PX 42M2G

MODEL PX-42M2A PX-42M2G
PlasmaSync Multimedia Monitor
SERVICE MANUAL
Better Service Better Reputation Better Profit
PART No. 399910943
SAFETY CAUTION: Before servicing this chassis, it is important that the service technician read and follow the Safety Precautions and Product Safety Notice in this Service Manual. WARNING: SHOCK HAZARD - Use an isolation transformer when servicing.
CONTENTS
SAFETY PRECAUTIONS .................................................................................................................................. 2-1 USERS MANUAL ............................................................................................................................................... 3-1 TROUBLE SHOOTING ...................................................................................................................................... 4-1 METHOD OF ADJUSTMENTS .......................................................................................................................... 5-1 CIRCUIT DESCRIPTION ................................................................................................................................... 6-1 METHOD OF DISASSEMBLY ........................................................................................................................... 7-1 DISASSEMBLY .................................................................................................................................................. 8-1 METHOD OF WIRING ....................................................................................................................................... 9-1 PACKAGING .................................................................................................................................................... 10-1 REPLACEMENT PART LIST ........................................................................................................................... 11-1 CONNECTION DIAGRAMS ............................................................................................................................. 12-1 BLOCK DIAGRAM ........................................................................................................................................... 13-1 SCHEMATIC DIAGRAMS ................................................................................................................................ 14-1 VI/O PWB (PWC-4213B) ............................................................................................................................ 14-1 ANALOG PWB (PWC-4214) ....................................................................................................................... 14-3 VIDEO PWB (PWC-4213A) ...................................................................................................................... 14-15 AUDIO PWB (PWC-4216A) ...................................................................................................................... 14-20 SOUND PWB (PWC-4216B) .................................................................................................................... 14-23 POWER PWB (PWC-4216G) ................................................................................................................... 14-25 CTL PWB (PWC-4216F) ........................................................................................................................... 14-26 VOL PWB (PWC-4216C) .......................................................................................................................... 14-27 R TERMINAL PWB (PWC-4216E) ............................................................................................................ 14-28 L TERMINAL PWB (PWC-4216D) ............................................................................................................ 14-29
CAUTION
In transporting the product, be sure to use the specified box. If the product does not have the specified stand, attach the stand, then pack the project. Packing the product without the specified stand and transporting it could cause a product failure.
1-1
SAFETY PRECAUTIONS
CAUTION
RISK OF ELECTRIC SHOCK DO NOT OPEN
CAUTION:
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT OPEN TOP COVER. NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. This symbol warns the user that uninsulated voltage within the unit may have sufficient magnitude to cause electric shock. Therefore, it is dangerous to make any kind of contact with any part inside of this unit. This symbol alerts the user that important literature concerning the operation and maintenance of this unit has been included. Therefore, it should be read carefully in order to avoid any problems.
ATTENTION
RISQUE D'ELECTROCUTION NE PAS OUVRIR ATTENTION: POUR EVITER LES RISQUES D' ELECTROCUTION, NE PAS ENLEVER LE CONVERCLE SUPERIEUR. AUCUN DES ELEMENTS INTERNES NE DOIT ETRE REPARE PAR L'UTILISATEUR. NE CONFIER L' ENTRETIEN QU'A UN PERSONNEL QUALIFIE. L'clair flch dans un triangle quilatral est destin avertir l'utilisateur de la prsence, dans l'appareil, d'une zone non-isole soumise une haute tension dont l'intensit est suffisante pour constituer un risque d'lectrocution. Le point d'exclamation dans un triangle quilatral est destin attirer l' attention de l'utilisateur sur la prsence d'informations de founctionnement et d'entretien importantes dans la brochure accompagnant l'appareil.
WARNING
HEATSINK MAY BE ENERGIZED. TEST BEFORE TOUCHING.
2-1
SAFETY PRECAUTIONS
1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items. a. Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including,but not limited to, nonmetallic control knobs,insulating fishpapers,adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning. b. Be sure that there are no cabinet openings through which an adult or child might be able to insert their fingers and contact a hazardous voltage. Such opening include,but are not limited to, (1) spacing between the picture tube and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover. c. Leakage Current Hot Check With the instrument completely reassembled,plug the AC line cord directly into a 120V AC outlet (PX-42M2G : 240V AC outlet). (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institutes (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories(UL) 1950. With the instrument AC switch first in the ON position and then in the OFF position, measure from a known earth ground (metal waterpipe, conduit,etc.) to all exposed metal parts of the instrument(antennas, handle bracket, metal cabinet, screwheads, metallic overlays, control shafts,etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 3.5 milliamp. Reverse the instrument power cord plug in the outlet and repeat test.ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER.
AC Leakage Test
(READING SHOULD NOT BE ABOVE 3.5 mA) DEVICE UNDER TEST TEST ALL EXPOSED METAL SURFACES 3-WIRE CORD ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED) LEAKAGE CURRENT TESTER
EARTH GROUND
2. Read and comply with all caution and safety-related notes on or inside the Monitor cabinet, on the Projection Monitor chassis, or on the picture tube. 3. Design Alteration Warning Do not alter or add to the mechanical or electrical design of this unit. Design alterations and additions, including, but not limited to, circuit modifications and the addition of the items such as auxiliary audio and/or video output connections might alter the safety characteristics of this Monitor and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and will make you,the servicer,responsible for personal injury or property damage resulting therefrom. 4. Hot Chassis Warning a. Some MultiSync Monitor chassis are electrically connected directly to one conductor of the AC power cord and may be safely serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter measure between the chassis and a known earth ground. If a voltage reading in excess of 1.0V is obtained, remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground. b. Some Projection Monitor chassis normally have 85V AC (RMS), between chassis and earth ground regardless of the AC plug polarity. These chassis can be safely serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some Projection Monitor chassis have a secondary ground systems in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground system are electrically separated by insulating material that must not be defeated or altered.
2-2
SAFETY PRECAUTIONS
5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, and e. antenna wiring. Always inspect in all areas for pinched, out-of-place, or frayed wiring. Do not change spacing between components, and between components and the printed-circuit board. Check AC power cord for damage. 6. Components,parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally,determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard. 7. PRODUCT SAFETY NOTICE Many MultiSync Monitor electrical and mechanical parts have special safety-related characteristics some of which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified in this service data by shading with a mark on schematics and by shading or a mark in the parts list. Use of a substitute replacement part that does not have the same safety characteristics as the recommended replacement part in this service data parts list might create shock, fire, and/or other hazards.
2-3
PRECAUTIONS DE SECURITE
1. Avant de remettre un appareil un client, faire toujours d'abord un examen de scurit de l'appareil en entier comprenant, mais ne s'y limitant pas les points cits ci-dessous: a. Vrifier qu' aucun des dispositifs de protection ne soit dfectueux ou n' ait t endommag pendant les travaux. (1) Les volets protecteurs sur ce chssis ont t monts pour protger aussi bien le technicien que le client. Remplacer correctement tous les volets protecteurs manquants, aussi bien que ceux qui ont pu tre enlevs pour la commodit des travaux. (2) Quand vous remettez le chssis ou d'autres assemblages ensemble dans le coffret, vrifier qu' ont t remis leur place tous les dispositifs de protection, comprenant mais ne s' y limitant point, les boutons de contrle non-mtalliques, les feuilles d'isolation, les couverture/volets de l'ajustement et du compartiment, et l'isolation des rseaux rsistance/condensateur. Ne pas travailler sur cet appareil ni permettre qu'y soit effectu un travail sans que tous les dispositifs de protection n' y soient correctement installs fonctionnants. b. Bien vrifier qu'il n'y ait aucune ouverture sur le coffret qui ne puisse permettre un adulte ou un enfant d'y faire pntrer ses doigts et attraper une dcharge lectrique. De telles ouvertures comprendraient sans pour autant s'y limiter (1) l'espace entre le tube images et le coffret de l'eppareil, (2) les espaces excessivement ouverts pour la ventilation et (3) la couverture arrire du coffret improprement fixe ou incorrectement protege. c. Vrification de courant de fuite L'appareil ayant t compltement rassembl, brancher-le une prise de courant de 120V (PX-42M2G : 240V). (Ne pas se servir d'un transformateur d'isolation pendant ce test). Se servir d'un vrificateur de courant d'excitation ou d'un systme de mesure conforme aux normes ANSI (American National Standards Institute) C101.1 Leakage Current for Appliances et U. L (Underwriters Laboratories) 1950. Le bouton de l'appareil en position "Marche" et ensuite en position "Arrt", mesurer partir d'une prise de terre (mtallique tuyauterie, conduite, etc...) toutes les pices mtalliques de l'appareil exposes (antennes, poignet mtalliques, coffren mtallique, tte des vis, surfaces mtalliques, traits de contrle, etc.) surtout toutes les pices mtalliques exposes qui peuvent reconduire le courant au chssis. En aucun cas, la mesure du courant ne doit dpasser 3.5 milliamp. Inverser la fiche de courant de l'appareil dans la prise et rpter le test. Tout mesurage ne s'arrtant pas aux limites spcifies icicomporte un risque de dcharge lectrique dangereux, qui doit tre limin, avant que l'appareil ne soit remis au client.
EXAMEN DE COURANT D'EXCITATION

