Nellcor NPB-290 - Service Manual

SERVICE MANUAL
NPB-290 Pulse Oximeter
Caution: Federal law (U.S.A.) restricts this device to sale by or on the order of a physician. To contact Mallinckrodt's representative: In the United States, call 1.800.635.5267 or 314.654.2000; outside of the United States, call your local Mallinckrodt representative. 2002 Mallinckrodt Inc. All rights reserved. 061096D-1102
Nellcor Puritan Bennett Inc. 4280 Hacienda Drive Pleasanton, CA 94588 USA Telephone Toll Free 1.800.NELLCOR Mallinckrodt Europe BV Hambakenwetering 1 5231 DDs-Hertogenbosch The Netherlands Telephone +31.73.648.5200
Nellcor Puritan Bennett is a wholly owned subsidiary of Mallinckrodt Inc. Nellcor, Nellcor Puritan Bennett, Oxinet II, Oxisensor II, and Durasensor are trademarks of Mallinckrodt Inc. To obtain information about a warranty, if any, for this product, contact Mallinckrodt Technical Services Department, or your local Mallinckrodt representative. Notice: Purchase of this instrument confers no express or implied license under any Mallinckrodt patent to use the instrument with any sensor that is not manufactured or licensed by Mallinckrodt. Covered by one or more of the following U.S. Patents and foreign equivalents: 4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; 5,078,136; 5,351,685; 5,368,026; 5,533,507; and 5,662,106.
TABLE OF CONTENTS
List of Figures List of Tables Table of Contents......................................................................................... List of Figures .......................................................................................... List of Tables ........................................................................................... Section 1: Introduction............................................................................... 1.1 Manual Overview ........................................................................... 1.2 NPB-290 Pulse Oximeter Description ........................................... 1.3 Related Documents ....................................................................... Section 2: Routine Maintenance ............................................................... 2.1 Cleaning......................................................................................... 2.2 Periodic Safety and Functional Checks......................................... 2.3 Battery............................................................................................ Section 3: Performance Verification ......................................................... 3.1 Introduction .................................................................................... 3.2 Equipment Needed ........................................................................ 3.3 Performance Tests ........................................................................ 3.4 Safety Tests................................................................................... Section 4: Audible Alarm Settings and Service Menu ............................ 4.1 Introduction .................................................................................... 4.2 Audible Alarm Settings .................................................................. 4.3 Operator's Menu Options............................................................... 4.4 Service Menu Options ................................................................... Section 5: Troubleshooting ....................................................................... 5.1 Introduction .................................................................................... 5.2 How to Use this Section ................................................................ 5.3 Who Should Perform Repairs........................................................ 5.4 Replacement Level Supported ...................................................... 5.5 Obtaining Replacement Parts........................................................ 5.6 Troubleshooting Guide .................................................................. 5.7 Error Codes ................................................................................... Section 6: Disassembly Guide................................................................... 6.1 Introduction .................................................................................... 6.2 Prior to Disassembly...................................................................... 6.3 Fuse Replacement ........................................................................ 6.4 Monitor Disassembly ..................................................................... 6.5 Monitor Reassembly...................................................................... 6.6 Battery Replacement ..................................................................... 6.7 Power Entry Module (PEM) Removal/Replacement ..................... 6.8 Power Supply Removal/Replacement........................................... 6.9 Cooling Fan Removal/Replacement.............................................. 6.10 Display PCB Removal/Replacement............................................. 6.11 User Interface PCB Removal/Replacement .................................. 6.12 Alarm Speaker Removal/Replacement ......................................... Section 7: Spare Parts................................................................................ 7.1 Introduction .................................................................................... iii v vi 2-1 2-1 2-1 2-2 2-1 2-1 2-1 2-1 3-1 3-1 3-1 3-1 3-10 4-1 4-1 4-1 4-2 4-4 5-1 5-1 5-1 5-1 5-1 5-1 5-2 5-8 6-1 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-9 6-10 6-11 6-12 7-1 7-1
iii
Table of Contents Section 8: Packing for Shipment............................................................... 8.1 General Instructions ...................................................................... 8.2 Repacking in Original Carton......................................................... 8.3 Repacking in a Different Carton .................................................... Section 9: Specifications ........................................................................... 9.1 General .......................................................................................... 9.2 Electrical ........................................................................................ 9.3 Physical Characteristics ................................................................ 9.4 Environmental................................................................................ 9.5 Alarms............................................................................................ 9.6 Factory Default Settings ................................................................ 9.7 Performance .................................................................................. Section 10: Data Port Interface Protocol .................................................. 10.1 Introduction .................................................................................... 10.2 Enabling the Data Port .................................................................. 10.3 Connecting to the Data Port .......................................................... 10.4 Real-Time Printout......................................................................... 10.5 Nurse Call ...................................................................................... 10.6 Analog Output................................................................................ 10.7 Interactive Mode ............................................................................ Section 11: Technical Supplement ........................................................... 11.1 Introduction .................................................................................... 11.2 Oximetry Overview ........................................................................ 11.3 Circuit Analysis .............................................................................. 11.4 Functional Overview ...................................................................... 11.5 AC Input......................................................................................... 11.6 Power Supply PCB Theory Of Operation ...................................... 11.7 Battery............................................................................................ 11.8 User Interface PCB........................................................................ 11.9 Front Panel Display PCB and Controls ......................................... 11.10 Schematic Diagrams ..................................................................... Section 12: Index ........................................................................................ 8-1 8-1 8-1 8-3 9-1 9-1 9-1 9-1 9-1 9-2 9-2 9-2 10-1 10-1 10-1 10-2 10-3 10-6 10-7 10-7 11-1 11-1 11-1 11-2 11-2 11-3 11-3 11-4 11-5 11-8 11-9 12-1
iv
Table of Contents
LIST OF FIGURES
Figure 1-1: NPB-290 Front Panel ................................................................. Figure 1-2: NPB-290 Rear Panel.................................................................. Figure 3-1: NPB-290 Controls ...................................................................... Figure 3-2: Power-On Self-Test Display ....................................................... Figure 3-3: Adjusting High %SpO2 Alarm Limit............................................ Figure 3-4: Adjusting Low %SpO2 Alarm Limit ............................................ Figure 3-5: Adjusting High Pulse Rate Alarm Limit ...................................... Figure 3-6: Adjusting Low Pulse Rate Alarm Limit ....................................... Figure 3-7: Alarm Silence Duration............................................................... Figure 3-8: Alarm Volume Display ................................................................ Figure 4-1: NPB-290 Controls ...................................................................... Figure 6-1: Fuse Removal ............................................................................ Figure 6-2: NPB-290 Corner Screws ............................................................ Figure 6-3: Separating Case Halves............................................................. Figure 6-4: Battery Removal ......................................................................... Figure 6-5: Power Entry Module ................................................................... Figure 6-6: Power Supply ............................................................................. Figure 6-7: Cooling Fan ................................................................................ Figure 6-8: Display PCB ............................................................................... Figure 6-9: User Interface PCB .................................................................... Figure 6-10: Alarm Speaker.......................................................................... Figure 7-1: NPB-290 Exploded View ............................................................ Figure 8-1: Repacking the NPB-290............................................................. Figure 10-1: Data Port Pin Layout ................................................................ Figure 10-2: Real-Time Printout ................................................................... Figure 10-3: Instrument Info Printout ............................................................ Figure 10-4: Trend Printout........................................................................... Figure 10-5: Error Log Printout ..................................................................... Figure 11-1: Oxyhemoglobin Dissociation Curve ......................................... Figure 11-2: NPB-290 Functional Block Diagram......................................... Figure 11-3: User Interface PCB Front End Red/IR Schematic Diagram .... Figure 11-4: Front End LED Drive Schematic Diagram................................ Figure 11-5: Front End Power Supply Schematic Diagram.......................... Figure 11-6: SIP/SOP Isolation Barrier Schematic Diagram ........................ Figure 11-7: Data Port Drivers and Analog Output Schematic Diagram ...... Figure 11-8: User Interface PCB MC331 Core Schematic Diagram ............ Figure 11-9: User Interface PCB MC331 Memory Schematic Diagram B ... Figure 11-10: Speaker Driver Schematic Diagram A ................................... Figure 11-11: User Interface PCB Power Supply Schematic Diagram B ..... Figure 11-12: Display Interface Schematic Diagram .................................... Figure 11-13: Parts Locator Diagram for USER INTERFACE PCB ............. Figure 11-14: Power Supply Schematic Diagram......................................... Figure 11-15: Power Supply Parts Locator Diagram .................................... Figure 11-16: Display PCB Schematic Diagram........................................... Figure 11-17: Display PCB Parts Locator Diagram ...................................... 2-1 2-2 3-2 3-3 3-4 3-4 3-4 3-4 3-6 3-7 4-1 6-2 6-3 6-4 6-5 6-6 6-7 6-9 6-10 6-11 6-13 7-2 8-2 10-2 10-3 10-9 10-10 10-10 11-2 11-3 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9 11-9
Table of Contents
LIST OF TABLES
Dynamic Operating Range .......................................................... Earth Leakage Current Limits...................................................... Enclosure Leakage Current Limits .............................................. Patient Leakage Current Limits ................................................... Patient Leakage Current Test Configurations Mains Voltage on the Applied Part............................................. Table 4-1: Language Selection..................................................................... Table 4-2: Factory Default Settings .............................................................. Table 5-1: Problem Categories..................................................................... Table 5-2: Power Problems .......................................................................... Table 5-3: Button Problems .......................................................................... Table 5-4: Display/Alarms Problems ............................................................ Table 5-5: Operational Performance Problems ............................................ Table 5-6: Data Port Problems ..................................................................... Table 5-7: Error Codes ................................................................................. Table 6-1: Power Supply Leads Connections .............................................. Table 7-1: Parts List...................................................................................... Table 9-1: Default Settings ........................................................................... Table 10-1 Data Port Pin Outs...................................................................... Table 10-2: Status Codes ............................................................................. Table 10-3: Nurse Call Relay Pin States ...................................................... Table 10-4: Rating of Nurse Call Relay ........................................................ Table 3-1: Table 3-2: Table 3-3: Table 3-4: Table 3-5: 3-8 3-11 3-11 3-12 3-13 4-3 4-5 5-2 5-3 5-4 5-5 5-6 5-7 5-8 6-8 7-1 9-2 10-2 10-6 10-7 10-7
vi
SECTION 1: INTRODUCTION
1.1 1.2 1.3 Manual Overview NPB-290 Pulse Oximeter Description Related Documents
1.1
MANUAL OVERVIEW This manual contains information for servicing the NPB-290 pulse oximeter. Only qualified service personnel should service this product. Before servicing the NPB-290, read the operator's manual carefully for a thorough understanding of how to operate the NPB-290. Warning: Explosion hazard. Do not use the NPB-290 pulse oximeter in the presence of flammable anesthetics.
1.2
NPB-290 PULSE OXIMETER DESCRIPTION The Nellcor NPB-290 pulse oximeter is intended for continuous, noninvasive monitoring of functional oxygen saturation of arterial hemoglobin (SpO2), and pulse rate (measured by SpO2 sensor). The monitor is intended for use on adult, pediatric, and neonatal patients in all hospital areas, hospital-type facilities, and in the home environment. It may be used during intra-hospital transport when powered by its internal battery. Digital displays are provided for oxygen saturation and pulse rate, and a 10segment light-emitting diode (LED) bar indicates pulse amplitude. The NPB-290 can operate on AC or rechargeable internal battery power. The controls and indicators for the NPB-290 are illustrated in Figure 1-1 and Figure 1-2.
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NPB-290
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1. SpO2 Sensor Port 2. Power On/Off Button 3. Low Battery Indicator 4. AC Power Indicator 5. %SpO2 Display 6. Pulse Amplitude Indicator 7. Pulse Rate Display 8. Alarm Silence Indicator
9. Alarm Silence Button 10. Adjust Up Button 11. Adjust Down Button 12. Pulse Search Indicator 13. Motion Indicator 14. Lower Alarm Limit Button 15. Upper Alarm Limit Button 16. Speaker
Figure 1-1: NPB-290 Front Panel
1-1
Section 1: Introduction

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NPB-290
2X T 0.50A 250V
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NELLCOR PURITAN BENNETT, INC. PLEASANTON, CA 94588, U.S.A. NELLCOR PURITAN BENNETT EUROPE BV, 's-HERTOGENBOSCH, THE NETHERLANDS MADE IN U.S.A.
035285X-1296
IPX1 012 3
NRTL/C
100-120 V 200-240 V 50/60 Hz 20VA
U.S. PATENTS: 4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; 4,911,167; 4,928,692; 4,934,372; 5,078,136
"
1. Equipotential Terminal 2. AC Connector 3. Data Port
4. Fuse Drawer 5. Supply Voltage Selector Switch
Figure 1-2: NPB-290 Rear Panel 1.3 RELATED DOCUMENTS To perform test and troubleshooting procedures and to understand the principles of operation and circuit analysis sections of this manual, you must know how to operate the monitor. Refer to the NPB-290 operator's manual. To understand the various Nellcor sensors that work with the monitor, refer to directions for use for individual sensors.
1-2
SECTION 2: ROUTINE MAINTENANCE

2.1 2.2 2.3 Cleaning Periodic Safety and Functional Checks Battery
2.1
CLEANING Caution: Do not immerse the NPB-290 or its accessories in liquid or clean with caustic or abrasive cleaners. Do not spray or pour any liquid on the monitor or its accessories. To clean the NPB-290, dampen a cloth with a commercial, nonabrasive cleaner and wipe the exterior surfaces lightly. Do not allow any liquids to come in contact with the power connector, fuse holder, or switches. Do not allow any liquids to penetrate connectors or openings in the instrument cover. Wipe sensor cables with a damp cloth. For sensors, follow the individual directions for use.
2.2
PERIODIC SAFETY AND FUNCTIONAL CHECKS The NBP-290 requires no calibration. The battery should be replaced at least every 24 months (paragraph 6.6). The following checks should be performed at least every 24 months by a qualified service technician.
2.2.1
Periodic Safety Checks
1. 2.
Inspect the equipment for mechanical and functional damage. Inspect safety labels for legibility. If the labels are not legible, contact Mallinckrodt Technical Services Department or your local Mallinckrodt representative.
2.2.2
Functional Checks
If the monitor has been visibly damaged or subjected to mechanical shock (for example, if dropped), perform the performance tests, refer to paragraph 3.3. The following checks should be performed at least every 2 years by a qualified service technician. 1. 2. 2.3 BATTERY Mallinckrodt recommends replacing the instrument battery every 2 years. When the NPB-290 is going to be stored for 2 months or more, remove the battery. To replace or remove the battery, refer to Section 6, Disassembly Guide. Perform the electrical safety tests detailed in paragraph 3.4. If the unit fails these electrical safety tests, refer to Section 6, Troubleshooting. Inspect the fuses for proper value and rating (F1 & F2 = 0.5 amp, 250 volts).
2-1
Section 2: Routine Maintenance
If the NPB-290 has been stored for more than 30 days, charge the battery as described in paragraph 3.3.1. A fully discharged battery requires 14 hours to receive a full charge when the NPB-290 is in the standby mode and 18 hours if the NPB-290 is in use. The battery is being charged anytime that the instrument is plugged into AC power.
2-2
SECTION 3: PERFORMANCE VERIFICATION

3.1 3.2 3.3 3.4 Introduction Equipment Needed Performance Tests Safety Tests
3.1
INTRODUCTION This section discusses the tests used to verify NPB-290 performance following repairs or during routine maintenance. All tests can be performed without removing the NPB-290 cover. If the NPB-290 fails to perform as specified in any test, repairs must be made to correct the problem before the monitor is returned to the user.
3.2
EQUIPMENT NEEDED
Equipment Digital multimeter (DMM) Durasensor oxygen transducer Oxisensor II oxygen transducer Pulse oximeter tester Safety analyzer Sensor extension cable Serial interface cable Stopwatch DS-100A D-25 SRC-2 Must meet current AAMI ES1/1993 & IEC 601-1/1998 specifications SCP-10 or MC-10 Refer to paragraph 10.3 Manual or electronic Description Fluke Model 87 or equivalent
3.3
PERFORMANCE TESTS The battery should be charged before the monitor is repaired whenever possible. Note: This section is written using Mallinckrodt factory-set defaults. If your institution has pre-configured custom defaults, those values will be displayed. Factory defaults can be reset using the configuration procedure described in paragraph 4.4.5.
3.3.1
Battery Charge
Perform the following procedure to fully charge the battery. 1. 2. Connect the monitor to an AC power source. Verify that the monitor is off and that the AC Power/Battery Charging indicator is lit.
3.
Charge the battery for at least 14 hours.
3-1
Section 3: Performance Verification 3.3.2 Performance Tests
The power-up performance tests (3.3.2.1 and 3.3.2.2) verify the following monitor functions: 3.3.2.1 Power-On Self-Test 3.3.2.2 Factory Power-On Defaults and Alarm Limit Ranges
Power On/Off Button Alarm Silence Button
NPB-290
Lower Alarm Limit Button
Upper Alarm Limit Button
Adjust Down Button
Adjust Up Button
Figure 3-1: NPB-290 Controls

3.3.2.1 Power-On Self-Test (POST)
Note:
See Figure 3-1 for the location of the NPB-290 controls.
1. Connect the monitor to an AC power source. Verify the AC Power/Battery Charging indicator is lit.
2. Do not connect any input cables to the monitor. 3. Observe the front panel of the monitor. With the monitor off, press the Power On/Off button. Verify that the monitor performs the following sequence: a. Red "8.8.8." is displayed in both windows for a few seconds and the 10segment blip bar is completely illuminated in green. Only the AC Power Indicator is illuminated.
3-2
Section 3: Performance Verification
Low Battery Indicator
AC Power 8.8.8. displayed Indicator

