1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 Pipe and Shell Design Tool ver E4.01 Page 1 of 1

7 Straight Pipe and Shell Description

8 Dimensions:
9 1200.000 Do [mm] - outside diameter (from drawing) Do
10 4.000 t [mm] - nominal wall thickness (from drawing)
11 1900.000 L [mm] -length (from drawing)
12 0.000 Corr [mm] - corrosion allowance (from drawing) t

13 Material and Conditions:

Length
14 SA-240 304 Material (from drawing)

Long Seam
15 135 S [Mpa] - allowable stress (from Sect.II-D) (see Info)
16 0.85 El - long seam efficiency (circ stress) (from drawing)
17 0.70 Ec - circ seam efficiency (long stress) (from drawing)
18 0.0% UTP [%] - undertolerance allowance (see explanation on the box)
19 0.45 P [Mpa] - interior pressure (Bar/10 = Mpa) (from drawing)
20 Calculated Properties:
21 Volume [m³] = ((Do/2-t)^2)*pi()*L/1000000000 ((1200/2-4)^2)*PI()*1900/100000000 = 2.12
22 Weight [kg] = (Do-t)*pi()*L*t*7,85/1000000 (1200-4)*PI()*1900*4*40.84/144 = 224.16
23 Variables:
24 UT [mm] = t*UTP 4*0 = 0.000
25 nt [mm] = t-Corr-UT 4-0-0 = 4.000
26 Ri [mm] = Do/2-nt 1200/2-4 = 596.000
27 Required Thickness: UG-27(c)(1,2)
28 ta [mm] = P*Ri/(S*El-0.6*P) ~~ long sem 0.5*596/(135*0.85-0.6*0.5) = 2.343
29 tb [mm] = P*Ri/(2*S*Ec+0.4*P) ~~ circ seam 0.5*596/(2*135*0.7+0.4*0.5) = 1.418
30 Treq [mm] = MAX(ta,tb)+Corr ~~ required minimum thickness MAX(2.343,1.418)+0 = 2.343
31 CheckTreq = Treq <= nt 2.343 <= 4 = Acceptable
32 Maximum Pressure: UG-27(c)(1,2)
33 Pint1 [Mpa] = (S*El*nt)/(Ri+0.6*nt) (135*0.85*4)/(596+0.6*4) = 0.77
34 Pint2 [Mpa] = (2*S*Ec*nt)/(Ri-0.4*nt) (2*135*0.7*4)/(596-0.4*4) = 1.27
35 PMax [Mpa] = Min(Pint1,Pint2) ~~ maximum allowed design pressure MIN(1,1) = 0.77
36 CheckP = PMax >= P 0.8 >= 0.5 = Acceptable

37 Treq provides a worst case required thickness for nozzle analysis for a nozzle located on the long seam or circ seam
38 This sheet will not calculate thick walled vessels Check → Not a thick walled vessel, calculations are valid
39 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
40 This sheet cannot be used to check for allowable exterior pressure loads.
41 Use the Weld Efficiency program to calculate El and Ec
42 This sheet is for educational use only - use at your own risk.

43 Pressure Vessel Engineering Ltd.

44 120 Randall Drive, Suite B
45 Waterloo, Ontario, Canada, N2V 1C6
46 www.pveng.com (519) 880-9808
1 Pressure Vessel Engineering Ltd.
2 Finite Element Analysis  ASME Code Calculations
3 Canadian Vessel Registration  Vessel Modeling and Drafting