(LA MESURE DU COURANT NE DOIT PAS DEPASSER 3.5 MILLIAMP) DISPOSIT IF SOUS L ' EXAMEN
+
EXAMINER TOUTES LES PIECES METALLIQUES DEL' APPAREIL EXPOSEE 3-CORDES DE FIL EXAMINER AVEC LA FICHE DE COURANT INVERSEE (SE SERVIR DE LA FICHE DE COURANT DE L' A DAPTATEUR COMME DEMANDEE)
VERIFICATEUR DE CORANT DE FUITE
PRISE DE TERRE
2. Lire et respecter toutes les mises en garde et notes de scurit l'intrieur ou l'extrieur du coffret du rtro-projecteur, sur le chssis du rtro-projecteur ou sur le tube images. 3. Mise en garde contre la modification du dessin Ne pas modifier ni ajouter la pice mcanique ou lectrique du modle. Des modifications ou additions, comportant, mais ne s'y limitant pas, des modifications des circuits et l'addition d'lments tels que des auxilliairs audio et/ou des branchements pour la prise de vido, pourrait prouver la scurit de ce rtro-projecteur et crer un risque pour l'utilisateur. Tout changement ou addition accomplie annulera la garantie du fabricant et va rendre votre service d'entretien, responsable des dommages corporels ou de biens en rsultant. 4. Mise en garde contre le chssis sous tension a. Certains chssis de rtro-projecteur sont lectriquement relis un conducteur du fil de courant et ainsi peuvent ne comporter aucun risque sans un transformateur d'isolation seulement si la prise de courant est branche, de manire que le chssis est reli la prise de terre de la source de courant. Pour s'assurer que la prise de courant est correctement insre, relever les mesures avec un voltmtre de courant entre le chssis et un point de prise de terre bien connu. Si le voltage indiqu est suprieur 1,0V, dbrancher et reinsrer la prise de courant dans la polarit contraire et une fois de plus remesurer le voltage potentiel entre le cssis et la prise de terre.
2-4
PRECAUTIONS DE SECURITE
b. Certains chssis de moniteur ont habituellement 85V (RMS) entre le chssis et la prise de terre, en fonction de la polarit de la prise de courant. Ces chssis peuvent ne comporter aucun risque seulement avec un transformateur d'isolation insr dans la ligne de puissance situe entre de rtro-projecteur et la source d'lectricit, cela pour la protection aussi bien du personnel que du matriel de vrfication. c. Certains chssis de rtro-projecteur ont un systme secondaire de masse en addition avec le systme principal de masse du chssis. Ce systme secondaire de masse n'est pas isol du courant lectrique. Les deux systmes sont lectriquement spars par du matriel d'isolation qu' on vrifiera bien qu'il ne soit ni altr ni dfectueux. 5. Vrifier la couverture originale en plomb. Accorder la plus grande attention la couverture de plomb notamment aux endroits ci-dessous indiqus. a. Prs des bords aigus b. prs des parties trs chaudes Vrifier que les composants et les plombs ne touchent pas les parties trs chaudes telles que: c. l'alimentation du courant d. la haute tension e. Ies fils de l'antenne Pousser l'inspection, tous les endroits, la recherche des cordes pinces, dplaces ou effiloches. Ne pas changer l'cartement entre composants, et entre composants et le tableau de circuit imprim. Vrifier que le fil de conduite lectrique est en bon tat. 6. Les composants, parts (pices) et/ou fils qui ont t trouvs surchauffs devraient tre remplacs avec les composants, pices et fils s'y reliant avec d'autre qui ont les mmes spcifications que les originales. De plus, rechercher la cause du surchauffement et/ ou des dommages et si ncessaire, prendre les mesures propres pour prvenir tout risque potentiel. 7. Note sur sret de l'appareil Beaucoup de pice de rtro-projecteur, qu'elles soient lectriques ou mcaniques, ont des dispositions de scurit qui ne sont pas toujours videntes d'une simple inspection visuelle et la protection qu'elles donnent ncessairement ne pourront tre pas obtenues par les remplaants avec des composants aux voltages ou watts plus levs. Les pices qui ont des caractristiques particulires de scurit sont identifies avec un trait marqu sur les schmas et sont ombrags ou comportent un trait sur la liste des pices. L'utilisation d'un produit substitutif qui n'aurait pas les mmes caractristiques comme il est recommand dans ces donnes d'entretien pourrait provoquer une dcharge lectrique, un feu, et/ou d'autres dangers.
2-5
USERS MANUAL
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TROUBLE SHOOTING
No energization of POWER circuit
Is POWER LED lit? YES NO Is the power plug correctly connected to the wall outlet? YES Is there AC 100V behind the fuses F1 and F2? Green flashing: To 1 (Page 4-2) Red flashing: To 2 (Page 4-2) Green and red flashing: To 3 (Page 4-3) Green lighting: To 4 (Page 4-3) YES Is there M+15V output at Pin of the PM connector? NO Fuses F1 and F2 have blown out. If the fuses blow out again after replacement, the POWER unit is out of order. NO Rearrange the power plug connection correctly.
NO
Disconnect the PM and PQ connectors from one after another. If there is M+14V output, the circuit beyond the connectors is out of order. If there is no output, the POWER unit is out of order.
YES Is there +5V output at Pin of IC6805 (ANALOG PWB)? YES Is there +5V output at Pin of the PW connector? YES Is there +5V output at Pin of the PW connector? YES Failure in POWER PWB
2 5 3
NO
Failure in SW2001 (CTL PWB) and related circuits.
NO
Failure in +5V line as far as POWER PWB
NO
Failure in peripheral area of IC6800 (ANALOG PWB).
4-1
TROUBLE SHOOTING
1
Is 0V observed at Pin of IC6800 (ANALOG PWB)? YES Is 0V observed at Pin or of IC6553 (ANALOG PWB)? YES
NO
Failure in peripheral area of IC6800
1 2
NO
Failure peripheral area of IC6553
1 0V at Pin 1: Failure in fans peripheral area of the set 2 0V at Pin 2: Failure in fans peripheral area in the POWER unit
2 NO Is 0V observed at Pin 57 of IC6800 (ANALOG PWB)? YES Is 0V observed at Pin of IC6808 (ANALOG PWB)? YES Failure in TH1 of the POWER unit and peripheral circuits Failure in peripheral area of IC6800
NO Failure in peripheral area of IC6808
4-2
TROUBLE SHOOTING
3
Is 0V observed at Pin of IC6800 (ANALOG PWB)? YES Failure in peripheral area of MODULE circuit
NO
Is H maintained at Pins of the PM connector? YES Is H maintained at Pin the PH connector? YES
2 and
NO Failure in peripheral area of IC6800
7 of
NO
Failure in peripheral area of MODULE
Is power supply available when SW1 (POWER unit: HV system is OFF) is turned OFF?
NO
Confirm that the power supply is a vailable by disconnecting the connectors of PV, PQ, PN, PA from one after another (others keptconnected). If available, circuit of the disconnected connector is out of order. If not available, the POWER unit is out of order.
YES Failure in peripheral area of the HV system in MODULE and POWER unit.
4-3
TROUBLE SHOOTING No display (no video screen display)
Enter a color bar signal input.
Is there on-screen display of VIDEO? YES Is there a video signal at TP1001?
NO
Refer to Fault Analysis for ANALOG PWB and thereafter.
NO
With the signal line disconnected, is there a video signal at the signal line terminal? YES Failure in peripheral area of IC1001
NO
Failure in signal source.
YES
With the YC connector disconnected, is there a video signal at TP1025? YES Is there a video signal at Pin 2 of the VD connector in VIDEO PWB? YES
NO
NO
Is there a rectangular waveform signal of 5Vp-p at pins 2 and 3 of the JC connector? YES
NO
Refer to Fault Analysis for ANALOG PWB and thereafter. To 5 (Page 4-5)
4-4
TROUBLE SHOOTING
5
Signal Y input is available at Pin 53 of IC5008. YES Signal Y output is available from Pin 4 of IC5008. YES Signal Y (or VIDEO) input is available at Pin 15 of IC5008. YES Signal Y (or VIDEO) output is available at Pin 6 of IC5005. YES
NO
Failure in peripheral area of IC5008.
NO
Failure in peripheral area of IC5012 ~ IC5017.
NO
NO
Failure in Q5011 and Q5037~ Q5039.
There is a signal input at IC5006: Signal Y at Pin 14 for NTSC, Signal Y at Pin 16 for PAL, Signal VIDEO at Pin 1 for SECAM, and Signal Y at Pin 9 for S-input. YES Abnormality occurring with SECAM/S input is due to failure in V-I/O board. Abnormality occurring with NTSC/PAL is due to failure in YC separator circuit.
NO
4-5
TROUBLE SHOOTING No display (no HD/DVD screen display)
Is there on-screen display of HD or DVD? YES Is there a video signal at TP1004?
NO
NO
With the signal line disconnected is there a video signal at the signal line terminal? YES Failure in the signal line of IC6110 or before it.
NO
Failure in signal source.
YES
4-6
TROUBLE SHOOTING No display (no RGB/PC screen display)
Enter a VGA or SVGA color bar signal input.
Is there on-screen display of PC? YES Is LED lit in green ? (Not in power management)
NO
NO
Is there horizontal sync at Pin 13 of M1006, or vertical sync at Pin 14? YES Is there horizontal sync at Pin 8 of ANALOG PWB PC connector, or vertical sync at Pin 10? YES Is there horizontal sync at Pin 89 of IC6800, or vertical sync at Pin 19? YES Failure in the peripheral area of IC6800.
NO
Failure in the signal line.
YES
NO
Failure in the VI/O sync system (Q1050 and peripheral area of IC1006).
NO
Failure in the ANALOG PWB sync system.
Is there a video signal at TP1007, TP1008, and TP1009? YES
NO
With the signal line disconnected, is there a video signal at the signal line terminal? YES Failure in the signal line of IC6110 or before it.
NO
Failure in the signal line.
4-7
TROUBLE SHOOTING No display (fault analysis for ANALOG PWB and thereafter)
Is there a video signal at TP6139, TP6140, and TP6141? YES Is there a signal of 5Vp-p at Pins 1 ~ 47 of the AD connector (odd-numbers only)? YES Is there a clock signal at Pin 49 of the AD connector? YES Is there a signal of 5Vp-p at Pin 52 of the AD connector (H-SYNC), Pin 53 (V-SYNC), or Pin 76 (V period)? YES
NO
Failure in ANALOG PWB (peripheral area of the signal line before AD converter)
NO
Failure in ANALOG PWB (signal circuit or sync system circuit of AD converter and thereafter, or peripheral area of IC6800).
NO
Failuure in ANALOG PWB (sync system circuit or peripheral area of IC6800).
NO
Failure in ANALOG PWB (sync system circuit or peripheral area of IC6800).
NO Is normal display available after replacement of AD cable? YES NO Is normal display available after replacement of ANALOG PWB? YES NO Are the PD and PH connectors correctly connected? YES NO Are there normal outputs of 180V, 80V, and D+5V in the POWER unit? YES Failure in the plasma display module. Refer to No energization of POWER circuit. Make correct connections. Failure in ANALOG PWB Failure in the AD cable.
4-8
TROUBLE SHOOTING No video in NTSC Mode

YES Signal Y is available at TP9003. NO There is a VIDEO signal at TP9007. NO There is a VIDEO YES Failure in signal at Pin 1 of Q9009/9011/ the POYC connector. Q9012/ Q901. YES There is an FSC signal (3.5MHz sine wave) at TP9008. YES There is an 8FSC signal (28.63MHz sine wave) at TP9013. NO There is a vertical sync signal at Pin 1 of IC9004, and also a composite sync signal at Oin 2. NO Failure in Q9010/ Q9015/Q9016/Q9023. Failure in Q9001 ~ Q9003. 6
NO Failure in the V-I/O board.
YES There is a horizontal sync signal at TP9011. YES There is a vertical sync signal at TP9012. YES Failure in the peripheral area of IC9086. NO NO
YES Failure in IC9004.
NO Failure in Q9013/ Q9017/ Q9018 or in the pre-stage.
4-9
TROUBLE SHOOTING No PAL Reproduction

YES Signal Y is available at TP5004. NO There is a VIDEO signal at TP5030. NO There is a VIDEO YES Failure in signal at Pin 1 of Q5036/Q5004 the POYC connector. ~Q5006. NO Failure in the V-I/O board. YES There in an FSC signal (3.58MHz sine wave) at Pin 19 of IC5007. YES Pin 10 of IC5007 is led to LO. NO Failure in the peripheral area of Q5023. Failure in Q5007/Q5046/IC5015. 7
YES Failure in the peripheral area of IC5007
NO Failure in the peripheral areaof Q5035.
4-10
TROUBLE SHOOTING No color Reproduction

YES
RGB signal is available at Pins 1, 3, 5 of the POVD connector. NO R-Y/B-Y signal is available at Pins 51 and 52 of IC5008. NO R-Y/B-Y signal is available at Pins 7 and 8 of IC5012. NO R-Y/B-Y signal is available at Pins 26 and 27 of IC5009. NO
Failure in ANALOG PWB
YES
Failure in the peripheral area of IC5008.
YES
YES
Failure in the SECAM demodulation system for SECAM. Failure in the peripheral area of IC5010 (SECAM demodulation system) if there is R-Y/B-Y signal is available at Pins 12/13 of IC5010. If there is no such signal, it is then a failure in the Y/C separator circuit (or IC5008).
4-11
TROUBLE SHOOTING No NTSC color generation

YES
Signal C is available at Pin 13 of IC5008. NO Signal C is available at Pin 14 of IC5006. NO Signal C is available at TP9004. NO To Step 6 (Page 4-9)
YES
YES
Failure in Q9005 ~ Q9008.
No PAL color generation
Signal C is available at Pin 13 of IC5008. NO Signal C is available at Pin 16 of IC5006. NO Signal C is available at TP9005. NO To Step 7 (Page 4-10)
YES
YES
YES
Failure in Q5009/ Q5047/ IC5016.
No SECAM color generation
Signal C is available at TP5017. NO Failure in the peripheral area of IC5017.
YES
4-12
TROUBLE SHOOTING Abnormality in the sync system
Is it a VIDEO input? YES Is there a video signal at TP1025?
NO
Is it an HD/DVD input? YES
NO
NO
Is there a video signal at Pin 2 of the HD connector? YES
NO
Is threr a sync signal NO at Pin 8 and 10 of the PC connector? YES VI/O PWB defective.
YES
Is there a sync signal at Pins 6 and 8 of the VD connector?
NO
VIDEO PWB defective.
Are there a clock signal synchronized with the input signal, a horizontal sync signal, and a vertical sync signal respectively at Pins 49, 51, and 53 of the AD connector? YES Is normal display available after replacement of AD cable? NO Is normal display available after replacement of ANALOG PWB? NO Failure in the plasma display module.
NO
ANALOG PWB defective.
NO
Failure in the AD cable.
NO
Failure in ANALOG PWB
4-13
TROUBLE SHOOTING No audio signal from speaker output

YES YES
Audio signal is available at POSR/POSL. NO Audio signal is available at TP3004/3005. NO Audio signal is available at Pins 10/21 of IC3001. NO Audio signal is available at TP3001/3002 NO Audio signal is available at TP4002/4003. NO Audio signal is available at Pins 1/3/4/6/8/10 of IC4001. NO Check each PHONO pin input.
Voltage is 3V or about TP3003.
Failure in IC3003.
YES
NO Failure in Q3003 and Q3004.
YES Failure in the peripheral area of IC3002. YES Failure in the peripheral area of IC3001. YES Failure in the peripheral area of IC4002.
YES Failure in the peripheral area of IC4001.
4-14
TROUBLE SHOOTING No audio output from AUDIO OUT

YES
Audio signal is available at TP4006/4007. NO Audio signal is available at Pins 1/3 of the POMS connector. NO To Step 8 (Page 4-14)
Check the Super-woofer side.
YES
Faiurte in IC4003
4-15
METHOD OF ADJUSTMENTS
I. Application
This specification covers the method of adjustments for the color plasma display PX-42M2A/G for domestic users.
II. Adjustment items

<Analog Block> 1. Setting and confirmation before adjustments 2. Adjustment of PC1885 3. Adjustment of image level (M52327SP) 3-0. Lowpass Filter Level Adjustment 3-1. Adjustment of HD/DVD level 3-2. Adjustment of video level 3-3. Adjustment of PC/RGB level 3-4. Adjustment of sub-brightness 3-5. Adjustment of sub-contrast 4. Setting for APL control 5. Unit inspection for ANALOG PWB and VIDEO PWB 5-1. Setting of inverse gamma 5-2. Confirmation of video siganls 5-3. Confirmation of video control siganls 5-4. Confirmation of HD/DVD signal processing 5-5. Confirmation of HD/DVD signal mode 5-6. Confirmation of PC 400-line mode 5-7. Confirmation of PC VGA mode 5-8. Confirmation of PC SVGA mode 5-9. Confirmation of PC MAC signal mode 5-10. Confirmation of APL correction data 5-11. Detection of fan stop 5-12. Confirmation of short-circuit test panel crack detection signal 6 . Data writing for plug and play 7 . Setting and confirmation before shutdown
<Audio Block> 1. Confirmation before adjustments 2. Adjustment of audio output level 3. Adjustment of audio balance
<Set Adjustment> 1. Adjustment of screen position and phase 1-1. Adjustment of video screen position 1-2. Adjustment of HD/DVD screen position 1-3. Adjustment of PC/RGB screen position 1-4. Tuner Selector Adjustment 2. Adjustment of -180V and +80V 3. Adjustment of +5V
5-1
<Protector Operation> 1. Confirmation of overcurrent protector 2. Confirmation of reduced-voltage protector <Printed Wiring Board Layout> 1. ANALOG board (PWC-4214) 2. VIDEO board (PWC-4213) 3. AUDIO board (PWC-4216) 4. Top view of power unit
<Signal Waveforms for Adjustment>
1. Video input 2. HD/DVD input 3. RGB input <Contents of Adjustment after changing PWB> 1. After changing ANALOG PWB (PWC-4214): Perform the steps as described in the Adjustment of video level, item 3-2 (P5-6~P5-7) of <ANALOG PWB> and the Adjustment of screen and phase, item 1 (P5-14~P5-16) of <Set Adjustment>. 2. After changing VIDEO PWB (PWC-4213A): Perform the steps described in Adjustment of video level, item 3-2 (P5-6~P5-7) of <ANALOG PWB)> and the Adjustment of video screen position, item 1-1 (P5-14) of <Set Adjustment>. 3. After changing the Power Unit: Perform the steps described in the Adjustment of 180V and +180V, item 2 (P5-16) of <Set Adjustment>. The appropriate voltage is indicated in the label on the Module. Also perform the steps described in the Adjustment of +5V, item 3 (P5-16) of <Set Adjustment>. Replacing another PWB does not require further adjustment unless abnormal conditions are encountered.
5-2
<ANALOG PWB>
Adjustment for the ANALOG PWB, PWC-4214, should be performed in a pair with the VIDEO PWB, PWC-4213A. The ANALOG PWB shall be adjusted if the ANALOG PWB or VIDEO PWB has been replaced.
1. Setting and confirmation before adjustments

