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Coal Loading Hoppers Process Air Compressors Control/Admin Bldg Emergency Crushed Coal Stack Gasifiers, Syngas Coolers, PCDs Coal Preparation Coal Barn
Flare Derricks
2 TRansport Integrated Gasifiers (TRIG) 2 Siemens SGT6 - 5000F CTs 1 Toshiba Steam Turbine (Tandem Compound Double Flow) 582 MW peak and 524 MW on syngas Heat Rate 11,708 Btu/kWh (29.5% HHV Efficiency w/ CO2 control and 40+% moisture coal) Selexol for H2S and CO2 removal 65+% CO2 capture (~800 lb/mWh emission rate) Mine Mouth Lignite
Plant Site
Owner & Operator: Mississippi Power Over $2 billion capital investment Commercial Operating Date: May 2014 Use treated effluent from Meridian as makeup water By-Products (TPY)
~3,000,000 - Carbon dioxide used for EOR ~135,000 - Sulfuric acid ~20,000 - Ammonia
Kemper Lignite Composition
Heat Content Moisture Ash Sulfur btu/lb % % % Average 5,290 45.5 12.0 1.0 Min 4,765 42 8.6 0.35 Max 5,870 50 17 1.7
Plant Site
~ 70 miles transmission ~ 60 miles CO2 pipeline (for EOR) ~5 miles natural gas pipeline ~31,000 acre mine site ~2,900 acres plant site ~ 30 miles treated effluent line
New CO2 Pipeline
GE
MHI
TRIGTM
Syngas
Coal
Coal
Coal Air
Oxygen
1951
Orthoflow F Design
1990
Pilot Plant Tech Center
1996
Grand Forks, ND 2,600 Hours Test Run
1996
PSDF at Wilsonville, AL. >14,600 hrs in gasification >2,200 hrs on Mississippi Lignite thru Dec 09
syngas
Standpipe Cyclone
Based on technology in use for 70 years Air for power Oxygen for liquid fuels and chemicals Non-slagging design:
Provides 10-20 year refractory life, Eliminates black water system Provides non-fouling syngas cooler operation
Riser
No burners to fail and be replaced Dry dust removal eliminates gray water system Coarse, dry coal feed allows:
Fewer, lower power pulverizers, and Less drying than other dry-feed gasifiers
coal
Seal Leg
air/O2 steam
J-leg
Standpipe
Cost-effective using high moisture, high-ash, low rank coals (PRB and lignite). Lower water use compared to pulverized coal (PC) Excellent emissions performance Easier to permit compared to PC Lower cost carbon capture compared to PC
sy
ash
Two Stages WGS Selexol Physical Solvent Refrigerated to 40F Carbon Capture: 65+% CO2 Emissions: 800 lb CO2/MWh Yield: >3 MM Tons/yr CO2
H2S Absorber
Recycle Gas Compressor Acid Gas Concentrator Sour Syngas From Gasifier Steam
Syngas To Turbine
To Gasifier
Gasifiers (2)
Gasifiers (2)
CO2 Compressors
AGR Regenerators
Mercury Adsorbers
NH3 Removal Coal Mills (6) Back-pulse Surge Drums Admin. Bldg. Steam Turbine WGS Reactors Warehouse Process Air Compressors Syngas Humidifiers COS Hydrolysis
6 Person
2010
2nd 3rd 4th 1st
2011
2nd 3rd 4th 1st
2012
2nd 3rd 4th 1st
2013
2nd 3rd 4th 1st
2014
2nd 3rd
Detail Design Long Lead Procurement Engineer Procured Sitework & U/G
Piling/Caissons
Retention Ponds
Storm Drains
130/230 Sumps
syngas
Standpipe Cyclone
Based on technology in use for 70 years Air for power Oxygen for liquid fuels and chemicals Non-slagging design:
Provides 10-20 year refractory life, Eliminates black water system Provides non-fouling syngas cooler operation
Riser
No burners to fail and be replaced Dry dust removal eliminates gray water system Coarse, dry coal feed allows:
Fewer, lower power pulverizers, and Less drying than other dry-feed gasifiers
coal
Seal Leg
air/O2 steam
J-leg
Standpipe
Cost-effective using high moisture, high-ash, low rank coals (PRB and lignite). Lower water use compared to pulverized coal (PC) Excellent emissions performance Easier to permit compared to PC Lower cost carbon capture compared to PC
sy
ash