11 50-AC CONN-12 101-70 WAY-14 108-F11 108-70 WAY-8 109-F12 109-70 WAY-10

SP2-TBD1-SP2BB

F12

109-TBA1-109T 110-TBA1-110T

136-TBA1-136T

87-TBD1-87T

13-RM-15

F13

88-TBD1-88T

86-CAM-6

43-SP-1 44-SP-2 42-SP-3

TBC
50-TBA1-50BT 50 51 61 52 53 L1 L3 80 82
GND5 GND6

6 3

5 2

4 1

6 3

5 2

4 1

6 3

5 2

4 1

CR
3 2 1

GRR
A B 9 12-TBD1-12B 2-LFSR-B OR 2-CR-B 8 A

F15

F23

LFSR
D1
B A 72-70 WAY-17 8 7 30-LFSR-9 30-TBD1-30DB

51-AC CONN-1 OR 151-LSGOV-5 52-AC CONN-2 OR 152-LSGOV-7 53-AC CONN-3 OR 153-LSGOV-9 NOTE D

110-F13 110-70 WAY-12 131-PSL-X2 131-70 WAY-70 136-CR-2 136-70 WAY-38 137-CR-8 137-70 WAY-66 202-PRL-X1 202-70 WAY-40 203-PSL-X1 203-70 WAY-42 206-PSPB-2A 206-70 WAY-64 207-PSPB-1A 207-70 WAY-36 157-SS-4 157-70 WAY-23 159-SS-6 159-70 WAY-51 51-LSGOV-4 51-AC CONN-1 52-LSGOV-6 52-AC CONN-2 53-LSGOV-8 53-AC CONN-3

T0-AC CONN-8

B 9 2-LFSR-B OR 2-GRR-B 2-TBD1-2AB 3-TBD1-3BB 8 137-TBA1-137T

TBA1

B B

B B

36-70 WAY-49

211-PSPB-1B OR 84-70 WAY-4

CATERPILLAR
-B S D +B

38-TBD1-38L

7 89-TBD1-89T

9 2-CR-A OR 2-GRR-B 30-LFSR-7

T1

101

131

202

203

206

110

108

109

136

137

207

157

159

SP2-TBD1-SP2BT

91-GSC-10 92-GSC-11 93-GSC-12 94-GSC-4 95-GSC-5 96-GSC-6 97-GSC-16 98-GSC-17

30-TBD1-30CT S-SPD-PEEC-8 D-SPD-PEEC-37 10-PLS-3

108-SLR1

23A-DC CONN2-9 23A-DC CONN2-5 30-70 WAY-16 30-DC CONN2-4 30-ESPB-1L4 30-RM-28 30-PWM-B- OR 30-LSGOV-16 30-ECS-1 70B-TBD1-70BT 30-LFSR-7 37-RM-19

110-SLR2

51 52 53

50 50 50 T0

GND-CHASSIS STUD

BO-EMSII CONN-27

HC1-EMSII CONN-3

MT-EMSII CONN-28

CHASSIS STUD
GND-DOOR STUD GND-GSC-GND

FP-EMSII CONN-38

EL-EMSII CONN-10

SV-EMSII CONN24

ER-EMSII CONN-8

2-EMSII CONN-2 2-EMSII CONN-31 2-SCS-2 2-EMSII CONN-12

2-EMSII CONN-16

2-EMSII CONN-22

2-TBD1-2DT GND1-70 WAY-47 1-DC CONN2-1 1-DC CONN2-2 1-RM-30 1-RM-36 1-F15-T 1-ECS-6 1-F23-T 1-RM-2 2-DC CONN2-11 2-CR-B 2-70 WAY-15 2-DC CONN2-12 2-PL2-1 2-RM-27 2-TBD1-GND1T 2-PL1-1

45A-DC CONN1-5 45-DC CONN1-4 45-ESPB-2R2

16-GSC-7 17-ESPB-1L3 17-GSC-38 18-GSC-13 18-DC CONN1-8 19-DC CONN1-11

59-SAS-2 59-DC CONN2-3 62-DC CONN1-10 62-DC CONN1-7 62-GSC-31 63-GSC-36 63-70 WAY-6 67-DC CONN1-12 67-DC CONN1-9 67-GSC-9 90-GSC-35 90-70 WAY-5 99-RM-9 99-70 WAY-35 D(-)-GSC-20 D(-)-70 WAY-20 D(+)-GSC-19 D(+)-70 WAY-19