1-1 Insert a short-plug on the opposite side of v silk in JP6550. However, this should be done only for unit operation of the board only. After adjustment of the board, return the short-plug to the side of v silk. Confirm that a short-plug is inserted on the opposite side of Pin 3 v silk in JP6600. (Selection of microcomputer side) Confirm that a short-plug is inserted on the side of Pin 1 v silk in JP6551. (Selection of microcomputer side) 1-2 Confirm that the 5ns delay line (AT-10) is set in DL6501 and another 5ns delay line (AT-05) is set in DL6502, and that short-pins are inserted in DL6500, DL6503, and DL6506. 1-3 Move the dip switches SW6500 and SW6501 to the OFF side. Confirm that the dip switches SW6550 and SW6603 are set on the ON side. 1-4 Set the rotary switch W6602 in the F position. (Set at inverse gamma correction OFF) 1-5 Confirm that each terminal voltage specified below is kept within the standard range at an ordinary temperature. Board name ANALOG PWC-4214
PM
1 PM 5 PM ! PN 1 PN 6
Terminal No
Signal name M + 14V D + 12V F + 12V A + 14V A + 7V VDD3 CDDVCO A1 + 12V A0 + 12V A1 + 5V A1 + 5V M1 + 12V M + 5V A + 14V A + 7V VIDEO + 9V SW + 9V VIDEO + 5V VIDEO + 12V M + 14V MA + 7V AMP + 5V RGB + 5V
Standard voltage value 14V 5% 5 5% 12 10% 14V 5% 6.5~9.0V 3.14~3.46V 5 0.15V 12 0.15V 12 0.15V 5 0.15V 5 0.15V 12 0.35V 5 0.15V 14 5% 6.5~9.0V 9 0.27V 9 0.27V 5 0.15V 12 0.15V 14 5% 6.5~9.0V 5 0.15V 5 0.12V
VIDEO PWC-4213A
3 IC6072 1 IC6000 3 IC6301 3 IC6001 3 IC6300 3 IC6003 3 IC6805 2 PV 1 PV 3

IC6073 TP5001 TP5002 TP5003
VI/O PWC-4213B
PQ
1 PQ 4
TP5011
IC1008
4 IC1009 3
5-3
METHOD OF ADJUSTMENTS 2. Adjustment of PC1885

2-1 Adjustment of PC1885 (1) Apply PC mode 5 (PC98 480@60Hz program No. 35) to the PC/RGB input terminal. (2) Connect an oscilloscope to TP6115 (SHAPE1) and adjust VR6103 until the Hi period of output pulses attains about 2.0s. (Coarse adjustment) (3) Connect an oscilloscope to TP6117 (FBP) and adjust VR6104 until the Hi period of output pulses attains 0.6s. (Coarse adjustment) (4) Set the PC signal generator program to No. 13 (XGA fh : 56.47KHz). (5) Assume the auto-adjust mode of mPC1885 by pushing the buttons of the remote control in the order of PC Sound volume DOWN Sound volume UP MUTE 1 8 8 5. (6) Wait until the on-screen display of mPC1885 ADJ goes out and a steady state is secured. (About one minute; auto-adjustment of frequency discrimination) (7) Check that the video is locked when the signal is set in PC mode 8 (program No. 5 (VGA fh : 37.5KHz; fv : 75Hz)). (8) Connect an oscilloscope to TP6115 (SHAPE1) and adjust VR6103 until the Hi period of output pulses attains about 2.00s. (Fine adjustment) (9) Connect an oscilloscope to TP6117 (FBP) and adjust VR6104 until the Hi period of output pulses attains 0.60s. (Fine adjustment)
3. Adjustment of image level (M52327SP)

3-0 Lowpass Filter Level Adjustment (1) Apply the PC mode 5 (PC98 480@60Hz) 16-gradation greyscale signal to the PC/RGB input terminal. (2) Select the PC input with either the remote controller or the CTL PWB input selector switch. (3) Check that [RGB Select] of the [Benri Function] is at [PC]. (4) Connect an oscilloscope to TP6138 (RIN), check the amplitude of the video signals, and adjust VR6110 so that the video signal amplitude after setting [RGB Select] to [Video] will be about the same as that (approximately 700mVp-p) before changing its position. Then, shift [RGB Select] to [PC] and check that the amplitude is the same as when [RGB Select] is at [Video]. (5) Connect an oscilloscope to TP6137 (GIN), check the amplitude of the video signals, and adjust VR6111 so that the video signal amplitude after setting [RGB Select] to [Video] will be about the same as that (approximately 700mVp-p) before changing its position. Then, shift [RGB Select] to [PC] and check that the amplitude is the same as when [RGB Select] is at [Video]. (6) Connect an oscilloscope to TP6136 (BIN), check the amplitude of the video signals, and adjust VR6109 so that the video signal amplitude after setting [RGB Select] to [Video] will be about the same as that (approximately 700mVp-p) before changing its position. Then, shift [RGB Select] to [PC] and check that the amplitude is the same as when [RGB Select] is at [Video]. 3-1 Adjustment of HD/DVD level (1) Apply a HDTV 100% 10-step signal input to the HD/DVD terminal. (2) Select the HD/DVD input with a remote control or the input changeover switch of CTL PWB. (3) Assume the setting mode for factory shipment, using a factory shipping adjustment command of the remote control. For adjusting remote control: Move the MAIN/SUB switch to the SUB side and push the SURROUND key. For ordinary remote control: Push the keys in the order of MUTE SOUND VOLUME SOUND VOLUME MAIN/ SUB/MONO. (4) Push the MENU key to obtain the D CONTROL HDTV screen. (5) Push the cursor keys and of the remote control and select BRIGHT.
5-4
(6) Connect an oscilloscope to TP6139 (R-OUT) and make adjustments by pushing the cursor keys < and > until the pedestal level attains 600mV DC. (7) Confirm that the pedestal level is maintained at 600mV DC at TP6141 (G-OUT) and TP6140 (B-OUT). Advance to the next step (8) when 600mV DC is secured. Advance to 3-4 Adjustment of sub-brightness if 600mV DC is not secured. (8) Select CONT by pushing the cursor keys and of the remote control. (9) Connect an oscilloscope to TP6139 (R-OUT) and make adjustments by pushing the cursor keys < and > until the amplitude of the image part attains 1.80Vp-p. (10) Confirm that the amplitude of the image part is maintained at 1.80Vp-p at TP6141 (G-OUT) and TP6140 (BOUT). Advance to the next step (11) when 1.80Vp-p is secured. Advance to 3-5 Adjustment of sub-contrast if 1.80Vp-p is not secured. (11) Set the input signal for HDTV 100% color bar. (12) Connect an oscilloscope to TP6140 (B-OUT). (13) Push the cursor keys and of the remote control and select COLOR or TINT. (14) Push the cursor keys < and > and make adjustments until the waveform as shown in Fig. 3-2-1 appears in the oscilloscope.
Linearly decreases 1.40Vp-p 1.80Vp-p
Fig. 3-2-1 HDTV TP6140 (B-OUT)
(15) Apply an NTSC 100% greyscale signal (of 8 steps or more) to the HD/DVD input terminal, and repeat the above adjustment steps (5) through (10). (16) Apply an NTSC component 75% color bar signal as an input signal, and take the tint and color adjustment steps (20), (21) and (22), section 3-2, described later as part of the video level adjustment procedures. (17) Apply a PAL color bar signal as an input signal, and repeat the adjustment steps (12), (13) and (14). (18) Press the [Menu] key to call the level screen. (19) Make sure that it is [LEVEL 1]. If it is not, press the cursor key or till it is [LEVEL 1]. (20) Withdraw from the setting mode for factory shipment. For adjusting remote control: Push the SURROUND key with the MAIN/SUB switch fixed to the SUB side. For ordinary remote control: Push the keys in the order of MUTE SOUND VOLUME SOUND VOLUME MAIN/ SUB/MONO. When the adjusting remote control is in use, move the MAIN/SUB switch to the MAIN side.
5-5
3-2 Adjustment of video level (1) Select VIDEO input using either the remote controller or the CTL PWB input selector switch. (2) Press the Menu key to call the main menu on the screen, move the cursor to Information and press OK. (3) Move the cursor to Color System, press OK, and select 3.58NTSC using the arrow keys < and >. (4) With nothing connected to the VIDEO input terminal, connect a frequency counter to TP9013, and adjust L9009 till the counter reads 28.6363MHz. Then, change the system to AUTO by repeating the steps (1), (2) and (3). (5) Apply an NTSC 100% greyscale signal (of 8 steps or more) to the VIDEO input terminal. (6) Apply the default adjustment command from the remote controller to select default set mode. (7) Press the Menu key to call the D-CONTROL NTSC screen. (8) Press the cursor key and of the remote control ler to select C-BRI. (9) Set the level to +120. (10) Press the cursor key and of the remote control ler to select U-COL. (11) Adjust the video signal R at TP6130 to 900mVp-p using the arrow keys< and >.
900mVp-p
Pedestal level
Fig. 3-1-1 Waveform at TP6130 (Greyscale) (12) Push the cursor keys and of the remote control and select BRIGHT. (13) Connect an oscilloscope to TP6139 (R-OUT) and make adjustments by pushing the cursor keys < and > until the pedestal level attains 600mV DC. (14) Confirm that the pedestal level is maintained at 600mV DC at TP6141 (G-OUT) and TP6140 (B-OUT). Advance to the next step (15) when 600mV DC is secured. Advance to 3-4 Adjustment of sub-brightness if 600mV DC is not secured. (15) Select CONT by pushing the cursor keys and of the remote control. (16) Connect an oscilloscope to TP6139 (R-OUT) and make adjustments by pushing the cursor keys < and > until the amplitude of the image part attains 1.80Vp-p. (17) Confirm that the amplitude of the image part is maintained at 1.80Vp-p at TP6141 (G-OUT) and TP6140 (BOUT). Advance to the next step (18) when 1.80Vp-p is secured. Advance to 3-5 Adjustment of sub-contrast if 1.80Vp-p is not secured. (18) Set the input signal for standard color bar. (19) Connect an oscilloscope to TP6140 (B-OUT). (20) Push the cursor keys and and select COLOR or TINT. (21) Push the cursor keys < and > and make adjustments until the waveform as shown in Fig. 3-1-2 appears in the oscilloscope. Adjust the blue level to 1.2Vp-p as shown in Fig. 3-1-2.
White Cyan
(1.40V)
Yellow
Green
Fig. 3-1-2 TP6140 (B-OUT) NTSC Color Bar Signal
Magenta
Blue Black
Linearly decreases
From the black to blue of the signal 1.20V Pedestal Red
5-6
(22) Change over the input signal to PAL and repeat the above steps (8) to (21). However, adjustment of TINT is omitted. (23) Change over the input signal to the SECAM color bar. (24) Push the MENU key to obtain the D-CONTROL SECAM screen. (25) Push the cursor keys and of the remote control and select BELL. (26) Make adjustments by pushing the cursor keys < and > until the chroma level becomes uniform in the waveform at TP5016.
(27) Push the cursor keys and of the remote control and select B-Y. (28) Make adjustments by pushing the cursor keys < and > until the black level becomes linear in the B-Y waveform at TP5014.
(29) Push the cursor keys and of the remote control and select R-Y. (30) Make adjustments by pushing the cursor keys < and > until the black level becomes linear in the R-Y waveform at TP5009.
(31) Repeat the above steps (8) to (21). (32) However, adjustment of TINT is omitted.
3-3 Adjustment of RGB level (1) Apply the PC mode 5 (PC98 480@60Hz) 16-graduation grayscale signal to the PC/RGB input terminal. (2) Select the PC input with a remote control or the input changeover switch of CTL PWB. (3) Assume the setting mode for factory shipment, using a factory shipping adjustment command of the remote control. When the following commands are sequentially input through the remote control, the factory adjustment mode is assumed. (4) Push the MENU key to obtain the D CONTROL PC screen. (5) Push the cursor keys and of the remote control and select BRIGHT. (6) Connect an oscilloscope to TP6139 (R-OUT) and make adjustments by pushing the cursor keys < and > until the pedestal level attains 600mV DC. (7) Confirm that the pedestal level is maintained at 600mV DC at TP6141 (G-OUT) and TP6140 (B-OUT). Advance to the next step (9) when 600mV DC is secured. Advance to 3-4 Adjustment of sub-brightness if 600mV DC is not secured. (8) Select PICTURE by pushing the cursor keys and of the remote control.
5-7
(9) Connect an oscilloscope to TP6139 (R-OUT) and make adjustments by pushing the cursor keys < and > until the amplitude of the image part attains 1.80Vp-p. (10) Confirm that the amplitude of the image part is maintained at 1.80Vp-p at TP6141 (G-OUT) and TP6140 (BOUT). Advance to the next step (12) when 1.80Vp-p is secured. Advance to 3-5 Adjustment of sub-contrast if 1.80Vp-p is not secured. (11) Push the MENU key to obtain the LEVEL screen. (12) Confirm that LEVEL 1 is assumed. Otherwise, move to the next step. (13) Set it by pushing the cursor keys and . (14) Withdraw from the setting mode for factory shipment.
3-4 Adjustment of sub-brightness * This adjustment should be made only if anything is found abnormal in the above step (14) in section 31, step (7) in section 3-2, or step (7) in section 3-3. (1) Push the MENU key in the setting mode for factory shipment, and obtain the WHITE BALANCE screen. (2) Connect an oscilloscope to a test terminal (TP6141: G-OUT or TP6140: B-OUT), where the pedestal level is not maintained at 600mVDC. (3) Push the cursor keys and of the remote control for the following: Select GB when adjusting TP6141. Select BB when adjusting TP6140. (4) Push the cursor keys < and > and make adjustments until the pedestal level of the waveform appearing in the oscilloscope attains 600mVDC.
3-5 Adjustment of sub-contrast * This adjustment should be made only if anything is found abnormal in the above step (17) in section 31, step (10) in section 3-2, or step (10) in section 3-3. (1) Push the MENU key in the setting mode for factory shipment, and obtain the WHITE BALANCE screen. (2) Connect an oscilloscope to a test terminal (TP6141: G-OUT or TP6140: B-OUT), where the image amplitude is not maintained at 1.80Vp-p. (3) Push the cursor keys and of the remote control for the following: Select GD when adjusting TP6141. Select BD when adjusting TP6140. (4) Push the cursor keys < and > and make adjustments until the image part amplitude of the waveform appearing in the oscilloscope attains 1.80Vp-p.
4. Setting for APL control

