Comp Repair Sol Heaton

Composite Repair Solutions
TABLE OF CONTENTS
38 39 40 41 42 43 44 46 46 46
EQUIPMENT
Single Zone Hot Bonder Dual Zone Hot Bonder Hazardous Environment Features and Options Equipment Support Program Leasing / Rentals B-Model Equipment Input Cables B-Model Equipment Output Cables B-Model Equipment Output Cables B-Model Equipment Documentation A-Model Equipment Input Cables A-Model Equipment Output Cables Power Booster Box Oven Controller Phosphoric Acid Containment System (PACS) PACS Accessory Assortment PACS Accessory Assortment PACS Accessory Assortment PACS Welding Accessory Assortment PACS Miscellaneous Kits Hot Air Curing System Composite Curing Ovens Infrared Curing Systems Custom Heat Lamps Debulking & Curing Table Walk-in Freezers Circular Chart Recorder Ordering Information Moderate-Cold Cabinets Dust Collection Equipment Econo-Bonder Custom Control Panels Bonder Calibration Kit Thermowelder Disposable Thermocouple Thermocouple Thermocouple Accessory Assortment Temperature Indicator Vacuum Generator Electric Vacuum Pumps Vacuum Hose/Sniffer Assembly 3 4 5 6 7 7 8 9 10 10 11 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 38
Vacuum Leak Checker Vacuum Accessory Assortment Vacuum Accessory Assortment Heat Blanket Tester Radome Moisture Meter Ultrasonic Leak Detector Portable Electronic Scale Magnehelic Pressure Gauges Calibration Services Warranty Services
HEAT BLANKETS
Standard Heat Blankets 120V 220/240V Heat Blanket Construction Custom Supervisory Heat Blankets Custom Formed Heat Blankets Our Process Radome Heat Blankets Abradable/Fan Track Seal Replacement Stretchable Heat Blankets Part Numbers Mapping Heat Blanket Services Plugs and Receptacles Plugs and Receptacles 47 48 49 50 51 52 53 54 55 56 57 58 59 60
MATERIALS
Airbus Standard Parts Small Quantities A. O. G. Packaging Material Cutting and Kitting Material Re-Certication Pre-Assembled Kits Pre-Assembled Kits Resin Kits Tack Rags Prepregs Fiberglass Graphite and Kevlar 61 61 61 61 62 62 63 64 65 66 67 68
* All products, prices, services, or availability is subject change without notice.

For more information:
800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com
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Adhesives Film and Foaming Aluminum Foil Primers Corrosion Inhibiting Wet Lay-ups Fillers, Resins, Potting, and Edge Fiberglass, Carbon, and Kevlar Nylon Bagging Film Breather/Bleeder Cloth Teon Release Fabric - Non Porous Teon Release Fabric - Porous Release Film - Non-Perforated Release Film - Perforated Release Peel Ply Polyester Discs Sealant Tape Flash Tape Honeycomb Pre-Formed Core Materials Aluminum and Non Metallic
TABLE OF CONTENTS
97 98 99 100 101 102 103 104 105 106
69 70 70 71 72 73 74 75 75 76 76 77 78 78 78 79 80
Individual & Supplemental - Grinder Motor Sanding Barrels Sanding Discs/Bayonettes - Quick Lock Sanding Discs/Bayonettes - Roloc Arbor/Cut-Off/Stone Barrel Individual & Supplemental - Orbital Sander Sand Paper/Air Manifold Individual & Supplemental - Belt Sander Sanding Belts/Cleco Pliers Individual & Supplemental - Additional Knives/Shears Pliers/Vacuum/Rulers/Applicators Rollers/Scribe/Tap Hammer/Punch Composite Repair Safety Kit
TECHNICAL SERVICES
Consultations/Facility Design/Installation Composite Repair Training Fabrication and Damage Repair - Phase 1 Fabrication and Damage Repair - Phase 2 Fabrication and Damage Repair - Combo Fabrication and Damage Repair - Phase 3 Aluminum Bonded Repair Course Descriptions 2006 Course Schedule 2006 Course Schedule Continued Available Training Materials 107 107 108 109 110 111 112 113 114 115 116
TOOL KITS
Composite Repair Tool Kit Itemized List of Contents Itemized List of Contents Itemized List of Contents Itemized List of Contents Composite Repair Supplemental Tool Kit Metal Bond Tool Kit Itemized List of Contents Floor Panel Repair Tool Kit Individual & Supplemental - Drill Motor Drill Bits - Carbon Fiber/Kevlar Drill Stops/Guides/Counter Bores Reamers/Hole Saws/Counter Sinks Individual & Supplemental - Router Motor Router Bits - Fiberglass/Carbon Fiber Router Bits - Kevlar Router Bits - Aluminum/Collets/Templates Cutting Templates 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
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EQUIPMENT
Single Zone Hot Bonder

