ECF/SSF : 04 : 10

WITH THE TRADITION OF CONSTANT INNOVATION AND VIRTUE IN ENGINEERING, ROTEX... BODY DOUBLE RACK AND PINION ACTUATOR SERIES ECF

FEATURES
Double rack and pinion construction Hard anodized body providing high corrosion resistance The pinion is supported on a large area of polyacetal bearings Maximum working pressure 8 bar, contact ROTEX for higher working pressure Additional lubrication is not required Temperature range NBR -20 C to +80 C PE -40 C to +110 C Life more than 1 million cycles Anti blow-out pinion Convertible to Single Acting by just adding springs

DOUBLE ACTING

END STROKE (0)

Ideal for setting the closed position of the Butterfly Valve Set the closing position against the pinion 10 over travel setting possible for closing Strong machined cam for locking 5 Under traveling can be adjusted 2

END STROKE (90)

Setting the perfect opening and closing of the Ball Valve, will ensure a long life of the Ball Valve seats Extremely important for Pipe line pigging application +10over travel setting possible for opening 5 Under traveling can be adjusted
Specifications are subject to change without notice

ANTI BLOWOUT
Integral strong Aluminium key provides firm locking of the pinion, thus eliminating movement under pressure Acts like internal bearing to avoid interference of rack and pinion

...BRINGS, A NEW GENERATION, COMPACT EXTRUDED, ALUMINIUM HARD ANODIZED

Unique Spring Retainer construction Eliminates the use of special tools and keys No lubrication required for springs Safe handling & dismantling

Pre-compressed Springs enhances the life of it Modular spring construction permits combination of springs to generate optimum torque

Easy assembling & dismantling of various combination of spring sets

SINGLE ACTING

LARGE BEARINGS
Large bearing area to reduce load High tech polymer for low friction Triple point bearings one on top of rack, second on piston OD, third by piston key rolling on pinion

ISO PAD
Valve mounting as per ISO 5211 with an additional one higher size pad Standardisation of mounting accessories ISO centering ring for precise location Octagonal drive shaft for ease of mounting
Specifications are subject to change without notice

SPRING
Gr.III epoxy coated Springs having high corrosion resistance Modular spring set catering to various valve torque characteristics Non buckling modular spring design

SSF SERIES

STAINLESS STEEL ACTUATOR FEATURES

Double rack and pinion contruction CF8M material for high corrosion resistance The pinion and pistons are supported on polyacetal bearings Maximum Working Pressure 8 bar Additional lubrication is not required Temperature range NBR -20 C to +80 C PE -40 C to 110 C Life more than 1 million cycles Anti blow-out pinion Unique spring retainer construction Convertible to Single Acting just by adding springs

CF8M BODY, COVER

High grade Casting Body bore Honed for smooth finish and long life of seals No crevices for easy cleaning, avoiding bacterial growth

INTERNALS
All internals are direct replacement to ECF All the seals are common for ECF, SSF Springs & Spring rating are as per the ECF

PISTON WITH RACK

Double rack and pinion construction Hard Anodized pistons CF8M piston on request NBR as standard and PE on request

Specifications are subject to change without notice

SUPER SEAL OPTIONAL

Polyethylene seals for an extremely long life Low friction, areas retaining grooves provides non stick slip movement Life over 3 million cycles The groove design is common for NBR & PE seals. The alternative seals can be installed at later date. Highly recommended for high cyclic operation application Additional lubrication is not required

APPLICATION
Low temperature range : -55 C, Needs low temperature grease High temperature range : +110 oC Non lubricated media like dry nitrogen Hydraulic media can be used up to 12 bar Can handle dirt & moisture
o

PROPERTIES
Needs proficiency in Installation Due to higher hardness of material leakage up to 0.001 N l / min can be observed

V SEAL
Unique v seal Low on co-efficient of friction Long life, no lubrication needed Excellent response to control valve positioning due to low friction Body bore finish Ra < 0.2 Rp < 2.0 5

Specifications are subject to change without notice

ROTARY ACTUATOR CORROSION PROTECTION OPTIONS

Body: Hard Anodized Aluminium: (Standard)

Special Aluminium alloy is used as a base metal Hard Anodizing of Aluminium results in better corrosion protection, surface hardness and superior wear resistance 50 m thickness of the controlled oxidized surface of the alloy comprises primarily of Aluminium trioxide (Al2O3) crystals along with Magnesium, Tungsten Oxides which make the surface chemically inert and extremely hard (in excess of 45 Rc) The surface can withstand all environmental oxidations including, those of saline, except strong alkaline by the surface (Refer the technical document for more information) The oxidized Aluminium base metal cannot be peeled, making it an extremely stable surface treatment

Electroless Nickel Treatment: EN

Nickel is deposited on the aluminium surface by its chemical reaction on the body, which is hard Anodized. This treatment covers the crevices including the threads and the passage hole making the surface absolutely non-porous and corrosion free. Superior corrosion resistance as compared to Hard Anodizing, makes this treatment a suitable choice for corrosive environments. Ideal for external wash.

