30XA

Nominal Capacity Range : 274~1523kW

Air-Cooled Screw Chiller

CONTENT
Introduction Features & Benefits Options & Accessories Operating Limits Performance Data Physical Data Electrical Data Dimensions/ Clearances Guide Specifications 1 2 6 6 7 8 10 11 23

The Aquaforce liquid chillers are the premium solution for industrial and commercial applications where installers, consultants and building owners require optimal performances and maximum quality.

To respond to all environmental and economic constraints, Carrier has developed the Aquaforce in two versions: LOW NOISE VERSION Offers an extremely low noise level while at the same time boasting superior energy efficiency STANDARD HIGH EFFICIENCY VERSION Offers unequalled energy efficiency to satisfy the most stringent demands of building owners wanting to reduce operating costs to the minimum

The Aquaforce liquid chillers are designed to meet current and future requirements in terms of energy efficiency and operating sound levels. They use the best technologies available today: Twin-rotor screw compressors with a variable capacity valve Aluminium micro-channel heat exchangers (MCHX) Low-noise generation IV Flying Bird fans made of composite material Touch-screen Pro-Dialog control system Pure R134a refrigerant.

The Aquaforce range is available in 17 models from 270 to 1500 kW and offers the best solution for any individual projects and site requirements.

Aluminium Micro-channel heat exchanger -MCHX

A True Innovation
Already utilized in the automobile and aeronautical industries for many years, the Microchannel Heat Exchanger (MCHX) is now available on the Aquaforce chiller series. With the optimized fin design that enhances surface area contact, MCHX possesses excellent heat transfer characteristics on both refrigerant and air side. The fin-totube metallurgical bond also reduces thermal resistance and results in better heat conduction. These innovative features bring the heat exchanger with 10% more efficient than a traditional copper/ aluminium coil.

Environmentally Sound Operation

MCHX ensures improved refrigerant circulation by its microchannel technology, which allows a 30% reduction in the refrigerant c h a r g e f o r t h e c h i l l e r. Moreover, Aquaforce utilizes the refrigerant of R134a, an HFC refrigerant with zero ozone depletion potential, which can help reducing the potential of global warming.

Aluminium : High Durability

Unlike conventional coils, the Microchannel Heat Exchanger is made entirely of aluminium: this one-metal concept eliminates galvanic currents that are generated when different metals touch in conventional coils. Many comparative tests, including the salt mist and ammonium sulphate test, provide proof of the increased corrosion resistance of the MCHX. The conclusion is that the MCHX heat exchanger offers 3.5 times higher corrosion resistance than conventional copper/aluminium coil.

A Compelling Factor: An Average COP of 3.2

Achieve High Energy Efficiency

With an average full load COP of 3.20 kW/kW, the Aquaforce reaches new heights in energy efficiency the IPLV (Integrated Part Load Value) of 4.20 kW/kW in average. Full load operation is only required 1% of the machine operating time. The Aquaforce economizer with its electronic expansion device permits a considerable increase in cooling capacity and contributes to optimised energy efficiency of the chiller installation.

Increase Energy Savings

The There i There is an example of the energy consumption in an office he building with 850 kW heat load. The study compares the energy g h 850 k consump on consumption of products in ene g class A, B and C*, as well as sumpti sum energy th the CO2 emissions over 15 years. emission i issions

True Ecological & Economic Progress

For buildings that require year-round cooling, even in the coldest regions, Carrier has developed the DX Free Cooling system that offers significant energy savings. When the outside temperature falls below a threshold value the DX Free Cooling system offers savings. The system utilizes the principle of natural migration of a gas from the evaporator to the condenser. A cooling-mode micro-pump ensures the continuity of the cycle and allows the compressors to switch off. Only the fans and the micro-pump operate. This innovative principle offers increased energy efficiency and significant energy savings (EER ~15 to 30).

Reduce Emissions Into The Atmosphere

The CO2 reduction in kWh and kg for a 30XA 902 unit, compared to a class B machine is 28%, and 36% for a class C machine.