NPB-290
Alarm Silence Indicator
10 segments illuminated
Motion Indicator
Pulse Search Indicator
Figure 3-2: Power-On Self-Test Display b. The "8.8.8." displayed in both windows turns green, the 10-segment blip bar is completely illuminated in green, and all LEDs are illuminated as shown in Figure 3-2. c. The software version is displayed and all LEDs are illuminated. d. A 1-second POST beep sounds, 3 dashes are displayed in each window, and all LEDs are off except the AC Power LED. Note: When a sensor is connected, a zero is displayed in each window, a 1second Power-On Self-Test (POST) beep sounds and the Pulse Search LED is illuminated along with the AC Power/Battery Charging LED. e. The NPB-290 begins normal operation if a sensor is connected. Without a sensor, the monitor will display 3 dashes in each window.
3.3.2.2 Factory Power-On Defaults and Alarm Limit Ranges
Note: Note:
See Figure 3-1 for the location of the NPB-290 controls. When observing or changing default limits, a 3-second timeout is in effect, that is, if no action is taken within 3 seconds, the monitor automatically returns to the normal mode.
1. Turn the monitor on by pressing the Power On/Off button. a. Wait for POST to be completed. b. Press and release the Upper Alarm Limit button. c. Verify that the monitor emits a single beep and the %SpO2 display indicates a high alarm limit of "100" for about 3 seconds. d. Verify that three dashes are displayed at the top of the pulse rate display. See Figure 3-3. Note: The location of the three dashes indicates the type of alarm limit that is being adjusted. Three dashes in the top of the display window indicate a high alarm limit and three dashes in the bottom of the display window indicate a low alarm limit.
3-3
Figure 3-3: Adjusting High %SpO2 Alarm Limit 2. Press the Upper Alarm Limit button. Within 3 seconds press and hold the Adjust Down button. Verify the %SpO2 display reduces to a minimum of "85." Note: A decimal point to the right of the value in either display indicates that the alarm limits are not power-on default values.
3. Press the Lower Alarm Limit button. Verify that the monitor emits a single beep and that the %SpO2 display indicates an alarm limit of "85" for 3 seconds. Verify that three dashes are displayed at the bottom of the pulse rate display. See Figure 3-4.
Figure 3-4: Adjusting Low %SpO2 Alarm Limit 4. Press the Lower Alarm Limit button. Within 3 seconds press and hold the Adjust Down button and verify that the %SpO2 display reduces to a minimum of "20." Press and hold the Adjust Up button and verify that the %SpO2 display cannot be raised past the upper alarm limit setting of "85." 5. Press the Upper Alarm Limit button two times rapidly (twice within 3 seconds). Verify that the monitor emits two beeps, the pulse rate display indicates an alarm limit of "170," and that the %SpO2 display window shows three dashes at the top for about 3 seconds. See Figure 3-5.
Figure 3-5: Adjusting High Pulse Rate Alarm Limit 6. Press the Upper Alarm Limit button two times rapidly. Within 3 seconds press and hold the Adjust Down button. Verify that the pulse rate display reduces to a minimum of "40." See Figure 3-6. 7. Press the Lower Alarm Limit button two times rapidly. Verify that the pulse rate display indicates an alarm limit of "40" and that the %SpO2 display shows three dashes at the bottom for 3 seconds.
Figure 3-6: Adjusting Low Pulse Rate Alarm Limit
3-4
8. Press the Lower Alarm Limit button two times rapidly. Within 3 seconds press and hold the Adjust Down button. Verify that the pulse rate display reduces to a minimum of "30." 9. Press the Lower Alarm Limit button two times rapidly. Within 3 seconds press and hold the Adjust Up button. Verify that the pulse rate display cannot be adjusted above "40." 10. Press the Power On/Off button to turn the unit off. Turn the unit back on. 11. Press and release the Upper Alarm Limit button. Verify that the %SpO2 display indicates an alarm limit of "100." 12. Press and release the Lower Alarm Limit button. Verify that the %SpO2 display indicates an alarm limit of "85." 13. Press the Upper Alarm Limit button two times rapidly. Verify that the pulse rate display indicates an alarm limit of "170." 14. Press the Lower Alarm Limit button two times rapidly. Verify that the pulse rate display indicates an alarm limit of "40." 15. Press the Power On/Off button to turn the monitor off.
3.3.3 Hardware and Software Tests
Hardware and software testing includes the following tests:

3.3.3.1
3.3.3.1 3.3.3.2
Operation with a Pulse Oximeter Tester General Operation
Operation with a Pulse Oximeter Tester
Operation with an SRC-2 pulse oximeter tester includes the following tests:
3.3.3.1.1
3.3.3.1.1 3.3.3.1.2 3.3.3.1.3 3.3.3.1.4 3.3.3.1.5 3.3.3.1.6 3.3.3.1.7
Alarms and Alarm Silence Alarm Volume Control Pulse Tone Volume Control Dynamic Operating Range Nurse Call Analog Output Operation on Battery Power
Alarms and Alarm Silence
1. Connect the SRC-2 pulse oximeter tester to the sensor-input cable and connect the cable to the monitor. Refer to SRC-2 Operator's manual. Set the SRC-2 switches as follows:
SWITCH RATE LIGHT MODULATION RCAL/MODE POSITION 38 HIGH 1 OFF RCAL 63/LOCAL
3-5
2. Press the Power On/Off button to turn the monitor on. After the normal power-up sequence, verify that the pulse rate initially indicates zeroes. Note: The pulse amplitude indicator may occasionally indicate a step change as the monitor is in the pulse search mode.
3. Set the modulation switch on the SRC-2 to HIGH. 4. Verify that the following monitor reactions: a. The pulse amplitude indicator begins to track the artificial pulse signal from the SRC-2. b. The pulse tone is heard. c. Zeroes are displayed in the %SpO2 and pulse rate displays. d. After about 10 to 20 seconds, the monitor displays oxygen saturation and pulse rate as specified by the tester. Verify that the values are within the following tolerances: Oxygen saturation range 79% to 83% Pulse rate range 37 to 39 bpm
e. The audible alarm sounds and both the %SpO2 and pulse rate displays flash the values in red. This is an indication that both parameters have violated the default alarm limits. 5. Press and hold the Alarm Silence button located on the front of the monitor for less than 3 seconds. Verify that the pulse rate display indicates "SEC" and the %SpO2 display indicates "60" while the Alarm Silence button is pressed. The alarm is silenced when the button is released. See Figure 3-7.
Figure 3-7: Alarm Silence Duration 6. Release the Alarm Silence button. Verify the following: a. The alarm remains silenced. b. The Alarm Silence indicator lights. c. The %SpO2 and pulse rate displays resume flashing. d. The pulse tone is still audible. e. The audible alarm returns after approximately 60 seconds. 7. While pressing the Alarm Silence button, press the Adjust Down button until the %SpO2 display indicates "30." 8. Press the Adjust Up button and verify that the displays indicate 60 SEC, 90 SEC, 120 SEC, and OFF. Release the button when the display indicates "OFF." 9. Press the Alarm Silence button again and verify that the Alarm Silence indicator flashes.
3-6
10. Wait approximately 3 minutes. Verify that the alarm does not return. 11. After 3 minutes 10 seconds, the alarm silence reminder beeps three times, and continues to do so at 3-minute intervals.
3.3.3.1.2 Alarm Volume Control
After completing the procedure in paragraph 3.3.3.1.1: 1. Press and hold the Alarm Silence button for more than 3 seconds. Verify the following: a. "OFF" is displayed for approximately 3 seconds. b. After 3 seconds: a steady tone is heard at the default alarm volume setting the %SpO2 display indicates "VOL." See Figure 3-8. the pulse rate display indicates the default setting of 5.
Figure 3-8: Alarm Volume Display 2. Press the Adjust Down button until an alarm volume setting of 1 is displayed. Verify that the volume of the alarm has decreased but is still audible. 3. Press the Adjust Up button to increase the alarm volume setting to a maximum value of 10. Verify that the volume increases. 4. Press the Adjust Down button until a comfortable audio level is attained. 5. Release the Alarm Silence button. The tone stops.
3.3.3.1.3 Pulse Tone Volume Control
1. When a valid pulse has been acquired, press the Adjust Up button and verify that the sound level of the beeping pulse tone increases. 2. Press the Adjust Down button and verify that the beeping pulse tone decreases until it is no longer audible. 3. Press the Adjust Up button to return the beep volume to a comfortable level.
3.3.3.1.4 Dynamic Operating Range
The following test sequence verifies proper monitor operation over a range of input signals: 1. Turn the instrument off and connect the SRC-2 to the NPB-290. Turn the NPB-290 on. 2. Place the SRC-2 in the RCAL 63/LOCAL mode. 3. Set the SRC-2 as indicated in Table 3-1. Verify that the NPB-290 readings are within the indicated tolerances. Allow the monitor several seconds to stabilize the readings.
3-7
Note:
An asterisk (*) indicates values that produce an alarm. Press the Alarm Silence button to silence the alarm. Table 3-1: Dynamic Operating Range
SRC-2 Settings Rate Light HIGH2 HIGH1 LOW LOW Modulation LOW HIGH LOW HIGH NPB-290 Indications SpO2 79 - 83* 79 - 83* 79 - 83* 79 - 83* Pulse Rate 37 - 39* 110 - 114 195 - 207* 195 - 207*
38 112 201 201 3.3.3.1.5 Nurse Call
Note:
The Nurse Call tests must be performed with the instrument operating on AC power.
1. Connect the negative lead of a voltmeter to pin 10 and the positive lead to pin 11 of the data port on the back of the instrument (Figure 10-1). Ensure that the audible alarm is not silenced or turned off. 2. Set the pulse rate switch of the SRC-2 to create an alarm condition. Refer to the SRC-2 Operator's manual. Verify that an output voltage at pins 10 and 11 between +5 and +12 volts DC. 3. Press the Alarm Silence button. With no active audible alarm, the output voltage at pins 10 and 11 must be between -5 and -12 volts DC. 4. With the instrument in an alarm condition, use an ohmmeter to verify that there is no continuity between pins 8 and 15 and that there is continuity between pins 7 and 15. 5. Adjust the alarm limits so that there is no alarm condition. Use an ohmmeter to verify that there is continuity between pins 8 and 15 and that there is no continuity between pins 7 and 15.
3.3.3.1.6 Analog Output
Note:
The Analog Output tests must be performed with the instrument operating on AC power.
1. Connect the negative lead of a voltmeter to pin 10 and the positive lead to pin 6 of the data port located on the back of the instrument (Figure 1-2). 2. Turn the instrument off, then turn it back on. 3. Verify that the output voltage is 0.000 0.025 volts DC, then after about a minute verify that the voltage has increased to +1.000 0.025 volts DC. 4. Move the positive lead to pin 13 and repeat steps 2 and 3. 5. Move the positive lead to pin 14 and repeat steps 2 and 3. 6. Disconnect the voltmeter from the instrument.
3-8
Section 3: Performance Verification 3.3.3.1.7 Operation on Battery Power
1. Turn the instrument on using AC power. 2. Disconnect the instrument from AC and verify the AC Power Indicator turns off. 3. Verify the instrument continues monitoring normally and that the Low Battery Indicator is not lit. Note: If the Low Battery Indicator is lit, perform the procedure in paragraph 3.3.1.
4. Connect the instrument to AC and verify that the AC Power Indicator lights and that the instrument is monitoring normally.
3.3.3.2 General Operation
The following tests are an overall performance check of the system:

3.3.3.2.1
LED Excitation Test Monitor Operation with a Live Subject
LED Excitation Test
This procedure uses normal system components to test circuit operation. A Nellcor Oxisensor II oxygen transducer, model D-25, is used to examine LED intensity control. The red LED is used to verify intensity modulation caused by the LED intensity control circuit. 1. Connect the monitor to an AC power source. 2. Connect an SCP-10 or MC-10 sensor input cable to the monitor. 3. Connect a D-25 sensor to the sensor-input cable. 4. Press the Power On/Off button to turn the monitor on. 5. Leave the sensor open with the LEDs and photodetector visible. 6. After the monitor completes its normal power-up sequence, verify that the sensor LED is brightly lit. 7. Slowly move the sensor LED in close to the photodetector element of the sensor. As the LED approaches the photodetector, verify that the LED intensity decreases. Open the sensor and notice that the LED intensity increases. Repeat step 7 and the intensity will again decrease. This variation is an indication that the microprocessor is in proper control of LED intensity. Turn the NPB-290 off.
8. 9. 10.
3.3.3.2.2
Monitor Operation with a Live Subject
Pulse oximetry involves connecting the monitor to a live subject for a qualitative test. 1. Ensure that the monitor is connected to an AC power source.
3-9
2. Connect an SCP-10 or MC-10 sensor input cable to the monitor. 3. Connect a Nellcor Durasensor oxygen transducer, model DS-100A, to the sensor input cable. 4. Clip the DS-100A to an adult subject as recommended in the sensor directions for use. 5. Press the Power On/Off button to turn the monitor on and verify that the monitor is operating. 6. The monitor should stabilize on the subject's physiological signal in about 15 to 30 seconds. Verify that the saturation and heart rates are reasonable for the subject. 3.4 SAFETY TESTS NPB-290 safety tests meet the standards of, and are performed in accordance with, IEC 601-1 (EN 60601-1, Second Edition, 1988; Amendment 1, 1991-11, Amendment 2, 1995-03) and UL 2601-1 (August 18, 1994), for instruments classified as Class 1 and TYPE BF, and AAMI Standard ES1 (ANSI/AAMI ES1 1993).
3.4.1 Ground Integrity
This test checks the integrity of the power cord ground wire from the AC plug to the instrument chassis ground. The current used for this test is < 6 volts RMS, 50 or 60 Hz, and 25 A. 1. Connect the monitor AC power cord to the analyzer as recommended by the analyzer operating instructions. 2. Connect the analyzer resistance input lead to the equipotential terminal (grounding lug) on the rear panel of the instrument. See Figure 1-2. Verify that the analyzer indicates 100 milliohms or less.
3.4.2 Electrical Leakage
The following tests verify the electrical leakage of the monitor: Note: Earth Leakage Current Enclosure Leakage Current Patient Applied Risk Current Patient Isolation Risk Current (Mains Voltage on the Applied Part) For the following tests, ensure the AC switch on the rear of the instrument is configured for the AC voltage being supplied.
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Section 3: Performance Verification 3.4.2.1 Earth Leakage Current
This test is in compliance with IEC 601-1 (earth leakage current) and AAMI Standard ES1 (earth risk current). The applied voltage for AAMI ES1 is 120 volts AC, 60 Hz; for IEC 601-1 the voltage is 264 volts AC, 50 to 60 Hz. All measurements shall be made with the power switch in both the "On" and "Off" positions. Refer to Table 3-2. 1. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions. 2. The equipotential terminal is not connected to ground. Table 3-2: Earth Leakage Current Limits
AC Polarity Normal Reversed Normal Normal 3.4.2.2 Enclosure Leakage Current Line Cord Closed Closed Open Closed Neutral Cord Closed Closed Closed Open Leakage Current 500 A 500 A 1000 A 1000 A
This test is in compliance with IEC 601-1 (enclosure leakage current) and AAMI Standard ES1 (enclosure risk current). This test is for ungrounded enclosure current, measured between enclosure parts and earth. The applied voltage for AAMI/ANSI is 120 volts AC, 60 Hz, and for IEC 601-1 the applied voltage is 264 volts AC, 50 to 60 Hz. Refer to Table 3-3. 1. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions. 2. Place a 200-cm2 foil in contact with the instrument case, making sure the foil is not in contact with any metal parts of the enclosure that may be grounded. Measure the leakage current between the foil and earth. Note: The analyzer leakage indication must not exceed values listed Table 3-3. Table 3-3: Enclosure Leakage Current Limits
AC Line Cord Closed Closed Closed Open Open Open Neutral Line Cord Closed Closed Open Closed Open Closed Power Line Ground Cable Closed Open Closed Closed Closed Open IEC 601-1 AAMI/ANSI ES1 Standard 100 A 300 A 300 A 100 A 300 A 300 A
100 A 500 A 500 A 500 A 500 A 500 A
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Section 3: Performance Verification 3.4.2.3 Patient Applied Risk Current
This test is in compliance with AAMI Standard ES1 (patient applied risk current), and IEC 601-1 (patient auxiliary current). The leakage current is measured between any individual patient connection and power (earth) ground. The applied voltage for AAMI/ANSI is 120 volts AC, 60 Hz, and for IEC 601-1 the applied voltage is 264 volts AC, 50 to 60 Hz. Refer to Table 3-4. 1. Configure the electrical safety analyzer as follows: Function: Patient Leakage Range: A 2. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions for Patient Leakage Current. 3. Connect the patient leakage input lead of the electrical safety analyzer to all pins of the monitor's patient cable at the end of the cable. 4. The equipotential terminal is not connected to ground. 5. All functional earth terminals are not connected to ground. 6. Measure the leakage current between the patient connector and earth. Table 3-4: Patient Leakage Current Limits
AC Line Polarity Normal Normal Normal Reverse Reverse Reverse Neutral Line Power Line Ground Cable Closed Closed Open Closed Closed Open IEC 601-1 AAMI/ANSI ES1 Standard 10 A 50 A 50 A 10 A 50 A 50 A
Closed Open Closed Closed Open Closed
100 A 500 A 500 A 100 A 500 A 500 A
3.4.2.4
Patient Isolation Risk Current - (Mains Voltage on the Applied Part)
This test is in compliance with AAMI Standard ES1 (patient isolation risk current [sink current]), and IEC 601-1 (patient leakage current). Patient Leakage Current is the measured value in a patient connection if mains voltage is connected to that patient connection. The applied voltage for AAMI/ANSI is 120 volts AC, 60 Hz, and for IEC 601-1 the applied voltage is 264 volts AC, 50 to 60 Hz. Warning: AC mains voltage will be present on the patient cable terminals during this test. Exercise caution to avoid electrical shock hazard. 1. Configure the electrical safety analyzer as follows: Function: Patient Leakage (Mains On Applied Part) Range: A
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2. Connect the monitor AC plug to the electrical safety analyzer as recommended by the operating instructions for patient sink (leakage) current. 3. Connect the patient leakage input lead of the electrical safety analyzer to all connectors in the patient cable at the patient end of the cable. 4. The equipotential terminal is not connected to ground. 5. All functional earth terminals are not connected to ground. 6. The analyzer leakage current must not exceed the values shown in Table 3-5. Table 3-5: Patient Leakage Current Test Configurations Mains Voltage on the Applied Part
AC Line Polarity Normal Reverse Neutral Line Power Line Ground Cable Closed Closed IEC 601-1 AAMI/ANSI ES1 Standard 50 A 50 A
Closed Closed
5 mA 5 mA
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SECTION 4: AUDIBLE ALARM SETTINGS AND SERVICE MENU

4.1 4.2 4.3 4.4 Introduction Audible Alarm Settings Operator's Menu Options Service Menu Options
4.1
INTRODUCTION This section discusses use of the service menu to reconfigure power-on default values, and how to control the behavior of the audible alarm.
4.2
AUDIBLE ALARM SETTINGS The following paragraphs describe how to change the behavior of the audible alarm. Operators can select the volume of the alarm and the duration of alarm silence. Controls for the NPB-290 are shown in Figure 4-1.
Power On/Off Button Alarm Silence Button
NPB-290
Lower Alarm Limit Button
Upper Alarm Limit Button
Adjust Down Button
Adjust Up Button
Figure 4-1: NPB-290 Controls