2-EMSII CONN-6 MT(-)-AIMT-2

10-DC CONN2-8 10-PLS-3

87-GRR-4 87-70 WAY-57 88-GRR-1 88-70 WAY-58 89-GRR-7 89-70 WAY-59 70B-TBD1-30DT 70B-70 WAY-44

SP1-70 WAY-60

SP1A-GSC-23 SP2-GSC-24 SP2-70 WAY-61 SP2-D1-T1 SP2-LFSR-4 SP3-GSC-25 SP3-70 WAY-62 SP4-D1-L SP4-70 WAY-63 21-GSC-1

3-DC CONN2-7 3-CR-9

4-DC CONN2-6

34-ESPB-1R2 6-RM-22 6-70 WAY-2 10-RM-39 10-70 WAY-45

39-ESPB-1L1 39-RM-24 57-ECS-4 57-GSC-33 57-70 WAY-30

46-ESPB-2R1

MPU-SHIELD VAR-SHIELD

11-ESPB-1L2 12-CR-A

5-70 WAY-48 5-ECS-9 5-RM-1

3-70 WAY-3

15-GSC-8

22-GSC-2

38-RM-16

80-VAR-3

82-VAR-1

GND-REAR COVER GND-TBA1-GND6B

TBD1
CHASSIS STUD

3412C EMCP II For PEEC Engines Electrical System

PTL1-UP 9EP1-UP BCW1-UP 4BZ1-UP

B
GND-BODY STUD GND-TBD1-GND3T

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B B

B B

B B B

B B

B B

B B

GND1

GND2

MOT1

HC1

GND3

MOT2

L L

L L

SP1A-TBD1-SP1AL

SP1A-TBD1-SP1L

EL(+)-LEMT-A

BO(+)-AIP-A

21-MPU-1

22-MPU-2

SP4-CAM-5

ER-REMT-C

EL-LEMT-C

3-SAS-1

62-EOPS-B

67-EOPS-A

45A-TBD1-45AL

ER(+)-REMT-A

EL(-)-LEMT-B

1A-TBD1-5AL

2A-TBD1-2EL

FP(+)-FPS-A

BO(-)-AIP-B

15-EOPS-C

62-ECTS-B

67-ECTS-A

FP(-)-FPS-B

10-EMSII CONN-1

ER(-)-REMT-B

34A-TBD1-34L

11A-TBD1-12L

11A-TBD1-11L

45A-TBD11-46L

80-VR3F-6 OR 80-DVR-45

34A-TBD1-4L

1A-TBD1-1DL

82-VR3F-7 OR 82-DVR-7

16-ECTS-C

BODY STUD

GND-CHASSIS STUD

30-TBD1-GND2L

30-TBD1-30DL

D(+)-TBD1-D(+)B

D(-)-TBD1-D(-)B

207-TBA1-207B

108-TBA1-108B

2A-TBD1-2DL

157-TBA1-157B

109-TBA1-109B

110-TBA1-110B

203-TBA1-203B

23A-TBD1-23AT

67-TBD1-67AB

62-TBD1-62AB

50-TBA1-50CB

50-TBA1-50BB

50-TBA1-50AB

67-TBD1-67AT

62-TBD1-62AT

10-TBD1-10BT

18-TBD1-18B

T0-TBA1-T0T

2-TBD1-2BB

2-TBD1-2AT

3-TBD1-3BT

19-TBD-19B

20-RM-14

T3-F13

T1-F11

12

11

10

12

11

10

12

11

10

1 15 29

2 16 30 44 58

3 17 31 45 59

4 18 32 46 60

5 19 33 47 61

6 20 34 48 62

7 21 35 49 63

8 22 36 50 64

9 23 37 51 65

10 24 38 52 66

11 25 39 53 67

12 26 40 54 68

13 27 41 55 69

DC CONN 1 (BLACK)
1 2 3 4 5 6 1 2

DC CONN 2 (GREY)
3 4 5 6 1 2

AC CONN (GREEN)
3 4 5 6

28

101-TBA1-101B

57-TBD1-57BB

30-TBD1-30AT

RDM-GSC-30

84-F23-B 84-PRPB-3 81-PRPB-4 90-TBD1-90B

63-TBD1-63B

2-TBD1-2BT

3-TBD1-3AT

6-TBD1-6B

72-LFSR-A

71-CAM-9

74-CAM-8

14

MT-AIMT-1

38-GRR-A