Compressor Condenser Pump Evaporator

10 o C 15 o C

(* Eurovent energy efficiency classification)

The Low-Noise Factor 94 dB(A)*

* Sound power level of 1000 kW low-noise unit

Everything Optimised For Low Noise Levels

To a c h i e v e s u c h low values, Carrier has reduced the noise levels of all Aquaforce elements: fan, compressor a n d c o n d e n s e r. Aquaforce is equipped with the 4th generation Flying Bird fan, made of composite materials. Its sophisticated, aerodynamic shroud displaces the air without turbulence and generates a sound spectrum without irritating low-frequency peaks. In addition, the V-shape arranged condenser coils bear with an open angle, which allows quieter airflow across the coil. The rigid fan mounting also prevents any start-up noise. g

Inherent Sound Absorption

The Aquaforce screw compressor includes a discharge damper located inside the oil separator to absorb refrigerant pulsations. It is also equipped with flexible connections on the suction piping to prevent noise transmission. The compressors are enclosed by noise absorbing casings to limit sound transmission and contribute to the exceptionally low Aquaforce sound levels.

Absolute Reliability and User-friendly

Carriers Strength
It is always our strength to introduce a product not only with high reliability and durability, but also with the ample flexibility and ease-of-use philosophy that can help facilitating installation, operation and maintenance.

Guaranteed Feasibility
The industrial-type screw compressors of Aquaforce, which are mounted on the slide rails, are constructed with oversized bearings and motor cooled by suction gas. With the ease of accessing the compressor components, it is convenient to conduct on-site intervention, thus significantly minimizing the machine downtime. Electronic board further increases the protection of screw compressor.

Ease-of-use Interface
The Aquaforce operator interface is very user-friendly. With a large touch screen (120 x 99 mm) the Pro-Dialog operator interface gives easy access to the operating parameters. The information is in clear text and can be displayed in the language of your choice. Up to eight screens can be personalized.

Structural Robustness & Serviceability

Equipped with rigid surface, the all-aluminium Microchannel coil eliminates potential of fin damage during manufacturing, shipping or after unit installation. The structural toughness of the outer coil surface also facilitates cleaning by high-pressure washing (as large as 69 bar), thus leads to the longer coil life.

Installation Time with the All-inone Concept*

With the integrated hydronic module the Aquaforce is installed easily and quickly. No time is lost to select the various components and order parts, and no complicated installation: the complete system is pre-tested at the factory and immediately operational. Gaining time and money!

(*Optional, models from 274 kW to 508 kW)

Options and accessories

Options Unit without enclosure High-pressure single-pump hydronic module Description Compressors not equipped with acoustic enclosure Integrated hydronic module system with water pump, water filter, membrane extention tank, thermal insulation, pressure gauge and water flow control valve Two-directional communications board, complies with J-Bus/ BacNet/ LON protocol Evaporator with reversed water inlet/ oulet Evaporator with waterside working pressure of 1600 kPa Equipped with water-cooled condenser(s), allows total heat recovery free generation of hot water up to 60C Condenser fan with performance of lower air volume flow Coils made of copper tubes with aluminium fins Field application of Blygold Polual treatment on the copper/aluminium coils Factory application of pre-coating treatment on the aluminium fins Model size 30XA 252-1502 30XA 252-502

CCN to J-Bus/ BacNet/ LON gateway Reversed water connections 1600 kPa waterside pressure 100% heat recovery Low-noise version Traditional coils (Cu/AI) Corrosion protection (Blygold), traditional coils Corrosion protection (Pre-coated AI), traditional coils

30XA 252-1502 30XA 602-1502 30XA 252-1502 30XA 252-1002 30XA 252-1502 30XA 252-1502 30XA 252-1502 30XA 252-1502

Operating limits
Evaporator water temperature Minimum Water entering temperature at start-up Water entering temperature during operation Water leaving temperature during operation
Note:

Maximum 45 21 15

C C C

6.8 3.3

If the leaving water temperature is below 4C, the glycol-water solution or the frost protection option must be used

Condenser air temperature Minimum Storage Operation

Note:

Maximum 68 55

C C

-20 -10

If the air temperature is below 0C, the glycol-water solution or the frost protection option must be used

Evaporator water flow rate, l/s 30XA Minimum Maximum*

252 302 352 402 452 502 602 702 752 852 902 1002 1102 1202 1302 1352 1502
* Maximum water flow rate corresponds to 100 kPa pressure drop