Applications:
The primary system application is composite and metal bond repairs, by heating and curing prepregs, resins or adhesives. Manufacturing applications include secondary bonding processes normally accomplished with autoclaves or ovens. Hot bonders are also useful in R&D projects for materials and processes. T h e l i n e o f H E AT C O N Composite Repair Systems can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications.

HCS9000B
Specications:
Reliable Easy to Use Upgradable Superior Capabilities Compact Size/Portable
Meets Commercial Carry-On Size Requirements!

See page E-6 for Features and Options
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Weighs Only 15lbs (6.8Kg) Dimensions - 18 In. x 13 In. x 5.75 In. (457mm x 355mm x 203mm) Hi-Contrast, Sunlight readable LCD Screen (5.25 In. x 6.75 In.) On-Screen Text-Based Prompts/Help Screens Dynamic Alarm/Control Integration Select by Hottest, Coldest, Average of All or No. 1/ No. 2 Thermocouple (10 Thermocouple Inputs) Selectable Metric or English Units 90-264 VAC; 45-65 Hz 30 Amps for Maximum Blanket Size Power Failure Auto Recovery Stores up to 30 cure proles
EQUIPMENT
Dual Zone Hot Bonder

Applications:
The primary system application is composite and metal bond repairs, by heating and curing prepregs, resins or adhesives. Manufacturing applications include secondary bonding processes normally accomplished with autoclaves or ovens. Hot bonders are also useful in R&D projects for materials and processes. T h e l i n e o f H E AT C O N Composite Repair Systems can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications.
HCS9200B
Specications:

Reliable Easy to Use Upgradable Superior Capabilities Compact Size/Portable
Hot Bonder of Choice for Major Airlines, Repair Stations and the Military!
See page E-6 for Features and Options
Weighs Only 28lbs (12.7Kg) Dimensions - 21.75 In. x 14.25 In. x 6.5 In. (552.5mm x 362mm x 165.1mm) Hi-Contrast, Sunlight readable LCD Screen (5.25 In. x 6.75 In.) On-Screen Text-Based Prompts/Help Screens Dynamic Alarm/Control Integration Select by Hottest, Coldest, Average of All or No. 1/ No. 2 Thermocouples (10 Thermocouple Inputs per Zone) Selectable Metric or English Units 90-264 VAC; 45-65 Hz 30 Amps for Maximum Blanket Size Power Failure Auto Recovery Stores up to 30 cure proles
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EQUIPMENT
Hazardous Environment
Applications:
Flightline
The Flightline Composite Repair Systems include the same basic features, operation and capabilities as the HCS9000 and HCS9200 systems, but are further designed to meet the requirements of Class I, Division II, hazardous environment operation per the U.S. National Electric Code (NEC), as promulgated by the National Fire Protection Association (NFPA).
HCS9200FL Dual Zone
The primary application is composite and metal bond repairs on fueled aircraft and in other Class I, Division II environments. Heat blankets* for the ightline systems include a supervisory grid for overtemperature safety and a ground plane for sensing faulty circuits.
Specications:

Weighs 37lbs (16.9 Kg) Dimensions - 29 In. x 19 In. x 9.5 In.