Epoxy Coated Actuator: CL

The two pack epoxy coating is done on a Hard Anodized surface of the Aluminium body by the spray technique. It produces a 30 - 40 thick layer (only external surfaces). This epoxy coating helps in protecting the actuator from extremely corrosive environments. Choose this option specially for alkaline environments. It is also suitable for environments like Ammonia, Ammonia Liquor etc. ROTEX guarantees 500 hrs. salt spray test.

Pinion: Electroless Nickel Plated: (Standard)

Standard surface treatment given to the pinion shaft of Steel (EN 8). Adequate for most applications including corrosive environments. The Square drive is machined to meet the close tolerances.

Stainless Steel: 8/8M

Optionally available for aggressive environments. Pinion can also be supplied in SS304/SS316.

Specifications are subject to change without notice

DOUBLE ACTING TORQUE ECF/ SSF IN Nm

TORQUE Nm (10 Nm = 1 kgm)
pre Air s su r
MODEL ECF 32 ECF 40 ECF 50 ECF 63 ECF 80 ECF 90 ECF 100 ECF 110 ECF 125 ECF 150 ECF 175 ECF 200 ECF 250 ECF 300 ECF 350

1
4 bar 5 13 19 39 64 100 136 169 233 390 573 928 1510 2170 2920 5 bar 7 16 24 48 80 125 170 212 292 488 716 1160 1890 2715 3650 6 bar 8 20 29 59 96 150 204 254 350 586 860 1390 2265 3260 4380 7 bar 10 23 33 68 112 175 238 297 408 684 1000 1625 2640 3800 5110

3 bar 4 10 15 29 48 75 102 127 175 293 429 696 1130 1630 2190

TECHNICAL INFORMATION (ECF) AIR CONSUMPTION

AIR CONSUMPTION (in litre A.N.R/ bar 90 STROKE) MODEL ECF 32 ECF 40 ECF 50 ECF 63 ECF 80 ECF 90 ECF 100 ECF 110 ECF 125 ECF 150 ECF 175 ECF 200 ECF 250 ECF 300 ECF 350 32E 40E 50E 63E 80E 90E 100E 110E 125E 150E 175E 200E 250E 300E 350E PISTON INWARD PISTON OUTWARD STROKE STROKE Litre/ bar Litre/ bar 0.070 0.112 0.152 0.175 0.254 0.260 0.282 0.610 0.940 1.527 2.136 4.140 5.900 8.300 11.900 0.091 0.141 0.197 0.221 0.321 0.341 0.370 0.810 1.231 2.030 2.711 5.320 7.800 10.900 14.000 MODEL ECF 32 ECF 40 ECF 50 ECF 63 ECF 80 ECF 90 ECF 100 ECF 110 ECF 125 ECF 150 ECF 175 ECF 200 ECF 250 ECF 300 ECF 350

WEIGHT
WEIGHT (in kg) DOUBLE ACTING 0.750 1.400 1.700 2.650 3.700 6.000 7.300 7.500 9.000 14.500 20.500 33.000 48.000 60.000 77.000 SINGLE ACTING 0.850 1.600 1.950 3.000 4.300 7.500 9.000 10.350 12.000 20.700 27.600 51.000 69.000 111.000 133.000