3.6 4 4.3 5.3 6 6.7 8.1 8.9 9.6 11 11.8 13.1 15.1 16.4 17.5 18.8 19.9

37.5 40.5 40.5 34.1 36.9 42 45 56.1 59.1 67.1 73.9 83.9 87.8 92.9 96.1 107.4 109.4

Performance data
High-efficiency version (standard) 30XA Cooling Capacity* Total Unit Power C.O.P.* IPLV** Sound Pressure Level*** Fans Standard total air flow Evaporator Nominal Water Flow Rate* Nominal Pressure Drop* 30XA Cooling Capacity* Total Unit Power C.O.P.* IPLV** Sound Pressure Level*** Fans Standard total air flow Evaporator Nominal Water Flow Rate* Nominal Pressure Drop* Low-noise version (option) 30XA Cooling Capacity* Total Unit Power C.O.P.* IPLV** Sound Pressure Level*** Fans Standard total air flow Evaporator Nominal Water Flow Rate* Nominal Pressure Drop* 30XA Cooling Capacity* Total Unit Power C.O.P.* IPLV** Sound Pressure Level*** Fans Standard total air flow Evaporator Nominal Water Flow Rate* Nominal Pressure Drop* kW kW kW/kW kW/kW dB(A) l/s l/s kPa kW kW kW/kW kW/kW dB(A) l/s l/s kPa 252 268 86.7 3.09 4.53 58 20500 12.76 13.2 852 802 265.2 3.02 4.70 62 47833 38.23 34.6 302 293 98.0 2.99 4.63 58 20500 13.98 13.5 902 869 296.7 2.93 4.35 63 47833 41.42 32.9 352 320 105.7 3.02 4.81 58 20500 15.24 15.9 1002 952 320.7 2.97 4.39 63 54667 45.36 32.0 402 382 123.2 3.10 4.73 58 27333 18.22 31.1 1102 1116 362.4 3.08 4.71 63 64917 53.19 38.1 452 437.7 142.0 3.08 5.01 60 27333 20.87 33.5 1202 1216 404.9 3.00 4.58 63 68333 57.98 39.8 502 492 158.1 3.11 5.02 60 30750 23.44 32.7 1302 1296 445.2 2.91 4.57 63 68333 61.81 42.0 602 605 198.1 3.05 4.61 60 37583 28.83 41.8 1352 1382 504.2 2.74 4.42 64 68333 65.87 38.9 702 653 208.4 3.13 4.67 60 41000 31.12 32.8 1502 1478 493.0 3.00 4.58 64 82000 70.47 42.8 752 706 235.1 3.00 4.69 63 41000 33.67 34.0 kW kW kW/kW kW/kW dB(A) l/s l/s kPa kW kW kW/kW kW/kW dB(A) l/s l/s kPa 252 274 87.5 3.13 4.31 62 27083 13.06 13.8 852 838 256.8 3.26 4.55 65 63194 39.94 37.5 302 300 96.2 3.12 4.48 62 27083 14.30 14.1 902 899 286.3 3.14 4.32 66 63194 42.86 35.1 352 326 104.8 3.11 4.58 62 27083 15.54 16.4 1002 1000 310.3 3.22 4.40 65 72222 47.66 35.0 402 393 121.0 3.25 4.40 62 36111 18.74 32.7 1102 1147 348.4 3.29 4.66 66 85764 54.67 40.1 452 451 140.5 3.21 4.67 62 36111 21.50 35.4 1202 1246 387.9 3.21 4.54 67 90278 59.42 41.7 502 508 154.4 3.29 4.69 62 40625 24.22 34.7 1302 1353 425.4 3.18 4.66 66 90278 64.52 45.5 602 616 191.4 3.22 4.48 63 49653 29.37 43.2 1352 1442 463.2 3.11 4.62 67 702 677 203.3 3.33 4.64 64 54167 32.28 35.0 1502 1523 470.1 3.24 4.53 67 752 726 233.4 3.11 4.41 65 54167 34.61 35.8

90278 108333 68.74 42.1 72.62 45.2

Note: For the performance data of Traditional coils (Cu/AI) version, please contact our Sales Engineer for more details. * Nominal conditions: Evaporator entering/leaving water temperature = 12C/7C Outdoor air temperature = 35C Evaporator fouling factor = 0.018m2K/kW ** Integrated Part Load Value (in accordance with ARI 550/590-98) *** Average Sound pressure levels at 10m distance in a free field

