TopTronic

The intelligent boiler management controller for perfect operation of heating and hot water systems.

TopTronic
For perfect control of heating and hot water systems for single and multiple boiler arrangements.
State-of-the-art technology The TopTronic control system brings together Hoval's considerable experience in the field of heating & hot water control, together with a high performance microprocessor controls package. The result is a simple userfriendly operating platform that controls individual heating and hot water systems and optimises energy conservation.
Display showing date and time, boiler and DHW temperatures. Flip down access cover for programming either manually or via a PC link. Adjustable setpoint for room temperature during night time/ standby operation. Multi-functional switch with 3 individual time programmes, 3 additional operating positions and positions for hand and standby operation (with frost protection). Adjustable setpoint for room temperature during daytime operation. User operating instruction sheet.

... today's solution for all users.

Simple programme selection Programme selection at the boiler is by use of the centre rotary switch. The use of clearly defined symbols for each of the operating positions ensures operation is both simple and error-free. Commissioning and servicing Commissioning and servicing personnel can access the TopTronic controller on a separate level to the user. This avoids the need to alter programme settings made by the user. Access is gained via a password system. Data interrogation and input All operating parameters can be read and changed manually at the controller. Alternatively programming via a PC can be done using the RS485 port. Perfect communication The interface between TopTronic controllers and room sensors is via a databus network. Remote fault finding Remote diagnosis is possible via a telephone modem link. Calendar clock The current date and time are pre-set during manufacture. The controller will function for up to five years in the event of a power interruption. Summer/winter operation is automatically changed over by the built-in calendar clock. Boiler sequencing The Hoval TopTronic system is suitable for sequencing two boilers with either on/off, modulating or pre-mix modulating burner controls. Main operating features Several TopTronic control options are available for matching with the Hoval boiler range.
q

Boiler control package Boiler TopTronic AF

TopTronic

TopTronic

Programming via a Laptop or PC

Up to two variable temperature and one constant temperature zone can be linked to each controller. Two individual weather sensors can be added per controller. Each variable temperature zone can be weather compensated and linked to a room sensor if required. Each controller will also control a calorifier primary pump for DHW temperature regulation. Can be interfaced with all types of burner controls.

Standard Interface Optional Interface

Remote diagnosis/ fault finding via telephone

Remote monitoring and adjustment via RS10 room station

TopTronic
For on site, or remote plant monitoring.
Safety functions The TopTronic control has inbuilt safety functions to ensure continued safe operation of the plant at all times. These include frost protection, minimum and maximum temperature limits Comprehensive display and boiler start protection. As well as indicating the time Clearly defined operating and boiler/DHW temperatures, levels ensure system integrity the display will also show is maintained. operating conditions, burner run times (and starts) and Optional RS room fault conditions. stations Individual time The RS10 room station can programme selection be remotely connected to any Three individual time Hoval boiler fitted with a programmes can be pre-set TopTronic controller, to provide to meet the needs of the remote monitoring of boiler end-user. status and adjustment of preprogrammed settings within 1 the TopTronic controller.
1 2

For gas boilers with modulating pre mix burner

For small oil and gas boilers with pressure jet or atmospheric burner

1) Save 7 days with 2 cycles each

2

These include: q Room temperature. q Heating and hot water programmes. q Absent, party and holiday settings.
For medium and large oil and gas boilers with pressure jet burners

2) Standard 7 days with 2 cycles each

3

3) Comfort 7 days with 2 cycles each

Databus connections Up to two TopTronic controllers can be fitted directly into the boiler control panel on most models (see product brochures for details), enabling control of up to four variable temperature, two constant temperature and a calorifier primary circuit. These are linked together by databus connections. On the UltraGas AM and TopGas condens boilers this gives a direct link to the modulating pre-mix controls. Separate control panel Use of the databus connections will also allow up to five controllers to be linked together. With large installations the TopTronic can be mounted in a separate control panel if required.

The display normally indicates date, time and room temperature together with outdoor/system temperatures, Efficient operation parameter settings and fault Economic and environconditions. In addition the mentally friendly performance RS10 provides the facility to are at the heart of the new block programme time clock Hoval TopTronic system. settings. These include: q Reduced burner stop/start cycling to improve emissions q Optimised starting facility with start stages and selectable heating curves q Two stage or modulating burner control The RS30 room station is available to link directly to a single Hoval UltraGas or TopGas boiler only (i.e. without a TopTronic controller fitted), and provides the same features as the RS10, except that it will only control a single, directly compensated circuit.

These programmes enable the heating and hot water systems to best match the use of a facility, thus maintaining a comfortable and energy efficient environment.

TopTronic
Typical TopTronic Applications.

Selection of the TopTronic Controller TopTronic Controller Type - TT

1B 133B 2B 23B 233B 223B 2233B 203B

Hoval boiler model

UltraGas AM condens TopGas condens AtmoGas LN Primo Mini-3 Euro-SR Cosmo Equinox Eq Uno-3 SR-plus ST-plus

The table shows the TopTronic Controller options available for each Hoval boiler model. Selection Options TT q TopTronic 1 q Pre-mix modulating burner 2 q On/off atmospheric or pressure jet burner 20 q Modulating pressure jet burner (with servo motor) 22 q High/low atmospheric or pressure jet burner 3 q Variable temp. zone (x1) 33 q Variable temp. zones (x 2) B q Calorifier primary pump control & constant temp. zone (x1)

q q

q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q q

Selection Key

TT 2 2 3 3 B
TopTronic High/low atmospheric or pressure jet burner Variable temperature zones (x2) Calorifier primary pump control & constant temperature zone (x1)

Typical TopTronic application Variable temperature zones (x2), constant temperature zone (x1) and DHW generation suitable for TopTronic 233B, 2233B, 133B
BA1 BA2 Heating system circuits VL RL VL RL VL RL
BV1 BV2
MK2

Legend:
VL RL KK MK1 MK2 BV1 BV2 BA1 BA2 BW SP RS10 = = = = = = = = = = = = Flow Return Constant temp circ. pump Variable temp circ. pump (zone 1) Variable temp circ. pump (zone 2) Hot water temp sensor 1 Hot water temp sensor 2 External temp sensor 1 External temp sensor 2 DHW temp sensor Calorifier primary pump Optional room station

RS10 BW

KK

MK1

SP

Calorifier

Boiler

Note: Boiler sensor & burner controls not shown for simplicity.
TopTronic December 2002

Conservation of Energy Protection of the Environment

Telephone: 01636 672711 Hoval Limited, Northgate, Newark, Notts NG24 1JN Fax: 01636 673532 e-mail:boilersales@hoval.co.uk www.hoval.co.uk

Hoval follows a policy of continued improvement and reserves the right to change specifications without notice.