For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption

Specifications are subject to change without notice

SINGLE ACTING TORQUE (ECF/ SSF) IN Nm

SIZE SET NO. SPRING MIN 2 3 3 5 5 6 8 7 8 9 11 15 15 19 23 17 22 24 28 32 37 26 34 36 43 48 56 37 48 51 60 68 80 45 59 63 75 85 99 62 81 87 103 117 136 99 139 143 181 209 221 144 200 203 259 303 318 251 359 367 461 533 566 348 495 511 656 744 791 570 791 822 1038 1189 1265 785 1126 1183 1470 1686 1802 MAX 3 4 5 7 8 10 12 10 11 13 16 22 23 28 34 25 33 35 42 47 55 39 50 54 64 72 84 55 71 76 90 102 119 68 88 94 112 127 148 93 122 130 154 174 203 147 209 217 274 314 334 220 308 317 402 466 492 371 529 546 681 790 838 584 830 858 1096 1248 1327 850 1181 1228 1549 1776 1889 1152 1646 1724 2152 2469 2634 3 bar Air min. Air max. 1 2 3 5 2 5 4 7 3 7 7 15 6 14 22 31 15 26 12 24 6 20 34 47 22 39 19 36 9 30 48 66 31 55 26 52 12 42 60 82 39 68 33 64 15 52 82 113 53 94 45 88 21 72 146 194 84 154 76 150 19 112 210 285 121 230 112 226 28 171 326 446 167 337 151 329 16 236 548 784 302 638 274 622 36 476 779 1060 449 839 402 807 80 592 1021 1387 526 1047 449 990 20 703 4 bar Air min. 2 1 1 6 5 4 2 9 8 6 3 17 16 11 5 38 30 28 22 16 8 58 46 43 33 25 13 82 65 61 47 35 18 102 81 75 58 43 22 140 112 104 79 59 31 243 182 174 117 76 57 353 265 256 171 107 81 558 400 383 248 139 91 925 680 652 413 262 182 1322 992 945 623 397 283 1745 1250 1173 745 428 263 Air max. 3 3 2 8 8 7 6 12 11 10 8 25 24 21 17 47 41 40 35 32 27 71 63 61 54 48 40 100 89 86 76 68 57 124 111 107 95 85 71 171 152 147 131 117 98 292 252 248 210 181 169 429 373 370 314 270 255 678 569 561 468 396 363 1161 1015 999 853 765 718 1603 1382 1350 1135 984 908 2112 1771 1714 1427 1211 1095 5 bar Air min. 4 3 2 9 9 7 5 13 13 10 7 27 26 21 15 54 46 44 37 32 24 82 70 67 57 49 37 116 100 95 81 69 52 144 124 118 100 85 65 199 170 162 138 117 89 341 280 271 215 174 154 496 408 399 314 250 224 790 632 615 481 371 323 1302 1057 1029 791 639 560 1865 1535 1488 1166 940 827 2470 1975 1897 1469 1152 987 Air max. 5 4 4 12 11 10 9 17 16 15 13 34 34 30 26 62 57 56 51 48 42 95 87 85 78 72 65 134 123 120 110 103 91 167 153 149 137 127 114 229 210 205 189 175 156 390 350 346 307 279 267 572 516 513 457 413 398 911 802 794 700 628 595 1539 1392 1376 1231 1143 1095 2146 1925 1894 1678 1527 1451 2836 2495 2438 2151 1935 1819 6 bar Air min. Air max. 5 6 4 6 3 5 13 15 12 15 10 14 8 12 18 21 17 21 15 19 12 17 37 44 36 43 31 40 25 36 70 78 62 73 60 72 53 67 48 64 40 58 106 119 95 111 91 109 81 102 73 97 61 89 151 169 134 157 129 154 115 145 103 137 86 126 187 209 166 196 160 192 143 180 128 170 107 156 257 288 229 269 220 264 196 247 176 234 147 215 439 487 377 447 369 443 312 405 272 377 252 365 640 715 551 660 542 656 458 600 394 556 367 541 1023 1143 864 1034 847 1026 713 932 604 860 555 828 1680 1916 1434 1770 1406 1754 1168 1608 1016 1520 937 1473 2409 2689 2078 2468 2031 2437 1710 2221 1483 2070 1370 1994 3194 3560 3219 2699 3163 2622 2875 2193 2659 1877 2543 1711

ECF 32E

ECF 40E

ECF 50E

ECF 63E

ECF 80E

ECF 90E

ECF 100E

ECF 110E

ECF 125E

ECF 150E

ECF 175E

ECF 200E

ECF 250E

ECF 300E

ECF 350E

6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 11 16 18 22 24 26 11 16 18 22 24 26 11 16 18 22 24 26 11 16 18 22 24 26 11 16 18 22 24 26 33 54 57 74 79 80 33 54 57 74 79 80 33 54 57 74 79 80 33 54 57 74 79 60 33 54 57 74 79 80 33 54 57 74 79 80

SPRING MAX = Spring Start, SPRING MIN = Spring End

Specifications are subject to change without notice

TECHNICAL INFORMATION (SSF)