70 WAY
42 56 70 43 57

51-TBC-51 OR 51-TBA1-51B

52-TBC-52 OR 52-TBA1-52B

53-TBC-53 OR 53-TBA1-53B

23A-TBD1-23AB

1-TBD1-1AT

41-RM 13

41-RM 13

1-TBD1-1AB

30-TBD1-30AB

45-TBD1-45T

45A-TBD1-45AT

59-TBD1-59B

4-TBD1-4B

GND-TBA1-GND5B

T2-F12

FP-FPS-C

90-ALM-2

BO-AIP-C

GND4

SP1A

SP2

SP2

SP3

SP4

45A

23A

SV SV SV SV BO ER EL MT FP

SP1

30 30 30 30 37 38 39 57 57 59 62 62 63 67 67 90 99 DD+

70B

80 82

22

87 88 89

14A

45 3 3 4 34 6 10 10 11 12 15 16 17 18 19

1 1 1 1 2 2 2 2 5 5 46

21

2 2 2 2 2

SP2-TBD1-SP2AB

10-TBD1-10AB SP1-TBD1-SP1B

SP3-TBD1-SP3B

SP4-TBD1-SP4B

70B-TBD1-70BB

206-TBA1-206B

159-TBA1-159B

136-TBA1-136B

137-TBA1-137B

202-TBA1-202B

GND-TBD1-GND1B

GND-TBA1-GND6T

131-TBA1-131B

5-TBD1-5AT

87-TBD1-87B

88-TBD1-88B

89-TBD1-89B

36-F15-B

99-TBD1-99B

Volume 2: Control Panel & Marshalling Box

2001 Caterpillar All Rights Reserved

NOTE D

Printed in U.S.A.

COMPONENTS INSIDE CONTROL PANEL

CONTROL PANEL DOOR

GND-TBD1-GND4B CAT MONITORING SYSTEM
40 30 29 28 27 26 20 19 18 17 16 10 9 8 7 6

EL-TBD1-ELT

30-TBD1-30BT

5-TBD1-5BT 5-ECS-10

39

5-ECS-9 5-ECS-8

10-TBD1-10AT

39-TBD1-39T

1-TBD1-1BB

46-TBD1-46B

45-TBD1-45B

1-TBD1-1BT

17-TBD1-17T

34-TBD1-34B

ALM 1-TBD1-1DB 5-TBD1-5BB

-

CAM

11-TBD1-11B

14-RM-18

5-ECS-10

FP-TBD1-FPT
38

RHLH-RHLH-3 ER-TBD1-ERT

10-ALM-1

30-TBD1-30CB

57-TBD1-57AT

1-TBD1-1CB

MT-TBD1-MTT 56-GSC-40
37

55-GSC-39

BO-TBD1-BOT
36

10

7 8 6

2-TBD1-2JT 2-TBD1-2GT

13-CR-6 38-TBD1-38T 14-ESPB-1R1 37-TBD1-37B

15 16 17 18 19 20 21 22 23 24 25 26 27 28
RM

B+ 29 30 31 32 33 34 35 36 37 38 39 BF1 F2 F3 F4 F5 F6 F7 F8 F9 F10

NOTE B

1L1 1L3 1R1 2R1

1 2 3
99-TBD1-99T

NC NO NC NC

1L2 1L4 1R2 2R2

58-GSC-32

FMI No.
0

Failure Mode Identifiers (FMI)

Failure Description
Data valid but above normal operational range. Data valid but below normal operational range. Data erratic, intermittent, or incorrect. Voltage above normal or shorted high. Voltage below normal or shorted low. Current below normal or open circuit. Current above normal or grounded circuit. Mechanical system not responding properly. Abnormal frequency, pulse width, or period. Abnormal update. Abnormal rate of change. Failure mode not identifiable. Bad device or component. Out of calibration.