Physical data
30XA Length Standard unit Cu/AI coils (option) Width Height Operating Weight* Standard unit Cu/AI coils (option) Refrigerant Standard unit Circuit A Circuit B Circuit C Cu/AI coils (option) Circuit A Circuit B Circuit C Compressors No. of Circuit A No. of Circuit B No. of Circuit C Minimum capacity Control Condensers Fans Quantity Standard unit Cu/AI coils (option) Evaporator Water content Maximum Operating Pressure Water connections Diameter, inlet/outlet Outside diameter, inlet/outlet 30XA Length Standard unit Cu/AI coils (option) Width Height Operating Weight* Standard unit Cu/AI coils (option) Refrigerant Standard unit Circuit A Circuit B Circuit C Cu/Al coils (option) Circuit A Circuit B Circuit C Compressors No. of Circuit A No. of Circuit B No. of Circuit C Minimum capacity Control Condensers Fans Quantity Standard unit Cu/AI coils (option) Evaporator Water content Maximum Operating Pressurek Water connections Diameter, inlet/outlet Outside diameter, inlet/outlet l Pa in mm mm mm mm mm kg kg l kPa in mm mm mm mm mm kg kg 252 3604 3604 2253 2297 3840 4160 302 3604 3604 2253 2297 3880 4190 352 3604 4798 2253 2297 3920 4710 402 4798 4798 2253 2297 4780 5190 452 4798 4798 2253 2297 4850 5260 R-134a kg kg kg kg kg kg 36 38 60 64 1 1 15 37 38 64 64 1 1 15 37 39 70 56 53 37 85 56 55 39 85 56 62 39 102 56 62 62 102 88 62 66 100 95 1 1 15 70 62 129 88 1 1 15 502 5992 5992 2253 2297 5330 5830 602 7186 7186 2253 2297 6260 6870 702 7186 7186 2253 2297 6410 7030 752 7186 8380 2253 2297 6710 7820

06T semi-hermetic screw compressors, 50 r/s 1 1 1 1 1 1 1 1 1 1 15 15 15 15 15 PRO-DIALOG, electronic expansion valve (EXV) Aluminium micro-channel heat exchanger FLYING BIRD IV

6 6 58 1000 5 141.3 852 8380 8380 2253 2297 7560 8260

6 6 61 1000 5 141.3 902 8380 9574 2253 2297 7860 9010

6 7 61 1000

8 8

8 8

9 9

11 11

12 12 94 1000 6 168.3 1502 14872 14872 2253 2297 12780 13990

12 13 98 1000 6 168.3

Flooded shell with copper tube 66 70 77 79 1000 1000 1000 1000 Victaulic 5 5 5 5 5 141.3 141.3 141.3 141.3 141.3 1002 9574 9574 2253 2297 8440 9260 1102 11962 11962 2253 2297 10440 11470 1202 11962 11962 2253 2297 10880 11890 1302 11962 11962 2253 2297 11260 12250 1352 11962 11962 2253 2297 11620 12640

R-134a kg kg kg kg kg kg 77 66 130 95 1 1 15 70 75 129 103 80 84 140 129 69 66 100 102 92 130 85 66 100 112 92 120 87 68 100 112 92 120 87 80 96 112 98 117 1 1 1 10 92 95 100 140 129 130 1 1 1 10

06T semi-hermetic screw compressors, 50 r/s 1 1 1 1 1 1 1 1 1 1 1 1 1 15 15 10 10 10

PRO-DIALOG, electronic expansion valve (EXV) Aluminium micro-channel heat exchanger FLYING BIRD IV 14 14 119 1000 6 168.3 14 15 130 1000 6 168.3 16 16 19 19 20 20 20 20 20 20 224 1000 8/ 6 219.1/ 168.3 24 24 240 1000 8/ 6 219.1/ 168.3

Flooded shell with copper tube 140 168 182 203 1000 1000 1000 1000 Victaulic 8 6 6 6 219.1 168.3 168.3 168.3

* Weights are guidelines only ** Unit size 30XA 1502 is supplied in 2 field-assembled modules