AIR CONSUMPTION
AIR CONSUMPTION (in litre A.N.R/ bar 90 STROKE) PISTON INWARD PISTON OUTWARD STROKE STROKE MODEL Litre/ bar Litre/ bar SSF 32 SSF 40 SSF 50 SSF 63 SSF 80 SSF 90 SSF 100 SSF 110 SSF 125 SSF 150 SSF 175 SSF 200 SSF 250 SSF 300 SSF 350 32E 40E 50E 63E 80E 90E 100E 110E 125E 150E 175E 200E 250E 300E 350E 0.070 0.112 0.152 0.175 0.254 0.260 0.282 0.610 0.940 1.527 2.136 4.140 5.900 8.300 11.900 0.091 0.141 0.197 0.221 0.321 0.341 0.370 0.810 1.231 2.030 2.711 5.320 7.800 10.900 14.000

WEIGHT
WEIGHT in kg. MODEL SSF 32 SSF 40 SSF 50 SSF 63 SSF 80 SSF 90 SSF 100 SSF 110 SSF 125 SSF 150 SSF 175 SSF 200 SSF 250 SSF 300 SSF 350 DOUBLE ACTING 1.76 2.53 2.90 4.14 5.61 8.41 11.79 16.10 19.30 25.70 34.00 69.00 115.00 145.00 192.00 SINGLE ACTING 1.86 2.75 3.12 4.50 6.32 10.10 13.80 18.40 21.80 29.70 39.00 87.00 136.00 195.00 256.00

For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward Stroke Air Consumption

SPRING SETS CODE (ECF/ SSF)

FOR ECF/ SSF 32 - 63
SPRING SET INNER SPRING OUTER SPRING 5 6 7 8 0 2 1 2 2 1 2 2

FOR ECF/ SSF 80 - 125

SPRING SET INNER SPRING MIDDLE SPRING OUTER SPRING 11 16 18 22 24 26 2 2 1 1 2 2 0 1 2 1 1 2 1 1 1 2 2 2

FOR ECF/ SSF 150 - 350

SPRING SET INNER SPRING MIDDLE SPRING MID. OUTER SPRING OUTER SPRING 33 0 1 1 1 54 57 74 79 80 1 2 2 1 2 1 2 0 2 2 2 1 2 2 2 1 1 2 2 2

NOTE : Request for the complete spring code chart. Each Actuator can have a combination of spring code equal to the max. Spring set number e.g. ECF 100 can have spring torque variations up to 26

Specifications are subject to change without notice

DOUBLE ACTING / SINGLE ACTING 90 AND 180 DIMENSIONAL DETAILS

6.1 M6 4 G E 12 6 DETAIL-X R C O M5 x 8 deep N Y P DETAIL-Y W x Y deep ON Q PCD B

R M5 x 8 deep T S S

D F

DEPTH-X

45.0

45.0

DETAIL Z ON REQUEST Z

ACTUATOR ECF32 ECF40 ECF50 ECF63 ECF80 ECF90 ECF100 ECF110 ECF125 ECF150 ECF175 ECF200 ECF250 ECF300 ECF350 MODEL ECF32E ECF40E ECF50E ECF63E ECF80E ECF90E ECF100E ECF110E ECF125EECF150EECF175E ECF200E ECF250E ECF300E ECF350E

Z H W1 x Y1 deep ON Q1 PCD DETAIL-Z

CH-90 CH-1, 180

A B C D F G H I L M N A/F O P Q Q1 ISO FLANGE R S T CH-90 W Y W1 Y1

138 49 56 50 25 24 11 25 31 8 10 20 36 F03 12 16 1/8 9 M5 8 -

141 79 65 80 30 30 14 32.5 39 8 10 20 36 50 F03 F05 12 16 1/4 11 M5 8 M6 8

169 79 65 80 30 30 14 32.5 39 8 10 20 36 50 F03 F05 12 16 1/4 11 M5 8 M6 8

197 94 80 80 30 32 17 40 46.5 15 20 20 50 70 F05 F07 12 16 1/4 14 M6 8 M8 10

218 110 97 80 30 40 19 48 54.5 15 20 20 50 70 F05 F07 12 16 1/4 17 M6 8 M8 10

233 140 122 80 30 40 19 61 64 15 20 20 50 70 F05 F07 12 16 1/4 17 M6 8 M8 10

272 140 122 80 30 48 25 61 64 25 30 20 70 102 F07 F10 12 16 1/4 22 M8 12 M10 12

294 154 142 130 80 30 48 25 71 74 15 20 20 70 102 F07 F10 12 16 1/4 22 M8 10 M10 13

338 154 142 130 80 30 60 25 71 74 25 30 20 70 102 F07 F10 12 16 1/4 22 M8 11 M10 13

365 188 174 130 80 30 65 33 87 90 25 30 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16