4 5 6 7 8 9 10 11 12 13 14

69-CAM-14 68-CAM-13 20-CAM-12

39-TBD1-39B

10-PLS-3

42-SP-3

44-SP-2

GND-TBD1-GND4T SP-SHIELD

43-SP-1

90-TBD1-90L 10-CAM-1 10-RM-39

2-TBD1-2EB

31

21

11

S-SPD-PEEC-8

30-TBD1-30CT

6-TBD1-6T

14 13 12 11 10 9 8

2-TBD1-2CB 30-TBD1-30BB

SP-SHIELD-DOOR STUD

20-DC CONN2-10 41-DC CONN1-1 41-DC CONN1-2

42-PWM-1 OR 42-LSGOV-26 44-PWM-2 OR 44-LSGOV-27

43-PWM-3 OR 43-LSGOV-28

30-ALM-7

NOTE C

10-PWM-B+ OR 10-LSGOV-15

10-TBD1-10BB

80-TBD1-80B

82-TBD1-82B

159-TBA1-159T

157-TBA1-157T

110-TBA1-110L

108-TBA1-108L

9-PL1-2

9-PL2-2

21-TBD1-21B

22-TBD1-22B

94-ATB J1-4

95-ATB J1-5

96-ATB J1-6

160

SLR2 D C B

C B SLR1

15-TBD1-15T 16-TBD1-16T 67-TBD1-67BB 18-TBD1-18T D(-)-TBD1-D(-)T D(+)-TBD1-D(+)T SP2-TBD1-SP2AT SP1A-TBD1-SP1AB SP3-TBD1-SP3T RDM-70 WAY-7 62-TBD1-62BB 90-TBD1-90T 63-TBD1-63T

1 7

2 8

3 9

6
91-ATB J1-1 93-ATB J1-3 92-ATB J1-2 97-ATB J1-7 98-ATB J1-8

162

161

10 11 12 16 17 18

163

13 14 15

122-TBA2-122U

124-TBA2-124U

120-TBA2-120U

51-TBA1-51T

52-TBA1-52T

53-TBA1-53T

151-TBC-51

152-TBC-52

153-TBC-53

232-TBC-232AT

19 20 23 24 25

21 22 26 27 28

SLM WIRING EXAMPLE 203-TBA1-203T 207-TBA1-207T 206-TBA1-206T 131-TBA1-131T 202-TBA1-202T 131-PRL-X2 84-PSPB-2B 84--70 WAY-4 81-70 WAY-18 (IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK (IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM L=LOWER

233-TBC-233AT

57-TBD1-57AB

3-TBD1-3AL

84-PRPB-3

211-F23-B

131-PSL-X2

29 30 31 35 36 37

32 33 34 38 39 40

59-TBD1-59T

58-ECS-5

55-ECS-2

17-TBD1-17B

56-ECS-3

1600 OHM

PL1 2-TBD1-2DB
1 2

3200 OHM

9-PLS-2

640 OHM

1760 OHM

1 5 2 3 4

SV-TBD1-SVAT SRV-SCS-3 CLR-MCS-6 2-TBD1-2HT

35 34 33 32

25 24 23 22

15 14 13 12

5 4 3 2

7 6 5 4 3 2 1

30-CAM-7 30-RM-B-

69-ALM-14 68-ALM-13 20-ALM-12 70-LFLS-5 73-GNDFR-14 71-70 WAY-1 74-70 WAY-21

14 13 12 11 10 9 8

7 6 5 4 3 2 1

30-ALM-7 86-LFSR-6 SP4-TBD1-SP4L 76-BTR-8 75-ATR1-8 10-ALM-1

ESPB DOOR STUD ECS

HC1-TBD1-HC1T 2-TBD1-2ET 2-TBD1-2FB 10-TBD1-10BL

CONTROL PANEL REAR SUB PANEL

RHLH
3 2

1 2 3 4 5 6 7 8 9 10 11 12 13

RHLH-CAT MONITORING SYSTEM CONN-18 2-MCS-5

CLR-MCS-4 CLR-CAT MONITORING SYSTEM CONN-33 2-MCS-2 2-RHLH-2 CLR-MCS-6

MCS
6 5 4 3 2 1

SRV-SCS-3 2-MCS-5 2-SCS-2

SCS
3 2 1

SRV-MCS-3 SRV-CAT MONITORING SYSTEM CONN-23 2-MCS-2 2-TBD1-2FT

15 16 17 18 19 20 21 22 23 24 25 26 27 28

The FMI is a diagnostic code that indicates what type of failure has occurred.