Physical data, water-cooled condenser for 100% heat recovery option

30XA Operating Weight* Condenser(s) Quantity Water connections Diameter, inlet/outlet kg 252 4230 1 in 3 1/2 302 4270 1 3 1/2 352 4280 402 5260 452 5380 502 5880 602 7000 702 7100 2 4/ 4 752 7470 2 4/ 4

Tubular condenser with copper tube 1 1 1 1 2 Victaulic 3 1/2 4 4 4 4/ 4 1002 9280 Tubular condenser with copper tube 2 Victaulic 4/ 4

30XA Operating Weight* Condenser(s) Quantity Water connections Diameter, inlet/outlet kg

852 8320 2 in 4/ 4

902 8670 2 4/ 4

(Please contact our Sales Engineer for more details) * Weights are guidelines only ** Unit size 30XA 1502 is supplied in 2 field-assembled modules

Electrical Data
30XA Power circuit Nominal power supply Voltage range Maximum supply cable section Short circuit holding current Circuit A+B Circuit C+D Circuit A+B Circuit C+D V-ph-Hz V mm2 mm2 kA rms kA rms 252 302 352 402 452 400-3-50 360-440 2 x 240 2 x 240 2 x 240 2 x 240 2 x 240 2 x 240 4 x 240 4 x 240 4 x 240 38 852 V-ph-Hz V Circuit A+B Circuit C+D Circuit A+B Circuit C+D mm2 mm2 kA rms kA rms 38 902 38 1002 38 1102 38 1202 38 1302 50 1352 50 1502 50 502 602 702 752

30XA Power circuit Nominal power supply Voltage range Maximum supply cable section Short circuit holding current

400-3-50 360-440 4 x 240 6 x 240 6 x 240 4 x 240 4 x 240 4 x 240 6 x 240 6 x 240 - 2 x 240 2 x 240 2 x 240 2 x 240 2 x 240 50 50 50 50 50 50 50 50 50 50 50 50 50

High-efficiency version (standard) 30XA Control Circuit Maximum start-up current* # Nominal Unit Current Drawn** Maximum Unit Current Drawn* Circuit A+B Circuit C+D Circuit A+B Circuit C+D Circuit A+B Circuit C+D A A A A A A 252 267 149 216 852 Circuit A+B Circuit C+D Circuit A+B Circuit C+D Circuit A+B Circuit C+D A A A A A A 807 446 642 302 267 165 240 902 892 511 678 352 289 182 264 1002 402 452 502 602 579 320 457 1352 889 587 523 271 729 394 702 608 343 488 1502 945 587 549 275 796 398 752 778 404 552 -

24V via internal transformer 400 507 507 210 239 262 304 345 376 1102 1202 1302 803 587 439 275 634 398

30XA Control Circuit Maximum start-up current* # Nominal Unit Current Drawn** Maximum Unit Current Drawn*

24V via internal transformer 945 579 778 587 587 549 320 404 275 275 796 457 552 398 398

Low-noise version (option) 30XA Control Circuit Maximum start-up current* # Nominal Unit Current Drawn** Maximum Unit Current Drawn* Circuit A+B Circuit C+D Circuit A+B Circuit C+D Circuit A+B Circuit C+D A A A A A A 252 262 150 205 852 Circuit A+B Circuit C+D Circuit A+B Circuit C+D Circuit A+B Circuit C+D A A A A A A 796 457 616 302 262 167 229 902 880 516 652 352 284 185 253 1002 402 452 502 602 571 325 436 1352 878 587 537 281 704 381 702 597 349 465 1502 932 587 565 282 766 383 752 770 409 529 -

24V via internal transformer 395 502 502 212 244 267 289 329 359 1102 1202 1302 795 587 453 282 611 383

30XA Control Circuit Maximum start-up current* # Nominal Unit Current Drawn** Maximum Unit Current Drawn*

24V via internal transformer 932 571 770 587 587 565 325 409 282 282 766 436 529 383 383

Note: Unit sizes 30XA 1102 to 1502 have two power connection points (Circuits A+B and Circuits C+D)
* ** # At maximum operating conditions Nominal condition based on Standard Unit under Eurovent condition Maximum operating current of the smallest compressor + fan current + locked rotor current or reduced starting current of the largest compressor