4.2.1 Alarm Silence State
Press the Alarm Silence button to silence the alarm. Press the button a second time to turn the alarm back on.
4.2.2 Alarm Silence Duration
1. Press and hold the Alarm Silence button for less than 3 seconds. 2. Before 3 seconds have passed, the Adjust Up or Adjust Down button can be used to change the duration of the alarm silence. The alarm duration can be set to 30, 60, 90, or 120 seconds, or the alarm can be turned to Off.
4.2.3 Alarm Volume
1. Press and hold the Alarm Silence button for more than 3 seconds. 2. After 3 seconds, while still pressing the Alarm Silence button, the Adjust Up or Adjust Down button can be used to select alarm volumes from 1 to 10. Select a level that is suitable for the monitor's location.
4-1
Section 4: Audible Alarm Settings and Service Menu
4.3
OPERATOR'S MENU OPTIONS The menu items listed below are options that are available to the operator. These options can be used to print or clear trend data, and to change the configuration of data from the data port. Changes can be made in menu options 1 through 5 while monitoring a patient. Menu items beyond 5 cannot be accessed when a sensor is connected to the instrument. Unless changes are saved as power-on default values, they will be lost when the NPB-290 is turned off. When the instrument is turned on again, it will begin to use the power-on default values that have been stored. Factory-set power-on default values are listed in Table 4-2.
4.3.1
Accessing Menu Items
1. Menu items can be accessed at any time by pressing the Upper and Lower Alarm Limit buttons simultaneously for at least 3 seconds. Menu options have been accessed when a "1" appears in the pulse rate display. 2. Pressing the Adjust Up or Adjust Down button selects the menu item number. Menu items 3, 5, 8, and 11 have options within them that can be selected by first pressing the Upper Alarm Limit button, and then pressing the Adjust Up or Adjust Down key. The option being selected is displayed in the %SpO2 display window. Note: Service menu items numbered above 5 cannot be accessed if a sensor is connected to the monitor.
3. Once adjustments have been made within a menu item, the Upper Alarm Limit button can be used to initiate the current selection. To save the current settings as power-on default values, refer to the procedure outlined in paragraph 4.4.4. 4. Menu options can be exited without making changes by pressing the Lower Alarm Limit button. If a period of 10 seconds passes with no button presses, the instrument will exit the service menu, go to normal monitoring, and no changes will have been made.
4.3.2 Menu Item 1 (Trend Print)
Trend data can be viewed (if connected to a PC), or a trend printout can be made, if the Upper Alarm Limit button is pressed when menu item 1 is displayed. For more information about trend printouts, refer to paragraph 10.4.
4.3.3 Menu Item 2 (Trend Clear)
When menu item 2 is selected, trend data that is available through the use of menu item 1 will be deleted when the Upper Alarm Limit button is pressed and held until three beeps are heard.
4.3.4 Menu Item 3 (Language Selection)
1. Seven languages are available for data output to the data port. Once menu item 3 has been accessed, press the Upper Alarm Limit button. Then press the Adjust Up or Adjust Down button until the desired number is displayed in the %SpO2 window. Table 4-1 lists the languages and their numbers.
4-2
Table 4-1: Language Selection

Number 0 1 2 3 4 5 6 Language English French German Italian Spanish Dutch Portuguese
2. When the desired option is indicated in the %SpO2 display, press the Upper Alarm Limit button to initiate the current selection.
4.3.5 Menu Item 4 (Baud Rate)
1. Baud rates of 2400, 9600, and 19200 can be selected by first pressing the Upper Alarm Limit button, then using the Adjust Up or Adjust Down button to select the desired baud rate. The baud rates will be displayed in the %SpO2 window as 24, 96, or 192. 2. When the desired option is indicated in the %SpO2 display, press the Upper Alarm Limit button to initiate the current selection.
4.3.6 Menu Item 5 (EPP mode)
1. This menu item is used to change the method of sending data to the data port. Three options -- 0, 1, or 2 -- can be accessed by first pressing the Upper Alarm Limit button, then using the Adjust Up or Down button to scroll to the desired number. Option "0" enables ASCII. This option would be used to send data to a printer or to receive instructions from a computer. Option "1" sends data from the data port that can be used by the Nellcor Oxinet II system and with Score Software. When using Score software use the latest version. Contact Mallinckrodt's Technical Services Department or your local Mallinckrodt representative to determine the latest version of Score software.
Note:
Option "2" is intended for Mallinckrodt use only.
2. When the desired option is indicated in the %SpO2 display, press the Upper Alarm Limit button to initiate the current selection. Note: Menu items greater than 5 cannot be accessed when a valid sensor is connected to the unit.
4-3
4.4
SERVICE MENU OPTIONS Service menu options can be accessed only when the sensor is disconnected from the instrument. Only qualified service personnel should access these options. Refer to paragraph 4.3.1 for instructions on how to access the menu options and make selections within them. Note: To reach menu item 8, two invalid tones will be heard when passing through menu items 6 and 7. An invalid tone is a single low-pitched tone.
4.4.1 4.4.2 4.4.3
Menu Item 6 (Not Displayed) Menu Item 7 (Not Displayed) Menu Item 8 (Nurse Call Polarity)
A negative voltage is provided on pin 10 and a positive voltage on pin 11 that can be used to drive a Nurse Call alarm. This voltage will be either -5 volts DC to -12 volts DC or +5 volts DC to +12 volts DC, depending on the state of the audible alarm. An audible alarm causes the voltage to change polarity. Using menu item 8, a choice can be made to make the voltage go either positive or negative during an audible alarm. 1. Two options, 0 or 1, can be accessed by first pressing the Upper Alarm Limit button, then using the Adjust Up or Down button to scroll to the desired number. Selecting option "0" makes the voltage negative during an audible alarm and positive when there is no audible alarm. Selecting option "1" makes the voltage positive during an audible alarm and negative when there is no audible alarm.
2. When the desired option is indicated in the %SpO2 display, press the Upper Alarm Limit button to save the current selection.
4.4.4 Menu Item 9 (Save Current Values as Power-On Default)
If menu item 9 is selected, the current values for alarm limits, alarm volume, pulse beep volume, audible alarm silence duration, alarm silence behavior, communications protocol, and baud rate will be saved as the power-on default settings. To save new values as the current power-on default values, press the Upper Alarm Limit button. Three tones will sound to indicate that the changes have been accepted. The following values are not allowed to be saved as power-on default values. Alarm Silence Duration of Off Low %SpO2 alarm limits less than 80%.
If an invalid tone is heard instead of the triple beep, the current settings were not changed. An invalid tone is a single low-pitched tone. Note: Current values will not be stored in memory as defaults if power is interrupted before exiting this menu option.
4-4
Note:
When the operator changes an alarm limit to a value other than a power-on default value, a decimal point is displayed to the right of the parameter whose alarm limit was changed.
4.4.5
Menu Item 10 (Return to Default Settings)
Menu item 10 resets the monitor to factory default settings as shown in Table 4-2, three confirmation tones will be heard. After menu item 10 has been selected, cycle power to the NPB-290 and verify that the factory default values have been reinstated. Table 4-2: Factory Default Settings
Parameter Alarm Silence Behavior Alarm Silence Duration Alarm Volume Baud Rate Data Port Format Nurse Call Polarity Pulse beep volume Pulse rate High Pulse rate Low SpO2 High SpO2 Low 4.4.6 Menu Item 11 (Alarm Silence Behavior) Default Value 0 (Off with reminder) 60 seconds Level 5 9600 Real-time ASCII Normally Low Level 4 170 bpm 40 bpm 100% 85%
1. This menu item is used to change alarm silence behavior. Three options (0, 1, or 2) can be accessed by first pressing the Upper Alarm Limit button, then using the Adjust Up or Down button to scroll to the desired number. Option "0" allows the operator to select Alarm Silence Off. There will be a reminder tone every 3 minutes. Option "1" allows the operator to select Alarm Silence Off. There will be no reminder tone. Option "2" does not allow the operator to select Alarm Silence Off.
2. When the desired option is indicated in the %SpO2 display, press the Upper Alarm Limit button to save the current selection. Note:
4.4.7 Menu Item 12
The low battery audible alarm cannot be disabled.
Do not use. For use by Mallinckrodt Customer Service Engineer.

4.4.8 Menu Item 13
Do not use. For use by Mallinckrodt Customer Service Engineer.
4-5
Section 4: Audible Alarm Settings and Service Menu 4.4.9 Menu Item 14 (Calibration Signal)
Menu item 14 will initiate the calibration signal. The calibration signal will begin at 0.0 volts DC and hold that point for 60 seconds. It will then jump up to its maximum of +1.0 volt DC and hold that value for 60 seconds. The third part of the calibration signal is a stair-step signal. The stair-step signal starts at 0.0 volts DC and increases up to +1.0 volt DC in 0.1-volt increments. Each increment will be held for 1 second. Refer to Table 10-1 for Data port pin outs.
4-6
SECTION 5: TROUBLESHOOTING
5.1 5.2 5.3 5.4 5.5 5.6 5.7 Introduction How to Use this Section Who Should Perform Repairs Replacement Level Supported Obtaining Replacement Parts Troubleshooting Guide Error Codes
5.1
INTRODUCTION This section explains how to troubleshoot the NPB-290. Tables are supplied that list possible monitor difficulties, along with probable causes, and recommended actions to correct each difficulty.
5.2
HOW TO USE THIS SECTION Use this section in conjunction with Section 3, Performance Verification, and Section 7, Spare Parts. To remove and replace a part you suspect is defective, follow the instructions in Section 6, Disassembly Guide. The circuit analysis in Section 11, Technical Supplement, offers information on how the monitor functions.
5.3
WHO SHOULD PERFORM REPAIRS Only qualified service personnel should open the monitor housing, remove and replace components, or make adjustments. If your medical facility does not have qualified service personnel, contact Mallinckrodt Technical Services or your local Mallinckrodt representative.
5.4
REPLACEMENT LEVEL SUPPORTED The replacement level supported for this product is to the printed circuit board (PCB) and major subassembly level. Once you isolate a suspected malfunctioning PCB, follow the procedures in Section 6, Disassembly Guide, to replace the PCB with a known good PCB. Check to see if the symptom disappears and that the monitor passes all performance tests. If the symptom persists, swap back the replacement PCB with the suspected malfunctioning PCB (the original PCB that was installed when you started troubleshooting) and continue troubleshooting as directed in this section.
5.5
OBTAINING REPLACEMENT PARTS Mallinckrodt Technical Services provides technical assistance information and replacement parts. To obtain replacement parts, contact Mallinckrodt or your local Mallinckrodt representative. Refer to parts by the part names and part numbers listed in Section 7, Spare Parts.
5-1
Section 5: Troubleshooting
5.6
TROUBLESHOOTING GUIDE Table 5-1 categorizes problems with the NPB-290. Refer to the paragraph indicated for further troubleshooting instructions. Note: Taking the recommended actions discussed in this section will correct the majority of problems you will encounter. However, problems not covered here can be resolved by calling Mallinckrodt Technical Services or your local Mallinckrodt representative. Table 5-1: Problem Categories
Problem Area 1. Power No power-up on AC and/or DC Fails power-on self-test Powers down without apparent cause 2. Buttons Monitor does not respond properly to buttons 3. Display/Alarms Displays do not respond properly Alarms or other tones do not sound properly or are generated without apparent cause 4. Operational Performance Displays appear to be operational, but monitor shows no readings Suspect readings 5. Data Port NPB-290 and PC not communicating properly Nurse Call not functioning properly Refer to Paragraph 5.6.1
5.6.2
5.6.3
5.6.4
5.6.5
All of the categories in Table 5-1 are discussed in the following paragraphs.
5-2
Section 5: Troubleshooting 5.6.1 Power
Power problems are related to AC and/or DC. Table 5-2 lists recommended solutions to power problems. Table 5-2: Power Problems
Condition 1. BATTERY LOW indicator lights steadily while NPB290 is connected to AC and battery is fully charged. Recommended Action 1. Ensure that the NPB-290 is plugged into an operational AC outlet and the AC indicator is on. 2. Check the fuses. The Power Entry Module contains the fuses as indicated in paragraph 6.3 and Figure 6-1 of Section 6, Disassembly Guide. Replace fuses if necessary. 3. Open the monitor as described in paragraph 6.4. Verify the power supply's output to the battery while on AC power. Disconnect the battery leads from the battery and connect a digital voltmeter (DVM) to the leads from the power supply. The voltage measured should be 6.80 volts DC 0.15 volts DC. Connect the negative lead to the battery, connect the DVM in series between the positive leads of the battery and the power supply. The current measured should be 400 mA 80 mA. Replace power supply if above values are not met (refer to paragraph 6.8). 4. Check the cable connection from the bottom enclosure to the User Interface PCB, as instructed in paragraph 6.11 of Section 6, Disassembly Guide. If the connection is good, replace the User Interface PCB. 1. The battery may be discharged. To recharge the battery, refer to paragraph 3.3.1, Battery Charge. The monitor may be used with a less than fully charged battery but with a corresponding decrease in operating time. 2. If the battery fails to hold a charge, replace the battery as indicated in paragraph 6.6. There are 15 minutes or less of usable charge left on the NPB290 battery before the instrument shuts off. At this point, if possible, cease use of the NPB-290 on battery power, connect it to an AC source, and allow it to recharge. The full recharge takes 14 hours. The NPB-290 may continue to be used while it is recharging. 1. Replace battery if more than 2 years old. 2. Perform step 3 of the recommended action for condition 1 above.
2. The NPB-290 does not operate when disconnected from AC power.
3. BATTERY LOW indicator on during DC operation and an alarm is sounding. 4. Battery does not charge.
5-3
Section 5: Troubleshooting 5.6.2 Buttons
Table 5-3 lists symptoms of problems relating to nonresponsive buttons and recommended actions. If the action requires replacement of a PCB, refer to Section 6, Disassembly Guide. Table 5-3: Button Problems
Symptoms 1. The NPB-290 responds to some, but not all, buttons. Recommended Action 1. Replace Top Housing assembly. Refer to paragraph 6.4. 2. If the buttons still do not work, replace the User Interface PCB. Refer to paragraph 6.11. 1. Check the connection between the membrane panel and J5 of the User Interface PCB. Refer to paragraph 6.10. 2. Replace Top Housing assembly. Refer to paragraph 6.4. 3. If the buttons still do not work, replace the User Interface PCB. Refer to paragraph 6.11.
2. The NPB-290 turns on but does not respond to any of the buttons.
5-4
Section 5: Troubleshooting 5.6.3 Display/Alarms
Table 5-4 lists symptoms of problems relating to nonfunctioning displays, audible tones or alarms, and recommended actions. If the action requires replacement of a PCB or module, refer to Section 6, Disassembly Guide. Table 5-4: Display/Alarms Problems
Symptoms 1. Display values are missing or erratic. Recommended Action 1. Try another sensor or relocate the sensor to a different site. 2. If the sensor is connected, replace the sensor connector assembly. 3. If the condition persists, replace the sensor extension cable. 4. If the condition still persists, replace the User Interface PCB. Refer to paragraph 6.11. Not all display segments 1. Check the connection between the User Interface light during POST. PCB and the Display PCB. See Figures 6-8 and 6-9. 2. If the condition does not change, replace the Display PCB. Refer to paragraph 6.10. 3. If the condition still persists, replace the User Interface PCB. Refer to paragraph 6.11. All Front Panel LED 1. Check the connection between the membrane panel indicators do not light and J5 of the User Interface PCB. See Figures 6-8 during POST. and 6-9. 2. Replace Top Housing assembly. Refer to paragraph 6.4. Alarm sounds for no 1. Moisture or spilled liquids can cause an alarm to apparent reason. sound. Allow the monitor to dry thoroughly before use. 2. If the condition persists, replace the User Interface PCB. Refer to paragraph 6.11. Display is flashing but 1. Verify that alarm silence has not been activated. there is no audible alarm. 2. Check speaker connection to UIF PCB. Refer to paragraph 6.12. 3. Replace the speaker. Refer to paragraph 6.12. 4. If the condition persists, replace the User Interface PCB. Refer to paragraph 6.11. An alarm condition exists Replace the User Interface PCB. Refer to paragraph 6.11. but no alarm (audible or visual) is indicated.
2.
3.
4.
5.
6.
5-5
Section 5: Troubleshooting 5.6.4 Operational Performance
Table 5-5 lists symptoms of problems relating to operational performance (no error codes displayed) and recommended actions. If the action requires replacement of a PCB or module, refer to Section 6, Disassembly Guide. Table 5-5: Operational Performance Problems
Symptoms 1. The Pulse Amplitude indicator seems to indicate a pulse, but the digital displays show zeroes. 2. SpO2 or pulse rate values change rapidly; Pulse Amplitude indicator is erratic. Recommended Action 1. The sensor may be damaged; replace it. 2. If the condition persists, replace the User Interface PCB. Refer to paragraph 6.11. 1. The sensor may be damp or may have been reused too many times. Replace it. 2. An electrosurgical unit (ESU) may be interfering with performance: _ Move the NPB-290 and its cables and sensors as far from the ESU as possible. _ Plug the NPB-290 and the ESU into different AC circuits. _ Move the ESU ground pad as close to the surgical site as possible and as far away from the sensor as possible. 3. Verify performance with the procedures detailed in Section 3. 4. If the condition persists, replace the User Interface PCB. Refer to paragraph 6.11.
5-6
Section 5: Troubleshooting 5.6.5 Data Port
Table 5-6 lists symptoms of problems relating to the data port and recommended actions. If the action requires replacement of the PCB, refer to Section 6, Disassembly Guide. Table 5-6: Data Port Problems
Symptoms 1. No printout is being received. 1. 2. 3. 4. 2. The Nurse Call function (RS232 level) is not working. 1. 2. 3. Recommended Action The unit is running on battery power. Connect to an AC source. If the AC indicator is not on, Refer to paragraph 5.6.1. The monitor's baud rate does not match the printer. Change the baud rate of the monitor, following instructions in Operator's manual. Check connections between data port and printer. Refer to paragraph 10.3. If the condition still persists, replace the User Interface PCB. Refer to paragraph 6.11. The unit is running on battery power. Connect to an AC source. If the AC indicator is not on, Refer to paragraph 5.6.1. Verify connections are made between pins 5 or 10 (GND) and 11 (Nurse Call) of the data port. Refer to paragraph 10.5. Verify output voltage between ground pin 5 or 10 and pin 11 is -5 to -12 VOLTS DC (no alarm) and +5 to +12 VOLTS DC (during alarm). Refer to paragraph 3.3.3.1.5. If the condition still persists, replace the User Interface PCB. Refer to paragraph 6.11. Verify voltage and current do not exceed values stated in Table 10-4. Replace User Interface PCB. Refer to paragraph 6.11. Verify the cable is constructed following procedures outlined in paragraph 10.3. Replace User Interface PCB. Refer to paragraph 6.11. Verify NPB-290 is operating on AC power. Refer to paragraph 3.3.2.1. Verify the recorder is calibrated to the NPB-290. Refer to recorder Operator's manual. Verify the analog output values by performing the test outlined in paragraph 3.3.3.1.6. Replace User Interface PCB. Refer to paragraph 6.11.
4. 3. The Nurse Call function (relay contacts) is not working. 4. RS-422 not working. 1. 2. 1. 2. 5. Analog data inaccurate. 1. 2. 3. 4.
5-7
5.7
ERROR CODES An error code will be displayed when the NPB-290 detects a non-correctable failure. When this occurs, the unit will stop monitoring, sound a low priority alarm that cannot be silenced, clear patient data from the display, and display an error code. Error codes will be displayed with EEE in the saturation display and the number of the code in the pulse rate display, i.e., EEE 1. Table 5-7 provides a complete list of error codes and possible solutions. Cycling the power will clear the code and allow the instrument to function normally if no other errors are detected. Table 5-7: Error Codes
Code 1 4 Meaning POST failure Battery dead Possible Solutions Replace User Interface PCB. Refer to paragraph 6.11. 1. Check the voltage selector switch. Refer to the N-290 Operator's manual. 2. Charge battery for 14 hours. Refer to paragraph 3.3.1. 3. Leads of battery reversed. Refer to paragraph 6.6. 4. Replace battery. Refer to paragraph 6.6. 1. Cycle power to clear error 2. Replace User Interface PCB. Refer to paragraph 6.11. 3. Replace Power Supply PCB. Refer to paragraph 6.8. 1. Cycle power to clear error 2. Replace User Interface PCB. Refer to paragraph 6.11. 1. Cycle power to clear error. 2. Check voltage selector switch for proper setting. 3. Replace User Interface PCB. Refer to paragraph 6.11. 1. Cycle power to clear error 2. Replace User Interface PCB. Refer to paragraph 6.11. 1. Cycle power to clear error 2. Replace User Interface PCB. Refer to paragraph 6.11. 1. Cycle power to clear error 2. Replace User Interface PCB. Refer to paragraph 6.11. 1. Cycle power to clear error 2. Replace User Interface PCB. Refer to paragraph 6.11.
Too many microprocessor resets within a period of time
Boot CRC error
Error on User Interface PCB
11
Flash ROM corruption
52
Institutional default values lost and reset to factory default values Error accessing EEPROM
76
80
Institutional default values lost and reset to factory default values
5-8
Table 5-7: Error Codes

