DO IT YOURS ELF METHOD S TA TEMENT

By TE C H-DR Y (INDIA) PVT. LTD.,

No.769, 1st Cross, 1st Stage, Indiranagar, Bangalore 560 038 Phone: 25255294 / 25255406 / 25289159 E-mail techdry@airtelmail.in

Items for Waterproofing

1. 2. 3. 1. 5. 6. 7. 8. Retaining Walls & Floor. Podium Slab with Gutter (Hard & Soft Scopes) * Toilets / Balconies (4 Sunken) * Utilities / Servants Toilet (9 Sunken) * Flat Terrace. * Curved Roofs. OHTs Sumps Expansion Joints Detailing for * Construction Joints * Bore Packing * Beam & Block work joints. * Slab Cracks.

EVOLUTION OF TREATMENT METHODOLOGY

1. Cleaning 2. Defect Removal 3. Permeability reduction 4. Bonding Layers 5. Slope making with water resistant concrete 6. Permeability reduction 7. Water repellency 8. Protective coatings

Retaining Floor
Protekta Flex Joint Retaining Wall Protekta Base Protekta Plastofelt Injection / Grouting
Protekta Grip

Protekta Abrasion resist Construction Joint RCC

Protekta Abrasion resist Protekta Base PCC Protekta SB Soling Soling

Footing

Retaining Wall & Floor

Retaining Wall: Treatment on + ve side: Brush / spray application of impregnation product called Protekta Base which fills the fine pores with crystalline silicate growth, coverage 2 Sq. M / Ltr. Brush application of one coat of Protekta Flexjoint on the construction joint only. Thickness of application will be approx. 0.5 mm. Plastering at the Starter Joint, Construction joints and any other defects like honeycombs, tie-rod locations etc with polymer sealant 500 modified mortar. Brush coat of Protekta Plastofelt primer Brush coat of Protekta Plastofelt to provide a very strong coating to resist hydrostatic pressure. Brush coat of Protekta Top Seal Coat as hard layer. After the application of this layer, plastering is not required. Treatment on ve side: Injections/Grouting at starter joint & construction joints with Protekta Grip / Protekta Hydro Grout.

Floor Treatment on + ve side: After PCC has been laid, grout Protekta SB mixed with Protekta SS and catalyst at regular intervals of every 1 M center to center. This grout material has property of expanding when it comes in contact with water. It forms a water impervious layer and prevents travel of water to the top of PCC. Spray of Protekta Base on PCC surface towards porosity reduction. Application of a slurry prepared with Protex B & Protekta SLM. This layer is a hard layer & will be abrasion resistant. A coat of Protekta Ceal 540 on concrete Treatment on ve Side Injection/grouting at a regular intervals at all joints between floor and column joints and construction joints

Podium Slab with Gutter (Hard & Soft Scapes)

Podium Slab
Assumptions Made: Gradient is provided in the slab at the time of casting. Water from this sloped surface flows into the Gutters. Ridge points are at the Podium Slab, midway between the Gutters on either side.

 Brush / spray application of crystallisation/gel formation product called Protekta Base which fills the fine pores with crystalline silicate growth, coverage 2 Sq. M / Ltr. Brush application of one coat of Protekta Flexjoint on the construction joint only. Thickness of application will be approx. 0.5 mm. Plastering 6 wide at the construction joints. Brush coat of Protekta Plastofelt to provide a very strong flexible coating. Application of Protekta Abrasion resist as hard layer. After the application of this layer, plastering is not required. Injections/Grouting at construction joints/cracks from below. Optional, a coat of Protekta Procoat or Protekta Wall Top Please note that we have not suggested any plastering on our treatment since the final surface is abrasion resistant.

Treatment Steps

Gutter Treatment
Brush / spray application of crystallisation/gel formation product called Protekta Base which fills the fine pores with crystalline silicate growth, coverage 2 Sq. M / Ltr. Brush application of one coat of Protekta Flexjoint on the construction joint only. Thickness of application will be approx. 0.5 mm. Plastering 6 wide at the construction joints. Brush coat of Protekta Plastofelt to provide a very strong flexible coating. Application of Protekta Abrasion resist as hard layer. After the application of this layer, plastering is not required. Injections/Grouting at construction joints/ Cracks from below. Slope Creation: With M20 grade Concrete laid to slope.

Sunken Toilet 4Sunken

Sunken Toilet 4Sunken

Protekta Unicoat Protekta- Sealant F500 mortar packing Protekta Flex Joint Protekta Durocoat

Protekta Base.