10

Dimensions/clearances
30XA 252-302-352 30XA 252-302 - Cu/Al heat exchanger (option)

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection

30XA 402-452 30XA 352-402-452 - Cu/Al heat exchanger (option)

NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

11

12
30XA 502

Dimensions/clearances

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection

NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

Dimensions/clearances

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection

30XA 602-702-752 30XA 602-702 - Cu/Al heat exchanger (option)

A B C D E F
NOTE:

30XA 602 30XA 702 30XA 752 356 372 372 272 242 242 438 438 438 2852 2852 2852 141.3 168.3 168.3 141.3 168.3 168.3

Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

13

14

Dimensions/clearances

30XA 852-902 30XA 752-852 - Cu/Al heat exchanger (option)

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection

NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

Dimensions/clearances

30XA 1002 30XA 902-1002 - Cu/Al heat exchanger (option)

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

15

Dimensions/clearances
30XA 1102-1202-1302-1352

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection

A B C G
NOTE:

30XA 1102 439 493 1685 168.3

30XA 1202 439 493 1685 168.3

30XA 1302 439 467 1675 168.3

30XA 1352 439 442 1670 219.1

Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

16

30XA 1502

Dimensions/clearances

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

17

18
30XA 1502

Dimensions/clearances

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet (to be connected to the water outel of model 1) Water outlet Power supply connection Control circuit connection

NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request. Unit size 1502 is supplied in two field-assembled modules (connection pipe completion to be done by the installer).

Dimensions/clearances
30XA 252-302-352 - 100% heat recovery (option)

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection

30XA 402-452 - 100% heat recovery (option)

NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

19

Dimensions/clearances
30XA 502 - 100% heat recovery (option)

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection

30XA 602-702-752 - 100% heat recovery (option)

Control circuit connection

A B C D E F

30XA 602 356 272 438 2852 141.3 141.3

30XA 702 372 242 438 2852 168.3 168.3

30XA 752 372 242 438 2852 168.3 168.3

NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

20

Dimensions/clearances

30XA 852-902 - 100% heat recovery (option)

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

21

22

Dimensions/clearances

30XA 1002 - 100% heat recovery (option)

Legend: All dimensions are given in mm Required clearances for maintenance and air flow Recommended space for evaporator tube removal Water inlet Water outlet Power supply connection Control circuit connection NOTE: Drawings are not contractually binding. Before designing an installation, consult the certified dimensional drawings, available on request

Guide Specifications 30XA Series

General description
Factory assembled single piece air-cooled liquid chiller. Contained within the unit shall be all factory wiring, piping, controls, refrigerant charge (HFC-134a), multiple refrigeration circuits set, screw compressors, electronic expansion valves and equipment required prior to field start-up. Unit shall be run tested at the factory. Evaporator: Evaporator shall be tested for a refrigerant-side operating pressure of 2100 kPa and for a maximum water-side pressure of 1000 kPa. The evaporator shall be mechanically cleanable, shell-andtube type with removable heads. Tubes shall be internally and externally grooved, seamless-copper, and shall be rolled into tube sheets. Shell shall be insulated with 19 mm closed-cell foam with a maximum K factor of 0.28. Evaporator thermal insulation shall be factory fitted with aluminium cladding to provide mechanical protection and ensure protection against UV rays. The evaporator shall have a drain and vent in each head. The evaporator shall incorporate an active refrigerant level control system to ensure optimum heat transfer performance under all load conditions. Chiller shall have only one water inlet & outlet connection with victaulic couplings to avoid vibrations transmission and accept small misalignment. Evaporator shall be fitted with electronic auto setting water flow switch. Paddle switches or differential pressure switches shall not be acceptable. Condenser: Shall be made of multiple coils in V configuration to offer self protection against hail. Coil will have integral subcooler, and shall be constructed from a single material throughout to eliminate the risk of galvanic corrosion. Condenser coils material shall be suitable for urban or light marine environments and shall be capable of being cleaned with a high-pressure jet washer (up to 69 bar). Condenser coils shall be leak tested with helium and shall be pressure tested at 3400 kPa. Condenser-fan motors shall be 3-phase type with permanently lubricated bearings and Class F insulation.