(736.6mm x 482.6mm x 241.3mm)
Designed Specically for Hazardous and Flightline Environments!

Distinctive Specications:
These Units are Purged and Pressurized for Use in Hazardous Environments. Dynamic Alarm/Control Integration with Indicators for Pressure Status, Purge Cycle Initiation and System Ready Arc Suppressing Power Connectors are Specically Designed for Hazardous Environments A Ground Fault Interrupter (GFI) to Maximize Equipment Safety. Independent High Limit Controller Disables Power in the Event of Over-Temperature Conditions.
HCS9000FL Single Zone
Specications:

* System requires special heat blankets for vapor volatile environments.
Heat blankets must be ordered separately. Please ask your sales engineer for more information regarding Supervisory Heat Blankets.
Weighs 25lbs (11 Kg) Dimensions - 23.5 In. x 17 In. x 7.75 In. (596.9mm x 431.8mm x 196.85mm)
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EQUIPMENT
Features and Options

Standard Features:
Operate by easy to follow menus on Hi-Contrast, Sunlight readable LCD Screen. Easy change of any cure parameter while program is running In progress graphic and numeric displays are easy to interpret Store 30 programs, enter or revise from key pad Temperature control by TC 1 or 2, hottest/coolest (automatically locates) or average of all thermocouples, mode selected by operator 10 thermocouple inputs per zone per aerospace manufacturers recommendations Temperature adjustments are made in increments of 1F. Exceptional integration of alarm and control systems:
1. 2. 3. 4. 5. 6. Scans all thermocouples for alarm and control High/low temperature deviation alarms for both ramp and dwell Select low vacuum alarm level Alarm system advises specic problem Any alarm causes hold condition, not shut down Alarm hold is automatically released when problem is corrected Easy to silence audible alarm. Adjustable loudness.
B-Models
Easy to upgrade hardware, software, and other features Multiple blanket per zone capability All aluminum, scratch resistant, anodized faceplate Ergonomic design, convenient hookup of all accessories Removable lid, lightweight, portable and rugged Circuit breakers are on front panel, no fuses to replace Handles on three sides for convenient handling
Options:

Precise PID control, plus Auto-Tune for unusual situations Automatic management of thermocouple break or malfunction Intelligent, automatic restart function after power loss Dot matrix printer offers the following:
1. 2. 3. 4. 5. 6. 7. 8. Standard paper tape and ribbon Time, date, and full program/cure description Record of Tag Number, P/N, and Employee ID Graph of actual cure showing time and temperature Setpoint, actual temperatures and vacuum are printed at selected intervals Print - Temperature Summary or all Thermocouples Record of alarm conditions and alarm clear Prints any program changes or adjustments made during cure
7.
Accessory storage in removable lid Program linking for unlimited number of ramps and soaks Software Security Lock with password access Foreign language menu systems Post cure data download Software modications for special applications Customized silicone rubber heat blankets Accessory Kits and tool packages Type K Thermocouples Special Hot Bonder/cure process training
Quiet internal vacuum system runs off plant air Vacuum system capable of up to 28Hg Monitor vacuum by separate line from repair External lter/trap cleans plant air Adjustable vacuum level, readable before starting cure Shock mounted components Operates on 90 - 270 Volts, 47 - 63 Hz 30 amps per zone allows bigger blankets and more heat Both zones on HCS9200B can be independently powered/ operated HCS9200B Slave function runs two zones or blankets as one Temperature display in Celsius or Fahrenheit, user selectable Vacuum display in Millibars, Inches Hg or Kpa, user selectable
Accessories Included:
Heat Blankets Power Cords Thermocouples Vacuum Hose Air Filter Extra Printer Ribbon and printer paper Specic accessories are described by quotation.
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EQUIPMENT
Protection / Data / Leasing