Sunken Toilet 4Sunken

Tiles

RCC Slab

Protekta Base Protekta Durocoat

Cleaning: Surface cleaning by wire brush, removing loose mortar, dirt, grime etc followed by water cleaning using Protekta Cleaning Agent. Testing by ponding water for 48 hours to know surface defects. Defect Removal: Construction Joint / Crack Repair / Through Hole: Packing beam and hollow block joint Create V groove to depth and clean the surface with cleaning agent. Pouring of Protekta Base up to the neck of the groove followed by water washing. Pour additional Protekta Base at areas were ingress is too much. Remove excess Protekta Base from the surface and clean it again with wire brush Brush coat Protekta Flexjoint. Packing the groove with silica sand mixed with Protekta Sealant 400 in the ratio of 1:2 and brush coat Protekta Flexjoint at the same areas after 24 hrs. Chemical Grouting by Protekta Seal ABC. (If Required) Block Honeycombs / Voids if excessive leakage found by chemical grouting.

Sunken Toilet 4 Sunken

Waterproofing
Spray of crystallization product called Protekta Base with a low pressure pump followed by water curing for 2 to 3 times at intervals of 2 hours between each curing (Coverage 2 to 2.5 Sq.M./ Ltr.) Spray excessive Protekta Base at weak areas. Spread Protekta Durocoat slurry (Brush application) Slope Making /Filling: Slope making with M20 grade concrete (using 12 mm & 20 mm jelly, mix ratio 1:1). Following additive to be mixed. Emulsion KR2 towards water resistance (125ml per cement bag) After 24 hours of curing, re-spray of Protekta Base with low pressure pump. Packing the floor / Wall joints with Protekta Sealant 500 mixed with Cement. Brush coat of Protekta Unicoat at Floor and Wall joints up to 300 mm of wall surface. Final testing for 7 days

Bore packing
* Brush coat of Protekta Base followed by Protekta Flexjoint surrounding the bore area. * Coat Protekta Flexjoint and smear silica sand for better adhesion between PVC pipe and concrete * Provide shuttering from bottom after pipe is installed. * Fill up the bore with Protekta Sealant 500 based mortar using 6mm down size jelly. * Brush coat of Protekta Flexjoint above the Protekta Sealant 500 based mortar to ensure sealing of pipe to screed joint. * Testing of 24 hours. * After tile laying fill the gap around the pipe with Protekta Sealant 500 based mortar and brush coat of Protekta Flexjoint.

Sunken Toilet 9Sunken

Plastering Weep Hole

RCC Slab
Coping Protkta BaseProtekta Durocoat

Cleaning: Surface cleaning by wire brush, removing loose mortar, dirt, grime. Testing by ponding water for 48 hours to know surface defects. Defect Removal: Construction Joint / Crack Repair: Packing beam and hollow block joint. Create V groove to depth and clean the surface with cleaning. Pour into of Protekta Base up to the neck of the groove followed by water. Pour additional Protekta Base at areas were ingress is too much. Remove excess Protekta Base from the surface and clean it again with brush coat of Protekta Flexjoint. Packing the groove with silica sand mixed with Protekta Sealant 400.

Sunken Toilet 9 Sunken

Contd

Porosity Reduction: Spray of crystallization product called Protekta Base with a low pressure. Spray excessive Protekta Base at weak area. Surface Preparation: Spread a slurry (Brush application) Protekta Durocoat on the slab and wall up to 300 mm above floor level. Plastering with C:M 1:4 creating gradient towards weep hole. Protekta KR2 to be added to mortar at 125 ml/bag of cement. Spray of Protekta Base. Curing cum testing for 7 days. Area Calculation: Floor + Wall up to 300 mm above floor level.

S unken Toilet 4 sunken

Tiles

B ore Packing

RCC Slab

Protex A Protekta Sealant F500 based concrete

Protekta Flexjoint

Bore packing in the wall: Clean the surface thoroughly. Brush coat of Protekta Base. Brush coat of Elastomeric coating, Protekta Flexjoint around the pipe Application of Protekta Durocoat slurry on the bore surface. Packing the bore with M20 grade concrete by using 12 mm downsize jelly. Protekta KR2 to be added in the concrete Brush coat of Protekta Base Brush coat of Protekta Flexjoint. Curing for 7 days.

B eam & B lock Wall Joints.

Protekta Unicoat Protekta- Sealant F500 mortar packing Protekta Flex Joint Protekta Durocoat

Protekta Base.