Code 82 Meaning Time clock lost 1. 2. 3. 84 Internal communications error 1. 2. Possible Solutions Reset time clock Battery power lost, check the battery. Refer to paragraph 3.3.3.1.7. Replace the Power Supply. Refer to paragraph 6.8. Cycle power to clear error Replace User Interface PCB. Refer to paragraph 6.11.
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SECTION 6: DISASSEMBLY GUIDE

6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 Introduction Prior to Disassembly Fuse Replacement Monitor Disassembly Monitor Reassembly Battery Replacement Power Entry Module (PEM) Removal/Replacement Power Supply Removal/Replacement Cooling Fan Removal/Replacement Display PCB Removal/Replacement User Interface PCB Removal/Replacement Alarm Speaker Removal/Replacement
6.1
INTRODUCTION The NPB-290 can be disassembled down to all major component parts, including: PCBs Battery Top and Bottom Housing Speaker Power Entry Module (PEM)
The following tools are required: Phillips-head screwdriver #1 10 mm open-end wrench Needle-nose pliers Torque wrench, 10 inch-pounds (1.13 Newton-meters) Wire Cutters Flat blade screwdriver
WARNING: Before attempting to open or disassemble the NPB-290, disconnect the power cord from the NPB-290. Caution: Observe ESD (electrostatic discharge) precautions when working within the unit. Note: 6.2 Some spare parts have a business reply card attached. When you receive these spare parts, please fill out and return the card.
PRIOR TO DISASSEMBLY 1. Turn the NPB-290 off by pressing the Power On/Off button. 2. Disconnect the monitor from the AC power source.
6-1
Section 6: Disassembly Guide
6.3
FUSE REPLACEMENT 1. Complete the procedure in paragraph 6.2. 2. Disconnect the power cord from the back of the monitor. 3. Use a flat blade screwdriver to remove the fuse drawer from the Power Entry Module. Press down on the tab in the center of the fuse drawer with the screwdriver until a click is heard. Pull the drawer out as shown in Figure 6-1.
Figure 6-1: Fuse Removal 4. Put new, 5 x 20 mm, slow blow, 0.5-amp, 250-volt fuses in the drawer and reinsert the drawer in the power module.
6-2
6.4
MONITOR DISASSEMBLY Caution: Observe ESD (electrostatic discharge) precautions when disassembling and reassembling the NPB-290 and when handling any of the components of the NPB-290. 1. Set the NPB-290 upside down, as shown in Figure 6-2.
Corner screws
Figure 6-2: NPB-290 Corner Screws 2. Remove the four corner screws. 3. Turn the unit upright. 4. Separate the top case from the bottom case of the monitor, being careful not to stress the wire harnesses between the cases. 5. Place the two halves of the monitor on the table as shown in Figure 6-3. 6. Disconnect the power supply from J6 on the User Interface PCB.
6-3
J6
Power supply harness
Figure 6-3: Separating Case Halves 6.5 MONITOR REASSEMBLY 1. Place the two halves of the monitor on the table as shown in Figure 6-3. 2. Connect the power supply to J6 on the User Interface PCB. 3. Place the top case over the bottom case. 4. Align the four outside screw posts. 5. Close the monitor. Caution: When reassembling the NPB-290, hand-tighten the screws that hold the cases together to a maximum of 10 inch-pounds. Over-tightening could strip out the screw holes in the top case, rendering them unusable. 6. Install the four corner screws.
6-4
6.6
BATTERY REPLACEMENT Removal 1. Follow procedure in paragraphs 6.2 and 6.4. 2. Remove the two screws from the battery bracket as shown in Figure 6-4. 3. Lift the battery out of the bottom case. 4. Use needle-nose pliers to disconnect the leads from the battery. Note: The lead-acid battery is recyclable. Do not dispose of the battery by placing it in the regular trash. Dispose of properly according to state, local, or other applicable regulations, or contact Mallinckrodt Technical Services to return for disposal.
Figure 6-4: Battery Removal Replacement 5. Connect the leads to the battery. Red wire connects to the positive terminal. Black wire goes to the negative.
6. Insert the new battery into the bottom case with the negative terminal towards the bottom of the monitor. 7. Install the bracket and grounding lead with the two screws. 8. Complete the procedure in paragraph 6.5. 9. Turn the monitor on and verify proper operation.
6-5
6.7
POWER ENTRY MODULE (PEM) REMOVAL/REPLACEMENT Removal 1. Complete the procedure in paragraphs 6.2 and 6.4. 2. While pushing the top of the PEM in from the outside of the case, gently push the case to the outside and lift up on the PEM. 3. Use needle-nose pliers to disconnect the leads from the PEM (see Figure 6-5).
G
Equipotential lug
Figure 6-5: Power Entry Module Replacement 4. Refer to Table 6-1 and connect the leads to the PEM. 5. Install the PEM in the bottom case with the fuse drawer facing down. A tab in the bottom case holds the PEM in place. Insert the bottom wing of the PEM between the tab and the internal edge of the sidewall in the bottom case. Push the PEM down and towards the outside of the monitor until it clicks into place. 6. Position the ground line from the PEM so that it does not come into contact with components on the Power Supply PCB. 7. Complete the procedure in paragraph 6.5.
6-6
6.8
POWER SUPPLY REMOVAL/REPLACEMENT Removal 1. Complete the procedure described in paragraphs 6.2 and 6.4. 2. Disconnect the leads from the battery. 3. Follow the procedure in paragraph 6.7, steps 2 and 3. 4. Use a 10-mm wrench to disconnect the power supply ground lead from the equipotential lug (Figure 6-5). 5. Disconnect the cooling fan harness from J1 of the power supply (Figure 6-7). 6. Remove the seven screws shown in Figure 6-6. 7. Lift the power supply out of the bottom case.
Figure 6-6: Power Supply
6-7
Replacement 8. Connect the AC leads W1, W2, and W3 to the PEM following the instructions in Table 6-1. Table 6-1: Power Supply Leads Connections
Power Supply Lead W1 W2 W3 W4 W5 Wire Color or Label Green & Yellow "G" Brown/Labeled "L" Blue/Labeled "N" Red Black Connects To Equipotential Lug "L" on the Power Entry Module "N" on the Power Entry Module Positive Battery Terminal Negative Battery Terminal
9. Place the power supply in the bottom case. Caution: When installing the Power Supply, tighten the seven screws to a maximum of 10 inch-pounds. Over-tightening could strip out the inserts in the bottom case, rendering them unusable. 10. Install the seven screws in the power supply and tighten. 11. Connect the cooling fan harness to J1 of the power supply. 12. Use a 10-mm open-end wrench to connect the power supply ground lead to the equipotential lug. Tighten to 12 inch-pounds. 13. Follow the procedure in paragraph 6.7, steps 5 and 6. 14. Verify the ground wire to the PEM is positioned so that it does not come into contact with components on the Power Supply PCB. 15. Reconnect W4 and W5 to the battery by following the instructions in Table 6-1. 16. Complete the procedure in paragraph 6.5.
6-8
6.9
COOLING FAN REMOVAL/REPLACEMENT Removal 1. Complete procedures described in 6.2 and 6.4. 2. Lift the cooling fan from the slots in the bottom case (see Figure 6-7). 3. Disconnect the fan wire harness from J1 on the power supply PCB.
J1
Figure 6-7: Cooling Fan Replacement 4. Connect the cooling fan wire harness to J1 on the power supply PCB. 5. Insert the cooling fan into the slots in the bottom case with the padded sides on the top and bottom and the fan's harness to the handle side of the case. 6. Complete procedure 6.5.
6-9
6.10 DISPLAY PCB REMOVAL/REPLACEMENT Removal 1. Complete the procedure described in paragraphs 6.2 and 6.4. Caution: Care must be taken when removing the Display PCB from the top case to avoid scratching the lens or LED modules. 2. Gently pull the top of the Display PCB towards the inside of the instrument and lift the Display PCB up to remove it from the top case (Figure 6-8).
J2
Figure 6-8: Display PCB Replacement Caution: Care must be taken when installing the Display PCB into the top case to avoid scratching the lens or LED modules. 3. Tilt the top of the Display PCB towards the inside of the instrument and gently slide the Display PCB into the grooves in the top case. Be careful to align the male pins from the Display PCB to connector J2 on the User Interface PCB. 4. Complete the procedure described in paragraph 6.5.
6-10
6.11 USER INTERFACE PCB REMOVAL/REPLACEMENT Removal 1. Complete the procedure described in paragraphs 6.2 and 6.4. 2. Follow step 2 of paragraph 6.10 (Figure 6-8). 3. Disconnect the keypad ribbon cable from the ZIF connector, J8, on the User Interface PCB (Figure 6-9). Lift up on the outer shell until it clicks, then remove the ribbon cable from the connector. 4. Disconnect the speaker cable from J13 of the User Interface PCB. 5. Remove the five screws in the User Interface PCB.
J13
J8
Figure 6-9: User Interface PCB 6. Remove the User Interface PCB from the top case.
6-11
Replacement Caution: When installing the User Interface PCB, hand-tighten the five screws to a maximum of 10 inch-pounds. Overtightening could strip out the inserts in the top case, rendering them unusable. 7. Place the User Interface PCB in the top case. 8. Install the five screws in the User Interface PCB. 9. Lift up on the outer shell of J8 on the User Interface PCB until it clicks. 10. Insert the keypad ribbon cable into J8 of the User Interface PCB. 11. Slide the outer shell of J8 down until it clicks. 12. Connect the speaker cable to J13 of the User Interface PCB. 13. Follow step 3 of paragraph 6.10. 14. Complete the procedure in paragraph 6.5. 6.12 ALARM SPEAKER REMOVAL/REPLACEMENT Removal 1. Complete the procedure described in paragraphs 6.2 and 6.4. 2. Disconnect the speaker wire harness for J13 on the User Interface PCB (see Figure 6-10). 3. Pull the speaker holding clip towards the center of the monitor and lift the speaker from the top housing.
6-12
Connect speaker wires to J13 connector
Holding Clip
Figure 6-10: Alarm Speaker Replacement 4. Slide the speaker into the plastic holding clip provided in the top housing. 5. Connect the speaker wire harness to J13 on the User Interface PCB. 6. Complete the procedure described in paragraph 6.5.
6-13
(Blank Page)
SECTION 7: SPARE PARTS

7.1 Introduction
7.1
INTRODUCTION Spare parts, along with part numbers, are shown in Table 7-1. Figure 7-1 shows the NPB-290 expanded view with item numbers relating to the spare parts list. Table 7-1: Parts List
Item 1 2 3 4 5 6 7 8 9 10 Description Top Case Assembly (Membrane Panel Included) Fuse Drawer Fuses Power Entry Module Cooling Fan Power Supply Display PCB (Printed Circuit Card) Battery Battery Bracket User Interface PCB Alarm Speaker (not shown) Rubber Feet (not shown) Power Cord (not shown) Part No. 048497 691500 691032 691499 035469 035800 035347 640119 035307 035351 033494 4-003818-00 U.S. 071505 International 901862 U.K. 901863 891340 035434
Tilt Stand (not shown) GCX Mounting Kit (not shown)
Note:
Some spare parts have a business reply card attached. When you receive these spare parts, please fill out and return the card.
7-1
Section 7: Spare Parts
NP
B-
29

'
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$ %
Figure 7-1: NPB-290 Exploded View
7-2
SECTION 8: PACKING FOR SHIPMENT

8.1 8.2 8.3 General Instructions Repacking in Original Carton Repacking in a Different Carton
To ship the monitor for any reason, follow the instructions in this section. 8.1 GENERAL INSTRUCTIONS Pack the monitor carefully. Failure to follow the instructions in this section may result in loss or damage not covered by any applicable Mallinckrodt warranty. If the original shipping carton is not available, use another suitable carton. North American customers may call Mallinckrodt Technical Services Department to obtain a shipping carton. Before shipping the NPB-290, contact Mallinckrodt Technical Services Department for a returned goods authorization (RGA) number. Mark the shipping carton and any shipping documents with the RGA number. European customers not using RGA numbers should return the product with a detailed, written description of the problem. Return the NPB-290 by any shipping method that provides proof of delivery. 8.2 REPACKING IN ORIGINAL CARTON If available, use the original carton and packing materials. Pack the monitor as follows: 1. Place the monitor in a plastic bag (not shown in Figure 8-1) and, if necessary, accessory items in original packaging. 2. Place in shipping carton and seal carton with packing tape. 3. Label carton with shipping address, return address, and RGA number.
8-1
Section 8: Packing for Shipment
Figure 8-1: Repacking the NPB-290
8-2
Section 8: Packing for Shipment
8.3
REPACKING IN A DIFFERENT CARTON If the original carton is not available, use the following procedure to pack the NPB-290: 1. Place the monitor in a plastic bag. 2. Locate a corrugated cardboard shipping carton with at least 200 pounds per square inch (psi) bursting strength. 3. Fill the bottom of the carton with at least 2 inches of packing material. 4. Place the bagged unit on the layer of packing material and fill the box completely with packing material. 5. Seal the carton with packing tape. 6. Label the carton with the shipping address, return address, and RGA number.
8-3
(Blank Page)
SECTION 9: SPECIFICATIONS
9.1 9.2 9.3 9.4 9.5 9.6 9.7 General Electrical Physical Characteristics Environmental Alarms Factory Default Settings Performance
9.1
GENERAL Designed to meet safety requirements of: UL 2601-1 CSA-C22.2 No. 601-1-M90, IEC 601-1 (Class I, type BF), ISO 9919, EMC per EN 60601-1-2.
9.2
ELECTRICAL
Protection Class Degree of Protection Mode of Operation Battery Type: Operating time: Recharge period: Fuses AC Power Selectable by switch 100-120 volts AC, 50/60 Hz or 200-240 volts AC, 50/60 Hz Rechargeable, sealed lead-acid, internal 8 hours minimum on new, fully charged battery and no active alarms 14 hours for full charge in standby 18 hours while in use 2 each 5 x 20 mm Slow Blow 0.5 amp, 250 volts Class I: per I.E.C. 601-1, clause 2.2.4 Type BF: per I.E.C. 601-1, clause 2.1.25 Continuous
9.3
PHYSICAL CHARACTERISTICS
Dimensions Weight 3.3 in. H x 10.4 in. W x 6.8 in. D 8.4 cm H x 26.4 cm W x 17.3 cm D 5.5 lb, 2.5 kg
9.4
ENVIRONMENTAL
Operating Temperature Storage Temperature Boxed Unboxed Operating Atmospheric Pressure Relative Humidity -20 C to +70 C (-4 F to +158 F) -20 C to +60 C (-4 F to +140 F) 700 hPa to 1060 hPa (20.65 in Hg to 31.27 in Hg) 15% RH to 95% RH, noncondensing 5 C to 40 C (+41 F to +104 F)
9-1
Section 9: Specifications
9.5
ALARMS
Alarm Limit Range % Saturation Pulse Rate 20100% 30250 bpm
9.6
FACTORY DEFAULT SETTINGS Table 9-1: Default Settings

Parameter Alarm Silence Behavior Audible Alarm Silence Duration Audible Alarm Volume Baud Rate Communication Protocol High Pulse Rate Alarm Low Pulse Rate Alarm Pulse Beep Volume SpO2 High Alarm SpO2 Low Alarm Default Setting Off with a reminder 60 seconds Level 5 9600 Serial output mode ASCII 170 bpm 40 bpm Level 4 100% 85%
9.7
PERFORMANCE
Measurement Range SpO2: Pulse/Heart Rate: Accuracy SpO2 Adult: Neonate: 70100% 2 digits 069% unspecified 70100% 3 digits 069% unspecified 0100% 20250 bpm
Accuracies are expressed as plus or minus "X" digits (saturation percentage points) between saturations of 70-100%. This variation equals plus or minus one standard deviation (1SD), which encompasses 68% of the population. All accuracy specifications are based on testing the subject monitor on healthy adult volunteers in induced hypoxia studies across the specified range. Adult accuracy is determined with Oxisensor II D-25 sensors. Accuracy for neonatal readings is determined with Oxisensor II N-25 sensors. In addition, the neonatal accuracy specification is adjusted to take into account the theoretical effect of fetal hemoglobin in neonatal blood on oximetry measurements. Pulse Rate (optically derived) 20250 bpm 3 bpm
Accuracies are expressed as plus or minus "X" bpm across the display range. This variation equals plus or minus 1 Standard Deviation, which encompasses 68% of the population.
9-2
SECTION 10: DATA PORT INTERFACE PROTOCOL