Product features
Unit frame: Frame shall be made of U steel beam and protected by two layers of protection (primer and final coating) with an average thickness of 200 microns. The control box plates shall be steel with a oven-baked polyester-paint finish, and be capable of withstanding a 500-hour salt spray test in accordance with the ASTM B-117 standard (U.S.A.). Fans: Condenser fans shall be direct-driven, 11-blade, shroudedaxial type, shall be statically and dynamically balanced, and made of recyclable material with inherent corrosion resistance. Air shall be discharged vertically upward. Fans shall be protected by coated steel wire safety guards. Compressors: Unit shall have semi-hermetic twin-screw compressors with internal relief valve and check valve to avoid reverse rotation on shut down. Capacity control shall be provided by a variable control slide valve capable of reducing compressor capacity down to 30% of full load. Compressor shall start in unloaded condition. Motor shall be cooled by suction gas and protected by internal winding temperature sensors. Lube oil system shall include external filter capable of filtration to 5 microns. The oil separator, separated from the compressor, shall not require oil pump and shall integrate an internal muffler to reduce discharge gas pulsations. Each compressor and oil separator shall be installed within an insulated acoustic enclosure with removable panels to facilitate service access.

23

Refrigeration circuits: Refrigerant circuit components shall include, compressor, oil separator, high and low side pressure relief devices, refrigerant economizer, filter driers, moisture indicating sight glasses, long stroke electronic expansion device, and complete operating charge of both refrigerant HFC-134a and compressor oil. To facilitate service and maintenance and avoid refrigerant charge transfers, it must be possible to isolate the following components and systems independently: filter driers, oil filters and expansion devices. Controls: Unit controls shall include as a minimum: microprocessor with non-volatile memory, picture guided unit/operator interface, the LOCAL/OFF/REMOTE/CCN selector and a touch-screen display with with multiple language capability. Pressure sensors shall be installed to measure suction, discharge, and oil pressure. Thermistors shall be installed to measure cooler entering and leaving temperatures and outside air temperature. Unit shall be capable of performing the following functions: Automatic change-over and cycling of compressors to equalize running hours and number of starts. EXV control, based on throttling optimizes evaporator charging, ensuring condenser superheat and subcooling. Capacity control based on leaving chilled fluid temperature with return fluid temperature sensing. Limit the chilled fluid temperature pull-down rate at startup to an adjustable range of 0.1C to 1.1C per minute to prevent excessive demand spikes at start-up. Enable reset of leaving chilled water temperature according to the return water temperature. Provide a dual set point for the leaving chilled water temperature activated by a remote contact closure signal or by the built in time clock. Enable a 2-level demand limit control (between 0 and 100%) or a maximum current drawn limit activated by a remote contact closure or by the built in time clock. Control evaporator water pump and, if installed, stand-by pump operation. Allow two time scheduling programs to enable unit start-up control, demand limit and set-point changes. Enable lead lag control of two chillers running in series or parallel.

Diagnostics: Display module shall be capable of displaying set points, system status including temperatures, pressures, current for each compressor, run time and percent loading. The control system shall allow a quick test of all machine elements to verify the correct operation of every switch, circuit breaker, contactor etc. before the chiller is started. Safeties: Unit shall be equipped with all necessary components, and in conjunction with the control system shall provide the unit with protection against the following: Loss of refrigerant charge. Reverse rotation. Low chilled water temperature. Low oil pressure (per compressor). Current imbalance. Compressor thermal overload Automatic compressor unloading in case of excessive air temperature High pressure. Electrical overload. Loss of phase.

Fan motors shall be individually protected by a circuit breaker. Control shall provide separate general alert (minor incident) and alarm (circuit down) remote indication. Operating characteristics: Unit shall be capable of starting and running at full or part load at outdoor ambient temperatures from 10C to 55C. Unit shall be capable of starting up with 45C entering fluid temperature to the evaporator. Electrical characteristics: Unit shall operate on 3-phase power supply without neutral. Control voltage shall be supplied by a factory-installed transformer. Unit shall be supplied with factory-installed electrical disconnect/isolator switch integrating main fuses. Unit shall have a factory installed star/delta starter as standard to limit electrical inrush current.

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Catalogue Number CHK-C-30XA-0802-01 Manufacturer reserves the right to change any product specications without notice