WOODWAR D

SP 6 3 5 SS 2 SL2
2 1

PLS
2

VAR

WOODWAR D
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.
10 = 10 AWG = COMPONENT LOCATED ON ENGINE OR BASE = COMPONENT LOCATED IN MARSHALLING BOX
R

PART NO. SERIAL NO.

REV.

4 1

LOAD SHARING MODULE

LOAD SHARING MODULE

DROOP 0 10

LOAD GAIN

10

WARNING

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY FOR OPTIONAL NFPA 110 ALARM MODULE. NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS. NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.

10 11 12 13

14

SL1
2 1

CID
GND

Component Identifiers (CID'S) For (EMCP II )

DESCRIPTION
Pressure Sensor (Engine Oil) Temperature Sensor (Engine Coolant) Fluid Level Sensor (Engine Coolant) Electrical System Voltage Speed Sensor (Engine) CAT Data Link EMCP Electronic Control (Generator Set) Sensor Power Supply Alarm Module Control Spare Output Switch (Engine Control) Electronic Governor Relay Generator Fault Relay Crank Termination Relay Starting Motor Relay Run Relay Air Shutoff Relay Fuel Control Relay Relay Driver Module EMCP Electronic Control (Generator Set) Unexpected Shutdown

100 110 111 168 190

REAR COVER

248
GND-TOP COVER GND-CHASSIS STUD

268 269 333 334 336 441 442 443 444

DEVICE TERMINAL NUMBER DEVICE ABBREVIATION

PSL
X1 X2

PRL
X1 3 NO X2 4

SAS
1

WIRE NO.

1A NC 2A 1B NC 2B

CONTROL PANEL REAR SUB PANEL

2 PRPB

2 - TBD1 - 2 FT

PSPB

SLR CHART
VOLT LINE TO LINE PL2 2-TBD1-2CT
1 2

445
SYNCHRONIZING RESISTOR TAP SETTING CHART USE E-D 1760 OHM USE E-C 2400 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-B 5600 OHM USE E-A 7200 OHM USE E-A 7200 OHM

446 447 475 500 566

208 A B C D 240 300 380 400 416 480

9-PLS-2

The CID is a diagnostic code that indicates which component is faulty.

CONTROL PANEL DOOR

MARSHALLING BOX DC CHASSIS

10

14

10

14

10-LFLS-8 10-DVR-B(+)

3-ATR1-G OR 3-BTR-G

120-LSGOV-3 @

122-LSGOV-1 @

209-PUMP-T1/T3

210-PUMP-T2/T4

124-LSGOV-2 @

2-ATR1-H OR 2-BTR-H

30-FRBS-2

14

120-TBA2-120T

122-TBA2-122T

GND-PUMP-GND

131-BC-N

140-BC-L 140-SPH-H1 142-SPH-H4

124-TBA2-124T

30-LFLS-6

72-LFLS-7

81-LFLS-4 81-LFLS-1

84-LFLS-3

83-LFLS-2

139-JWH-IL2

148-JWH-IL1

85-MV-2

2-MV-1

77-FRBS-1

64-TBD2-64B

85-TBD2-85B

81-TBD2-81T

GND 2-OUVR-13 L 2 3 6 10-OUVR-12

49-TBC-49T

B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B

T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T 232-LSGOV-13 @ OR 14A-TBD1-14AB @ 233-LSGOV-14 @ OR 3-TBC-3B 2-TBD2-2AT 3-TBD2-3B 3-TBC-233AT 6-TBD2-6B 6-ALR-A 10-TBD2-10B 30-TBD2-30AB 31-DC CONN-29 54-DC CONN-1 57-DC CONN-30 61-DC CONN-13 61-KWR-A 63-DC CONN-6 87-DC CONN-31 88-DC CONN-32 89-DC CONN-33 90-DC CONN-5 91-DC CONN-39 96-DC CONN-8 97-DC CONN-18 98-DC CONN-28 99-DC CONN-38 D(+)-DC CONN-19 D(-)-DC CONN-20 RDM-DC CONN-7 47-KWR-1 48-KWR-7 49-KWR-4

205-OL-95

65-TBD2-65B

47-TBC-47T

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.