10.1 10.2 10.3 10.4 10.5 10.6 10.7 Introduction Enabling the Data Port Connecting to the Data Port Real-Time Printout Nurse Call Analog Output Interactive Mode
10.1 INTRODUCTION The data port, located at the rear of the NPB-290, provides interfacing capabilities for: printing NPB-290 data displaying NPB-290 data on a computer sending NPB-290 data to the Nellcor Oxinet II System Nurse Call
10.2 ENABLING THE DATA PORT The data port supports three communication protocols: Option 0 = real-time ASCII for printouts or displays Option 1 = communications with Nellcor Oxinet II system Option 2 = Mallinckrodt Technical Services use only
Menu item 4 is used to select baud rate. To access menu item 4: disconnect the sensor cable press both the Upper and Lower Alarm Limit buttons simultaneously for 3 seconds press the Upper Alarm Limit button until menu item 6 is displayed select baud rate by pressing Adjust Up or Adjust Down button (2400, 9600 [default], or 19200)
Menu item 5 allows the user to choose between the three communication protocols. To access menu item 5: Note: disconnect the sensor cable press both the Upper Alarm Limit and the Lower Alarm Limit buttons simultaneously for 3 seconds press the Upper Alarm Limit button until menu item 5 is displayed select desired option by pressing the Adjust Up or Adjust Down button More information on using menu options is provided in Section 4.
10-1
Section 10: Data Port Interface Protocol
10.3 CONNECTING TO THE DATA PORT Data is transmitted in the RS-232 format (pins 2, 3, and 5) or RS-422 (pins 1, 4, 9, and 12). RS-232 data can be transmitted a maximum of 25 feet. The pin outs for the data port are listed in Table 10-1. Table 10-1 Data Port Pin Outs
Pin 1 2 3 4 5 6 7 8 9 10 11 Signal RXD+ (RS-422 positive input) RXD_232 (RS-232 input) TXD_232 (RS-232 output) TXD+ (RS-422 positive output) Signal Ground (isolated from earth ground) AN_SpO2 (analog saturation output) Normally Open, Dry Contacts, for Nurse Call (N.O. with no active alarm) Normally Closed, Dry Contacts, for Nurse Call (N.C. with no active alarm) RXD- (RS-422 negative input) Signal Ground (isolated from earth ground) Nurse Call (RS-232 level output {-3 to -10 volts DC with no active alarm} {+3 to +10 volts DC with active alarm}) TXD- (RS-422 negative output) AN_PULSE (analog pulse rate output) AN_PLETH (analog pleth wave output) Nurse Call Common for Dry Contacts
12 13 14 15
Note:
When the instrument is turned off, the contact at pin 7 closes and the contact at pin 8 opens.
The pin layouts are illustrated in Figure 10-1. The conductive shell is used as earth ground. An AMP connector is used to connect to the data port. Use AMP connector (AMP P/N 747538-1), ferrule (AMP P/N 1-747579-2) and compatible pins (AMP P/N 66570-2).
' ! " #
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&
Figure 10-1: Data Port Pin Layout When building an RS-422 cable, a resistor (120 , 1/4 watt, 5%) must be added between pins 1 and 9 of the cable. The end of the cable with the resistor added must be plugged into the NPB-290. This resistor is not necessary for RS-232 cables.
10-2
The serial cable must have a braided shield providing 100% coverage such as Beldon cable (Beldon P/N 9616) or equivalent. Connectors at both ends of the serial cable must have the shield terminated to the full 360 degrees of the connector's metal shell. Do not create sharp bends in the cable, this may tear or break the shield. 10.4 REAL-TIME PRINTOUT When a real-time printout is being transmitted, a new line of data is printed every 2 seconds. Every 25th line will be a Column Heading line. A Column Heading line will also be printed any time a value in the Column Heading line is changed. A real time printout is shown below in Figure 10-2. Note:
NPB-290 TIME 01-Jul-97 14:00:00 01-Jul-97 14:00:02 01-Jul-97 14:00:04 01-Jul-97 14:00:06 01-Jul-97 14:00:08 01-Jul-97 14:00:10 01-Jul-97 14:00:12 01-Jul-97 14:00:14 01-Jul-97 14:00:16 01-Jul-97 14:00:18 01-Jul-97 14:00:20 01-Jul-97 14:00:22 01-Jul-97 14:00:24 01-Jul-97 14:00:26 01-Jul-97 14:00:28 01-Jul-97 14:00:30 01-Jul-97 14:00:32 01-Jul-97 14:00:34 01-Jul-97 14:00:36 01-Jul-97 14:00:38 01-Jul-97 14:00:40 01-Jul-97 14:00:42 01-Jul-97 14:00:44 NPB-290 TIME 01-Jul-97 14:00:46 NPB-290 TIME 01-Jul-97 14:00:56 01-Jul-97 14:00:58
Printouts are available only if the instrument is running on AC power.

Version 1.0.0 %SpO2 100 100 100 100 100 100 100 100 100 100 100 ------------------------%SpO2 --%SpO2 79* 79* Version 1.0.0 CRC XXXX PR (bpm) 120 124 190 190* 190* 190* 190* 190* 190* 190* 190* ------------------------CRC XXXX PR (bpm) --CRC XXXX PR (bpm) 59* 59* SpO2 Limit: PA 220 220 220 220 220 220 220 220 220 220 220 ------------------------PA --PA 220 --PH PH PH PH PH PH LB PH LB PH LB SD SD SD SD SD SD PS PS PS PS PS PS 30-100% PR Limit: 100-180 bpm Status PS 80-100% PR Limit: 100-180 bpm Status SL PL LB PS SL PL LB LB LB 30-100% PR Limit: 100-180 bpm
Status
Version 1.0.0
SpO2 Limit:
SpO2 Limit:
Figure 10-2: Real-Time Printout
10-3
Column Heading
NPB-290 TIME Version 1.0.0 CRC XXXX PR (bpm) SpO2 Limit: PA 30-100% PR Limit: 100-180 bpm %SpO2 Status
To explain the printout it will be necessary to break it down to its key components. The first two lines of the chart are the Column Heading shown th above. Every 25 line will be a Column Heading. A Column Heading is also printed whenever a value of the Column Heading is changed. There are three Column Heading lines shown in Figure 10-2. Using the top row as the starting point there are 25 lines before the second Column Heading is printed. The third Column Heading was printed because the SpO2 limits changed from 30-100% to 80-100%. Printout Source
Data in the highlighted box above represents the source of the printout, in this case the NPB-290. Software Revision Level
The next data field tells the user the software level, (Version 1.0.0) and a software verification number (CRC XXXX). Neither of these numbers should change during normal operation. The numbers will change if the monitor is serviced and receives a software upgrade. Alarm Limits
The last data field in the top line indicates the high and the low alarm limits for %SpO2 and for the pulse rate (PR). In the example above, the low alarm limit for SpO2 is 30% and the high alarm limit is 100%. Pulse rate alarm limits are 100 bpm (low), and 180 bpm (high). Column Headings
Actual column headings are in the second row of the Column Heading line. Patient data, from left to right, are the time that the chart was printed, the current %SpO2 value being measured, the current pulse rate in beats per minute (bpm), the current Pulse Amplitude (PA), and the operating status of the NPB-290.
10-4
Patient Data and Operating Status Time Tag

TIME 01-Jul-97 14:00:58 %SpO2 100 PR (bpm) 120 PA 220 Status
Time Tag represents a real-time clock in: Day, Month, Year and 24-hour clock. The clock is maintained by either AC or battery power. If date and time have to be changed, follow the procedure outlined in paragraph 10.7. Patient Data
NPB-290 TIME 01-Jul-97 14:00:58 Version 1.0.0 100 CRC XXXX PR (bpm) 190* SpO2 Limit: PA 220 30-100% PH PR Limit: 100-180 bpm %SpO2 Status
Patient data and the operating status of the unit are highlighted in the patient data display. Parameter values are displayed directly beneath the heading for each parameter. In this example, the %SpO2 is 100, and the pulse rate (PR) is 190 beats per minute. The asterisk (*) next to the 190 indicates that 190 beats per minute is outside of the alarm limits, indicated at the far-right end in the top row, for pulse rate. If no data for a parameter is available, three dashes (- - -) will be displayed in the printout. The number under PA is an indication of pulse amplitude. The number can range from 0 to 254 and will typically range around 45. There are no alarm parameters for this value. It can be used for trending information and indicates a change in pulse volume, pulse strength, or circulation. Operating Status
NPB-290 TIME 01-Jul-97 14:00:58 Version 1.0.0 100 CRC XXXX PR (bpm) 190* SpO2 Limit: PA 220 30-100% PH PR Limit: 100-180 bpm %SpO2 Status
The Status column indicates alarm conditions and operating status of the NPB290. The PH in this example indicates a Pulse High alarm. The Status column can have as many as 4 codes displayed in one line of data. The status codes are listed in Table 10-2.
10-5
Table 10-2: Status Codes

Code AO AS BU LB LM LP MO PH PL PS SD SH SL --* Meaning Alarm Off Alarm Silence Battery in Use Low Battery Loss of Pulse w/Motion Loss of Pulse Motion Pulse Rate High Limit Alarm Pulse Rate Low Limit Alarm Pulse Search Sensor Disconnect Sat High Limit Alarm Sat Low Limit Alarm No Data Available Alarm Parameter Being Violated
Note: 10.5 NURSE CALL
A Sensor Disconnect will also cause three dashes (- - -) to be displayed in the patient data section of the printout.
An RS-232 Nurse Call signal can be obtained by connecting to the data port. This function is available only when the instrument is operating on AC power. The RS-232 Nurse Call will be disabled when the unit is operating on battery power. The remote location will be signaled anytime there is an audible alarm. If the audible alarm has been turned off, or silenced, the RS-232 Nurse Call function is also turned off. Pin 11 on the data port is the RS-232 Nurse Call signal and pin 10 is ground (see Figure 10-1). The voltage between pins 10 and 11 will be -5 volts DC to -12 volts DC or +5 volts DC to +12 volts DC depending on the option chosen in menu item 8. Whenever there is in an audible alarm, the output between pins 10 and 11 will reverse polarity. An internal Nurse Call relay (pins 7, 8, and 15) provides dry contacts which can be used to signal a remote alarm. These contacts can be used if the instrument is operating on AC or on its internal battery. Pin 15 is common, pin 7 is normally open (N.O.), and pin 8 is normally closed (N.C). The rating of the contacts is shown in Table 10-4. Table 10-3 shows the state of the contacts for Alarm and No Alarm conditions, and for Instrument Off.
10-6
Table 10-3: Nurse Call Relay Pin States

Pin 7 N.O. 8 N.C. No Alarm Open Closed Alarm Closed Open Instrument Off Closed Open
Table 10-4: Rating of Nurse Call Relay

Maximum Input Voltage Load Current Minimum Resistance Ground Reference Electrical Isolation 30 volts AC or DC (polarity is not important) 120 mA continuous (peak 300 mA @ 100 ms) 26 ohms to 50 ohms (40 ohms typical) during alarms Isolated Ground 1500 volts
10.6 ANALOG OUTPUT Analog outputs are provided for saturation, pulse rate, and a plethysmographic waveform. These outputs are available only if the monitor is operating on AC power. The output voltage is 0.0 to +1.0 volts DC for all three parameters. A 1.0-volt DC output for saturation equals 100%, for pulse rate it equals 250 bpm, and for plethysmographic waveform it equals 255 pulse amplitude units (pau). The voltage will decrease as the values for these parameters decrease. At power-up, after the completion of POST, a calibration signal will automatically be sent. This signal can be started manually by accessing menu item 14. The calibration signal will begin at 0.0 volts DC and hold that point for 60 seconds. It will then jump up to 1.0 volt DC and hold that value for 60 seconds. The third part of the calibration signal is a stair-step signal. The stair-step signal will start at 0.0 volts DC and increase up to 1.0 volt DC in 0.10-volt increments. Each increment will be held for 1 second. 10.7 INTERACTIVE MODE Introduction When the NPB-290 is connected to a PC through the data port, the Interactive Mode is accessible. If the Interactive Mode has been accessed, real-time serial output is stopped and serial input is accepted. The user can request printouts and set date and time through the use of the PC and the data port. Accessing the Interactive Mode The Interactive Mode can be accessed when the data port of the NPB-290 is connected with a serial cable to a PC. Paragraph 10.3 describes the pin outs and how to build a serial cable.
10-7
The Interactive Mode can be accessed from a standard keyboard on a PC by holding the control key down and pressing "C" twice. The PC monitor will display the five options that are available in the Interactive Mode. The five options are: 1. 2. 3. 4. 5. Dump Instrument Info Set Date and Time Dump Trend Dump Error Log Exit Interactive Mode
Interactive Mode Options Pressing the corresponding number on the PC keyboard accesses options. Option 1) Dump Instrument Info Menu item 2 (Trend Clear), described in paragraph 4.3.3, allows the user to delete the most recent trend data. Deleted trends can still be retrieved from the instrument through an Instrument Info printout. The Instrument Info printout (when connected to a printer) or PC display (when connected to a PC) will show the oldest deleted trend as Trend 01. If a Trend 01 already exists in memory from an earlier Delete, the next deleted trend will become Trend 02. Every time a trend is deleted the number of existing trends will increase by 1. The most recently deleted trend will have the largest trend number. Figure 10-3 illustrates an Instrument Info printout. The first two lines are the Column Heading lines. Line one is for instrument type, software revision level, type of printout, and alarm parameter settings. The second line contains the column headings. A line of data is recorded for every 2 seconds of instrument operation. Up to 24 hours of instrument operation data can be recorded. The final line on the printout is Output Complete. This indicates that data has been successfully transmitted with no corruption. If there is no Output Complete printed, the data should be considered invalid. This option is intended for Mallinckrodt field service personnel.
10-8
NPB-290 TIME
Version 1.0.0.000 Trend 01 %SpO2
Instrument PR (bpm)
SpO2 Limit: PA
30-100%
PR Limit: 100-180 bpm User Interface Status
SpO2 Status
01-Jul-97 14:00:00 01-Jul-97 14:00:02 01-Jul-97 14:00:04 01-Jul-97 14:00:06 NPB-290 TIME Trend 02
----100 100 %SpO2 79* 79* 0* %SpO2
----120 120 Instrument PR (bpm) 58* 57* 0* Instrument PR (bpm)
----220 220
SD PS
BU LB BU LB BU LB BU LB 80-100% SL PL SL PL 80-100%
AO AO
Version 1.0.0.000
SpO2 Limit: PA 220 220 --PA PS PS
PR Limit: 60-180 bpm User Interface Status Au BU LB BU LB AS BU LB AS M M H
SpO2 Status
01-Jul-97 14:24:24 01-Jul-97 14:24:26 01-Jul-97 14:24:28 NPB-290 TIME Trend 03
PS LP SL PL SpO2 Status
Version 1.0.0.000
SpO2 Limit:
PR Limit: 60-180 bpm User Interface Status
11-Jul-97 7:13:02 11-Jul-97 7:13:05 11-Jul-97 7:13:07 11-Jul-97 7:13:09 11-Jul-97 7:13:11 11-Jul-97 7:13:13 11-Jul-97 7:13:15 Output Complete
99 99 99 99 99 99 99
132* 132* 132* 132* 132* 132* 132*
220 220 220 220 220 220 220
PH PH PH PH PH PH PH
BU BU BU BU BU BU BU
M M M M M M M
Figure 10-3: Instrument Info Printout Option 2) Set Date and Time When the instrument is sent from the factory, the date and time that have been entered are for Pacific Standard Time. If the battery has been disconnected or changed, the real-time clock will not reflect the actual time. For either of these reasons, it will be necessary to set the date and time. Selecting option 2 allows these settings to be entered from the PC keyboard. The format for date and time is DD-MMM-YY HH:MM:SS. The hours, minutes, and seconds are entered in the 24-hour format. Move the cursor to the value that needs to be changed and enter the new value. Option 3) Dump Trend A Trend printout will include all data recorded for up to 24 hours of monitoring since the last trend delete was performed. A trend line is recorded every 2 seconds or whenever an alarm condition has occurred. The final line on the printout is Output Complete. This indicates that data has been successfully transmitted with no corruption. If there is no Output Complete printed, the data should be considered invalid. Figure 10-4 is an example of a Trend printout.
10-9
NPB-290 Version 1.0.0.000 TIME 01-Jul-97 14:00:00 01-Jul-97 14:00:02 01-Jul-97 14:00:04 01-Jul-97 14:00:06 01-Jul-97 18:00:43 01-Jul-97 18:00:45 NPB-290 Version 1.0.0.000 Time 01-Jul-97 18:00:53 01-Jul-97 18:00:55 01-Jul-97 18:01:57 01-Jul-97 18:01:59 01-Jul-97 18:02:01 Output Complete %SpO2 ----98 98 99 %SpO2 100 100 100 100 -----
TREND 120 124 190 190 ----Trend ----100 181* 122
SpO2 Limit: 30-100% PA 220 220 220 220 ----SpO2 Limit: 80-100% PA ----140 190 232
PR Limit: 100-180 bpm
PR (bpm)
PR Limit: 60-180 bpm
PR (bpm)
Figure 10-4: Trend Printout Option 4) Dump Error Log A list of all the errors recorded in memory can be obtained by selecting Error Log Dump. The first two lines are the Column Headings lines. The type of instrument producing the printout, software level, type of printout, and the time of the printout are listed in the first line. The second line is printout column headings. The final line on the printout is Output Complete. This indicates that data has been successfully transmitted with no corruption. If there is no Output Complete printed, the data should be considered invalid. An example of an Error Log printout is shown in Figure 10-5. This option is intended for Mallinckrodt field service personnel.
NPB-290 Version 1.0.0.000 Op Time 10713:21:03 00634:26:01 Output Complete Error 52 37 Task 12 4 Error Log Time: Addr 48F9 31A2 14600:00:07 Count 100 3
Figure 10-5: Error Log Printout
10-10
SECTION 11:
TECHNICAL SUPPLEMENT
11.1 Introduction 11.2 Oximetry Overview 11.3 Circuit Analysis 11.4 Functional Overview 11.5 AC Input 11.6 Power Supply PCB Theory of Operation 11.7 Battery 11.8 User Interface 11.9 Front Panel Display PCB and Controls 11.10 Schematics Diagrams
11.1 INTRODUCTION This Technical Supplement provides the reader with a discussion of oximetry principles and a more in-depth discussion of NPB-290 circuits. A functional overview and detailed circuit analysis is supported by block and schematic diagrams. The schematic diagrams are located at the end of this supplement. 11.2 OXIMETRY OVERVIEW The NPB-290 is based on the principles of spectrophotometry and optical plethysmography. Optical plethysmography uses light absorption technology to reproduce waveforms produced by pulsatile blood. The changes that occur in the absorption of light due to vascular bed changes are reproduced by the pulse oximeter as plethysmographic waveforms. Spectrophotometry uses various wavelengths of light to qualitatively measure light absorption through given substances. Many times each second, the NPB-290 passes red and infrared light into the sensor site and determines absorption. The measurements that are taken during the arterial pulse reflect absorption by arterial blood, nonpulsatile blood, and tissue. The measurements that are obtained between arterial pulses reflect absorption by nonpulsatile blood and tissue. By correcting "during pulse" absorption for "between pulse" absorption, the NPB-290 determines red and infrared absorption by pulsatile arterial blood. Because oxyhemoglobin and deoxyhemoglobin differ in red and infrared absorption, this corrected measurement can be used to determine the percent of oxyhemoglobin in arterial blood: SpO2 is the ratio of corrected absorption at each wavelength.
11.2.1 Functional versus Fractional Saturation
The NPB-290 measures functional saturation, that is, oxygenated hemoglobin expressed as a percentage of the hemoglobin that is capable of transporting oxygen. It does not detect significant levels of dysfunctional hemoglobins. In contrast, hemoximeters such as the IL482 report fractional saturation, that is, oxygenated hemoglobin expressed as a percentage of all measured hemoglobin, including measured dysfunctional hemoglobins.
11-1
Section 11: Technical Supplement
Consequently, before comparing NPB-290 measurements with those obtained by an instrument that measures fractional saturation, measurements must be converted as follows:
functional saturation fractional = saturation 100 x 100-(% carboxyhemoglobin +%methemoglobin)
11.2.2 Measured versus Calculated Saturation
When saturation is calculated from a blood gas measurement of the partial pressure of arterial oxygen (PO2), the calculated value may differ from the NPB290 SpO2 measurement. This is because the calculated saturation may not have been corrected for the effects of variables that can shift the relationship between PaO2 and saturation. Figure 11-1 illustrates the effect that variations in pH, temperature, partial pressure of carbon dioxide (PCO2), and concentrations of 2,3-DPG and fetal hemoglobin may have on the oxyhemoglobin dissociation curve.
100
pH Temperature PCO2 2,3-DPG Fetal Hb
Saturation (%)
50
pH Temperature PCO2 2,3-DPG
50 PO2 (mmHg)
100
Figure 11-1: Oxyhemoglobin Dissociation Curve 11.3 CIRCUIT ANALYSIS The following paragraphs discuss the operation of each of the printed circuit boards within the NPB-290 pulse oximeter. (Refer to the appropriate schematic diagram at the end of this section, as necessary.) 11.4 FUNCTIONAL OVERVIEW The monitor functional block diagram is shown in Figure 11-2. Most of the functions of the NPB-290 are performed on the User Interface PCB. Functions on the User Interface PCB include the SpO2 module, PIC, CPU, and Memory. Other key components of the NPB-290 are the Power Entry Module (PEM), Power Supply, and the Display printed circuit board (PCB).
11-2
The Display module consists of the LED display and the Membrane Panel. Contained on the Membrane Panel are annunciators and push buttons, allowing the user to access information and to select various available parameters. The Display PCB contains SpO2, heart rate, and Blip Bar LEDs, and their associated driver circuits.
Power Entry Fuses Module