4 Material Database ver E4.01 Page 1 of 1

5 Material Properties:
6 525.0 Temp [°F] - maximum design temperature

Ambient Design
7 Material Strength Strength Max ºF
8 SA-36 Plate 16,600 16,600 900 Carbon Steels
9 SA-106 B Seamless Pipe 17,100 17,100 1,000
10 SA-234 WPB Fittings 17,100 17,100 1,000
11 SA-105 Forging 20,000 19,300 1,000
12 SA-516 70 Plate 20,000 19,850 1,000
13 SA-414 G Sheet 21,400 21,400 900
14 SA-213 TP316L Sms Tube 16,700 14,600 850 Stainless Steel 316L
15 SA-240 316L Plate 16,700 14,600 850
16 SA-312 TP316L Sms. and Wld. Pipe 16,700 14,600 850
17 SA-403 316L Sms and Weld Fittings 16,700 14,600 850
18 SA-479 316L Bar 16,700 14,600 850
19 SA-213 TP316 Sms Tube 20,000 17,750 1,500 Stainless Steel 316
20 SA-240 316 Plate 20,000 17,750 1,500
21 SA-312 TP316 Sms. and Wld. Pipe 20,000 17,750 1,500
22 SA-403 316 Sms and Weld Fittings 20,000 17,750 1,500
23 SA-479 316 Bar 20,000 17,750 1,500
24 SA-213 TP304L Sms Tube 16,700 14,525 1,200 Stainless Steel 304L
25 SA-240 304L Plate 16,700 14,525 1,200
26 SA-312 TP304L Sms. and Wld. Pipe 16,700 14,525 1,200
27 SA-403 304L Sms and Weld Fittings 16,700 14,525 1,200
28 SA-479 304L Bar 16,700 14,525 1,200
29 SA-213 TP304 Sms Tube 20,000 12,750 1,500 Stainless Steel 304
30 SA-240 304 Plate 20,000 12,750 1,500
31 SA-312 TP304 Sms. and Wld. Pipe 20,000 17,275 1,500
32 SA-403 304 Sms and Weld Fittings 20,000 17,275 1,500
33 SA-479 304 Bar 20,000 17,275 1,500
34 SB-209 6061-T6 plate 0.051-0.249", wld 6,000 0 400 Aluminum
35 SB-209 6061-T651 plate 0.25-5", wld 6,000 0 400
36 SB-209 6061-T6 plate 0.051-0.249" 10,900 0 400
37 SB-209 6061-T651 plate 0.25-4.0" 10,900 0 400
38 SB-209 6061-T651 plate 4.0-5.0" 10,300 0 400
39 SB-211 A96061-T6 bar 0.125-0.249", wld 6,000 0 400
40 SB-234 A96061-T6 tubes 0.025-0.200", wld 6,000 0 400
41 SB-241 A96061-T6 sms. Pipe, wld 6,000 0 400
42 SB-247 A96061-T6 forging, wld 6,000 0 400
43 SB-308 A96061-T6 shapes, wld 6,000 0 400
44 Material properties are compliant with ASME Section IID Table 1A
45

46 Fluid Properties:
47 200.0 P [psi] - pressure at top of vessel
48 100.00 H [ft] - fluid height
49 1.000 SG - specific gravity
50 Pdesign [psi] = P+0.433*SG*H ~~ design pressure including static head 200+0.433*1*100 = 243.3
51 Pdesign is to be used in the design of subsequent components (shell, head, nozzle, etc)
52 This sheet is for educational use only - use at your own risk.

53 Pressure Vessel Engineering Ltd.

54 120 Randall Drive, Suite B
55 Waterloo, Ontario, Canada, N2V 1C6
56 www.pveng.com (519) 880-9808
1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 Elliptical Head Design Tool ver E4.01 Page 1 of 1

7 Elliptical Head Description

8 Dimensions:
9 24.000 Do [in] - outside diameter of head
10 0.188 tb [in] - thickness before forming
11 0.159 tf [in] - thickness after forming (note 1)
12 0.010 Corr [in] - corrosion allowance
13 2.000 Skirt [in] - straight skirt length
14 Material and Conditions:
15 SA-240 304 Material
16 20,000 S [psi] - allowable stress
17 1.00 E - head longitudinal efficiency
18 50.0 P [psi] - interior pressure
19 Calculated Properties:
20 note 1: Suggested thickness after forming Approx. head weight based on steel, lbs = 43.56
21 0.125 in Approx. head volume including skirt, cuft = 1.52
22 Variables:
23 nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0.159-0.01 = 0.149
24 D [in] = Do-2*nt ~~ ID with corrosion allowance removed 24-2*0.149 = 23.701
25 h [in] = D/4 ~~ inside crown height 23.701/4 = 5.925
26 ho [in] = h+nt 5.925+0.149 = 6.075
27 D/2h = D/(2*h) 23.701/(2*5.925) = 2.000
28 Do/2ho = Do/(2*ho) 24/(2*6.075) = 1.975
29 Ro [in]= Kzero*Do 0.889*24 = 21.334
30 Required Thickness: App. 1-4(c), UG-37(a)(1)
31 App1-4(f) = tf/(Kone*D) 0.159/(0.9*23.701) = 0.0075
32 App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not required")
33 App. 1-4(f) Calculation Not Required
34 Treq [in] = (P*D*K)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
35 (50*23.701*1)/(2*20000*1-0.2*50)+0.01 = 0.040
36 CheckTreq = Treq<=tf 0.04<=0.159 = Acceptable
37 Maximum Pressure: App. 1-4(c), UG-37(a)(1)
38 Pmax [psi] = (2*S*E*nt)/(K*D+0.2*nt) ~~ maximum allowed design pressure
39 (2*20000*1*0.149)/(1*23.701+0.2*0.149) = 251.8
40 CheckPMax = Pmax >= P 251.8 >= 50 = Acceptable
41 App. 1-4(f) calculation is not included on this sheet
42 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
43 Nozzles may be subject to a smaller required thickness depending on location in the head.
44 Only the knuckle required thickness is calculated on this sheet
45 Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UHA-44(d)
46 Use the Weld Efficiency program to calculate E
47 This sheet cannot be used to check for allowable exterior pressure loads.
48 This sheet is for educational use only - use at your own risk.

49 Pressure Vessel Engineering Ltd.

50 120 Randall Drive, Suite B
51 Waterloo, Ontario, Canada, N2V 1C6
52 www.pveng.com (519) 880-9808
1 FS=4 before 1 July 1999
FS=3.5 after 1 July 1999