6 3
GND SP1 SP2 SP3 SP4 70B 10 71 81 83 85 64 30 30 36 72 74 84 65 2 2 2 3 6 5

5 2

4 1

6 3

5 2

4 1

6 3

5 2

4 1
66

10 = 10 AWG 14 = 14 AWG = COMPONENT LOCATED ON ENGINE OR BASE @ = COMPONENT LOCATED IN THE CONTROL PANEL NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED. NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR UNLESS AND RFI FILTER IS PROVIDED. NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR. NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH AN OPTIONAL SE GENERATOR. NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED. WIRING EXAMPLE (IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK (IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM U=UPPER

10 30 31 54

F50

F51

F52

GND1

GND

GND2

GND

101

110

117

131

131

EF1

108

109

136

137

157

158

159

178

202

203

206

207

132

140

142

209

210

EF2

132

133

133

139

148

120

122

124

KWR
B B B B B B B B B B B B B B B B B B B B B B B B B

ALR
A
61-TBC-61B 2-TBD2-2CT

PR
A
6-TBC-6B 2-TBD2-2AB

77

57 61 63 87

B
5-TBD2-5T

B 9 8

B 9
206-TBA2-206T

A
83-TBD2-83T

B
DEVICE TERMINAL NUMBER DEVICE ABBREVIATION WIRE NO. 2

7
48-TBC-48T

7
66-TBD2-66B

8
84-PR-7

7
84-TBD2-84T 84-PR-8

88 89 90 120-VR3F-20 OR 120-DVR-20 122-VR3F-22 OR 122-DVR-22 124-VR3F-24 OR 124-DVR-24

TBD2

2 - TBD1 - 2 F T

TBA2
AC CHASSIS STUD

91 132-TBC-132B 132-MCB1-1

10 133-TBC-133B 10 133-MCB1-3

10 139-HC-8

10 148-HC-6

10 GND-TBC-GNDB

133-F18-T

96 97 98 99

2-DVR-(B-) 2-DC CONN-35 2-ALR-B 2-BC-(-) 3-DC C0NN-3 3-TBC-3T 6-DC CONN-2 6-TBC-6T 10-DC CONN-12 10-TBC-10T

30B-DC CONN-15 30-TBC-30T 30-GNDFR-11 30-ATR1-7 OR 30-BTR-7 36-BC-(+) 36-DC CONN-11

71-BTR-5 71-DC CONN-16

72-DC CONN-17

74-ATR1-5 74-DC CONN-37 81-PR-4 81-DC CONN-9

84-PR-7 84-DC CONN-10

SP2-BTR-14 OR SP2-ATR1-14 SP2-DC CONN-14

SP4-OUVR-10 SP4-DC CONN-34 5-KWR-B 5-DC CONN-22

SP3-DC CONN-24

70B-OUVR-11 70B-DC CONN-36

SP1-DC CONN-4

64-ALR-4

2-TBC-2T 2-PR-B

65-ALR-1

83-PR-A

85-PR-5

66-ALR-7

DC TERMS

10

101-AC CONN-38

108-OUVR-1 108-AC CONN-6 109-OUVR-2 109-AC CONN-8 110-OUVR-3 110-AC CONN-10 117-AC CONN-14

131-PC-3 131-AC CONN-33

131-TBC-131T 131-HC-A2 136-F16-B 136-AC CONN-17 137-HC-A1 137-AC CONN-19 157-F32-B 157-AC CONN-11

158-AC CONN-13

159-F33-B 159-AC CONN-15

178-AC CONN-29

202-PC-54 202-AC CONN-1 203-PC-62 203-AC CONN-3 206-PR-9 206-AC CONN-24 207-F22-B 207-AC CONN-5

N-AC CONN-36

132-F16-T 132-F21-T

140-BC-L 140-HC-2 142-BC-N 142-HC-4

120-F50-T 120-GNDFR-A2 122-F51-T 122-AR-A

EF1-GNDFR-K

GND-AC CONN-21

10

DC CHASSIS STUD

EF2-GNDFR-L

124-F52-T

209-OL-2

210-OL-4

D+ DRDM 47 48 49
231A

GND-DC CONN-21

AC CONN DROOP RESISTOR

3-ATR2-G 3-TBD2-3AU 2-ATR2-H 2-TBD2-2AU 3-ATR1-G 3-ATR3-G 2-ATR1-H 2-ATR3-H
D2 D1

(40 WAY)
6A-DVR-6

DC CONN (40 WAY)