Battery
Power Supply
Battery Charger DC Supply
Membrane Panel Display PCB

RTC
Alarm Speaker
Serial port PIC16C63 PIC
MC68331 CPU
System RAM 256K Flash ROM 256K
UIF PCB
11.5 AC INPUT
SpO2 Module
Patient Connection
Figure 11-2: NPB-290 Functional Block Diagram
A selector switch on the back of the NPB-290 allows the user to connect the monitor to AC power ranging from 100 volts AC to 240 volts AC. The switch has two positions, one for 100 volts AC through 120 volts AC and one for 200 volts AC through 240 volts AC. Verify that the switch selection matches the AC power at your location before plugging the monitor into an AC outlet. AC power enters the NPB-290 through the Power Entry Module (PEM). A 0.5-amp fuse protects both the "Line" and "Neutral" lines. These useraccessible fuses are located in a fuse drawer, which is part of the PEM located on the back of the monitor. 11.6 POWER SUPPLY PCB THEORY OF OPERATION The NPB-290 uses an unregulated linear power supply. This Power Supply provides the DC power needed to charge the battery and to power the User Interface PCB. Electro Static Discharge (ESD) protection is also provided by the power supply. AC power from the PEM is passed through a step-down transformer, T2, which has two primary and two secondary windings. If switch SW1 on the back of the monitor is in the 120 VOLTS AC position, the primary windings are in parallel. The primary windings are in series if SW1 is in the 240 VOLTS AC position.
11-3
Each secondary winding is fused with a 2.0-amp fuse (F1 and F2). If a short circuit should occur in the DC circuitry, these fuses prevent the transformer from overheating. The output of the transformer varies, depending on load and input. Voltage measured between the outlet of a secondary winding and ground can be from 6 to 20 volts AC. High frequency noise from the AC line and from the User Interface PCB is filtered by C6 and C8 before passing through the bridge rectifier. The bridge rectifier provides the DC power used in the NPB-290. The positive output is the MAIN_DC ranging from 7 to 18 volts DC. This positive voltage is used for the battery circuit and to power the User Interface PCB.
11.6.1 Battery Circuits
Two circuits are included in this section of the Power Supply PCB. One circuit is used to charge the battery, and the other circuit provides battery protection. Charging Circuit The power supply will charge the battery any time the NPB-290 is connected to AC power even if the monitor is not turned on. The voltage applied to the battery is 6.8 0.15 volts DC and is current limited to 400 80 mA. Battery Protection Two types of battery protection are provided by the power supply: protection for the battery and protection from the battery. Switch SW2 is a resettable component that protects the battery. Switch SW2 opens and turns the charging circuit off if the temperature of the battery rises above 50 C. If the output of the battery exceeds 2.5 amps, F3 opens. Fuse F3 protects the battery from a short to ground of the battery output. Fuse F3 cannot be reset. Protection from the battery is provided in case the battery is connected backwards. Should this happen, the output of the battery is shorted to ground through CR1 on the User Interface PCB. This provides protection for other circuits in the monitor. 11.7 BATTERY A lead-acid battery is used in the NPB-290. It is rated at 6 volts DC, 4 amphours. When new and fully charged, the battery will operate the monitor for 8 hours. A new battery will last 15 minutes from the time the low battery alarm is declared until the unit is shut down due to battery depletion. The battery can withstand 400 charge/discharge cycles. Recharging the battery to full capacity takes 14 hours in standby and 18 hours if being used. Changing from AC to battery power will not interrupt the normal monitoring operation of the NPB-290. When the unit is running on battery power, the data port will be turned off along with the RS-232 Nurse Call. The Nurse Call relay will remain active.
11-4
11.8 USER INTERFACE PCB The user interface PCB is the heart of the NPB-290. All functions except the unregulated DC power supply, display, and keypad reside on the user interface PCB. The following text covers the key circuits of the user interface PCB.
11.8.1 Regulated DC Power Supply
The User Interface PCB receives the MAIN_DC unregulated voltage of 7 to 18 volts DC from the power supply, or 5.8 to 6.5 volts DC from the internal battery. The power supply on the User Interface PCB generates +10.0, -5.0, and +5.0 volts DC.
11.8.2 Controlling Hardware
There are two microprocessors on the User Interface PCB. The CPU is a Motorola MC68331CF (331). The second microprocessor PIC16C63 is referred to as the PIC and is controlled by the CPU. CPU The 331 is the main controller of the NPB-290. The 331 controls the front panel display, data storage, instrument status, sound generation, and monitors and controls the instrument's power. The 331 also controls data port communication, the Nurse Call feature, and analog output. Battery voltage is checked periodically by the processor. A signal from the processor turns the charging circuit off to allow this measurement to be taken. If the processor determines that the battery voltage is below 5.85 0.1 volts DC, a low battery alarm is declared by the PIC. If battery voltage on the User Interface PCB is measured below 5.67 0.1 volts DC, the monitor will display an error code and sound an audible alarm. (Voltages measured at the battery will be slightly higher than the values listed above.) The user will be unable to begin monitoring a patient if the battery voltage remains below this point. If either event occurs, plug the unit into an AC source for 14 hours to allow the battery to fully recharge. When the NPB-290 is powered by AC, the RS-232 Nurse Call function is available. If no audible alarm conditions exist, the output will be -5 to -12 volts DC or +5 volts DC to +12 volts DC. These voltages are dependent upon the option selected in menu item 8. Should an audible alarm occur, the output would change polarity. The 331 also controls a set of dry contacts provided by a relay on the User Interface PCB. The relay will function normally on AC power or on the internal battery power.
11-5
When the CPU sends a tone request, three items are used to determine the tone that is sent by the PIC to the speaker. First, pulse tones change with the %SpO2 value being measured. The pulse beep tone will rise and fall with the measured %SpO2 value. Second, three levels of alarms, each with its own tone, can occur: high, medium, and low priority. Third, the volume of the alarm is user adjustable. Alarm volume can be adjusted from level 1 to level 10, with level 10 being the highest volume. User's interface includes the front panel display and the keypad. By pressing any of six keys on the keypad the operator can access different functions of the NPB-290. The 331 will recognize the keystroke and make the appropriate change to the monitor display to be viewed by the operator. Any changes made by the operator (i.e. alarm limits, pulse beep volume) are used by the monitor until it is turned off. Default values will be restored when the unit is turned back on. Patient data is stored by the NPB-290 and can be downloaded to a printer through the data port provided on the back of the monitor. An in-depth discussion of the data port is covered in the Section 10 of this manual. PIC Microprocessor The PIC controls the SpO2 function and communicates the data to the 331. A pulse width modulator (PWM) function built into the processor controls the SpO2 function. PWM signals are sent to control the intensity of the LEDs in the sensor and to control the gain of the amplifiers receiving the return signals from the photodetector in the sensor. Analog signals are received from the SpO2 circuit on the User Interface PCB. An A/D (Analog to Digital) function in the PIC converts these signals to digital values for %SpO2 and heart rate. The values are sent to the 331 to be displayed and stored.
11.8.3 Sensor Output/LED Control
The SpO2 analog circuitry controls the red and infrared (IR) LEDs such that the received signals are within the dynamic range of the input amplifier. Because excessive current to the LEDs will induce changes in their spectral output, it is sometimes necessary to increase the amplification of the received signal channel. To that point, the PIC controls both the current to the LEDs and the amplification in the signal channel. At initialization of transmission, the LED intensity level is based on previous running conditions, and the transmission intensity is adjusted until the received signals match the range of the A/D converter. If the LEDs reach maximum output without the necessary signal strength, the PWMs will increase the channel gain. The PWM lines will select either a change in the LED current or signal gain, but will not do both simultaneously.
11-6
The LED drive circuit switches between red and IR transmission and disables both for a time between transmissions in order to provide a no-transmission reference. To prevent excessive heat buildup and prolong battery life, each LED is on for only a small portion of the duty cycle. Also, the frequency of switching is well above that of motion artifact and not a harmonic of known AC transmissions. The IR transmission alone, and the red transmission alone, will each be on for about one-fifth of the duty cycle; this cycle is controlled by the PIC microprocessor.
11.8.4 Input Conditioning
Input to the SpO2 analog circuit is the current output of the sensor photodiode. In order to condition the signal current, it is necessary to convert the current to voltage. Because the IR and red signals are absorbed differently by body tissue, their received signal intensities are at different levels. Therefore, the IR and red signals must be demodulated and then amplified separately in order to compare them to each other. Demultiplexing is accomplished by means of two circuits that alternately select the IR and red signal. Two switches that are coordinated with the IR and red transmissions control selection of the circuits. A filter with large time constant follows to smooth the signal and remove noise before amplification.
11.8.5 Signal Gain
The separated IR and red signals are amplified so that their DC values are within the range of the A/D converter. Because the received IR and red signals are typically at different current levels, the signal gain circuits provide independent amplification for each signal as needed. The gain in these circuits is adjusted by means of the PWM lines from the PIC. After the IR and red signals are amplified, they are filtered to improve the signalto-noise ratio and clamped to a reference voltage to prevent the combined AC and DC signal from exceeding an acceptable input voltage from the A/D converter.
11.8.6 Variable Gain Circuits
The two variable gain circuits are functionally equivalent. The gain of each circuit is contingent upon the signal's received level and is controlled to bring each signal to approximately 3.5 volts. Each circuit uses an amplifier and one switch in the triple single-poll double-throw (SPDT) analog-multiplexing unit.
11.8.7 AC Ranging
In order to measure a specified level of oxygen saturation and to still use a standard type combined processor and A/D converter, the DC offset is subtracted from each signal. The DC offsets are subtracted by using an analog switch to set the mean signal value to the mean of the range of the A/D converter whenever necessary. The AC modulation is then superimposed upon that DC level. This is also known as AC ranging.
11-7
Each AC signal is subsequently amplified such that its peak-to-peak values span one-fifth of the range of the A/D converter. The amplified AC signals are then filtered to remove the residual effects of the PWM modulations and, finally, are input to the PIC. The combined AC and DC signals for both IR and red signals are separately input to the A/D converter.
11.8.8 Real-Time Clock (RTC)
Real time is tracked by the NPB-290. As long as battery power or AC power is available, the instrument will keep time. If the battery is removed, the time clock will have to be reset.
11.8.9 Storage of Patient Data
Whenever the NPB-290 is turned on, it stores a "data point" in memory every 2 seconds (regardless of whether the NPB-290 is monitoring a patient or not). Up to 50 alarm limit changes will also be stored in trend data. The NPB-290 can store up to 24 hours of trend data. The 24 hours of stored trend data are available for downloading to Score software for 45 days. There are no limitations on displaying or printing data. Caution: Changing alarm limit settings uses up trend memory space. Change alarm limits only as needed. Note: Trend memory always contains the MOST RECENT 24 hours of data, with newly collected data over-writing the oldest data on a rolling basis. The NPB290 continues to record data points as long as the monitor is powered on, with "blank" data points collected if no sensor is connected to the monitor or patient. "Blank" data will over-write older patient data if the memory becomes full. Therefore, if you want to save old patient data, it is important that you turn your monitor off when you are not monitoring a patient, and that you download the trend memory, using Score software, before it fills up and over-writes the old data with new data (or "blank" data). When using Score software use the latest version. Contact Mallinckrodt's Technical Services Department or your local Mallinckrodt representative to determine the latest version of Score software.
Note:
If battery power is disconnected or depleted, trend data and user settings will be lost. All data is stored with error detection coding. If data stored in memory is found to be corrupted, it is discarded. 11.9 FRONT PANEL DISPLAY PCB AND CONTROLS
11.9.1 Display PCB
Visual patient data and monitor status is provided by the Front Panel Display PCB. At power up, all indicators are illuminated to allow verification of their proper operation. There are two sets of three 7-segment displays. One set displays %SpO2 and the other displays pulse rate. A decimal point immediately to the right of either display indicates that an alarm limit for that parameter is no longer set at the power-on default value.
11-8
Between the two 7-segment displays is a 10-segment blip bar. The blip bar illuminates with each pulse beat. The number of segments illuminated indicates the relative signal strength of the pulse beat. A tone will accompany each pulse beat. The sound of the tone will change pitch with the %SpO2 level being measured. Five LEDs and icons are also located on the Front Panel Display PCB. An LED illuminated next to an icon indicates a function that is active. Functions indicated by the LEDs are AC/Battery Charging, Low Battery, Alarm Silence, Motion, and Pulse Search.
11.9.2 Membrane Keypad
A membrane keypad is mounted as part of the top case. A ribbon cable from the keypad passes through the top case and connects to the User Interface PCB. Six keys allow the operator to access different functions of the NPB-290. These keys allow the user to select and adjust the alarm limits, cycle power to the unit, and to silence the alarm. Alarm volume and alarm silence duration can also be adjusted via the keypad. A number of other functions can be accessed by pressing the Upper and Lower Alarm Limit buttons simultaneously and then selecting the desired option with the Adjust Up or Adjust Down button. These functions are discussed in greater detail in Section 4. 11.10 SCHEMATIC DIAGRAMS The following schematics are included in this section: Figure 11-3: User Interface PCB Front End Red/IR Schematic Diagram Figure 11-4: Front End LED Drive Schematic Diagram Figure 11-5: Front End Power Supply Schematic Diagram Figure 11-6: SIP/SOP Isolation Barrier Schematic Diagram Figure 11-7: Data Port Drivers and Analog Output Schematic Diagram Figure 11-8: User Interface PCB MC331 Core Schematic Diagram Figure 11-9: User Interface PCB MC331 Memory Schematic Diagram B Figure 11-10: Speaker Driver Schematic Diagram A Figure 11-11: User Interface PCB Power Supply Schematic Diagram B Figure 11-12: Display Interface Schematic Diagram Figure 11-13: Parts Locator Diagram for USER INTERFACE PCB Figure 11-14: Power Supply Schematic Diagram Figure 11-15: Power Supply Parts Locator Diagram Figure 11-16: Display PCB Schematic Diagram Figure 11-17: Display PCB Parts Locator Diagram
11-9
+10V +10V Q18 2N3906S I222 I20 C55 47P R49 49.9K I14 R8 49.9K I13 C54 0.1U 50V I27 2N3906S Q10 2 3 1 R22 30.1K VREF +10V U22 LT1013S I24 7 +10V R21 24.9K R32 24.9K 2 PIC_RB5 PIC_RB4 PIC_RA0 VREF R1 24.9K C30 0.1U 50V R43 10.0K
2 I52 1 3
R33 49.9K R29 49.9K
50V R14 249K
I28 R13 49.9K +10V
I29
+10V U53 DG201S 1 3 V- GND 4 5 I7 R9 174K
I331
+10V I305 DET2 3
+ + -
I3 1
4 3
+ + -
6 2
R20 18.7K 5 U22 LT1013S
1 8
+ + -
6 2
2 3
+8 + -
U58 LP311D 6 1 7
13 V+
I30 C50 0.033U I21 R10 100K I9 1 8 I36 R40 249K C48 0.01U C51 +10V 0.033U U27 LT1013S 7 I41 4 R19 100K 3 C56 0.01U +10V I22 I26 +10V
I15 4 U3 AD822
R18 49.9K
-4
+ + -
6 2
-10V C53 0.1U +10V I16 5 6 50V
-10V R34 49.9K I12
-10V R12 150K
-10V R36 R2 2.74K I10 R25 100K +10V U53 DG201S 13 V+ 10 C66 0.1U V- GND 4 5 9 11 I5 8 1 100K
-10V
R31 24.9K
+ + -
6 2
R7 10.0K
9 8
+ -
U10 TLC339CD 14 PIC_RB7
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C58 22P
+10V
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8 4
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I19 6 2 7 U30 LT1013S +10V U53 DG201S 8 6 V- GND 4 5 I31 R42 24.9K
I6 R30 24.9K
R44 49.9K
C59 0.01U
C60 220P 50V
I23
7 U3 AD822 I17
50V R39 10.0K I11
-10V
R15 249K C52 47P 50V
-10V
C57 0.033U R6 100K
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C61 0.033U +10V I317 1 8
I37 C62 0.01U U23 LT1013S R16 100K 7 I38 +10V
R41 10.0K
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VREF R117 24.9K C31 0.1U 50V
+ + -
6 2
I330
R154 11.0K
I18
C65 1000P 50V
+10V
50V
I32
-10V +10V U53 DG201S 13 V+ 15 V- GND 16 14 4 5 I34 R11 100K
4 3
+ + -
+10V 6 2 5 U23 LT1013S I42 5 4
R17 10.0K
VREF 6 11 10 9 12 13 2 1 5 3 U44 VCC 16 X Y Z 14 15 4 C95 0.1U
PIC_RB2 PIC_RB1 PIC_RB3
INH A B C XO X1 Y0 Y1 Z0 Z1
R45 1.10K
U30 + LT1013S 3 6 + 5 4 2
R5 249K R26 174K I39 R37 24.9K
-10V I40
C49 0.01U R35 49.9K I4 C63 0.01U
I33
+ -
U10 TLC339CD 2 PIC_RB6
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I25 R4 24.9K R28 24.9K R27 150K C64 220P 50V
I224 PIC_BRC6
-10V C94 22P I301 -5V I90 R47 12.1K I2 50V
VEE 7 VSS CD4053S I283 I157 8
-10V VREF R3 374K R46 374K I1 R24 100K
I35 R38 121
PIC_RA2
PIC_RB3 PIC_RB1 PIC_RB2 +10V LED_IDRV 7 6 +10V C2 C3 -10V
ANALOG FRONT END