4-1 Setting for APL control (1) Assume the setting mode for factory shipment, using the remote control. Push the MENU key to select the APL setting screen. (2) Push the cursor keys of the remote control, and confirm the following setting: APL TIME [64] (How many times of the vertical period are required for averaging?) PSC UP TIME [2] (How many times of the vertical period are required to raise PSC?) PSC UP STEP [1] (How many steps are required for raising none period?) PSC DOWN STEP [2] (How many steps of the vertical period are required to lower PSC?) PSC DOWN STEP [1] (How many steps are required for lowering none period?) (Common to video, HD/DVD, and PC/RGB) (3) Withdraw from the setting mode for factory shipment with the remote control.
5-8
METHOD OF ADJUSTMENTS 5. Unit inspection for ANALOG PWB and VIDEO PWB
5-1 Setting of inverse gamma (1) Set the rotary switch SW6602 at F. (Setting at inverse gamma correction OFF)
5-2 Confirmation of video signal processing (1) Enter an NTSC lamp signal input in the VIDEO input terminal and select VIDEO input. (2) Confirm that the video signal appearing in the display makes correct gradation changes. * There is no problem even when sync turbulence is seen in the uppermost and lower parts of the screen, or a sudden gradation change point is observed. (3) Set the input signal for a color bar. (4) Confirm that color reproduction is normally effected. (5) Set the input signal for a monoscopic pattern. (6) Set the screen mode at NORMAL. (7) Check whether a normal display is obtained. In particular, confirm that an oblique wedge has no large steps and it seems normal as a whole. (Confirmation of vertical interpolation processing) (8) Push the EASY WIDE key of the remote control to change the screen mode and confirm that variation occurs in the order of NORMAL FULL STADIUM ZOOM NORMAL. In the case of FULL or STADIUM, however, both screens look like the same as each other in the monitor. (9) Change over the input signal to PAL and SECAM, and make the same confirmation in (1) to (8) above.
5-3 Confirmation of video control signals (1) Select the VIDEO input. (2) Confirm that FS only is flashing in the checking LEDs (except POWER) of the jig board, and that other LEDs are unlit. (3) Assume the setting mode for factory shipment, using the remote control. (4) Obtain the POSITION NTSC NORMAL screen. (5) Connect an oscilloscope to the checking terminals EXPDAT, EXPCLK, and POSICE of the jig board. (6) Confirm that a 5Vp-p signal output is available. (Confirmation of serial data output to the digital module)
5-4 Confirmation of HD/DVD signal processing (1) Apply the lamp waveform of an HDTV, a PAL, or an NTSC component signal to the HD/DVD input terminal, and select the HD or DVD input. (2) Confirm that the video signal appearing in the display is free from vertical lines and gradation changes are normal. * Synchronization disorder or a rapid change in the gradations might be observed in the top and bottom parts of the screen, but it does not pose any problem. (3) Set the input signal for a color bar. (4) Confirm that color reproduction is normally effected. (5) Set the input signal for a monoscopic pattern. (6) Set the screen mode at NORMAL. Check whether a normal display is obtained. In particular, confirm that an oblique wedge has no large steps and it seems normal as a whole.
5-9
5-5 Confirmation of HD/DVD signal mode (1) Apply an HDTV signal to the HD/DVD input terminal and select the HD input. (2) Check that the LEDs MO and FS flash, that FULH lights, and that the other jig board check LEDs are off.
5-6 Confirmation of RGB 400-line mode (1) Assume the setting mode for factory shipment, using the remote control. Using the MENU key, obtain the GRAY LEVEL screen and make setting for 1 in it. (2) Apply PC mode 3 (program No. 34 PC98@58Hz) to the PC/RGB input terminal and select the PC input. (3) Confirm that 400H, M1, and FS are flashing in the checking LEDs of the jig board, and that other LEDs are unlit. (4) After selecting POSITION with the Menu key, select Full with the Rekuraku wide key. (5) Confirm that FULLH is newly flashing in the checking LEDs of the jig board.
5-7 Confirmation of PC VGA mode (1) Apply PC mode 5 (program No. 35 PC98@60Hz) to the PC/RGB input terminal and select the PC input. (2) Confirm that a normal display is available. (3) Select lamp waveform display and check that the display is normal. When a vertical streak pattern is observed, display a single-color lamp waveform, and identify an error signal line (R signal, G signal, or B signal). (4) Push the EASY WIDE key of the remote control to change the screen mode and confirm that variation occurs in the order of NORMAL FULL NORMAL.
5-8 Confirmation of PC SVGA mode (1) Apply the PC mode 10 (program No. 8 SVGA@56Hz) tcolor bar puls circle signal to the PC/RGB input terminal and select the PC input. (2) Confirm that M0, M1, M2, and FS are flashing in the checking LEDs of the jig board, and that other LEDs are unlit. (3) Check that a line of horisontal black signal (thinned) is displayed among 5 lines. Display the lamp waveform and check that the display is normal without vertical streaks, etc. except for the thinning. (4) Connect an oscilloscope to the checking terminal SVSLG of the jig board and confirm that a rectangular wave with a 20% duty ratio (shown below) can be seen.
A:B=1:4
5-9 Confirmation of PC MAC signal mode (1) Apply PC mode 6 (program No. 29 MAC13) to the PC/RGB input terminal and select the PC input. Note: Set the signal generator so that none of HD and VD signals will be output and that it will be G on sync. (2) Confirm that M2 and FS are flashing in the checking LEDs of the jig board, and that others are unlit.
5-10
5-10 Confirmation of APL correction data * The slide switches SW4012 ~ SW4015 of the jig board shall be set at the lower side (Set at Lo). (1) Apply PC mode 5 (program No. 35 PC98@60Hz) to the PC/RGB input terminal and select the PC input. Apply a color bar signal input. (2) Confirm that a 5Vp-p signal can be seen at each checking terminal, each time the input changeover button is pushed. (Signals seen at respective terminals involve mutually different periods.) (3) Check that a 5Vp-p signal can be observed at each check terminal each time the INPUT SELECT key (SW2002) ispressed. (The signals observed at these terminals vary in period.)
5-11 Detection of fan stop (1) Pull out the short-plug inserted on the opposite side of v silk in JP6550 of ANALOG PWB. (2) Confirm that LED (green) of CTL PWB flashes at the intervals of 500ms and that the status of remote control standby (microcomputer only is fed power) is assumed. (3) Confirm that power ON/OFF is impossible with the remote control keys. (4) Turn off the main power switch. (5) Insert a short-plug inserted on the opposite side of v silk in JP6550. (6) Turn on the main power switch. (7) Confirm that a steady state is recovered as a result of power ON.
5-12 Confirmation of short-circuit test panel crack detection signal (1) Short the silk side of the jumper pin JP4010 !! on the jig board. (2) Confirm that LED (orange) of CTL PWB flashes at the intervals of 500ms and that the status of remote control standby is assumed. (3) Confirm that power ON/OFF is impossible with the remote control keys. (4) Short the v silk side of the jumper pin JP4010 on the jig board. (5) With the INPUT SELECT key on the CTL PWB depressed, set the main power switch from OFF to ON. (6) Confirm that a steady state is recovered as a result of power ON.
6. Data writing for plug and play (PnP)

The EDID data are written in IC1004 by the use of an exclusive PnP jig. Communication equipment 6-1 Connection D-SUB cable PnP inspection jig Personal computer RGB signal generator Printer cable BNC cable Inspected set (PWB)
Monitor
6-2 Setup (1) Put a PnP floppy disc in Drive A of the personal computer and start it. Then the work menu for PnP writing and inspection is displayed in the monitor. (2) Turn on the power for an exclusive PnP jig. Now confirm that the jig LED is flashing. If it is not flashing but simply lit, try to reclose the power circuit again.
5-11
6-3 Writing (Jig changeover switch to VSYNC side) (1) Select Writing and File Selection in the PC monitor. Then select the objective EDID data (*.edi) in the Parameter File Selection. (Table 6-1) (2) Cancel V sync of the RGB signal having been entered in the jig. (3) Move the SW1001 socket to Pin side on the VI/O board (PWC-4213B), in order to enable writing. (4) Select Execution in the PC screen and continue writing according to the screen instructions. (5) Move the SW1001 socket to Pin side.
3 1
6-4 DDC1 check (1) At Pin 12 of the signal cable, confirm that data outputs of Table 6-1 are sequentially sent out in synchronization with the rising of V.sync. The data (1 byte) consists of 8 bits and the ninth bit has no relation to the data.
6-5 DDC2B check (1) According to the clock signal (SCL) at Pin of the signal cable, confirm that data outputs of Table 6-1 are sequentially sent out through Pin of the signal cable.
%
6
Table 6-1 EDID Data Table 0 00 10 20 30 40 50 60 70 00 04 17 01 68 0F 4B 00 1 FF 08 42 01 00 60 18 50 2 FF 01 4E 01 98 62 30 58 3 FF 01 BF 01 06 00 05 2D 4 FF 0A C0 01 32 B3 00 34 5 FF 5C 00 01 00 06 0A 32 7 00 78 01 0D 18 00 20 32 8 38 E8 01 50 D6 00 20 0A 9 A3 00 01 F0 09 1E 20 20 A 24 E5 01 30 80 00 20 20 B A4 A0 01 E0 A0 00 20 20 C 00 5A 01 25 20 00 00 20 D 00 27 01 10 E0 FD 00 20 E 00 BA 01 10 2D 00 00 00 F 00 25 01 70 10 32 FC B8
FF 34 01 2F 00 22 20 4D
7. Setting and confirmation before shutdown

7-1 Move the rotary switch SW6602 to the 0 position. 7-2 Insert the short-pin on the v silk side of JP6550.
5-12
<Audio Output Block>

1. Confirmation before adjustments
1-1 Connect resistance loads of 6, 15W or more to the connectors P-SL and P-SR for audio output. 1-2 Adjust VR4002 to its mechanical center. 1-3 Source voltage check Board name AUDIO PWC-4214A
1 PA 5
PA SA
Terminal No.
Signal name S + 13V
Standard voltage value 13~19.2V * 14 5% 12 0.35V 12 0.35V
IC3004 S I/O PWC-4214B
A + 14V + 12V +12V
* : Without load Approx. 13V
2. Adjustment of audio balance

2-1 Apply an audio signal input of sine wave 1kHz, 500mVrms to the audio input terminal (left) of video. Then change over the mode to VIDEO input. 2-2 Assume the audio setting mode with a remote control and confirm that all balance, treble, and bass are positioned in the center. 2-3 Using Volume UP and Volume DOWN buttons of the remote control, adjust the audio level display to 20. 2-4 Using a digital voltmeter at that time, measure the potential difference between Pins SL connector.
1 and 2 of the 1 and 2
2-5 Watching at the digital voltmeter, adjust VR4002 until the potential difference between Pins of the SL connector attains 0.1V (the value measured as per 2-4).
5-13
<Set Adjustment>
1. Adjustment of screen position and phase
1-1 Adjustment of video screen position (1) Apply an NTSC monoscopic signal to the VIDEO input terminal. (2) Select the VIDEO input with a remote control or the CTL PWB key. (3) Assume the setting mode for factory shipment, using a factory shipping adjustment command of the remote control. (4) Push the MENU key to obtain the POSITION screen. (5) Push the EASY WIDE key to select the STADIUM mode. (STADIUM mode in initial state) (6) Push the cursor keys and of the remote control and select H POS. (7) Make adjustments by pushing the cursor keys < and > until horizontal balance is secured. (8) Push the cursor keys and of the remote control and select V POS. (9) Make adjustments by pushing the cursor keys < and > until vertical balance is secured. (10) Confirm that H PHA stays at 3. (11) Confirm that H CLK stays at 0. (12) Similarly, push the EASY WIDE key to select the ZOOM mode. (13) Select the NORMAL mode and the FULL mode, and adjust both horizontal and vertical positions. Confirm that H PHA stays at 3 and H CLK stays at 0. (14) Set the input signal mode for the PAL monoscopic signal and repeat the above steps (4) to (13). (15) Exit Service
1-2 Adjustment of HD/DVD screen position (1) Apply a monoscopic signal input to the HD/DVD input terminal. (2) Select the HD input with a remote control or the CTL PWB key. (3) Assume the setting mode for factory shipment, using a factory shipping adjustment command of the remote control. (4) Push the MENU key to obtain the POSITION screen. (5) Push the cursor keys and of the remote control and select H POS. (6) Make adjustments by pushing the cursor keys < and > until horizontal balance is secured. (7) Push the cursor keys and of the remote control and select V POS. (8) Make adjustments by pushing the cursor keys < and > until vertical balance is secured. (9) Confirm that H PHA stays at 3. (10) Confirm that H CLK stays at 0. (11) Set the input video signal mode for the NTSC component signal and repeat the above steps of 1-1 (3) to (13). (12) Set the input video signal mode for the PAL component signal and repeat the above steps of 1-1 (3) to (13). (13) Exit Service mode
5-14
1-3 Adjustment of PC/RGB screen position (1) Apply a signal input of Character H + + X in PC mode 3 to the PC/RGB input terminal. (2) Select the PC input with a remote control or the CTL PWB key. (3) Assume the setting mode for factory shipment, using a factory shipping adjustment command of the remote control. (4) Push the MENU key to obtain the POSITION screen. (5) Confirm that the signal has been identified as that of PC mode 3. (6) Push the EASY WIDE key to select the NORMAL mode. (NORMAL mode in initial state) (7) [For a PC mode that has no FULL mode, the ON Screen is not displayed to show the screen mode. It is unnecessary to select the screen mode.] (8) Push the cursor keys and of the remote control and select H POS. (9) Make adjustments by pushing the cursor keys < and > until horizontal balance is secured. (10) Push the cursor keys and of the remote control and select V POS. (11) Make adjustments by pushing the cursor keys < and > until vertical balance is secured. (12) Confirm that H CLK stays at 0. (13) Similarly, push the EASY WIDE key to select the FULL mode. Adjust both horizontal and vertical positions and phase. Confirm that H CLK stays at 0. [For a PC mode that has no FULL mode, it is unnecessary to select the screen mode.] (14) Change the PC mode of the input signal and repeat the steps of (3) to (13). Repeat the steps from 4 to 16 for the PC mode. In case of PC mode 6, set the signal so that none of HD and VD signals will be output and that it will be G on Sync. In PC mode 14, 15, or 16, wide signals are used. If PC mode is not properly identified on the screen, reset default mode as necessary and chenge the Wide PC setting of the Benri function on the menu from Auto to ON. After adjusting the wide signals, change the Wide PC setting back to Auto. (15) Apply PC mode 1 (RGB NTSC (15 kHz), VG used) and repeat the above steps (3) through (13) in section 1-1. (16) Apply PC mode 2 (RGB PAL (15 kHz), VG used) and repeat the above steps (3) through (13) in section 11. (17) Apply PC mode 18 (RGB NTSC monoscope signal (31 kHz IDC-3000G)) and repeat the above steps (3) through (13) in section 1-1. No stadium. (18) Apply PC mode 17 (RGB PAL monoscope signal (31 kHz IDC-3000G)) and repeat the above steps (3) through (13) in section 1-1. No stadium. (19) Apply PC mode 19 (RGB HDTV signal, VG used) and repeat the above steps (3) through (10) in section 1-2. (20) Exit Service mode
5-15
METHOD OF ADJUSTMENTS 2. Adjustment of -180V and +80V