495 188 174 130 80 30 90 45 87 90 46 50 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16

550 253 264 130 30 90 55 132 157 55 60 30 102 140 F10 F14 12 16 1/4 36 M10 12 M16 16

695 634 773 253 360 360 264 373 373 130 130 130 30 30 30 122 90 122 55 55 57 132 186.5 186.5 157 206.5 206.5 55 55 55 60 60 60 30 30 30 140 165 165 F14 F16 F16 12 20 20 16 22.5 22.5 1/4 1/2 1/2 46 55 55 M16 M20 M20 20 20 20 12 - 60 -00 - 000. R5

10

Specifications are subject to change without notice

SSF SERIES
DOUBLE ACTING / SINGLE ACTING 90 AND 180 DIMENSIONAL DETAILS

1
6.1 M6 4 G 6 12 4 DETAIL-Y W x Y deep ON Q PCD

R M5 x 8 deep T S S

D F

DETAIL-X C O

R M5X8 N Y P

DEPTH-X

45. 0
0 45.

CH-90 I H W1 x Y1 deep ON Q1 PCD Z

DETAIL Z ON REQUEST

DETAIL-Z

ACTUATOR SSF32 SSF40 SSF50 SSF63 SSF80 SSF90 SSF100 SSF110 SSF125 SSF150 SSF175 SSF200 SSF250 SSF300 SSF350 MODEL SSF32E SSF40E SSF50E SSF63E SSF80E SSF90E SSF100E SSF110E SSF125E SSF150E SSF175E SSF200E SSF250E SSF300E SSF350E

A B C D F G H I L M N A/F O P Q Q1 ISO FLANGE R S T CH-90 W Y W1 Y1

138 49 56 50 25 24 11 25 31 8 10 20 36 F03 12 16 1/8 9 M5 8 -

141 79 65 80 30 30 14 32.5 39 8 10 20 36 50 F03 F05 12 16 1/4 11 M5 8 M6 8

169 79 65 80 30 30 14 32.5 39 13 17 20 36 50 F03 F05 12 16 1/4 11 M5 8 M6 8

197 94 80 80 30 32 17 40 46.5 15 20 20 50 70 F05 F07 12 16 1/4 14 M6 8 M8 10

218 110 97 80 30 40 19 48 54.5 15 20 20 50 70 F05 F07 12 16 1/4 17 M6 8 M8 10

233 140 122 80 30 40 19 61 64 15 20 20 50 70 F05 F07 12 16 1/4 17 M6 8 M8 10

272 140 122 80 30 48 25 61 64 25 30 20 70 102 F07 F10 12 16 1/4 22 M8 12 M10 12

294 154 142 130 80 30 48 25 71 74 15 20 20 70 102 F07 F10 12 16 1/4 22 M8 10 M10 13

338 154 142 130 80 30 60 25 71 74 25 30 20 70 102 F07 F10 12 16 1/4 22 M8 11 M10 13

365 188 174 130 80 30 65 33 87 90 25 30 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16

495 188 174 130 80 30 90 45 87 90 46 50 20 102 125 F10 F12 12 16 1/4 27 M10 13 M12 16

550 253 264 130 30 90 55 132 157 55 60 30 102 140 F10 F14 12 16 1/4 36 M10 12 M16 16

695 634 773 253 360 360 264 373 373 130 130 130 30 30 30 122 90 122 55 55 57 132 186.5 186.5 157 206.5 206.5 55 55 55 60 60 60 30 30 30 140 165 165 F14 F16 F16 12 20 20 16 22.5 22.5 1/4 1/2 1/2 46 46 55 M16 M20 M20 20 20 20 12 - 60 -00 - 000. R0