Terrace

Protekta Unicoat

Parapet wall

RCC Slab
Coping M20 Grade concrete Protekta Base Duracoat Slurry

Rain Water Pipe

Plastering Coping

Terrace/Terrace Garden
Pre Treatment Steps: Chip off loose mortar and clean the surface thoroughly. Defect Removal: Construction joint will be treated by making groove, stagnating Protekta Base and Water Wash. Filling the groove with F400 mortar. Brush coat of Elastomeric coating Protekta Flexjoint only on the construction joint. Porosity Reduction: Brush application of impregnation product called Protekta Base which fills the fine pores with crystalline silicate growth. Coverage 2 Sq. M/Ltr. of Protekta Base. Making coping by polymer modified mortar at slab and parapet wall junction.

oSurface Preparation & Slope Making: Brush application of Protekta Durocoat slurry to a thickness of approximate 1 mm. This slurry coating has a very special chemical, which impregnates through pores and capillaries. It is water based product and can be applied on moist surfaces. Slope Making With M20 concrete mixed with Emulsion KR2 in proportion of 125 ml/bag of cement. Average thickness estimated 65 mm to 75 mm. M-20 Grade RMC supplied free of cost. Waterproofing Spray of Protekta Base. Curing for 7 days. Spray of Protekta G towards water repellency

Contd

TER R AC E / PODIUM S LAB WITH LANDS C APING

[WATER PR OOFING + S C R E EDING + E LAS TOME R IC C OATING ]

Pre Treatment Steps: Chip off loose mortar and clean the surface thoroughly. Defect Removal: Construction joint will be treated by making groove, stagnating Protekta Base and Water Wash. Filling the groove with F400 mortar. Brush coat of Elastomeric coating Protekta Flexjoint only on the construction joint. Porosity Reduction: Brush application of impregnation product called Protekta Base, which fills the fine pores with crystalline silicate growth. Coverage 2 Sq. M/Ltr. of Protekta Base. Making coping by polymer modified mortar at slab and parapet wall junction. Surface Preparation & Slope Making: Brush application of Protekta Duracoat slurry to a thickness of approximate 1 mm. This slurry coating has a very special chemical, which impregnates through pores and capillaries. It is water based product and can be applied on moist surfaces. Slope Making With M20 concrete mixed with Emulsion KR2 in proportion of 125 ml/bag of cement. Average thickness estimated 65 mm to 75 mm. M-20 Grade RMC supplied free of cost @ 0.075 Cu. M/Sq. M Waterproofing Spray of Protekta Base. Curing for 7 days. Spray of Protekta G towards water repellency. Brush coat of Protekta Unicoat as additional protective coating.

Water Tank

Construction Joint

Protekta Flex Joint Protekta Unicoat Protekta Base Protex B Slurry

Plastering

Concrete
Coping

NOT TO SCALE

OH WATER TANK/SWIMMING POOL/SUMP (INSIDE SUR FACE) WATERPROOFING + SCREEDING /PLASTERING + ELASTOMERIC COATING
Waterproofing & Plastering

Grouting on starter/construction joint

Protekta Base Protekta Unicoat Protekta Dura coat Protekta G

RCC Slab

Grouting on starter/construction joint

OH WATE R TANK /S WIMMING POOL/S UMP (INS IDE S UR FAC E)

WATER PR OOFING + S C R E EDING /PLAS TE R ING + ELAS TOMER IC C OATING]

Defect Removal: Grouting of slab and beam joint with Protekta SB Grout OR Protekta Hydrogrout. Testing by water stagnation for 48 hours. Re-grouting if seepage / dampness is noticed. Surface cleaning by wire brush, removing loose mortar, dirt, grime etc followed by water cleaning using cleaning agent. Coving the slab and wall joint using polymer modified mortar. [ Porosity Reduction: Brush application of impregnation product called Protekta Base, which fills the pores with crystalline silicate growth. Covering 2 Sq. M/Ltr. Of Protekta Base. Surface Preparation: Brush application of Protekta Duracoat slurry to a thickness of approximate 1 mm. This slurry coating has a very special chemical, which impregnates through pores and capillaries. It is water-based product and can be applied on moist surfaces. Sprinkle Sand to keep the surface rough for plastering/concreting.

For Floor: Concreting with M20 mix using (12 mm jelly) average thickness 50 mm. Emulsion KR2 to be added to increase water resistance (125 ml per cement bag) For Wall: Specialized plastering with an average thickness of 15 mm to 18 mm. Emulsion KR2 to be added to increase water resistance (125 ml per cement bag) Curing for two weeks. Waterproofing: Spray of Protekta Base. Spray of Protekta G towards water repellency. Brush coat of Protekta Unicoat on the entire surface. Coverage (1.5 to 2 Sq. M / Ltr.) surface area. Sprinkle Silica Sand to keep the surface rough for plastering. [If required] Note: One coat of Protekta Unicoat for inner surfaces of STP, which is a acid alkali resistant coating.