2-1 Turn on the power switch of the main unit under the condition that no input signals are received. 2-2 Rotate the volume control of the -180V ADJ part in the power unit and make adjustments until the voltage values attain the state of specified PDP module voltage value 1V at TP8 (-180V output) and TP7 (GND) in the power unit. 2-3 Rotate the volume control of the +80V ADJ part in the power unit and make adjustments until the voltage values attain the state of specified PDP module voltage value 1V at TP5 (+80V output) and TP6 (GND) in the power unit. 2-4 Using any video signal of VIDEO input, HD/DVD input, or PC/RGB input, try to display a color bar to examine whether there is deviation in the voltage values adjusted in 2-2 and 2-3 above. 2-5 If any deviation is perceived, make adjustments (fine adjustments) again until the condition of specified PDP module voltage value 1V is secured.
3. Adjustment of +5V
3-1 Using any video signal of VIDEO input, HD/DVD input, or PC/RGB input, try to display a color bar. 3-2 Rotate the volume control of the +5V ADJ part in the power unit and make adjustments until the voltage values attain the state of 5.0 0.1V at TP3 (+5V output) and TP4 (GND) in the power unit.
5-16
<Protector Operation>
1. Confirmation of overcurrent protector
Under discussion. Not realized yet.
2. Confirmation of reduced-voltage protector

Under discussion. Not realized yet.
5-17
<Printed Wiring Board Layout>

1. ANALOG board (PWC-4214)
7 JC
10 VD
7 HD
11 PC
8 RS
5 PW
6 PT
PN TP6130 (R) IC6000 1 PM 1 IC6001 IC6003 IC6300 TP6070 (GND) TP6139 TP6141 TP6140 IC6073 SW6500 SW6501 14 SW6550 IC6702 IC6805 1 3 AD 1 4 77 80 TB 12 TA 12 1 TQ 4 1 AE 8 F1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 IC6301 TP6115 TP6136 TP6137 TP6138 VR6103 TP6117 VR6104 PM
5-18
METHOD OF ADJUSTMENTS 1. VIDEO board (PWC-4213)

TP5022 (GND) IC5001 TP5001 TP5003 (GND) TP5015 TP5014 TP5002 IC5002 IC9006 TP5021 (GND) IC9003 IC9001 IC9002
DL5001
BS
TP5001
IC5008
PWC-4213A VIDEO
TP5003 YC 1 JC VD 4 PV 1 4 1 5 1 11 1 7
PWC-4213B VI/O
M7 EXT-CONT M6 RGB-IN M5 Pr M4 Pb M3 Y M2 S-VID M1 VID
2. AUDIO board (PWC-4216)
Heat sink L-TERM PWB
PWC-4216A AUDIO
IC3004 MS 1 4 1 9 SR 3 1 5 SL 1 2 1 4 PA 6 1 8 AE 1
R-TERM PWB
Light-inter cepting block POWER PWB
PWC-4216B SOUND I/O

M4006 M4001 VIDEO M4002 HD/DVD M4003 RGB VOL PWB AUDIO OUT SW2001 Power supply SW2002
CTL PWC
5-19
METHOD OF ADJUSTMENTS 3. Top view of power unit

PD TP8 TP4 TP3 5 TP7 TP5 TP6 FAN D80V ADJ D+80V ADJ FAN FAN D+5V ADJ AC Inlet FG FAN 1 4 1 10 1 6 1 14 1 8 1 4 1 PH PA PM PN PV
PQ
5-20
<Signal Waveforms for Adjustment>

1. VIDEO input
1-1 Input: Composite video input or Terminal-S input 1 system * The Terminal-S input is selected when a cable is connected to Terminal-S.
2. HD/DVD input
(1) HD: Y/Pb/Pr component input, three-valued sync signal
700 300 300 V Ph Pr 350 350
100% Color Bar Signal (Unit : mVp-p)
(2) DVD: Y/B-Y/R-Y component input (HD/DVD in common)

700 (All-white level) 525 525 300 V Ch Cr
75% Color Bar Signal (Unit : mVp-p)
3. PC/RGB input
1) Horizontal sync period Video signal 0.7Vp-p Sync signal TTL level Positive/negative polarity
b a
2)
Vertical sync period Video signal 0.7Vp-p Sync signal TTL level Positive/negative polarity
g f
* The values a to j shown above shall be specified in the successive pages, according to various inspection signals.
5-21
PC mode Signal name Definition Dot clock frequency (MHz) H frequency (kHz) V frequency (Hz) H total a (S) (dots) H display period d (S) (dots) H front porch e (S) (dots) H sync pulse width b (S) (dots) H back porch c (S) (dots) V total f (S) (lines) V display period i (S) (lines) V front porch j (S) (lines) V sync pulse width g (S) (lines) V back porch h (S) (lines) H sync polarity V sync polarity Scan type 1 VU-6010 NTSC 640*240 12.214 15.734 59.94 63.534 776 52.4 640 1.146 14 8.76 107 1.228 15 16.652 262 15.3 240 0.191 3 1.144 18 0.164 1 Neg Neg Inter laced 1 2 3 4 PC98 400@70Hz 640*400 25.175 31.469 70.086 31.778 800 25.422 640 0.675 17 2.542 64 3.138 79 14.268 449 12.711 400 0.413 13 0.064 2 1.08 34 Neg Neg Non Inter laced 36
VU-6010 PC98 PAL/SECAM 400@56Hz 768*288 14.752 15.557 50.39 64.262 948 52.06 768 1.288 19 8.677 128 2.237 33 19.991 311 18.513 288 0.321 5 10.93 17 0.064 1 Neg Neg Inter laced 2 640*400 21.053 24.826 56.423 40.285 848 30.4 640 2.803 59 30.4 64 4.037 85 17.723 440 16.112 400 0.282 7 0.322 8 1.007 25 Neg Neg Non Inter laced 34
VGROM NO.
5-22
PC mode Signal name Definition Dot clock frequency (MHz) H frequency (kHz) V frequency (Hz) H total a (S) (dots) H display period d (S) (dots) H front porch e (S) (dots) H sync pulse width b (S) (dots) H back porch c (S) (dots) V total f (S) (lines) V display period i (S) (lines) V front porch j (S) (lines) V sync pulse width g (S) (lines) V back porch h (S) (lines) H sync polarity V sync polarity Scan type 5 PC98 480@60Hz 640*480 25.175 31.469 59.94 31.778 800 25.422 640 0.596 15 3.813 96 1.946 49 16.683 525 15.253 480 0.191 6 0.064 2 1.176 37 Neg Neg Non Inter laced 35 6 MAC @ 13 768*480 30.24 35 66.667 28.571 864 21.164 640 2.116 64 2.116 64 3.175 96 15 525 13.714 480 0.086 3 0.086 3 1.114 39 Non Inter laced 29 7 VESA 480@72Hz 640*480 31.5 37.861 72.809 26.413 832 20.317 640 0.762 24 1.27 40 4.064 128 13.735 520 12.678 480 0.237 9 0.079 3 0.739 28 Neg Neg Non Inter laced 5 8 VESA 480@75Hz 640*480 31.5 37.5 75 26.667 840 20.317 640 0.508 16 20.32 64 3.81 120 13.333 500 12.8 480 0.027 1 0.08 3 0.427 16 Neg Neg Non Inter laced 6 9 XGA-2 480@75Hz 640*480 31.5 39.575 75 25.4 800 20.32 640 0.508 16 3.048 96 1.524 48 13.333 525 12.19 480 0.279 11 0.051 2 0.813 32 Neg Neg Non Inter laced 3
VGROM NO.
5-23
PC mode Signal name Definition Dot clock frequency (MHz) H frequency (kHz) V frequency (Hz) H total a (S) (dots) H display period d (S) (dots) H front porch e (S) (dots) H sync pulse width b (S) (dots) H back porch c (S) (dots) V total f (S) (lines) V display period i (S) (lines) V front porch j (S) (lines) V sync pulse width g (S) (lines) V back porch h (S) (lines) H sync polarity V sync polarity Scan type VGROM NO. 10 VESA 600@56Hz 800*600 236 35.156 56.25 28.444 1024 22.222 800 0.667 24 2 72 3.556 128 17.778 625 17.067 600 0.028 1 0.057 2 0.626 22 Pos. Pos. Non Interlaced 8 11 VESA 600@60Hz 800*600 40 37.879 60.317 26.4 1056 20 800 1 40 3.2 128 2.2 88 16.579 628 15.84 600 0.026 1 0.106 4 0.607 23 Pos. Pos. Non Interlaced 9 12 VESA 600@72Hz 800*600 50 48.077 72.188 20.8 1040 16 800 1.12 56 2.4 120 1.28 64 13.853 666 12.48 600 0.77 37 0.125 6 0.478 23 Pos. Pos. Non Interlaced 10 13 VESA 600@75Hz 800*600 49.5 46.875 75 21.333 1056 16.162 800 0.323 16 1.16 80 3.232 160 13.333 625 12.8 600 0.021 1 0.064 3 0.448 21 Pos. Pos. Non Interlaced 11 14 I/O dater Wide 852*480 34.006 31.722 59.966 31.524 1072 25.055 852 0.659 22 3.764 128 2.047 70 16.676 529 15.132 480 0.378 12 0.095 3 10.72 34 Neg Neg Non Interlaced 22
5-24
PC mode Signal name Definition Dot clock frequency (MHz) H frequency (kHz) V frequency (Hz) H total a (S) (dots) H display period d (S) (dots) H front porch e (S) (dots) H sync pulse width b (S) (dots) H back porch c (S) (dots) V total f (S) (lines) V display period i (S) (lines) V front porch j (S) (lines) V sync pulse width g (S) (lines) V back porch h (S) (lines) H sync polarity V sync polarity Scan type VGROM NO. 15 16 17 18 IDC-3000G NTSC 525P 640*480 24.39 31.47 59.9 31.755 775 26.24 640 0.41 10 2.46 60 2.665 65 16.522 525 15.106 480 0.252 8 0.22 7 0.944 30 Neg Neg Non Interlaced 25 19 HD TV Standard 1920*1034 74.25 33.75 60 29.63 2200 25.86 1920 0.59 44 0.59 44 2.59 192 16.652 562 15.319 517 0.148 5 0.148 5 1.037 35 Neg Neg Interlaced 33
PC98 VESA wide IDC-3000G CEREB wide (Under proposal by NEC) PAL 625P 864*480 242.526 37.5 75 26.667 1134 20.317 864 0.508 22 2.032 86 3.81 162 13.333 500 12.8 480 0.027 1 0.08 3 0.427 16 Pos. Neg Non Interlaced 39 848*480 33.75 31.02 60 32.237 1088 25.126 848 0.474 16 3.319 112 3.319 112 16.667 517 15.474 480 0.193 6 0.258 8 0.741 23 Pos. Pos. Non Interlaced 23 768*576 29.687 31.389 50 31.933 948 25.87 768 0.269 8 2.526 75 3.267 97 19.911 625 18.35 576 0.223 7 0.223 7 1.115 35 Neg Neg Non Interlaced 24
5-25
CIRCUIT DESCRIPTION
I. Description of Analog PWB Circuit Operation
1. Video signal processing
(1) HD decoder and PC interface blocks The component signal input (YPbPr, YCrCb) from the HD connector and the PC signal input from the PC connector are applied to the ANALOG PWB, and further to IC6110. In IC6110, the component signal is converted into RGB type and output is generated through PC-signal changeover. Changeover is effected with the control signal PCOTHER from the microcomputer IC6800 used for system control. Demodulation of HI-VISION signals and DVD and such component type video signals is also controlled by the NTHD signal from the microcomputer. (2) Video AMP block The RGB type video signal input from the VD connector and the RGB signal output from IC6110 are entered in IC6109. These signals are changed over by the RGBSEL signal from the microcomputer, and entered in IC6113. The video and HI-VISION signals are input in IC6113 after passing through IC6111 (buffer AMP), FL6103 ~ FL6105 (band limit filters), and IC6112 (changeover switch). In IC6113, the input signals are adjusted to a voltage suitable for the AD converter at the next stage. IC6113 involves a clamp circuit, and DC values are determined at the brightness control and sub-brightness control terminals. The video amplitude is determined by the contrast control and sub-contrast control terminals. Each control terminal is controlled by the microcomputer. The brightness control terminal is adjustable with BRT in factory adjusting mode and brightness of the user menu. The contrast control terminal is adjustable with CONT in factory adjusting mode and VIDEO of the user menu. The sub-brightness control and sub-contrast control terminals are respectively adjustable with RB, GB, BB and RD, GD, BD in factory adjusting mode. Adjusted values are approximately 540mVdc for the black part of the video signal, and 2.24Vdc for the white part. Clamp pulses are fed from IC6506 (timing controller). 2.24Vdc 540mVdc
(3) AD converter block The AD converter block (IC6114, IC6115, IC6116) is intended to convert the analog RGB signal into the 8-bit digital signal. Sampling is effected with the ADCLK signal that is fed from IC6506. The clock frequency can differ according to the display signals (HI-VISION, VIDEO, etc.) and the PC mode. (4) Digital signal processor block The digitized video signals are converted into signals suitable for plasma display by double speed conversion and picture element conversion at the field memory (IC6500, IC6502, IC6504, IC6512, IC6513, IC6514), the signal processing IC (IC6551), and the latch ICs (IC6501, IC6503, IC6505, IC6515, IC6516, IC6517, IC6600, IC6602, IC6604). This IC group is controlled by the signal processing control IC (IC6552). IC6552 is controlled by the various signals of HDPTC, VDPTC, SVPWCK, SVPRCK from the IC6506 block (timing controller), PTCCLK and PTCDATA from the microcomputer, DSCLK and DSDATA from the ROM (IC6607, IC6608, IC6610, IC6611, IC6617, IC6618), and XRST, etc. from the on-screen synthetic IC (IC6606). IC6551 has an independent clock for system operation. X6550 is a quartz crystal oscillator for clock signal generation. Correction is performed at the gamma correction processing ICs (IC6601, IC6613, IC6603, IC6614, IC6605, IC6615) so that the g value can be almost identical with the CRT value. SW6602 is a switch used to select a value of inverse g correction. It is usually set at 0. JP6600 is a switch used to select the accuracy of g correction processing. It is usually connected to the 3 (microcomputer control) side. (5) On-screen synthesis processor block The gamma-processed digital video signal and the on-screen signal are synthesized at IC6606, and the resultant output is sent to the plasma display module (AD connector). IC6606 is in charge of signal synthesis under the control by HSYNC, VSYNC, DEFCK, ROMOCK from the IC6506 block. Using the BLKH timing from the IC6506 block, IC6606 performs vertical blanking (black synthesis).
6-1
CIRCUIT DESCRIPTION
In addition, IC6606 is in charge of controlling the ROM (IC6607, IC6608, IC6610, IC6611, IC6617, IC6618) for digital video signal processing control and the ROM control ICs (IC6612, IC6616, IC6619, IC6620). This processing is controlled by SROMRST from the microcomputer. The on-screen signal is generated at IC6609, which is controlled by OSDCS, VICLK, VIDATA from the microcomputer and by OSDCK, VDOSD, HDOSDD) from the timing controller block.
2. Sync signal processing