Specifications are subject to change without notice

11

ECF SERIES - MATERIAL OF CONSTRUCTION

CROSS SECTION DRAWING

14 5 22 23 12 21 7 19 8 4 1 2 18

17 10

11 3 20 15 6

13

16

PART LIST
12 LOCK NUT 11 COVER SEAL 10 CAM INSERT 9 8 7 6 5 4 3 2 1 PINION BEARING EXTERNAL CIRCLIP WASHER CENTER BORE SLEEVE PINION BEARING PINION PISTON WITH RACK COVER BODY 2 2 1 1 1 1 1 1 1 2 2 1 AISI 304 NBR CAST CARBON STEEL POLYACETAL SPRING STEEL POLYACETAL POLYACETAL POLYACETAL STEEL ALUMINIUM ALUMINIUM ALUMINIUM ALLOY 23 INNER SPRING 22 OUTER SPRING 21 STROKE ADJUSTMENT SCREW 20 PISTON BEARING 19 WASHER 18 WASHER 17 O RING 16 HEX SOCKET SCREW 15 PISTON SEAL 14 PINION SEAL 13 PINION SEAL S.N. DESCRIPTION 2 1 2 2 8 2 1 1 POLYACETAL AISI 304 AISI 304 NBR AISI 304 NBR NBR NBR 2 2 2 SPRING STEEL GRADE 3 SPRING STEEL GRADE 3 HGA STEEL

S.N. PART DESCRIPTION

QTY MATERIAL

QTY MATERIAL

* THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED.

ORDERING CODE
MODEL DOUBLE ACTING ECF32 ECF40 ECF50 ECF63 ECF80 ECF90 ECF100 ECF110 ECF125 ECF150 ECF175 ECF200 ECF250 ECF300 ECF350 SINGLE ACTING ECF32E ECF40E ECF50E ECF63E ECF80E ECF90E ECF100E ECF110E ECF125E ECF150E ECF175E ECF200E ECF250E ECF300E ECF350E d PINION MATERIAL CODE STEEL (EN8) SS304 SS316 SEALS a SPRING SET E -b ROTATION 90 CCW 90 CW 180 CCW 180 CW CODE CW 180 180 CW e CODE NIL PE AV 3 POSITION MECHANICAL 3 POSITION ELECTRICAL f SPECIAL MODEL CODE SUT SUEL c PROTECTION HARD ANODIZED ELECTRO PROCESS NICKEL EPOXY COATED CODE EN CL

NBR 8 8M POLYETHYLENE Viton

: Default Use : (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close

ORDERING EXAMPLE
ECF 63 Double Acting Actuator ECF 63 E-7 Single Acting Actuator model ECF - 63 with spring set 7
Specifications are subject to change without notice

12

SSF SERIES - MATERIAL OF CONSTRUCTION

CROSS SECTION DRAWING
14 5 22 23 12 21 7 19 8 4 1 2 18

17 10

11

3 20 15 6

13

16

PART LIST
12 LOCK NUT 11 COVER SEAL 10 CAM INSERT 9 8 7 6 5 4 3 2 1 PINION BEARING EXTERNAL CIRCLIP WASHER CENTER BORE SLEEVE PINION BEARING PINION PISTON WITH RACK COVER BODY 2 2 1 1 1 1 1 1 1 2 2 1 AISI 304 NBR CAST CARBON STEEL POLYACETAL SPRING STEEL POLYACETAL POLYACETAL POLYACETAL STEEL ALUMINIUM AISI 316 AISI 316 23 INNER SPRING 22 OUTER SPRING 21 STROKE ADJUSTMENT SCREW 20 PISTON BEARING 19 WASHER 18 WASHER 17 O RING 16 HEX SOCKET SCREW 15 PISTON SEAL 14 PINION SEAL 13 PINION SEAL S.N. DESCRIPTION 2 1 2 2 8 2 1 1 POLYACETAL AISI 304 AISI 304 NBR AISI 304 NBR NBR NBR 2 2 2 SPRING STEEL GRADE 3 SPRING STEEL GRADE 3 SS2205

S.N. PART DESCRIPTION

QTY MATERIAL

QTY MATERIAL

* THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED.

ORDERING CODE
MODEL DOUBLE ACTING SSF32 SSF40 SSF50 SSF63 SSF80 SSF90 SSF100 SSF110 SSF125 SSF150 SSF175 SSF200 SSF250 SSF300 SSF350 SINGLE ACTING SSF32E SSF40E SSF50E SSF63E SSF80E SSF90E SSF100E SSF110E SSF125E SSF150E SSF175E SSF200E SSF250E SSF300E SSF350E d PINION MATERIAL CODE SS316 SEALS a SPRING SET E -b ROTATION 90 CCW 90 CW 180 CCW 180 CW CODE CW 180 180 CW e CODE NIL PE AV 3 POSITION MECHANICAL 3 POSITION ELECTRICAL f SPECIAL MODEL CODE SUT SUEL c PISTON WITH RACK AND PINION HARD ANODIZED CF8M CODE F