For Floor: Concreting with M20 mix using (12 mm & 20 mm jelly, ratio 50:50) average thickness 50 mm. For Wall: Specialized plastering with an average thickness of 18 mm to 20 mm. Emulsion KR2 to be added to increase water resistance (125 ml per cement bag) Curing for two weeks. Waterproofing: Spray of Protekta Base. Brush coat of Protekta Unicoat on the entire surface.

Waterproofing up to 200 mm above finished floor level. Block Work

20 mm plaster mixed with Emulsion KR2 (sloped to weep hole)

Brick bat Coba 50 mm Screed

Protekta Duracoat Coving with polymer modified mortar

Utility 150 mm 300 mm 20 mm 50 mm 75 mm

Protekta Base

Grouting Floor Slab

Bore packing as detailed RCC Slab

Weep Hole
O

No. 01. 02. 03. 04. 05.

Item Sunken Depth Waterproofing ht. Above Finished Floor level Waterproofing Plaster thickness Screed Thickness Brickbat thickness

Toilet 250 mm 300 mm 20 mm 50 mm 175 mm

Sunken Toilet/Utility Waterproofing + Brickbat + Screed

Sunken Area Waterproofing Toilet/Utility/Balcony [200mm Sunk]

Pre-treatment steps:
Surface cleaning by wire brush, removing loose mortar, dirt, grime. Testing by ponding water for 48 hours to know surface defects. Defect Removal: Construction Joint / Crack Repair Packing beam and hollow block joint. Create V groove to depth and clean the surface with cleaning. Pour into of Protekta Base up to the neck of the groove followed by water. Pour additional Protekta Base at areas were ingress is too much. Remove excess Protekta Base from the surface and clean it again with brush coat of Protekta Flexjoint. Packing the groove with silica sand mixed with Protekta Sealant 400. Chemical Grouting by Protekta Seal ABC (If Required) Block Honeycombs / Voids if excessive leakage found by chemical. Porosity Reduction: Spray of Crystallization product called Protekta Base with a low pressure. Spray excessive Protekta Base at weak area.

Surface Preparation: Spread a slurry (Brush application) Protekta Duracoat on the slab and wall up to 300 mm above finished floor level. Floor & Wall Plastering: Plastering with C:M 1:4. In the floor creating gradient towards weep hole. Protekta KR2 to be added to mortar at 125 ml/bag of cement. Spray of Protekta Base. Curing cum testing for 7 days. Area Calculation = Floor + Wall up to 300 mm above finished floor level. Bore packing in the wall: Clean the surface thoroughly. Brush coat of Protekta Base. Brush coat of Elastomeric coating, Protekta Flexjoint around the pipe Application of Protekta Duracoat slurry on the bore surface. Packing the bore with M20 grade concrete by using 12 mm downsize jelly. Protekta KR2 to be added in the concrete Brush coat of Protekta Base Brush coat of Protekta Flexjoint. Curing for 7 days

P LAN TE R B O X W ATE R P R O O FI N G
W A T E R P R O O F I N G + S C R E E D I N G /P L A S T E R I N G + E L A S T O M E R I C C O A T I N G

NOT TO SCALE

Waterproofing & Plastering

Grouting on starter/construction joint

Protekta Base Protekta G Protekta Unicoat Protekta Duracoat

RCC Slab

Grouting on starter/construction joint

Coving with polymer modified cement mortar with 500 Sloped screed

PLANTER B OX WATER PR OOFING

WATE R PR OOFING + S C R E E DING /PLAS TER ING + E LAS TOME R IC C OATING

Sunken Toilet (100 mm Sunk) Surface cleaning by wire brush, removing loose mortar, dirt, grime etc followed by water cleaning using Protekta Cleaning Agent. Testing by ponding water for 48 hours to know surface defects. Defect Removal: a. Construction Joint / Crack Repair / Through Hole: Packing beam and hollow block joint Create V groove to depth and clean the surface with cleaning agent. Pouring of Protekta Base at areas were ingress is too much. Remove excess Protekta Base from the surface and clean it again with wire brush. Brush coat Protekta Flexjoint. Packing the groove with silica sand mixed with Protekta Sealant 400 in the ratio of 1:2 and brush coat Protekta Flexjoint at the same areas after 24 hours. b. Chemical Grouting by Protekta Seal ABC. (If Required) Block Honeycombs / Voids if excessive leakage found by chemical grouting. Porosity Reduction: Spray of crystallization product called Protekta Base with a low pressure pump followed by water curing for 2 to 3 times at intervals of 2 hours between each curing (Coverage 2 to 2.5 Sq.M. / Ltr) Spray excessive Protekta Base at weak areas.