(1) Sync signal processor block The separate SYNC of the PC signal from the PC connector and the video signal from the VD connector are respectively entered in IC6102. In IC6102, the sync signal is selected with HVSEL0 and HVSEL1 from the microcomputer. Since then, this signal input is entered in the sync signal processor IC6104. The Y signal of the component signal from the HD connector and the G on Sync signal of the PC signal from the PC connector are respectively entered in IC6103 after passing through the buffer. In IC6103, the sync signal is selected with YGSEL0 and YGSEL1 from the microcomputer. Since then, this signal input is entered in the sync signal processor IC6104 for the purpose of sync separation signal processing. IC6104 automatically makes judgment of whether sync separation signal processing is needed or not. The resultant output is sent to the circuit (IC6506, microcomputer, IC6105) at the next stage, after the unification of sync signal polarity. IC6104 sends out outputs to the microcomputer, regarding the presence of sync signal or the result of polarity judgment. Sync positive or Sync negative or G On Sync
# $ Negative output Pin %

Positive output Pins &
(2) AFC (auto-frequency control) circuit block An AFC circuit is loaded on IC6105. Therefore, AFC is effective on sync signals being output from IC6104. The oscillation frequency is controlled by SDA and SCL from the microcomputer. A sync signal is selected from the AFC circuit so that a stable sync signal can be obtained even under the condition of no signal. IC6106 is a basic pulse generator for AFC, requiring the adjustment of VR6103 and VR6104. (3) Clock generator block and timing controller block IC6507 is the fundamental clock generator of this system. IC6506 is a timing controller that generates various horizontal and vertical signals, based on the clock signal generated at IC6507. IC6507 generates the fundamental clock signal by controlling the VCO (voltage control type oscillator) through phase comparison between HSYNC input from IC6104 to IC6506 and the horizontal sync signal (INTHD) obtained by fundamental clock signal division at IC6506. This series of operation stabilizes the fundamental clock. The clock oscillation frequency is changeable with the input signal. It is about 25MHz when the VGA signal is displayed in the PC mode. IC6506 is controlled by VICLK, VIDATA, and TIMLAT from the microcomputer, and various horizontal and
4 pin (Hsync) IC6107 5 pin (INTHD)

IC6107
6-2
CIRCUIT DESCRIPTION
vertical pulses are generated based on NORHD (Pin 21) and DETVD. Pulses output from IC6506 are applied to various circuits for signals, such as INTHD to be output to VCO, sync signals for plasma display module, etc.
3. System control
(1) Microcomputer block The microcomputer IC6800 for system control is in charge of various operation and control according to the signals to be displayed, such as input signal changeover, adjustment of timing for output signals from the timing controller, adjustment of the video chroma block, level control for HD decoder hue and color depth, control of video AMP brightness and video levels, selection of digital signal processing method, control of onscreen display data and display position, various controls of plasma display modules, fault condition judgment within the set, and so on. During PC screen display, PC mode judgment and other operations are conducted for the control of various blocks, based on the data of horizontal sync signal, vertical sync signal, etc. The status of these systems is stored in the external EEPROM (IC6803). (Last memory function) The microcomputer is provided with an S2 detection function (automatic discrimination of Terminal S system). When a cable of Video S terminal is connected (microcomputers Pin 61 is turned H), the screen size (screen mode) is automatically modified by the voltage at Pin 25. Pin 25 voltage Judgment result Screen size Other than right description 4:3 (normal) By users selection 1.4~2.4V 4:3 (letter box) ZOOM 3.5~5.0 16:9 (squeeze) FULL
The HD decoder and the video AMP are controlled through the external DA converter of IC6801 and IC6802. Variations in the output level of the external DA converter are 0 to 12V DC at the maximum. Pin 15 of IC6800 is a reset terminal that is connected to the reset IC (IC6804). This terminal usually operates at 5 volts. (2) Fault detector block The microcomputer is in charge of fan stop, plasma display module alarming, and temperature sensor detection. The main unit of the set is provided with four fans. The stop signal from each fan is entered in IC6807. Even when a single fan stops, the L signal is sent to IC6553. The power unit is also provided with a fan. The power fan stop signal PM is sent from connectors Pin 12 to IC6806, and further transferred to IC6553. If any fan stops, Pin 4 of the microcomputer is turned L (low) and the red LED flashes to indicate the power standby state. JP6550 is a switch used to select whether the fan stop signal is valid or invalid. When the connector is connected to Pin 1 side, detection of fan stop is made invalid. It is generally connected to Pin 3 side. If any error occurs in a plasma display module (signal system), an alarm signal is sent to Pin 14 of the microcomputer from Pin 79 of the AD connector. If this terminal is at the L level, red and green LEDs are reciprocally lit to indicate that the power supply is in the standby state. If a temperature sensor detects any error in the power unit, a temperature sensor error signal is sent from Pin 12 of the PM connector to the input terminal (Pin 57) of the microcomputers temperature sensor via IC6808. If the temperature sensor input terminal is at the L level, the green LED flashes to indicate that the power supply is in the standby state. (3) Remote control block This system is applied to remote control. A light receiver block of the infrared remote control is mounted on the POWER PWB and its signal is applied to IC6809 through the PM connector. The AUDIO PWB is provided with a wired remote control input terminal and input signals are entered in IC6809 from the AE connector. In IC6809, signals of the infrared remote control are generally selected. If a wired remote control is connected, however, signals of the wired remote control are selected and sent to IC6800.
6-3
CIRCUIT DESCRIPTION
II. VI/O PWB

1. Video input
(1) Composite video input The video signal, input from M1001, is amplified by two times at IC1001. Since then, it is output from Pin 1 of the YC connector (at an output impedance of 75), and transferred to the VIDEO PWB. (2) Terminal S input The video signals Y and C, input from M1002, are amplified by two times respectively at IC1002 and IC1003. Since then, they are respectively output from Pin 3 and Pin 5 of the YC connector (at an output impedance of 75), and transferred to the VIDEO PWB. When a cable is connected to this terminal, the base of Q1001 is short-circuited to GND so that an L output is generated from Pin 8 of the YC connector as a discrimination signal of Terminal S connection. When an S2 signal input is entered, the DC signal superposed on the C signal is output from Pin 7 of the YC connector, and transferred to the VIDEO PWB.
2. Component signal input

The YPbPr signal (YCrCb signal) input from M1003, M1004, and M1005 is immediately output to the ANALOG PWB through the HD connector.
3. RGB signal input

(1) Video signal The RGB video signals input from Pins 1, 2, 3 of M1006 are directly output to the ANALOG PWB through Pin 2, Pin 4, and Pin 6 of the PC connector. (2) Sync signal The HSYNC signal input from Pin 13 of M1007 is arranged to be about 1.4Vp-p by the circuit consisting of Q1050, etc. It is then output from Pin 8 of the PC connector. The HSYNC signal input from Pin 14 of M1008 is sync-separated at 0.7 by the circuit of IC1006. It is then output from Pin 10 of the PC connector, maintained approximately at 5.0Vp-p. (3) Plag and play (PnP) function IC1004 is a memory IC intended for plag and play. Data exchange is effected between the personal computer and IC1004 through M1006. SW1001 is a selector switch used to enable or disable the writing of IC1004. When this switch is moved to the 3 side, writing is enabled. Data writing is effected by connecting an exclusive jig to M1006 in the state writing is enabled. Under normal operation it is set at the 1 side.
4. External control terminal

This system is arranged to enable external control through RS-232C. It is used when an optional tuner unit is connected or this unit is controlled by the personal computer. The control signal of RS-232C connected to M1007 is put into interface processing (voltage conversion processing) with the outside by the RS-232C driver (IC1007). Since then, it is connected to the microcomputer (IC6800) through the RS connector.
6-4
CIRCUIT DESCRIPTION
III. Video PWB Circuit Operation

1. Y/C separation
(1) Overall configuration The video input signal is input from Pin 1 of the YC connector, and led to IC5005, IC5006, Q3060, and Q9009. IC5005 and IC5006 are used for signal changeover among this video signal, a Y/C signal processed by 3-line Y/C separation, another Y/C signal processed by three-dimensional Y/C separation, and one more Y/C signal (input at Pin 3 and Pin 5 of the YC connector) obtained when an input is available at Terminal S. IC5005 is in charge of changeover in the signal Y system and IC5006 is intended for changeover in the signal C system.
VIDEO SW 2LINE Y/C Three-dimensional Y/C SW Terminal S input SW
(2) Three-dimensional Y/C separation (for NTSC) The video signal input into Q9009 is arranged for band limitation by FL9001. It is corrected for level/F characteristics by the amplifier (of Q9011 and Q9012) at the latter stage. The resultant output is fed from Q9013 to IC9003 at 1.5Vp-p. The same signal is sync-clamped by Q9017 and the signal sync-separated at Q9018 is entered in IC9004. Thus the stable signal at 8 times the horizontal frequency is output from Pin 18. In IC9009, three-dimensional Y/C separation is conducted by the interface between IC9001 and IC9002. The Y signal is output from Pin 48, while the C signal is output from Pin 51. The Y and C signals are processed for band limitation at FL9002 and FL9003. They are amplified at the next stage, and then input in the changeover circuit of IC5005 and IC5006. VIDEO IN Band limitation / F chara cteristic correction Q9009, FL9001 Q9011, Q9012 Three-dimensional Y/C separation IC9003 (TC9086) IC9001, IC9002 8fh Sync separation QQ9017, Q9018 H/V Horizontal AFC IC9004 VSYNC Signal C
Signal Y Band limitation / F chara cteristic correction Q9001~9004, FL9003 Signal Y output Band limitation / F chara cteristic correction Q9005~9008, FL9002 Signal C output
6-5
CIRCUIT DESCRIPTION
(3) 3-line Y/C separation (for PAL, 4.43 NTSC) The video signal, input in Q5036, is processed for band limitation at FL5003, and its level is corrected at the amplifier (Q5004, Q5005) at the successive stage. The signal from Q5006 is input to IC5007 at 1.5Vp-p. IC5007 performs 3-line Y/C separation, and the Y signal from Pin 25 and the C signal from Pin 23 are output. The Y and C signals are processed for band limitation at FL5001/ FL5002. They are amplified by two times at the next stage, and then input in the changeover circuit of IC5005 and IC5006. VIDEO IN Band limitation / F chara cteristic correction Q5036, FL5003 Q5004~Q5006 Three-line Y/C separation IC5007 (TC9090) Band limitation /X2AMP Q5007, Q5046, IC5015
Signal Y output Band limitation /X2AMP Q5009, Q5047, FL9002 Signal C output The output from IC5005 (Signal Y) is processed for F-characteristic correction and peaking at Q5011, Q5037, Q5038, and Q5039 at the next stage. The resultant output is entered in IC5008 (PAL/NTSC demodulation processing). The output from IC5006 (Signal C) is entered in IC5008 (PAL/NTSC demodulation processing) and IC5010 (SECAM demodulation). (4) SECAM system reception During reception at the SECAM system, the video signal input is applied to Pin 15 of IC5008 through IC5006 and IC5005. Since a trap circuit is contained in IC5008, the Y signal is taken out. The video signal input is also applied to Pin 24 of IC5010 and the C signal is taken out from the built-in bell filter. Since then, color signal demodulation is performed at IC5010.
2. Demodulator circuit
(1) PAL/NTSC demodulation After passing through the built-in delay line of IC5008, the Y signal is once output from Pin 4. This signal is applied to Pin 15 of IC5012 (CTI) and amplified by two times there. The resultant output is generated at Pin 2. In the NTSC mode, this signal directly passes through IC5017 (switching circuit) and returns to IC5008. Any signal other than that once passes through the delay line DL5001 and then IC5017 (switching circuit), and returns to IC5008. In IC5008, the signal is processed for pedestal clamp processing, black expansion processing, DC reproduction, sharpness control, etc., and led to the internal RGB matrix circuit.
6-6
CIRCUIT DESCRIPTION
Signal Y input IC5008 (NTSC/PAL ; TA1222) SIGMAL Y input Pin 53 DL5001 (DELAY LINE) IC5012 (TA8814 ; CTI) IC5017 (UPD4066 ; SW)
Pin 15
The C signal is processed for systems discrimination. If the signal is PAL or NTSC, it is processed for APC, ACC, carrier reproduction, and phase detection. It is turned into the R-Y/B-Y signal and once output from Pin 5 and Pin 6 of IC5008. It is then applied to Pins 12 and 13 of IC5010 (SECAM demodulation). It passes through the internal switching circuit and is output from Pins 10 and 11, and it is then input in the next stage. Regarding information about systems discrimination, a control signal output is generated from Pin 3/7, in order to control IC5010 (SECAM demodulation) and IC5009 (1H DELAY). The amplified signal from IC5009 (1H DELAY) is output from Pins 29 and 30, and the input is applied to Pins 7 and 8 of IC5012. IC5012 is in charge of profile correction for color signals. The output is generated from Pins 11 and 12, and is returned to Pins 51 and 52 of IC5008. Demodulation processing is effected in IC5008 for the generation of color-difference signal, and the signal is sent to the RGB matrix circuit. R-Y/B-Y Signal C input IC5008 (NTSC/PAL ; TA1222) Control signal IC5010 (TA1229; SECAM) R-Y/B-Y IC5009 (TA872 ; 1H DELAY) R-Y/B-Y IC5012 (TA8814; CTI)
Control signal R-Y/B-Y
In the RGB matrix block, an analog RGB signal is generated at the RGB matrix circuit based on this colordifference signal and the brightness signal. The output is obtainable from Pins 1, 3, 5 of the VD connector. (2) SECAM demodulation When a color signal is received from the SECAM system, a control signal from Pin 3 of IC5008 (PAL/NTSC) is sent to IC5010 (SECAM demodulation). In IC5010 (SECAM demodulation), the C signal input at Pin 24 is processed for band limitation at the bell filter. After amplification at the limiter circuit, the signal is further processed for FM demodulation and de-emphasis, and is changed over by the previous control signal. Since then, a color-difference signal output is generated from Pin 10/Pin 11. When this signal is applied to Pins 26 and 27 of IC5009 (1H DELAY), complementary operation is effected every hour. The output is generated from Pins 29 and 30, and applied to Pins 7 and 8 of IC5012 (CTI). IC5012 is in charge of profile correction for color signals. The output is generated from Pins 11 and 12, and is returned to Pins 51 and 52 of IC5008. An analog RGB signal is generated at the RGB matrix circuit based on this color-difference signal and the brightness signal. The output is obtainable from Pins 1, 3, 5 of the VD connector.
6-7
CIRCUIT DESCRIPTION
R-Y/B-Y Signal C input IC5010 (TA1229; SECAM) IC5009 (TA872; 1H DELAY) R-Y/B-Y IC5012 (TA8814 ; CT1) Control signal Control signal R-Y/B-Y IC5008 (NTSC/PAL ; TA1222)
(3) 1H DELAY circuit operation In the 1H DELAY circuit, amplification only is performed while the PAL/NTSC system is in operation. When the SECAM system is in use, 1H DELAY operation is effected. Color system information about received signals is fed from Pin 7 of IC5008 to Pin 24/Pin 25 of IC5009. Based of this information, discrimination of internal circuit operation and AMP gain changeover are performed. System NTSC PAL SECAM Voltage at Pin 24/Pin 25 of IC5009 0V 8.3V 4.6V
Input signal Pin 26)
Output signal (Pin 29) 2 horizontal periods
1H DELAY Waveform in SECAM MODE
6-8
CIRCUIT DESCRIPTION 3. Sync processing