NBR POLYETHYLENE Viton

Use : : Default (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close

ORDERING EXAMPLE
SSF63 E8-F-PE SSF63, Spring return with spring set 8, with stainless steel piston with polyethylene seals.
Specifications are subject to change without notice

13

3 POSITION ROTARY ACTUATOR

SPRING RETURN CONTROLLED BY LIMIT SWITCH FEATURES

The Actuator is suitable for coarse - fine adjustment, typically for batching operations or processes The Actuator has to be spring return The operation sequences fixed from full open, partial open to full close Infinite intermediate positions are possible with the limit switch It can be fine tuned to the application easily The settings can be changed at site with ease, by simply adjusting the third cam provided It is applicable for 90 or 180 Any ROTEX spring return Actuator can be converted into this arrangement by adding ROTEX limit switch along with ROTEX NAMUR valve type 30138

3 POSITION ROTARY ACTUATOR

The accuracy and repeatability depends upon the air pressure variation, change in the torque of ball valve, change in density and the pressure of media, etc... expected range 3% with all considerations Refer the Dimension table on page 10 Refer the Spring Torque tables on page 8

DOUBLE ACTING/SINGLE ACTING 3 POSITION MECHANICAL STOPPER FEATURES

The Actuator is suitable for coarse - fine adjustment, typically for batching operations or processes The Actuator has to be Double Acting The repeatability is 100% since stopping is by mechanical stoppers. It is suitable for application calling for the precise fine-coarse adjustment like liquid filling system The Actuator can be switched to one, position from any other position very easily with the solenoid control. The 3rd position is achieved by the mechanical stopping of the piston movement, in the return stroke by pneumatic stopper pistons The Intermediate position is present at 20% opening. The opening can be adjusted as required by the set screw. This is field adjustable The Actuator as a standard, works in reverse action, as opposed to conventional configuration i.e. piston inward stroke opens the valve, and piston outward stroke closes the valve The End Stops (+/- 10 C) are provided on the closing and opening side of the Actuator for setting valve closing precisely The springs can be provided to bring actuator to mid position as a standard (optional attachment) For the dimension details, contact ROTEX Refer the spring torque tables on page 7,8

14

Specifications are subject to change without notice

180 DEGREE ROTARY ACTUATOR

FEATURES
Ideal for line size above 50 NB Compact and light construction Tight shut off available for longer seat life, with the end stroke adjustment of the Actuator

DOUBLE ACTING / SINGLE ACTING FEATURES

Suitable typically for 3 way valves, requiring ON-OFF operation. It is available in both Single Acting (spring return) or Double Acting versions The Single Acting 180 Actuator can provide centre off for the 3 way ball valve, bottom entry by choosing the option, of 3 position It can be converted to 3 position 0 - 90 - 180 Actuator for 3 way valves using ROTEX Limit Switch and NAMUR valve type 30138 The end stop adjustment is provided for opening and closing direction as a standard Actuator mounting is as per ISO 5211 and accessories to NAMUR For weight and air consumption data, refer table on page 7 Refer dimension on page 10 180 Actuator has 50% of torque value, of that of 90Actuator

REGULATING ACTUATOR PNEUMATIC POSITIONER ELECTRO PNEUMATIC POSITIONER FEATURES

Backlash free operation between rack and pinion makes ROTEX Actuator suitable for regulation duty coupled along with positioner (pneumatic or Electro-Pneumatic) Long life of the Actuator seals, the non wearing characteristic of the mechanical parts ensure that the control action is maintained, over the life time of the Actuator It can be coupled along with the various types of valves (Ball, V Port Ball or Plug, Segment Ball, Butterfly, Plug) or louvers and dampers for variety of applications Typical control schemes along with the regulating Actuator includes provisions for: 1. Air failure safety includes stay-put or fail safe operation, like full close or full open 2. Power failure safety, including stay-put or fail safe operation, like full close or full open 3. Both air & power failure safety, including above

Specifications are subject to change without notice

15

BALL VALVE WITH ROTARY ACTUATOR FEATURES

Well aligned assembly Accurately machined bracket and coupler. Perfect location Ease in dismounting even without affecting valve functional position Longer life due to extra over travel

DESIGN
Standard Non fire safe Fire safe as per BS: 5351 Fire tested as API 607 1993, 4th edition