U10 TLC339CD 1 I226 0.1U Z5U 0.1U Z5U
+ -
3 12
DG201S BYPASS
035350
Figure 11-3 UIF PCB Front End Red/IR Schematic Diagram 11-11
VCC I48 R192 10.0K 1 I68 2N3906S Q24 2 3 1 I46 R50 3.32K VCC I53 I86 C74 4.7P 50V R62 100K CR10 3 1 R188 49.9K VREF I77 VREF 6 11 10 9 12 13 2 1 I69 R67 100K I59 R68 174K I60 R64 80.6K I70 5 3 VCC 16 X Y Z 14 15 4 PIC_BRC1 I47 R70 10.0K VREF VREF C5 0.1U Z5U R94 10.0K U1 I76 I223 2 3 4 5 6 7 U11 RA0 RA1 RA2 RA3 RA4 RA5 SPO2-29X RB0 RB1 RB2 RB3 RB4 RB5 RB6 RB7 RC0 RC1 RC2 RC3 RC4 RC5 RC6 RC7 21 22 23 24 25 26 27 28 11 12 13 14 15 16 17 18 I334 R85 121 SCK MISO MOSI I79 I81 I66 R65 20.0K PIC_RC1 I87 I88 I51 I225 I298 PIC_RB1 PIC_RA2 PIC_RA1 PIC_RA0 I78 I80 I67
Q11 2 2N3906S 3 I71 2 2N3906S Q25 3
VCC
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R55 10.0K
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U2 VCC 16 X Y Z 14 15 4
+ +
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I65
LT1013S 2 U31 I54
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I83
VREF
PIC_RB2 PIC_RB3 PIC_RB4 PIC_RB5 PIC_RB6 PIC_RB7 I45
R75 20.0K
2 1 5 3
9 10 20 1 8 19
OSC1 OSC2 VDD MCLR VSS1 VSS2
VEE 7 VSS CD4053S 8
VEE 7 VSS 8 CD4053S -5V
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C1 0.47U 20V
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R48 10.0K
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PIC16C63
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C69 0.1U I63
C68 0.1U
R53 10.0K
4053 BYPASS C4 Z5U VREF 1 3 Q4 2N3904S 2 C75 33P PIC_RSTL 1 Y4 2 R51 221
PIC_10MHZ
I73 3 Q1 1 MPSA06S LED_IDRV 2 R52 10.0K R61 10.0 I49 1 3 2 Q3 2N3904S R71 20.0K
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I62 R72 174K
I61 R69 80.6K
I58
I82
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C76 33P
FRONT_END_RST VREF I44 I291 I92 INH A B C 6 11 10 9 PIC_RC0 PIC_RC6 PIC_RC7
C72 0.1U
C70 0.1U
R56 11.5K U55 VCC X Y Z VEE VSS CD4053S
16 I84 R76 100K I50 PIC_BRC0 14 15
15 LED-
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XO 12 X1 13 Y0 Y1 Z0 Z1 2 1 5 3 C84 0.1U Z5U
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DET+ LED+ RCAL
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PIC_BRC7 PIC_BRC6
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16
DETJ16 CON_SPO2 VREF
035350
Figure 11-4 Front End LED Drive Schematic Diagram 11-13
VDD I115 T2 LPE-4841 CR3 MBRS130 2 1 I118 U12 VIN GND1 GND2 78L05D TP6 8 2 3 VOUT 1 GND3 6 7 GND4 C8 0.1U Z5U AGND TP2 VREF R87 1.0 5% I96
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CR2 MBRS130
R82 4.99K
C40 47U 10V RAW+10V
I119
R81 49.9
TP5
+10V
R77 11.5K
R78 34.8K
C9 0.1U Z5U
C38 22U 20V
RESETL CLK_312KHZ
9 10
U4 8 74HC00S RAW-5V I99 I98 CR6 1 2
C34 47U 10V
I117 RAW-5V
R79 49.9
TP4
-5V
MBRS130 SH9 (CONTRAST)
C41 47U 10V I97
C10 0.1U Z5U
C35 47U 10V
CR4 I121 1 2 RAW-10V
R86 49.9
TP3
-10V
MBRS130 SH9 (CONTRAST) RAW-10V
C11 0.1U Z5U
C42 22U 20V
CLK_156KHZ VCC 16 9 C7 0.1U Z5U 10 15 U51 VCC CP0 CP1 RST Q0 Q1 Q2 Q3 GND 11 12 13 14 8 I127 I109 I107 I106 I320 16 1 2 7 VCC U51 VCC CP0 CP1 RST Q0 Q1 Q2 Q3 GND 3 4 5 6 8 I101 CLK_312KHZ CLK_156KHZ I104 I105 I103
PIC_10MHZ
74HC4520S
74HC4520S
R88 10.0K
035350
Figure 11-5 Front End Power Supply Schematic Diagram 11-15
I132 CLK_156KHZ SIPSOP_EN 3 4 5 U9 6
I135
VDD
I142 R167 100
I143 2
14 9 7 I137 R169 1.00K VDD 8 U14
8 Q6 SI9936 I153 1 I155 VDD 2 3 T1 6 5 4 I150 CR7 2 1 I151 2 1 C17 0.1U Z5U 1 IVDD U49 LT1129CST-5 IN GND1 GND2 2 4 IVDD
74HC10S VDD I136 14 I133 10 U14 74HC14S 7 11
VDD 74HC14S
MBRS130 CR8
14 12 13
U14 7 C79 330P 74HC14S 50V
C16 0.1U Z5U
OUT 3 C19 0.1U Z5U
C45 47U 10V
COILCRAFT Q4470-B
MBRS130 I152 R171 10.0K
C44 47U 10V
C46 47U 10V
C18 0.1U Z5U
IVDD
VDD
I138 R170 1.00K 3
I139
VDD I149 1 7 VDD I148 14 5 7 6 U14 74HC14S 4
VDD 5 6 Q6 SI9936 R172 681
U17 2 3 6N136
TH 6
IVDD I159 14
IVDD I154 14 3 7 4 U15 74HC14S ISDA
14 I134 4 U14 74HC14S 7
14 2
C80 U14 330P 50V 74HC14S I141 8
2 7 U15 74HC14S
R168 100 U18 R174 681 2 3 6N136 8
IVDD
I
R173 10.0K
VDD 1 2 13 SDA
U9 12 74HC10S
9 10 11
U9
VDD
TH 6
IVDD I160 14
IVDD I156 14 6 9 7 8 U15 74HC14S ISCL
74HC10S I140
I
IVDD R195 10.0K
U15 74HC14S
SCL VDD U54 R194 681 2 3 6N136 8 TH 6
ITX485_EN
IVDD I161
IVDD I158 14 12 11 7 10 U15 74HC14S ITXD
TX485_EN
I
13
14
IVDD
R176 10.0K
I
IVDD IVDD
U15 74HC14S
VDD TXD VDD
U19 R175 681 2 3 6N136 VDD
TH 6
I
2 3 1
R163 10.0K 2N3906S Q26 R109 10.0K 2 3 1
R164 10.0K
I162 RCV_232
R166 4.99K RXD
TH 6
U20 2 3 6N136 R165 453
I165
2N3906S Q27
R110 10.0K
RCV_485
I164
I163
NC_RELAY VDD R177 453
I
NC_NO
U6
N.C. AQV414A
NC_COM NC_NC
VDD
VDD 2 4 5
SIP/SOP Interface
I146 C14 0.1U Z5U C15 0.1U Z5U I147 2 4 5 N.O. AQV210EHA 1 6
U7
035350
Figure 11-6 SIP/SOP Isolation Barrier Schematic Diagram 11-17
I243 IVDD C21 0.1U Z5U
2 1 C1+ V+
16 VCC
RS-485 DRIVER
IVDD
I238 C22 0.1U Z5U C24 0.1U Z5U RCV_232
C26 0.1U Z5U
CMOS LEVEL 3 4 C1C2+ RS232 LEVEL 5 C2R1OUT T1IN R2OUT T2IN V6 R1IN 13
I240 I241
I242
12 11 9 10
RXD_232 TXD_232 I167 NC_232
14 RCV_232 3 RCV_485 ITX485_EN ITXD 2 4 5 VCC RSENAB RSROUT TXENAB TXIN
MAX489
C25 0.1U Z5U 11 RXD12 RXD+ 10 TXD9 TXD+
ITXD I166 NC_LVL I168
T1OUT 14 R2IN 8
RXINRXIN+ TXOUTTXOUT+
T2OUT 7 GND 15
U5 ADM202E SMCJ10C CR9 2 10V 1
IVDD
C23 0.1U Z5U I244
BAV99
BAV99
BAV99
GND1 6
GND2 7 U16
BAV99
CR13
CR16
CR19
1 1
1 1
RXD_232 TXD_232 RXD+ RXDNC_232 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8
J1
16
CR26
NC_NO NC_COM NC_NC IVDD I177
TXD+ TXDAN_PULSE AN_SPO2 AN_PLETH 4 3 IVDD
IVDD 8 BIT DAC VDD
Analog Outputs
I173
+ +
12
REF0 4 REF1 3
6 2
LT1013S 5 3
R182 1.00K
NC_NO AN_PULSE C93 0.1U Z5U NC_COM NC_NC F1 TH 500MA
17 CON_DB15F TH
ISCL ISDA R179 1.00K I169 C47 47U 10V
7 8 9 10 11 5 6
SCL SDA AD0 AD1 AD2 AGND DGND MAX520S
REF2 14 REF3 13 I175
I176
C82 1.0U 20V
U32
I I
BAV99
I I
R191 100M 1/4W TH DT1 600V TH
CR14
OUT0 2 OUT1 1 OUT2 16 OUT3 U13 15
AN0 AN1 AN2 NC_LVL
8 1
+ +
I
IVDD AN_SPO2 C97 0.1U Z5U
6 2
LT1013S 7 3 BAV99
R178 1.00K IVDD CR12
C20 0.1U Z5U
U32 C81 1.0U 20V I
I178
I
E
2 2
I
IVDD 8 1
+ +
6 2
LT1013S 7 3
R183 1.00K
AN_PLETH C145 0.1U Z5U
IVDD TLE2425CD VIN VOUT GND U8 2
I170
I171 R181 6.04K 0.1% 4 3
+ LT1013S +
6 5 REF_1V
I174
C83 1.0U 20V
U47
I I
BAV99
IVDD
CR15
I
IVDD
U47
R180 4.02K 0.1% C27 0.1U Z5U
2 I172
035350
Figure 11-7 Data Port Drivers and Analog Output Schematic Diagram 11-19
VDD L3 A601 VDDI
I279 1 7 18 28 39 50 63 65 84 96 107 116 126 C129 0.1U X7R 0805 U45 VDD1 VDD2 VDD3 VDD4 VDD5 VDD6 VDD7 VDD8 VDD9 VDD10 VDD11 VDD12 VDD13
I210 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19-/CS6 A20-/CS7 A21-/CS8 A22-/CS9 A23-/CS10 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 90 20 21 22 23 24 25 26 27 30 31 32 33 35 36 37 38 41 42 121 122 123 124 125 111 110 109 108 105 104 103 102 100 99 98 97 94 93 92 91 121 RA0 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 RA15 RA16 RA17 I102 R105 121 16 RP1 15 120 14 13 12 11 10 9 16 RP2 15 120 14 13 12 11 10 9 121 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
C137 47U 10V
C122 0.1U X7R 0805
C135 0.1U X7R 0805
C133 0.1U X7R 0805
C134 0.1U X7R 0805
C125 0.1U X7R 0805
C124 0.1U X7R 0805
From Power Supply battery backed power

I306 I307 I308 I198 RTCSEL SERDATA SERCLK ECPSM29T 32.768KHZ 1 4 5 6 7 U43 RST PWR1 I/O PWR2 SCLK X1 8 1 TP59 RAMPWR
R184 A17
Y3
C120 0.1U X7R 0805
C121 0.1U X7R 0805
C127 0.1U X7R 0805
C123 0.1U X7R 0805
C126 0.1U X7R 0805
C128 0.1U X7R 0805
BATLEDDR ASLEDDR I282 MOTNLEDDR A[17:0] I197 R89 I112
2 C144 4.7P 50V 3
C139 0.1U Z5U GND 4
X2 DS1302Z
I281
VDD
RESETL
RROMLATECSL 221 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 R96
R153 ROMLATECSL D[0:15]
REAL TIME CLOCK 49.9K FRONT_END_RST
68 RP6 10K I219 1 2 3 4 8 7 6 5
/RESET
I237
I236
VDD
POTCSL L1 BATT_CHECK I344 CRIT_BATT-L L2 L6 L8 PWM_VOL AC_OK-L LOW_BATT-L BTN_PRS_L RTCSEL TURN_OFF DISP_EN RWD_RST PWM_FREQ CLRIII AC_LED RXD I343 SCK MISO MOSI SIPSOP_EN I328 8 7 6 5 8 7 6 5 L7 I316 B601 B601 B601 A601 I319
8 7 6 5
BERRL HALTL
70 69 77 76 75 74 BK-LT-ONL 73 72 71 87 I125 I124 130 129 FONTSEL 128 4 15 14 13 5 12 11 10 6 53 52 I335 45 43 44 46 47 48 49
/BERR /HALT /IRQ1 /IRQ2 /IRQ3 /IRQ4 /IRQ5 /IRQ6 /IRQ7 /AVEC
RP11 10K TP58 R/WL DSACK0 DSACK1 1 2 3 4 POTCSL I201 SCL
VDD SCL R155 4.99K U38 SCL SDA A0 A1 A2 WP GND 4 Z5U 0.1U C132 128X8 PWR VDD
NC_RELAY TX485_EN TXD
IRQ7L I239
PWMA PWMB PCLK PAI IC1 IC2 IC3 IC4/OC5 OC1 OC2 OC3 OC4 RXD TXD SCK MISO MOSI /PCS0-/SS /PCS1 /PCS2 /PCS3
R/WLR R-/W 79 /DSACK0 89 88 /DSACK1 DSL /DS 85 ASL 82 /AS SDA2 81 SIZ0 80 SERCLK SIZ1 /RMC 86 SERDATA
I207
I205 I204
6 SDA2 5 1 2 3 7
RA1 RA13 RA17 RROMLATECSL I342
I209 I212 I313 I213 CR29 2 1
B601
PCS0L L5 B601
/BKPT-DSCLK 56 54 IPIPE-DSO 55 IFETCH-DSI FREEZE-QUOT 58 57 /TSTIME-TSC /CSBOOT 112 113 /BR-/CS0 114 /BG-/CS1 115 /BGACK-/CS2 FCO-/CS3 118 119 FC1-/CS4 120 FC2-/CS5
BKPTL IPIPE0 IPIPE1 FREEZE VDDI RBOOTROML RRAMLCSL RRAMHCSL RDSPLCSL RDSPLRDL RPBCSL PSLEDDR I312 CLKOUT I208 VDDI VDDSYN I231
I341 I340 RP16 120 4 3 2 1 121 121 5 6 7 8 R186 R152
Note: One ICT per Rpack R/WLR I229 RDSPLRDL I228 RPBCSL I230 RDSPLCSL I179
AT24C01A VDD
VC1206 C131 0.1U 5.6V Z5U U46 1 PBRST 2 3 4 TD TOL GND LTC1232
BOOTROML RAMLCSL RAMHCSL DSPLYCSL DSPLRDL PBCSL I327 VDD
I128
MAN_RST
VCC 8 ST ~RST 7 6
R135 1.00K
RESETL I131
RP10 10K 1 2 3 4 1 2 3 4 VDD
RP9 10K
I336
CLKOUT 66 MODCLK VDDSYN 2 8 17 29 34 40 51 59 67 83 95 101 106 117 127 VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 68331 78 61
RST 5
I129 L4 A601 RWD_RST
I130 R151 221 WD_RST
SDA SCL
L10 L9
B601 B601
XFC 64 EXTAL 62 I234 XTAL 60
XFC
C130 0.1U Z5U I232
C136 10U 16V
C141 0.01U
BACKGROUND DEBUG CONNECTOR VDD 1 3 5 7 I324 J15 2 4 6 8 BKPTL FREEZE IPIPE1 IPIPE0 I245
R149 I235 10.0M R150 332K Y1 32.768KHZ 4 1
I233
RESETL
CON_BDM8
C140 22P ECPSM29T 50V
C138 22P 50V
035350
Figure 11-8 UIF PCB MC331 Core Schematic Diagram 11-21
VDD I295 C91 + C119 47U 0.1U Z5U 10V L12 A601
A[17:0]
VDD A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 I318 TP55 11 10 9 8 7 6 5 4 42 41 40 39 38 37 36 35 34 2 33 U42 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 RY BYTE WE CE OE 29F200 128KX16 PWR D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 RESET 23 15 17 19 21 24 26 28 30 16 18 20 22 25 27 29 31
FLASHPWR I338 RP3 16 15 14 13 12 11 10 9 120 1 2 3 4 5 6 7 8 D0 D8 D1 D9 D2 D10 D3 D11
RESETL 44
R/WL 43 12 BOOTFLSHL FLSHOEL 14 VDD
GND1 13 32 GND2 FLASH
8 9 7 10 6 11 5 12 4 13 3 14 2 15 1 16 RP4 120 I337
D4 D12 D5 D13 D6 D14 D7 D15
RAMPWR
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 I246 I247 I248 I252 I251 I250 I249 I256 I255 I254 I253 I260 I259 I258 I257 I280 I111 I276 I275 I274 I273 I269 I270 I271 I272 I265 I266 I267 I268 I261 I262 I263 I264
ROMLATECSL
1 3 5
J14
R147 10.0K 2 4 6 BOOTFLSHL C118 10U 16V
FRAMPWR
L11
B601
A[17:0]
BOOTROML
CON_3X2
C101 0.1U Z5U
C28 0.1U Z5U
I339
VDD
R146 121
R148 10.0K
I195 U4 3 74HC00S I278 W-RL 12 13 U40