(1) Sync separation processing When the Y signal input is applied to Pin 17 of IC5008, internal sync clamp and sync separation (component SYNC) are performed. The vertical sync signal is used for the discrimination of 50Hz or 60Hz by the countdown system. At the same time, the vertical sync separation output is generated from Pin 31. This output is available at Pin 9 of the VD connector through IC5014. The horizontal sync signal is entered in the internal AFC (automatic frequency control) circuit. In the AFC circuit, a signal of the 500kHz oscillator circuit is 1/32 frequency-divided and its phase is compared with the foregoing horizontal sync signal. The horizontal sync signal is output from Pin 23 and IC5011 timing correction is effected. After that, the signal is output from Pin 7 of the VD connector through IC5014. This signal is applied to Pin 25, and sand-castle pulses (Pin 2 output: horizontal blanking + clamp pulse) are output during PLL operation.
Sand-castle pules (Pin 2 IC5008)
6-9
CIRCUIT DESCRIPTION
IV. S I/O PWB and AUDIO PWB

1. S I/O
(1) Input interface block Audio signals are input from M4001 ~ M4003 to IC4001 (MM1250XD; AUDIO SW). These signals are controlled and selected by the I2C BASS control (SDA, SCL) from the microcomputer. The selected audio signals are level-adjusted (VR4002) at IC4002 (M5223FP: LEVEL ADJ, BUFFER) and then transferred to IC3001 (CXA2022: BASS TREBLE BALANCE control) through the SI connector. (2) Output interface block In IC4003 (M5223FP: BUFFER), the audio signal controlled at IC3001 is current-amplified, and the resultant output is sent from M4004, to be used as a signal for sub woofer.
2. AUDIO PWB
(1) Pre-AMP block The audio signal input fed from the SI connector is processed at IC3001 for the control of BASS (low band amplification), TREBLE (high band amplification), and BALANCE. The output is generated from IC4003 (M5223FP: BUFFER) through IC3002 (M5223FP: BASS BOOST) at the next stage and the MS connector. A series of such processing is controlled by the I2C BASS control (SDA, SCL) of the microcomputer. In addition, IC3002 performs BASS BOOST processing (low-band amplification). (2) AMP block The audio signal, for which pre-AMP processing has been finished, is power-amplified at IC3003, and then led to the speaker output circuit through the SR and SL connectors.
6-10
CIRCUIT DESCRIPTION
V. Power Block Operation

1. Power unit
When AC power is obtained from AC inlet, the POWER unit begins to supply Power M +14V from Pin 1 of the PM connector for the microcomputer. When POWER signal H input is entered from Pin 2 of the PM connector, RL1 is turned ON and low-voltage power (D+5V, A+7V, A+14V, S+13V, F+12V) is supplied to each signal circuit. When the POSAVE signal H input is fed from Pin 3 of the PM connector, an output of high-voltage power (D180V, D+80V) is supplied to the plasma display module. The POMUTE signal is the first such output signal (L) when the AC power plug is pulled out. This output is applied from Pin 4 of the PM connector to the ANALOG PWB. When the internal temperature of the power unit attains about 100C, the T-ALM (DETTO) signal is used to output the L signal from Pin 12 of the PM connector to the ANALOG PWB. If the fan fails in the power unit, the DETVO signal is used to output the H signal from Pin 13 of the PM connector to the ANALOG PWB. When the LVP signal (L), output from the MODULE, is fed from Pin 7 of the PH connector, RL1 is turned OFF to stop the supply of power other than the power (M+14V) for the microcomputer.
2. Power block for the microcomputer

When the power cord is connected to a wall outlet, the power block for the microcomputer generates a power output of M+14V at Pin 1 of the PM connector for the ANALOG PWB, and supplies it to the REG IC6805. When the main power switch SW2001 is turned ON, an H signal is supplied to Pin 4 of IC6805, and this IC6805 begins to feed M+5V to the microcomputer IC6800.
3. Power for ANALOG PWB

The power input of D+5V obtained from Pins 5 to 7 of the PM connector is supplied to the AD converter and the digital signal processor circuit. Another power of M+3.3V is also supplied to IC6551 (VDD3) through the REG IC6073. The power input of M+14V obtained from Pin 1 of the PM connector is used to feed power to the plag and play (P&P) circuit; such as M+12V through the REG IC6003 and M+5V through the REG IC6805. The power input of A+14V obtained from Pins 1 and 2 of the PN connector is regulated to A+12V through the REG IC6000 and IC6300. The power input of A+7V obtained from Pins 5 and 6 of the PM connector is regulated to A+5V through the REG IC6001 and IC6300. These power supplies are fed to the ANALOG signal processor circuit and the A/D circuit. The power of A+7V is regulated to +4V through the REG IC6072 and supplied to the clock signal generator.
4. Power for VIDEO PWB

The power input of A+14V obtained from Pin 1 of the PV connector is regulated to A+9V through the REG IC5001, IC5002, and IC9006. The power input of A+7V obtained from Pin 3 of the PV connector is regulated to A+5V through the REG IC5003. These power supplies are fed to the VIDEO signal processor circuit.
6-11
CIRCUIT DESCRIPTION 5. Power for V-I/O PWB

The power input of M+14V obtained from Pin 1 of the PQ connector is supplied to the PLAG AND PLAY circuit. This power is also regulated to M+5V through the REG IC1009, and supplied to the PLAG AND PLAY circuit, RS-232C driver, and the sync processing circuit. IC1009 is controlled by the signal input (M+5V) that is fed from Pin 7 of the RS connector. The power input of A+7V obtained from Pin 4 of the PQ connector is regulated to A+5V through the REG IC1008, and supplied to the video input circuit.
6. Power for AUDIO PWB

The power input of S+13V obtained from Pin 1 of the PA connector is supplied to the AUDIO output circuit (IC3003). The power input of A+14V obtained from Pin 5 of the PA connector is regulated to A+12V through the REG IC3004, and supplied to the AUDIO control circuit, S-I/O PWB.
7. Power for S-I/O PWB

The power input of A+12V obtained from Pin 8 of the SA connector is supplied to the AUDIO changeover/ control circuit.
6-12
METHOD OF DISASSEMBLY
1. Diagonal view of the unit front
7-1
METHOD OF DISASSEMBLY 2. Diagonal view of the unit rear
7-2
METHOD OF DISASSEMBLY 3.
(1)
Stand Assy
Remove the two screws Assy.
1 and take out the stand
STAND ASSY 24PS1821
CONNECTOR-BOLT 24N03741
7-3
(1)
Back panel
Remove the 17 screws (marked by a) and the eight screws (marked by b), and the one screw (marked c), and take out the back panel.
1 CBIPS4x12x3KF
a
24N03711 17 pcs. (Marked by a)
a a a a a a a b b a b ba a a
BACK PANEL 24P01601 (PX-42M2A) 24P01771 (PX-42M2G)
2 PC-CPIMS3x8x15KF
910E3053 8 pcs. (Marked by b)
b b a c a
3 ET-CBIMSx4x8x3KF
24N04001 1 pcs. (Marked by c)
7-4
(1)
Terminal panels (S)(V)/R,L-TERM PWB/S-I/O PWB/VIDEO I/O PWB

Remove the four screws from the right and the left respectively, and take out the terminal panels (S) and (V).
(2) (3)
Pull out the S-I/O PWB and the VIDEO I/O PWB from the terminal panel. Remove the two screws from the right and the left respectively, and take out the R-TERM PWB and the L-TERM PWB.
VIDEO I/O PWB 933T7VB1
L TERM PWB 933N5MD1
CBIPS3x8x3KF 24N03691 (2 pcs.) TERMINAL PANEL (V) 24P01781
1 1
R TERM PWB 933T7ME1 CBIPS3x8x3KF 24N03691 (2 pcs.) SHIELD CASE (S-I/O) 74306361 S-I/O PWB 933T7MB1
TERMINAL BRACKET 24P01801
PL-CPIMS3x8x15KF 910E3053 (4 pcs.) SHIELD CASE (V-I/O) A 74306301
TERMINAL PANEL (S) 24P01791
PC-CPIMS3x8x15KF 910E3053 (4 pcs.) TERMINAL BRACKET 24P01801
7-5
(1)
AUDIO PWB/VIDEO PWB

Remove the four screws from the right and the left respectively, and take out AUDIO PWB and VIDEO PWB.
AUDIO PWB 933T7MA1 PC-CPIMS3x8x15KF 910E3053 (4 pcs.)
11 11
SHIELD CASE (AUD) 74306331
VIDEO PWB 933T7VA1
PC-CPIMS3x8x15KF 910E3053 (4 pcs.) SHIELD CASE (VID) 74306271
11 1
7-6
(1)
Power unit
Remove the six screws unit.
1 and take out the power
POWER UNIT 79645461
1 1 1 1 1
PL-CPIMSx4x8x15BF 910E4011 (6 pcs.)
7-7
(1)
Bracket (fan)/DC fan
Remove the seven screws (marked by a), the two screws (marked by b), and the one screw , and take out the bracket (fan).
(2) (3)
Remove the 16 screws and take out the DC fan from the bracket (fan). Remove the four screws 5 and take out the grand bosrds L and R.
PL-CPIMSx3x20x15BF 910E3111 (16 pcs.) DC FAN FBA08TL12LSE (2 pcs.) (Marked by A)
A A B B a b
CBIPSx4x12x3KF 24N03711 a (7 pcs.) (Marked by a)
a a a a a a
BRACKET (FAN) 24H29201
2 PL-CPIMSx3x8x15KF
a
910E3053 (2 pcs.) (Marked by c) DC FAN FBA08TL12LSD 31710053 (2 pcs.) (Marked by B)
CBIPSx3x8x3KF 24N03691
5a
GRAND BOARD L 24H32081
a
GRAND BOARD R 24H32091
7-8
(1)
Shield case (ANA)A/ANALOG PWB

Remove the ten screws case (ANA) A.
1 and take out the shield
(2)
Remove the four screws LOG PWB.
2 and take out the ANA-
ANALOG PWB 933T7A01
PL-CPIMSx2x4x15BF 18858491 (10 pcs.)
2 2 2
PL-CPIMSx3x8x15KF 910E3053 (4 pcs.) SHIELD CASE (ANA) A 74306241
7-9
METHOD OF DISASSEMBLY 10. Shield Plates (R)(L)

(1)
Remove the 18 screws (marked by a), the six screws (marked by b), the four screws (marked by c), and the ten screws (marked by d), and take out the shield plates (R) and (L).
3
3
PL-CPIMSx3x8x15KF 910E3053 (4 pcs.) (Marked by c)
2CBIPSx3x8x3KF
b b
24N03691 (6 pcs.) (Marked by b)
b a a d
b d c a b b b d d c d b d b a d a
SHIELD PLATE (R) 24H29242
d c d b b
4
a
PL-CPIMSx3x1215KF 910E3071 (10 pcs.) (Marked by d)
CBIPSx3x12x3KF 24N03711 (8 pcs.) (Marked by a)
SHIELD PLATE (I) 24H29231
7-10
METHOD OF DISASSEMBLY 11. Shield plate (CE)

(1) Remove the four screws plate (CE).
1 and take out the shield
SHIELD PLATE (CE) 24H29251
CBIPSx3x8x3KF 24N03691 (4 pcs.)
1 1
7-11
METHOD OF DISASSEMBLY 12. Bracket (PS) R,L/CTL PWB/POWER PWB/VOL PWB

(1) (2) Remove the eight screws (marked by a) and take out the brackets (PS) R,L. Remove the three screws (marked by b) and take out the CTL PWB, POWER PWB, and VOL PWB.
1 2
a a a a
CTL PWB 933T7MH1
CBIPSx3x8x3KF 24N03691 (3 pcs.) BRACKET (PS) R 24F28831
a a a
CLAMPER (D13, V-2) 24280931
BUTTON (PWR) 24G04911 POWER PWB 933T7MG1
b BRACKET (PS) L
VOL PWB 933N5MC1 24F28821
PL-CPIMSx3x12x3KF 910E3071 (8 pcs.) CBIPSx4x12x3KF 24N03711
7-12
METHOD OF DISASSEMBLY 13. PDP module