57-TBC-57T D(-)-TBC-D(-)T

122-AR-A

120-TBA2-120B 120-AR-B

30-TBD2-30BT

108-TBA2-108T

178-TBA2-178B

118-AR-7

204-OL-96

101-TBA2-101B

38 37

28 27 26

18 17 16

8 7 6

109-TBA2-109B 136-TBA2-136B

99-TBC-99T 74-TBD2-74B

38 37 36

28 27 26

18 17 16

8 7 6

207-PC-61

208-F21-B

98-TBC-98T

97-TBC-97T 96-TBC-96T 72-TBD2-72B RDM-TBC-RDMT 63-TBC-63T 71-TBD2-71B 30-TBD2-30AT

6 3
4 5 6 7 8

5 2

4 1

131-PC-3

39

29

19

137-TBA2-137B

D(+)-TBC-D(+)T 81-TBD2-81B

109-TBA2-109T

110-TBA2-110T

31-TBC-31T 91-TBC-91T

73-CAM-10 @

5A-DVR-5

131-TBA2-131AT 131-PC-A2

40

30

20

10

110-TBA2-110B

40 39

30 29

20 19

10 9

84-TBD2-84B

232A 233A 231B 232B 233B 231C 232C 233C

A B C D E F G H I J

K L M N O P Q R S

A B C D E F G H I J

K L M N O P Q R S

DROOP BOARD
N-TBA2-NB
PCB

36

108-TBA2-108B

70B-TBD2-70BB

A1 A2

T/R

11

12

14

275-DVR-45

276-DVR-44

35
206-TBA2-206B

25 24 23 22 21

15 14 13 12 11

5 4 3 2 1

207-TBA2-207B 117-TBA2-117B 158-TBA2-158B 203-TBA2-203B

2-TBD2-2BB SP3-TBD2-SP3B SP4-TBD2-SP4B 89-TBC-89T 5-TBD2-5B 88-TBC-88T

35 34 33 32 31

25 24 23 22 21

15 14 13 12 11

5 4 3 2 1

90-TBC-90T SP2-TBD2-SP2B SP1-TBD2-SP1B 61-TBC-61T 3-TBD2-3T 10-TBD2-10T

OUVR
9 10 11 12 13 14 15 16

54

PC
62 203-TBA2-203T 204-PC-A1 14

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
3

34 33 32 31

5A-VR3F-5

6A-VR3F-6

EF1-TBA2-EF1B

SP4-TBD2-SP4T SP4-OUVR-15 70B-TBD2-70BT 70B-OUVR-16

SP2-TBD1-SP2T SP2-ATR2-14 30-ATR1-10 30-ATR2-7

202-TBA2-202B

87-TBC-87T

118-GNDFR-A1

6-TBD2-6T

SP4-OUVR-10

70B-OUVR-11

74-ATR2-5 74-TBD2-74T 30-ATR1-10 30-TBD2-30BB 75-ATR2-8 @ 75-CAM-3

SP2-ATR1-14 SP2-ATR3-14 30-ATR2-10 30-ATR3-7

122-TBA2-122B 122-AR-4

171-TC4-WH 172-TC4-RD

181-TC5-WH 182-TC5-RD

EF2-TBA2-EF2B

10-TBC-10L

120-GNDFR-A2

PF/KVAR

131-TBA2-131AB

30-ATR1-7 30-ATR1-16

74-ATR1-5 74-ATR3-5 30-ATR1-16 30-ATR2-10 75-ATR1-8 75-ATR3-8

30-ATR2-7 30-ATR2-16

2-TBC-2L

202-TBA2-202T

M+ M-

(K) (L)