I144
1 2
11 74HC32S
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 RAMHCSL RESETL R/WL I227
12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 22 30 24 29
U41 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 CEL CEH OE WE
128KX8
PWR 32
D0 D1 D2 D3 D4 D5 D6 D7
13 14 15 17 18 19 20 21
D8 D9 D10 D11 D12 D13 D14 D15
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 RAMLCSL RESETL RAMOEDIS R/WL
12 11 10 9 8 7 6 5 27 26 23 25 4 28 3 31 2 22 30 24 29
U21 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 CEL CEH OE WE
128KX8 PWR
32
D0 D1 D2 D3 D4 D5 D6 D7
13 14 15 17 18 19 20 21
D0 D1 D2 D3 D4 D5 D6 D7
GND 16
GND
16
431000S
431000S
R/WL RESETL RAMHCSL RAMLCSL 4 5 74HC32S D[15:0] U40 6 I196 9 10 74HC32S U40 8 I180 1 2 u40 3 74HC32S D[15:0] I94
R156 10.0K
035350
Figure 11-9 UIF PCB MC331 Memory Schematic Diagram B 11-23
VDD I310 PWM_FREQ R99 6.49K I199 3 2 R93 4.99K I321 U56 TLC27L2 1
VDD
+ + -
8 4
R92 1.00K
C105 47U 10V
C110 47U 10V
C104 47U 10V
C106 47U 10V
C88 0.1U
1 2 4 VDD I309 PWM_VOL R100 10.0K I200 R98 249K I311 5 6 R102 100K U56 I315 TLC27L2 7 7
U26 VCC VI2 VI4 N.C.
TH GND1 6 VO1 5 VO2 8 GND2 3 1 2
J13
TDA7052A R101 1.00K
+ + -
8 4
C96 1.0U 20V
035350
Figure 11-10 Speaker Driver Schematic Diagram A 11-25
TP13 MAIN_OUT CR17 2 1 MBRS330T3 1N914S 1 R112 20.0K I215 R116 100K R113 100K R205 10.0M R115 10.0K I323 R204 10.0K VDD C109 1U 35V 3 MAIN_DC1 U33 LT1121CZ IN 3.3V TP1
3_3V
CR20 MBRS130 2 1 CR21 MBRS130 RAMPWR
CR28 VDD CR27 1 J6 4 3 2 1 CON_4L_156 5 To Linear Power Supply I216 I217 6 MAIN_OUT R119 249K 3 3
OUT 1 GND 2
+ C108
I322
10U 16V
C111 0.1U 1
1N914S
3 2
+ + -
U35 8 4
TP41 AC_OK-L Open Collector Output Active Low Indicator TP46 R104 10.0K 3 Q16 AC_OK 4 6 5 SI9953 2 8 7 1 C113 0.1U U36 LM2940H IN OUT 3 G1 CS HS VC1206 5.6V 2 4 5 CR31 C112 0.1U 1 1 Q16 SI9953 CR18 1N914S 3 1 GNDVIA HG1 GNDVIA HG2
1 LM393S
BATT
R203 10.0M U35 LM393S 7
+ + -
8 4
VDD TP38
2 GND VDD TP39 TH
BATT_CHECK 3_3V R125 100K C114 0.1U R123 200K 100K C116 R114 0.1U
CR30 1
3_3V R121 20.0K R111 10.0K 3 2 R129 10.0K ONBUTTON 3_3V 3_3V I185 4 2 3 C86 0.1U 1 U29 PRE D CLK CLR VCC 14 Q 5 I192 R97 49.9K I193 1 3 2 Q 6 GND 7 I190
MBRS330T3 R107 200K I182 I218 C115 1.0U 20V 3 CR1 1 R202 10.0M VDD TURN_OFF R127 49.9K I183 1 Q15 2N3904S I184
C107 470U 16V TH
I181 Q13 2N3904S
74HC74S R120 10.0K I186 10 C85 0.1U 12 11 13 U29 PRE D CLK CLR 3_3V 14 VCC Q 9
VDD
BAT54
I203 I194 R103 49.9K I202 1 3 2 BTN_PRS_L Q14 2N3904S
3_3V
R106 10.0K
R128 4.99K
TP47 V_REF
Critical at approx 5.68V
3 2
U28 + LM393S
R124 4.99K
TP42 CRIT_BATT-L R126 10.0K I189
+ -
8 4
Normally HIGH, active LOW VDD CLRIII
8 Q GND 7
I191
I187 R131 49.9K
I188 1 3 2 Q17 2N3904S
74HC74S
6 5
R108 6.81K
U37 LT1009S
Low at approx 5.85V I220 R122 150K
5 6
+ + -
8 4
U28 LM393S 7
R118 4.99K
TP43 LOW_BATT-L
R130 10.0K
Normally HIGH, active LOW
10.0M R91
035350
Figure 11-11 UIF PCB Power Supply Schematic Diagram B 11-27
VDD
I122 R187 MOTNLEDDR 4.99K I285 ASLEDDR R140 4.99K I284 BATLEDDR R141 4.99K 1 PSLEDDR R142 4.99K 1 I286 I287 2 3 2N3906S Q21 2 3 1 2N3906S Q19 I288 R133 249 R137 249 R138 249 R134 249 MOTNLED ASLED BATLED PSLED RESETL DISP_EN DSPLYCSL A0 I206 1 2 I290 I277 2 3 1 2N3906S Q20 I123 I289 2 3 2N3906S Q28 4 5 U4 6 74HC00S U4 11 74HC00S 12 13 U24 11 74HC08S 9 10 U24 8 74HC08S U24 3 74HC08S I292 U24 6 74HC08S GA0 C29 0.1U Z5U 4 6 I294 O2_CSL J2 O2_CSL 2 4 GA0 6 8 DD1 10 DD3 DD5 12 DD7 14 I293 5 3 Q5 SI9933 2 8 7 1 Q5 SI9933 I325 VDD
12 13
R84 10.0K
PR_CSL DD0 DD2 DD4 DD6
1 3 5 7 9 11 13
CON_7X2
TO LED DISPLAY
4 DSPLRDL I145 D[15:0] 5
DD[7:0] VDD RP5 120 U39 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8
C99 0.1U Z5U
DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7
1 2 3 4 5 6 7 8
16 15 14 13 12 11 10 9
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
D8 D9 D10 D11 D12 D13 D14 D15
ONBUTTON 3_3V
1 DIR 19 G BDSPLYCSL 74HC245S AC_OK AC_LED
VDD
I297 CR22 AC_OK 1 3 I221 I214 R143 100K R132 4.99K 1 Q23 2N7002S 2 3
8 7 6 5
8 7 6 5
RP8 10K 1 2 3 4 1 2 3 4
RP7 10K I296 D[15:0] AC_LED
1N914S CR23 1 3 R144 10.0K 3 1
2N3906S Q22 I300 R145 82.5 ACPWRLED
VDD
ONBUTTON 1 3 BATLED DOWN_LIMIT 5 7 PSLED 9 UP_BTN 11 13 ASLED 15 17
J8
ACPWRLED 2 4 UP_LIMIT 6 MOTNLED 8 DOWN_BTN 10 12 ALRMSIL 14 16
UP_LIMIT DOWN_LIMIT I326 I332 UP_BTN DOWN_BTN I333 ALRMSIL
2 3 4 5 6 7 8 9
U34 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8
I299
18 17 16 15 14 13 12 11
D8 D9 D10 D11 D12 D13 D14 D15
VDD
VDD
1N914S
R189 200K
C100 0.1U Z5U
C102 0.1U Z5U
CON_FLEX17
1 DIR 19 G 74HC245S
PBCSL
filter cap for U24, U34
PBCSL
290 MEMBRANE PANEL CONNECTOR
035350
Figure 11-12 Display Interface Schematic Diagram 11-29
NELLCOR PURITAN BENNETT NPB-295 MAIN BOTTOM SIDE
NELLCOR PURITAN BENNETT NPB-295 MAIN TOP SIDE
BOTTOM SIDE
TOP SIDE
035355
Figure 11-13 Parts Locator Diagram for UIF PCB 11-31
W2 W1
LINE C3 220P 250V TH

9
LINE_IN T2 F1 2ASB TH 3 6 13 12 F2 2ASB TH ACAC+ C6 0.01U 4 2 BR1 GBU8B TH 1 R19 1.00K CR5 22V SMCJ22C R23 10.0K
1
R1 390K 1/2W TH
C1 220P 250V TH R2 100M 1/4W TH DT1 600V TH
EPS2PC3 TH NEUT_IN
OB24-9 TH
Power Entry
C8 0.01U FAN_CTRL R24 49.9 TH 35V 100U C9
10
FAC-
R5 C5 0.1U 15000U 1.00K 1/2W 35V TH TH
W3
NEUTRAL
C2 4700P 250V TH
115V T1 E3490A TH
7
1 3 6
SW1 2
15
FAC+
I10
I11
HIGH CURRENT VIAS
Q1 TH 2N3904 MAIN_DC Q5 MPSA56

3 2 1 1 2
Fan Control
J1 2 To Fan 1 CON_2L CR2 22V SMCJ22C
C7
R4 499
CR1 1N4702 15V TH
230V
ESD Protection
E
1/4W TH
Main Board
BATT_CHK W7 W9 W6 W8 R13 10.0K
MAIN_DC
Battery Charge
C11 0.1U I5 R11 10.0K TP1 U1 C4 100P R9 1.00K R8 1.00K 2 Q3 MPSA56 1 3 I4
R10 1.50 1/2W TH
MAIN_DC BATT_OUT CHG_IN
R22 10.0K
R21 73.2K VREF I6
2 R12 10.0K 3
+ LM358 + 8 4 I2 1
GND TP2 3 Q2 IRF9510 TH
R16 10.0K I8 3 1 Q6 2N7002S CR7 1 I9 3
1 2 4
1 3
U3 VIN GND VOUT 2 LM35D TH
R20 10.0K
5 6
+ + -
8 4
U1 LM358 7
I3 FAN_CTRL 8 4 U2 LM385S
R14 10.0K R7 154K I12 CR6 3 1
R3 10.0K
Requires Heat Sink Nellcor # 891196

2
C10 0.1U R25 10.0M I7
I1
1N914S
1
SW2 CR4 MBRS330T3MTS50B TH CHG_OUT NC
F3 2ASB TH
BATT+
W4 W5
Battery + Battery -
1N914S R6 100K R15 49.9K 2
Q4 2N3904 TH 1
BATT_CHK
R17 10.0K
035199
Figure 11-14 Power Supply Schematic Diagram 11-33
035200
Figure 11-15 Power Supply Parts Locator Diagram 11-35
VDD
C1 0.1U 50V
C3 47U 10V
+
U1 VDD ID0 ID1 ID2 ID3 ID4 ID5 ID6 ID7 MODE SEGA SEGB SEGC SEGD SEGE SEGF SEGG SEGDP DS1 27 3 1 25 2 24 26 4 SEGA_1 SEGB_1 SEGC_1 SEGD_1 SEGE_1 SEGF_1 SEGG_1 SEGDP_1 2A 11 B F 10 C 7D 6E E 3F 4G 8 DP A G D A2 11 B B 10 C 7 D 6 C E F3 4 G 8 DP
SpO2
DS2 2A 11 B F 10 C 7D 6E E 3F 4G 8 DP A G D A2 11 B B 10 C 7 D 6 C E F3 4 G 8 DP DS3 2A 11 B F 10 C 7D 6E E 3F 4G 8 DP A G D A2 B11 10 C 7 D 6 C E F3 4 G 8 DP B 19 12 11 13 14 10 6 5 7
BD[7:0]
BD0 BD1 BD2 BD3 BD4 BD5 BD6 BD7 A0 O2_CSL VDD
BLIP BAR
TOP
TH SEGE_1 20 SEGD_1 19 SEGC_1 18 SEGB_1 17 SEGA_1 16 SEGE_1 15 SEGD_1 14 DS7 1 2 3 4 5 6 7 8 9 10
8 WRITE
VDD 1 PR_CSL 3 5 7 9 11 13 J1 2 4 6 8 10 12 14 O2_CSL A0 BD1 BD3 BD5 BD7
28
VSS ICM7228A
DIG8 DIG7 DIG6 DIG5 DIG4 DIG3 DIG2 DIG1
18 21 22 17 20 23 16 15
BLIP_BOTTOM BLIP_TOP 02_100_RED O2_10_RED 02_1_RED 02_100_GREEN 02_10_GREEN 02_1_GREEN
1 CA_RED 14 CA_GREEN NARG141
100
10
BD0 BD2 BD4 BD6
C2 0.1U 50V
C4 47U 10V
+
U2 VDD ID0 ID1 ID2 ID3 ID4 ID5 ID6 ID7 SEGA SEGB SEGC SEGD SEGE SEGF SEGG SEGDP DS4 27 3 1 25 2 24 26 4 SEGA_2 SEGB_2 SEGC_2 SEGD_2 SEGE_2 SEGF_2 SEGG_2 SEGDP_2 2 A 11 B F 10 C 7D 6E E 3 F 4G 8 DP A G D 2 A B11 10 C 7 D 6 C E 3 F 4 G 8 DP B
PULSE RATE
DS5 DS6 2 A 11 B F 10 C 7D 6E E 3 F 4G 8 DP A G D 2 A B11 10 C 7 D 6 C E 3 F 4 G 8 DP B 2 A 11 B F 10 C 7D 6E E 3 F 4G 8 DP A G D B C
SEGC_1 13 SEGB_1 12 SEGA_1 11 HDSP-4850
19
CON_7X2
BD0 BD1 BD2 BD3 BD4 BD5 BD6 BD7 A0
12 11 13 14 10 6 5 7
9 MODE
PR_CSL 8 WRITE
28
VSS ICM7228A
DIG8 DIG7 DIG6 DIG5 DIG4 DIG3 DIG2 DIG1
18 21 22 17 20 23 16 15
1 CA_RED 14 CA_GREEN PR_100_RED PR_10_RED PR_1_RED PR_100_GREEN PR_10_GREEN PR_1_GREEN NARG141
100
10
BLIP_BOTTOM BLIP_TOP
035346
Figure 11-16 Display PCB Schematic Diagram 11-37
NELLCOR PURITAN BENNETT NPB-290 DISPLAY TOP SIDE
SP02
PULSE
035347
Figure 11-17 Display PCB Parts Locator Diagram 11-39
(Blank Page)
SECTION 12: INDEX

Prior to 6-1 Disassembly Guide 6-1
A
Alarm Settings Alarm Silence Duration 4-1 Alarm Silence State 4-1 Alarm Volume 4-1 Analog Output 10-7 Audible Alarm Settings 4-1 Authorization Number 8-1
E
Error Codes 5-8
F
Fractional Saturation 11-1 Front Panel 2-1 Functional Checks 2-1 Functional Saturation 11-1 Fuse Replacement 6-2
B
Battery 2-1 Replacement 6-5 Storage 2-1
I
Information Dump Instrument 10-8 Interactive Mode 10-7
C
Calculated Saturation 11-2 Circuit Analysis 11-2 `CPU 11-5 AC Input 11-3 AC Ranging 11-7 Battery Circuits 11-4 DC Power Supply 11-5 Display PCB 11-8 Functional Overview 11-2 Input Conditioning 11-7 LED Control 11-6 Membrane Keypad 11-9 PIC Microprocessor 11-6 Power Supply 11-3 Real-Time Clock 11-8 Sensor Output 11-6 Signal Gain 11-7 Storage of Patient Data 11-8 User Interface PCB 11-5 Variable Gain Circuits 11-7 Cleaning 2-1
M
Manual Overview 2-1 Measured Saturation 11-2 Menu Items Calibration Signal 4-6 Menu Options 4-2 Accessing Menu Items 4-2 Alarm Silence Behavior 4-5 Baud Rate 4-3 EPP Mode 4-3 Language Selection 4-2 Nurse Call Polarity 4-4 Return to Default 4-5 Save as Default 4-4 Trend Clear 4-2 Trend Print 4-2
D
Data Port Analog Output 10-7 Connecting to 10-2 Enabling 10-1 Interactive Mode 10-7 Interface Protocol 10-1 Real-Time Printout 10-3 Date 10-9 Description NPB-290 2-1 Disassembly Monitor 6-3
N
Nurse Call 10-6
O
Overview Manual 2-1 Oximetry Overview 11-1
12-1
Section 12: Index

Power Supply 6-8 Speaker 6-13 User Interface PCB 6-12 Replacement Level Support 5-1 Replacement Parts Obtaining 5-1 Returned Goods Authorization Number 8-1 Routine Maintenance 2-1
P
Packing 8-1 Original Carton 8-1 Without Original Carton 8-3 Performance Tests 3-1 Alarm Limit Ranges 3-3 Alarm Silence 3-5 Alarm Volume Control 3-7 Alarms 3-5 Analog Output 3-8 Battery Charge 3-1 Dynamic Operating Range 3-7 Factory Power-On Defaults 3-3 LED Excitation Test 3-9 Nurse Call 3-8 Operation on Battery Power 3-9 Operation with Live Subject 3-10 POST 3-2 Power-On Self-Test 3-2 Pulse Tone Volume Control 3-7 Performance Verification 3-1 Equipment Needed 3-1 Printouts 10-3
S
Safety Checks 2-1 Safety Tests 3-10 Earth Leakage Current 3-11 Enclosure Leakage Current 3-11 Ground Integrity 3-10 Patient Applied Risk Current 3-12 Patient Isolation Risk Current 3-12 Saturation Calculated 11-2 Fractional 11-1 Functional 11-1 Measured 11-2 Service Menu 4-1 Spare Parts 7-1 Specifications 9-1
R
Real-Time Printouts 10-3 Rear Panel 2-2 Reassembly Monitor 6-4 Related Documents 2-2 Removal Display PCB 6-10 Fan 6-9 Power Entry Module 6-6 Power Supply 6-7 Speaker 6-12 User Interface PCB 6-11 Replacement Display PCB 6-10 Fan 6-9 Power Entry Module 6-6
T
Technical Supplement 11-1 Time 10-9 Trend Dump 10-9 Troubleshooting 5-1 Alarms 5-5 Button/Switch Problems 5-4 Data Port 5-7 Display 5-5 Error Codes 5-8 Guide 5-2 Performance Problems 5-6 Power Problems 5-3 Problem Categories 5-2 Who Should Perform Repairs 5-1
12-2

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SERVICE MANUAL

NPB-290 Pulse Oximeter

Figure 1-1: NPB-290 Front Panel

100-120 V 200-240 V 50/60 Hz 20VA

1. Equipotential Terminal 2. AC Connector 3. Data Port

4. Fuse Drawer 5. Supply Voltage Selector Switch

SECTION 2: ROUTINE MAINTENANCE

Periodic Safety Checks

Section 2: Routine Maintenance

SECTION 3: PERFORMANCE VERIFICATION

Charge the battery for at least 14 hours.

Section 3: Performance Verification 3.3.2 Performance Tests

Lower Alarm Limit Button

Upper Alarm Limit Button

Adjust Down Button

Figure 3-1: NPB-290 Controls

See Figure 3-1 for the location of the NPB-290 controls.

Section 3: Performance Verification

Low Battery Indicator

AC Power 8.8.8. displayed Indicator

Alarm Silence Indicator

Pulse Search Indicator

Section 3: Performance Verification

Figure 3-6: Adjusting Low Pulse Rate Alarm Limit

Section 3: Performance Verification

Hardware and software testing includes the following tests:

Operation with a Pulse Oximeter Tester General Operation

Operation with a Pulse Oximeter Tester

3.3.3.1.1 3.3.3.1.2 3.3.3.1.3 3.3.3.1.4 3.3.3.1.5 3.3.3.1.6 3.3.3.1.7

Alarms and Alarm Silence

Section 3: Performance Verification

Section 3: Performance Verification

Section 3: Performance Verification

38 112 201 201 3.3.3.1.5 Nurse Call

Section 3: Performance Verification 3.3.3.1.7 Operation on Battery Power

The following tests are an overall performance check of the system:

LED Excitation Test Monitor Operation with a Live Subject

LED Excitation Test

Monitor Operation with a Live Subject

Section 3: Performance Verification

Section 3: Performance Verification 3.4.2.1 Earth Leakage Current

100 A 500 A 500 A 500 A 500 A 500 A

Section 3: Performance Verification 3.4.2.3 Patient Applied Risk Current

Closed Open Closed Closed Open Closed

100 A 500 A 500 A 100 A 500 A 500 A

Patient Isolation Risk Current - (Mains Voltage on the Applied Part)

Section 3: Performance Verification

SECTION 4: AUDIBLE ALARM SETTINGS AND SERVICE MENU

Lower Alarm Limit Button

Upper Alarm Limit Button

Adjust Down Button

Figure 4-1: NPB-290 Controls

Section 4: Audible Alarm Settings and Service Menu

Accessing Menu Items

Section 4: Audible Alarm Settings and Service Menu

Table 4-1: Language Selection

Option "2" is intended for Mallinckrodt use only.

Section 4: Audible Alarm Settings and Service Menu

4.4.1 4.4.2 4.4.3

Section 4: Audible Alarm Settings and Service Menu

Menu Item 10 (Return to Default Settings)

The low battery audible alarm cannot be disabled.

Do not use. For use by Mallinckrodt Customer Service Engineer.