Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
http://images.brighthub.com/5E/5/5E57FFD7F92397E13A98427699869325FE C6A811_small.jpg
www.engineering-resource.com
Abstract
This report describes the flexible pressure transducer (EPT). It involves the function principles, types of EPT and their use and applications. Merits and demerits of EPT are discussed along with their conditions of failures. But Instruments are always incorrect.
www.engineering-resource.com
Contents 1.Elastic Pressure Transducer ............................................................................................................... 1 1.1 Bellows ...................................................................................................................................... 1 1.2 Bourdon Tube Gauges .....3 Common types of Bourdon Tube Gauges ...4 1.3 Diaphragm ................................................................................................................................ 5 2. Pressure Sensors Summary ............................................................................................................... 6 3. Functional Uses .................................................................................................................................. 7 4. Merits & Demerits...... 7 5. Reference ..8
www.engineering-resource.com
Flexible Sensors:
Most fluid pressure sensors are of the flexible type, where the fluid is enclosed in a small compartment with at least one flexible wall. The pressure reading is thereby calculated by sensing the movement of this flexible wall, resulting in either a direct readout through suitable connections, or a transducer electrical signal. Flexible pressure sensors are sensitive; they are commonly delicate and liable to throb, however. In addition, they tend to be much more costly than manometers, and are therefore preferentially used for transmitting detected data and sensing pressure differences. A broad diversity of flexible elements could possibly be used for flexible pressure sensors; the majority of devices use some form of a pressure transducers as: Bellows Bourdon tube Diaphragm
1.1 Bellows2:
Bellows elements are cylindrical in form and contain many folds. They deform in the axial direction (compression or expansion) with changes in pressure. The pressure that needs to be detected is applied to one side of the bellows (either inside or outside) while atmospheric pressure is on the contrary side. Absolute pressure can be detected by evacuating either the exterior or interior space of the bellows and then sensing the pressure at the contrary side. Bellows can only be associated to an on/off switch or potentiometer and are used at low pressures, <0.2 MPa with a sensitivity of 0.0012 MPa. The need for a pressure sensing element that was extremely sensitive to low pressures and provided power for activating recording and indicating mechanisms resulted in the development of the metallic bellows pressure sensing element. The metallic bellows is most accurate when sensing pressures from 0.5 to 75 psig. However, when used in conjunction with a heavy range spring, some bellows can be used to measure pressures of over 1000 psig. Figure 1 shows a basic metallic bellows pressure sensing element.
2007-CHEM-15
www.engineering-resource.com
Page 1
2007-CHEM-15
www.engineering-resource.com
Page 2
2007-CHEM-15
www.engineering-resource.com
Page 3
2007-CHEM-15
www.engineering-resource.com
Page 4
1.3 Diaphragms1:
Diaphragm elements are made of circular metal discs or flexible elements such as rubber, plastic or leather. The material from which the diaphragm is made depends on whether it takes advantage of the flexible nature of the material, or is opposed by another element (such as a spring). Diaphragms made of metal discs utilize flexible characteristics, while those made of flexible elements are opposed by another flexible element. These diaphragm sensors are very sensitive to rapid pressure changes. The metal type can measure a maximum pressure of approximately 7 MPa; while the flexible type is used for sensing extremely low pressures (.1 kPa 2.2 MPa) when associated to capacitative transducers or differential pressure sensors. Examples of diaphragms include flat, corrugated and capsule diaphragms. As previously noted, diaphragms are very sensitive (0.01 MPa) . They can measure fractional pressure differences over a very minute range (say, inches of water) (flexible type) or large pressure differences (approaching a maximum range of 207 kPa) (metal type). Diaphragm elements are very versatile -- they are commonly used in very corrosive environments or with extreme over-pressure situations.
2007-CHEM-15
www.engineering-resource.com
Page 5
In a bellows-type sensor: System pressure is applied to the internal volume of a bellows and mechanical linkage assembly. As pressure changes, the bellows and linkage assembly move to cause an electrical signal to be produced or to cause a gauge pointer to move.
In a bourdon tube-type sensor: System pressure is applied to the inside of a slightly flattened arc formd tube. As pressure increases, the tube tends to restore to its original round cross-section. This change in cross-section causes the tube to straighten. Since the tube is permanently fastened at one end, the tip of the tube traces a curve that is the result of the change in angular position with respect to the center. The tip movement can then be used to position a pointer or to develop an electrical signal. In Diaphragm pressure sensor: They are used to measure gauge pressures over very low ranges. They may be made up of Metallic diaphragms gauge (brass or bronze) Slack diaphragms gauge (Rubber). .
Figure 6: Examples of these elastic element pressure sensors are shown here
2007-CHEM-15
www.engineering-resource.com
Page 6
3. Functional Uses2
Pressure sensors perform the following basic functions: Indication Alarm Control If a pressure sensor becomes inoperative:
A spare sensor element may be used (if installed). A local mechanical pressure gauge can be used (if available). A precision pressure gauge may be installed in the system.
Environmental concerns:
2007-CHEM-15
www.engineering-resource.com
Page 7
5. References
1. http://controls.engin.umich.edu/wiki/index.php/PressureSensors retrieved at 11/10/2010 2. Kirk, Franklin W. and Rimboi, Nicholas R., Instrumentation, Third Edition, American
Technical Publishers, ISBN 0-8269-3422-6. - Wightman, E.J., Instrumentation in Process Control, CRC Press, Cleveland, Ohio. - Rhodes, T.J. and Carroll, G.C., Industrial Instruments for Measurement and Control, Second Edition, McGraw-Hill Book Company. - Process Measurement Fundamentals, Volume I, General Physics Corporation, ISBN 0-87683-001-7, 1981
3. http://vpmt.com/transducer.htm retrieved at 11/10/2010
2007-CHEM-15
www.engineering-resource.com
Page 8