T/R

21

22

24

OL
98 2 97 4 95 96 6

GND-AC CHASSIS STUD

157-TBA2-157B

54-TBC-54T 36-TBD2-36B GND-DC CHASSIS STUD

209-TBA2-209B

210-TBA2-210B 205-PR-6

207-PC-53

207-F22-B

adjust set point read

ATR1

adjust set point read

A1 13 53

A2 13

ATR2

D2

D1

159-TBA2-159B

AR

GNDFR

61

132

132-TBA2-132BT 131-TBA2-131BT 133-TBA2-133BT GND-TBA2-GNDT

10

3-ATR3-G OR 3-TBD2-3U 2-ATR3-H OR 2-TBD2-2AU

22-GEN

24-GEN

20-GEN

DVR

AC TERMS

3-ATR2-G 3-BTR-G 2-ATR2-H 2-BTR-H

NOTE C

10

132-TBA2-132BB

133-TBA2-133BB

132-TBA2-132AB 132-F22-T

10

131-TBA2-131BB

132-F17-T 132-TBA2-132AT

133-TBA2-133AT

80-TBD1-80L 5A-DROOP-D2

6A-DROOP-D1 82-TBD1-82L

10

131 133 GND GND 154 156 B B T T

10 10

137-TBA2-137T

154-TBC-154T

156-TBC-156T

22
A B C D E F G H I J A B C D E F G H I J K L M N O P Q R S K L M N O P Q R S

24

20
@ 82-TBD1-82L 276-PF/KVAR-1 80-TBD1-80L @ 275-PF/KVAR-3
3 40 41 42 43 5 6 7 44 45 1 2 3 4 5 6 7 8 9 10

RFI FILTER
22 24 20
6A-DROOP-D1 5A-DROOP-D2

138-MCB1-2

135-F17-B

141-F18-B

132-F16-T

132-F21-T

154-F32-T 156-F33-T

22-VR3F-22

24-VR3F-24

20-VR3F-20

adjust set point read

1 2 3 4

BTR

adjust set point read

1 2 3 4

ATR3

VR3F
120-F50-B 20-GEN OR 20-RFI-20 24-GEN OR 24-RFI-24 124-F52-B
20 22 24 26 28 30

VOLTAGE REGULATOR 114-5510

A1

A2 3 5 7 134-MCB1-4 10

F16

F17 F18

MERLIN GERIN

multi 9

C60N

F21 F22 F32 MCB1

F33

J1 46 47 48 49 50

NOTE C

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NOTE F

OFF

OFF

B+ B- 20 22 24 26 28 30 F1 F2

F1 F2

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

HC
2 4 6 8 139-TBA2-139B

10-TBD2-10U 2-TBD2-2BT 120-F50-B 20-GEN 122-F51-B 22-GEN 124-F52-B 24-GEN 26-GEN PM 28-GEN PM 30-GEN PM F1-GEN FIELD LEAD F2-GEN FIELD LEAD

AC INPUT

FIELD

10
36-TBD2-36T 2-TBD2-2CB 140-TBA2-140T 142-TBA2-142T

191-TC6-WH 192-TC6-RD

SP2-ATR2-14 SP2-BTR-14 30-ATR3-10 30-BTR-7

74-ATR2-5 30-ATR2-16 30-ATR3-10 75-ATR2-8

30-ATR3-7 30-ATR3-16

2
135-HC-1 141-HC-3

4
140-TBA2-140B 142-TBA2-142B

+ L N

71-TBD2-71T

30-ATR3-16 OR 30-TBD2-30BB 30-BTR-10 @ 76-CAM-4

SP2-ATR3-14 OR SP2-TBD2-SP2T

163-BT1-RD 164-BT1-WH

10 148-TBA2-148B

10 138-HC-5

136-TBA2-136T

10 134-HC-7

207-PC-61 207-TBA2-207T

157-TBA2-157T

159-TBA2-159T

208-PC-1

22-GEN OR 22-RFI-22 NOTE C 122-F51-B 26-GEN PM NOTE E 28-GEN PM 30-GEN PM

30-BTR-7 30-BTR-16

30-BTR-10

F1-GEN FIELD LEAD F2-GEN FIELD LEAD

BC TBC

NOTE E

MARSHALLING BOX DC CHASSIS

MARSHALLING BOX AC CHASSIS

MARSHALLING BOX CUSTOMER TERMINAL BLOCK