(1) Remove the four screws module.
1 and take out the PDP
(2)
Take out the filter from the cabinet ASSY. (Remove the electrical tape.)
FILTER 24K23941 ELECTRICAL TAPE 92203970
CABINET ASSY 24DT6761
1
PL-CPIMSx4x14x3KF 910E4046 (4 pcs.)
PDP-NP4201MF02 33342003
2
SUPPORT POST (WSK-314) 24C03851 (2 pcs.)
1
BRACKET (MDL) 24H30051 CBIPSx3x8x3KF 24N03691
7-13
MEMO
DISASSEMBLY
A33 PL-CPIMS3x20x15BF 910E3111 (16 pcs. )
A11 DC FAN FBA08TL12LSE 31710052 A34 CBIPS4x12x3KF 24N03711 (7 pcs. ) (Marked by a) A34 CBIPS4x12x3KF 24N03711 17 pcs. (Marked by a)
a a a a a A12 DC FAN FBA08TL12LSD 31710053 A35 PC-CPIMS3x8x15KF 910E3053 a
A13 BACK PANEL 24P01601 (PX-42M2A) 24P01771 (PX-42M2G)
a a
a A36 CBIPS3x8x3KF 24N03691
a b a b a A35 PC-CPIMS3x8x15KF 910E3053 8 pcs. (Marked by b)
a A27 BRACKET (FAN) 24H29201
a a b a b c
b a a b b a
a A47 ET-CBIMSx4x8x3KF 24N04001 1 pcs. (Marked by c)
A15 STAND ASSY 24PS1822
A28 CONNECT BOLT 24N03741
8-1
DISASSEMBLY
A01 AUDIO PWB 933T7MA1
A35 PC-CPIMS3x8x15KF 910E3053 A18 SHIELD CASE (AUD) 74306331
A09 VIDEO PWB 933T7VA1
A35 PC-CPIMS3x8x15KF 910E3053
A19 SHIELD CASE (AUD) 74306271 A10 VIDEO I/O PWB 933T7VB1
A04 L TERM PWB 933T7MD1
A36 CBIPS3x8x3KF 24N03691
A20 SHIELD PLATE (CE) 24H29251 A35 PL-CPIMSx3x8x15KF 910E3053
A16 TERMINAL PANEL (V) 24P01781 A22 TERMINAL BRACKET 24P01801 A35 PL-CPIMS3x8x15KF 910E3053 A23 SHIELD CASE (V-I/O) A 74306301
A36 CBIPSx3x8x3KF 24N03691 A05 R TERM PWB 933T7ME1 A08 ANALOG PWB 933T7A01
A37 PL-CPIMSx2x4x15BF 18858491
A21 SHIELD CASE (S-I/O) 74306361
A24 SHIELD CASE (ANA) A 74306241
A36 CBIPS3x8x3KF 24N03691
A02 S-I/O PWB 933T7MB1 A35 PC-CPIMS3x8x15KF 910E3053
A17 TERMINAL PANEL (S) 24P01791
A22 TERMINAL BRACKET 24P0801
8-2
DISASSEMBLY
A43 SUPPORT POST (WSK-314) 24C03851 A38 PL-CPIMSx4x14x3KF 910E4046
A49 ELECTRICAL TAPE 92203970
A36 CBIPSx3x8x3KF 24N03691 (2 pcs.) (Marked by b)
A14 CABINET ASSY 24DT6761
A38 PL-CPIMSx4x14x3KF 910E4046
b A35 PL-CPIMSx3x8x15KF 910E3053 a a
b d d A46 FLAT CABLE 80P-L80 73499359 b
b A29 BRACKET (PS) R 24F28831 A38 PL-CPIMSx4x14x3KF 910E4046 A06 CTL PWB 933T7MH1 A42 BUTTON (PWR) 24G04911 A41 POWER UNIT 79645761 d A25 SHIELD PLATE (R) 24H29242
A07 POWER PWB 933T7MG1
a A34 CBIPSx3x12x3KF 24N03711 (8 pcs.) (Marked by a)
A30 BRACKET (MDL) 24H30051 A36
A39 PL-CPIMSx3x12x3KF 910E3071 A36 CBIPSx3x8x3KF 24N03691
A48 FILTER 24K23941 A03 VOL PWB 933T7MC1
CBIPSx3x8x3KF A31 24N03691 BRACKET (PS) L 24F28821 A32 CLAMPER (D13, V-2) 24280931 A34 CBIPS x4x12x3KF 24N03711 b b b
a a d d A35 PL-CPIMSx3x8x15KF 910E3053 A40 PL-CPIMSx4x8x15BF 910E4011 A39 PL-CPIMSx3x12x15KF 910E3071 (10 pcs.) (Marked by d)
A40 PL-CPIMSx4x8x15BF 910E4011
A45 GRAND BOARD R 24H32091
A36 CBIPSx3x8x3KF 24N03691 A39 PL-CPIMSx3x12x3KF 910E3071 A38 PL-CPIMSx4x14x3KF 910E4046 A45 GRAND BOARD L 24H32081
d b d
A34 CBIPSx4x12x3KF 24N03711 A25 SHIELD PLATE (L) 24H29231
b d
a b a
8-3
MEMO
METHOD OF WIRING
Ferrite mounting and wiring
1 Ferrite core ZCAT2032-930 61605059 2 Ferrite core (ESD-R-19) 61605166
9-1
PACKAGING
1. Packing details A) Protective sheet
Lay the protective sheet underneath the set and wrap it.
Fix the protective sheet at five portions. Use the tape #202M30mm * 18m : 92203110 or a paper adhesive tape 30mm * 18m
10-1
PACKAGING
B) SAFETY BRACKET SASSY
C) CAP SASSY
D) SERVICE BAG SASSY
10-2
PACKAGING
E) CUSHION (T)
F) CUSHION (TC)
The tape to be used shall be #202M30mm * 18m: 92203110 or a paper adhesive tape 30mm * 18m: 92203227
10-3
PACKAGING
G) CUSHION, CARTON BOX
10-4
PACKAGING
H) Joints and P.P band Insert and lock the joints (24CS0551) in 4 positions. Hook the P.P band (92203857) at about 2 cm from the inside of each joint, and fasten it a stopper (P.P band) (24282431).
1.Insert a joint in the corrugated cardboard box.
2. Turn the hinged part.
3. Push it in until it is locked.
Joint Mounting Derails (Cross-sectional view)
10-5
PACKAGING
Outer box
10-6
PACKAGING
I) Label Necessary items shall be printed on the bar code serial label (16761791) , which is then stuck to the right side of the corrugated cardboard box T.
Apply a P.P band (92203857) and fasten it with a stopper (P.P band) (24282431).
10-7
REPLACEMENT PART LIST

Notes: 1. Parts orders must contain model name, parts number and description. 2. When you place an order for spare parts, please refer to the respective service manual and mention the right parts number on your P.O. Sheets. 3. Standard resistors, capacitors and coils which are normally available from local electronics suppliers are not stocked in our warehouse. 4. The components identitied by a mark or with the symbol Nos. shaded are critical for safety. Replace only with parts number specitied. The letters NSP in the table indicate non-service parts.
1. PX42M2A
11-1
2. PX42M2G
CONNECTION DIAGRAMS
12-1
BLOCK DIAGRAMS
I/O ANALOG
13-1
BLOCK DIAGRAMS VIDEO AUDIO
13-2
BLOCK DIAGRAMS POWER UNIT
13-3
D B C
I/O PWB (PWC-4213B)
F 1 2 3 4 5 6 7 8
NOTES 1. RESISTOR VALUES ARE IN (0HM) K=1.000 M=1.000.000 2. ALL RESISTORS ARE 1/10W EXCEPT WHERE OTHERWISE INDICATED. 3. CAPACITOR VALUES ARE IN F UNLESS OTHERWISE INDICATED. P=PF 4. ALL CAPACITORS ARE 50VOLTS EXCEPT WHERE OTHERWISE INDICATED. 5. .......... HORIZONTAL RATE. ............. VERTICAL RATE.
H
14-1
SCHEMATIC DIAGRAMS
WARNING REPLACEMENT PARTS WHICH HAVE SPECIAL SAFTY CHARACTERISTICS ARE IDENTIFIED BY SHADING ON THE SCHEMATICS. REPLACE THESE CRITICAL COMPONENTS WITH RECOMMENDED REPLACEMENT PARTS. DON'T DEGRADE THE SAFETY OF THE SET THROUGH IMPROPER SERVICING.
SCHEMATIC DIAGRAMS I/O PWB (PWC-4213B) PARTS SIDE
SOLDER SIDE
14-2
D B C
ANALOG PWB (PWC-4214) (1/10)
F 1 2 3 4 5 6 7 8
H
14-3
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-4 ANALOG PWB (PWC-4214) (2/10)
1 2 3 4 5 6 7 8
D B C
F 1 2 3 4 5 6 7 8
H
14-5
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-6
1 2 3 4 5 6 7 8
D B C
F 1 2 3 4 5 6 7 8
H
14-7
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-8 ANALOG PWB (PWC-4214) (6/10)
1 2 3 4 5 6 7 8
D B C
F 1 2 3 4 5 6 7 8
H
14-9
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-10
1 2 3 4 5 6 7 8
D B C
F 1 2 3 4 5 6 7 8
H
14-11
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-12
1 2 3 4 5 6 7 8
SCHEMATIC DIAGRAMS ANALOG PWB (PWC-4214) PARTS SIDE
14-13
SCHEMATIC DIAGRAMS ANALOG PWB (PWC-4214) SOLDER SIDE
14-14
D B C
VIDEO PWB (PWC-4213A) (1/3)
F 1 2 3 4 5 6 7 8
H
14-15
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-16
1 2 3 4 5 6 7 8
D B C
F 1 2 3 4 5 6 7 8
H
14-17
SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS VIDEO PWB (PWC-4213A) PART SIDE
14-18
SCHEMATIC DIAGRAMS VIDEO PWB (PWC-4213A) SOLDER SIDE
14-19
D B C
SCHEMATIC DIAGRAMS
14-20
AUDIO PWB (PWC-4216A)
1 2 3 4 5 6 7 8
SCHEMATIC DIAGRAMS AUDIO PWB (PWC-4216A) PARTS SIDE
14-21
SCHEMATIC DIAGRAMS AUDIO PWB (PWC-4216A) SOLDER SIDE
14-22
D B C
SOUND I/O PWB (PWC-4216B)
F 1 2 3 4 5 6 7 8
H
14-23
SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS SOUND I/O PWB (PWC-4216B) PART SIDE
SOLDER SIDE
14-24
D B C
POWER PWB (PWC-4216G)
F 1 2 3 4 5
SOLDER SIDE
POWER PWB (PWC-4216G) PARTS SIDE
6 7 8
H
14-25
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-26
CTL PWB (PWC-4216F)
1 2 3 4 5
SOLDER SIDE
CTL PWB (PWC-4216F) PARTS SIDE
6 7 8
D B C
VOL PWB (PWC-4216C)
F 1 2 3 4 5
SOLDER SIDE
VOL PWB (PWC-4216C) PARTS SIDE
6 7 8
H
14-27
SCHEMATIC DIAGRAMS
D B C
SCHEMATIC DIAGRAMS
14-28
R TERMINAL PWB (PWC-4216E)
1 2 3 4 5
SOLDER SIDE
R TERMINAL PWB (PWC-4216E) PARTS SIDE
6 7 8
D B C
L TERMINAL PWB (PWC-4216D)
F 1 2 3 4 5
SOLDER SIDE
L TERMINAL PWB (PWC-4216D) PARTS SIDE
6 7 8
H
14-29
SCHEMATIC DIAGRAMS
MEMO
PRINTED IN JAPAN 9806MI1250 01272002 (PX-42M2A) 01272003 (PX-42M2G)

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MODEL PX-42M2A PX-42M2G

PlasmaSync Multimedia Monitor

PART No. 399910943

EXAMEN DE COURANT D'EXCITATION

VERIFICATEUR DE CORANT DE FUITE

Failure in SW2001 (CTL PWB) and related circuits.

Failure in +5V line as far as POWER PWB

Failure in peripheral area of IC6800 (ANALOG PWB).

Failure in peripheral area of IC6800

Failure peripheral area of IC6553

NO Failure in peripheral area of IC6808

Failure in peripheral area of IC6800

NO Failure in peripheral area of IC6800

Failure in peripheral area of MODULE

TROUBLE SHOOTING No display (no video screen display)

Enter a color bar signal input.

Is there on-screen display of VIDEO? YES Is there a video signal at TP1001?

Refer to Fault Analysis for ANALOG PWB and thereafter.

Failure in signal source.

Failure in peripheral area of IC1001

Failure in peripheral area of IC6800

Failure in peripheral area of IC5008.

Failure in peripheral area of IC5012 ~ IC5017.

Failure in peripheral area of IC5008.

Failure in Q5011 and Q5037~ Q5039.

Failure in peripheral area of IC5005.

TROUBLE SHOOTING No display (no HD/DVD screen display)

Enter a color bar signal input.

Is there on-screen display of HD or DVD? YES Is there a video signal at TP1004?

Refer to Fault Analysis for ANALOG PWB and thereafter.

Failure in signal source.

Refer to Fault Analysis for ANALOG PWB and thereafter.

TROUBLE SHOOTING No display (no RGB/PC screen display)

Enter a VGA or SVGA color bar signal input.

Refer to Fault Analysis for ANALOG PWB and thereafter.

Failure in the signal line.

Failure in the ANALOG PWB sync system.

Is there a video signal at TP1007, TP1008, and TP1009? YES

Failure in the signal line.

Refer to Fault Analysis for ANALOG PWB and thereafter.

Failuure in ANALOG PWB (sync system circuit or peripheral area of IC6800).

Failure in ANALOG PWB (sync system circuit or peripheral area of IC6800).

TROUBLE SHOOTING No video in NTSC Mode

NO Failure in the V-I/O board.

YES Failure in IC9004.

NO Failure in Q9013/ Q9017/ Q9018 or in the pre-stage.

TROUBLE SHOOTING No PAL Reproduction

YES Failure in the peripheral area of IC5007

NO Failure in the peripheral areaof Q5035.

TROUBLE SHOOTING No color Reproduction

Failure in ANALOG PWB

Failure in the peripheral area of IC5008.

Failure in the peripheral area of IC5012.

Failure in the peripheral area of IC5009.

TROUBLE SHOOTING No NTSC color generation

Failure in the peripheral area of IC5008.

Failure in the peripheral area of IC5006.

Failure in Q9005 ~ Q9008.

No PAL color generation

Failure in the peripheral area of IC5008.

Failure in the peripheral area of IC5006.

Failure in Q5009/ Q5047/ IC5016.