DESIGN
Floating ball/trunion mounted ball valve Top entry ball valve

DESIGN
Single piece Two piece Three piece 3 way T port 4 way

DESIGN
Two piece Screwed #800 to #2500 Socket weld #800 to #2500 Butt weld #800 to #2500 Flanged #150 to #2500 Lined valve V-notch valve Jacketed valve

MATERIAL
Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request

OTHER
Metal seated Plastic body valve Cryogenic valve Sanitary/food grade valve Double block & bleed type

16

Specifications are subject to change without notice

SSF ACTUATOR
BALL VALVE WITH ROTARY ACTUATOR FEATURES
Well aligned assembly Accurately machined bracket and coupler. Perfect location Ease in dismounting even without affecting valve functional position Longer life due to extra over travel

DESIGN
Standard Non fire safe Fire safe as per BS: 5351 Fire tested as API 607 1993, 4th edition

DESIGN
Floating ball/ trunion mounted ball valve Top entry ball valve

DESIGN
Single piece Two piece Three piece 3 way T Port 4 way

DESIGN
Two piece Screwed #800 to #2500 Socket weld #800 to #2500 Butt weld #800 to #2500 Flanged #150 to #2500 Lined valve V-notch valve Jacketed valve

MATERIAL
Forged steel/ Stainless steel Cast steel/ Stainless steel Alloy steel Special materials on request

OTHER
Metal seated Plastic body valve Cryogenic valve Sanitary/ food grade valve Double block & bleed type

Specifications are subject to change without notice

17

BUTTERFLY VALVE WITH ROTARY ACTUATOR FEATURES

Ideal for clean fluids and line size above 50 NB Tight shut off available Longer seat life with the end stroke adjustment of the actuator Suitable for control duty

DESIGN

As per AWWA: C504 and BS : 5155

TYPE
Centreline Double eccentric, high performance type Triple eccentric for light shutoff

CONSTRUCTION
Single body/ split body wafer type Single body/ split body lug type Single body/ split bod flanged type

END CONNECTION
Wafer type/ lug type in rating PN6, PN10, PN16, PN25, PN40, PN100, PN200, PN400 Flanged type in rating #150 #300 #600

MATERIAL
Cast Iron, Ductile Iron , Cast Carbon Steel Cast Stainless Steel Special material on request

OTHER
Metal Seal Dampers (Leakage class II) Metal seated tight shut off Fire safe Butterfly Valve Lined Butterfly Valve Sanitary service Butterfly Valve

18

Specifications are subject to change without notice

PLUG VALVE WITH ROTARY ACTUATOR FEATURES

Ideally suited to aggressive corrosive and potentially hazardous media Absolute tight shut off in case of sleeved plug valve Long life due to taper plug construction Frequent operations possible. Longer life Suited for slurry application Line plug valve suited for corrosive service On/ Off or Control duty

DESIGN
As per BS:5353 (Sleeved plug valve) Fire safe as per API6D. Fire tested to API6FA

TYPE
Lubricated, taper plug valve Pressure balanced, inverted Plug valve Sleeved Plug valve

CONSTRUCTION
2 way 3 way side entry/ bottom entry 4 way 5 way bottom entry

END CONNECTION
Screwed #800 to #2500 Socket weld #800 to #2500 Buttweld #800 to #2500 Flanged #800 to #2500

MATERIAL
Cast iron Ductile iron Cast steel/ Cast Stainless steel Alloy steel Special materials on request

OTHERS
lined plug valve V-port plug valve Jacketed plug valve Sanitary service valve

Specifications are subject to change without notice

19

ROTEX MANUFACTURERS & ENGINEERS PRIVATE LIMITED

Manpada Road, Dombivli (East) - 421 204 Maharashtra, INDIA. Ph. : +91 251 2871033/ 2871390 2871989/ 2870890 Fax : +91 251 2871191 E-mail : rotexdbl@rotexindia.com

ROTEX AUTOMATION LIMITED UNIT 1

987/ 11, GIDC, Makarpura Vadodara - 390 010 Gujarat, INDIA. Ph. : +91 265 2638136/ 2638795/ 2638746 Fax : +91 265 2638130 E-mail : rotexbrd@rotexindia.com

UNIT 2
C-1, B/ 1501, 4 & 5, GIDC Vithal Udyognagar - 388 121 Gujarat, INDIA. Ph. : +91 2692 236224/ 236292/ 236399 Fax : +91 2692 236442 E-mail : rotexvun@rotexindia.com V3-1

Website : www.rotexindia.com

ECF/ SSF - 0410 - M7 DESIGN : Media Inc. Ph. : +91-265-2422835