Surface Preparation: Spread Protekta Duracoat slurry (Brush application) Concreting: Filling with M20 grade concrete (using 12 mm & 20 mm jelly, mix ration 2:1). Following additives to be mixed. Add Protekta Emulsion KR2 towards water resistance (125ml per cement bag) Waterproofing: Aftter 24 hours of curing, re-spray of Protekta Base with low-pressure pump Packing the floor / wall joints with Protekta Sealant 500 mixed with cement. Brush coat of Protekta Unicoat at floor and wall joints up to 300 mm of wall surface. Final testing for y days. Area Calculation For Waterproofing = Floor + Wall up to 300 mm above finished floor level For Concreting = Floor only Bore Packing: Brush coat of Protekta Base followed by Protekta Flexjoint surrounding the bore area. Coat Protekta Flexjoint and smear silica sand for better adhesion between PVC pipe and concrete.

Expansion Joint
Protekta Flexjoint Sealant 400 Mortar + Non-stick tape

RCC Slab

Protekta EJR

Thermocol Packing

Expansion Joint
Horizontal Expansion Joint: Removal of thermocole / Shalitex board up to 20 mm from top & Clean the surface thoroughly Brush coat of Protekta Sealant 400 Special as primer on side walls.\ Application of Special Sealant 400 based mortar on top of thermocole / Shalitex Board Fill the joint with Protekta EJR (H) up to top (in multiple fills of app. 3 mm to 4 mm each fill) Application of mortar prepared with sealant 400. Concreting / Plastering as mechanical protection. Vertical Expansion Joint: Removal of thermocole / Shalitex board up to 15 mm from top & Clean the surface thoroughly Brush coat of Protekta Sealant 400 Special as primer. Filling the joint with EJR Vertical

C ons truction Joint / S labC racks

Protekta Flexjoint F400 Mortar Packing

Crystallization Gel of Protekta Base Construction Joint Crack

Construction Joint / Slab Cracks

Create V groove to depth and clean the surface with cleaning agent. Pouring of Protekta Base up to the neck of the groove followed by water washing. Pour additional Protekta Base at areas was ingress is too much. Remove excess Protekta Base from the surface and clean it again with wire brush. Brush coat Protekta Flexjoint. Packing the groove with silica sand mixed with Protekta Sealant 400 in the ratio of 1:2 and brush coat Protekta Flexjoint at the same areas after 24 hrs

Products Used
1. Grouting Products: Protekta SB Protekta Hydrogrout Protekta ABC Protekta Grip (2 component) 2. Crystallisation / Gel Formation: Protekta Base.

 Bonding Layer * Protekta Duracoat * Protekta Sealant 500 Admixtures: * Protekta Emulsion KR2 * Protekta GL 8 * Anti Shrinkage AC 1 Water Repellency: * Protekta G * Protekta Micro emulsion.

 Elastomeric Coating: * Protekta Flexjoint. * Protekta Unicoat. Abrasion Resistant Layer: * Protekta Abrasion Polymers for Mortar modifying: * Protekta Sealant 400 * Protekta Sealant 500

COMBO SOLUTION FOR THERMAL INSULATION

Parapet Wall

Additional Thermal insulation layer [Protekta KP] Waterproofed Lightweight Concrete Average thickness 75 mm to 100 mm
50 mm

Waterproofing Treatment

Construction Joint Repair

Coving

Down tank pipe

TREATMENT DETAILS
I. WATERPROOFING: - Chipping, Cleaning & Testing. - Defect Removal : Repair of Construction Joints. : Honeycomb / Hollowness - Crystallisation application. - 2 coats of Polyurea Eleastomeric coatings. SLOPE CREATION WITH THERMAL INSULATION MATERIAL: - Density = 780 Kg/Cu. M - Strength = > 10 mpa - Av. Thickness = 100 mm - Thermal Conductivity = 0.125 Kcal/hrs/m2/C PLASTERING LAYER OF 15MM TO 18 MM - 1:4 Mix. - Emulsion KR2 added. - Fibre mesh applied Additional Thermal Shield: - 2Coats of Protekta Thermal Flexicoat. - Thermal Conductivity = 0.032 Kcal/hrs/m2/C - Average thickness = 1 mm to 1.5 mm.

II.

III.

IV.