Equipment Support Program
A 3-year optional package that includes the following: Free annual calibration Free software upgrades (*Standard software revisions only. No options included.)
Equipment Support Program
HCS9000B
Part Number
HCS9200B
Part Number
HCS9000-ESP1
HCS9200-ESP1
*Term effective from date of shipment on new equipment
Data Capture and Analysis Software

Software Package Includes: Data Capture Software CD Interface Cable with USB Adapter Installation Guide System Requirements: Windows 98 or Newer Operating System* Serial (DB9) or USB Connector 120Mb Disk Space for Installation
*Windows is a Registered Trademark of Microsoft Corporation. All Rights Reserved
Part Number HCS-DCAS-01
**Requires Data Export Software Installed on the Hot Bonder**
Leasing / Rentals
Leasing Advantages
We can offer leasing, on our equipment, through our leasing company or yours. Contact a Sales Representative for more details.
Short term rentals are also available at weekly or monthly rates. Consult your sales representative for more details.
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Rentals
EQUIPMENT
Input Power Cables

B-Model Equipment Input Cables
Description Image Part Number Color Code Wire Support
Input Power Cable with plug
HCS9000-70-145***
U.S. Black White Green
Up to 30A @ 125VAC 15 Amp Installed Plug
Input Power Cable without plug**
HCS9000-70-140***
U.S./ASIA Black White Green
Up to 30A @ 250VAC
Input Power Cable without plug**
HCS9000-70-150***
EUROPEAN Brown Blue Green
Up to 30A @ 250VAC
Output Power Cables

B-Model Equipment Output Cables
Description Image Part Number Lead Length Blade Type NEMA Volts Amps
**User installs plug.
***Part of Standard Accessory Package. Based on Customer Requirements.
HCS9000-71-220
L5-30
125
30A
Output Power Cable with Receptacle
5 ft. (152.4cm) HCS9000-72-220
Twist Lock
L6-30
250
30A
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EQUIPMENT
Output Power Cables

Description Image Part Number Lead Length Blade Type NEMA Volts Amps
Output Power Cable with Receptacle
HCS9000-72-225
10 ft. (304.8cm)
Twist Lock
L6-30
250
30A
HCS9000-71-175
5-15
125
4-15A
Output Power Cable 4-Gang Box

HCS9000-72-175
5 ft. (152.4cm)
Straight
6-15
250
4-15A
HCS9000-71-155
L5-15
125
4-15A
Output Power Cable 4-Gang Box

HCS9000-72-155
5 ft. (152.4cm)
Twist Lock
L6-15
250
4-15A
HCS9000-71-230 5 ft. (152.4cm)
L5-30 / 5-15
125
1-30A / 2-15A
Output Power Cable Duplex Receptacle
1 @ 30A Twist Lock HCS9000-72-230 2 @ 15A Straight
L6-30 / 6-15
250
1-30A / 2-15A
HCS9000-72-245
10 ft. (304.8cm)
Available in any output conguration
L6-30 / 6-15
250
1-30A / 2-15A
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EQUIPMENT
Output Power Cables

Description Image Part Number Lead Length Blade Type NEMA Volts Amps HCS9000-71-170
5-15
125
2-15A

HCS9000-72-170
5 ft. (152.4cm)
Straight
6-15
250
2-15A
HCS9000-71-145
L5-15
125
2-15A
5 ft. (152.4cm) HCS9000-72-180
Twist Lock
L6-15
250
2-15A
Documentation
A and B-Model Paper and Ink
Description Image Part Number Details
Printer Paper
HCS2045-03
Roll of paper used for hard copy text and graphic printouts of repair information.
Printer Ribbon
HCS2045-04
Continuous loop ink ribbon used for hard copy printouts of repair information. Use with HCS2045-03 printer paper.
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EQUIPMENT
Replacement Parts
B D A C
A-Model Equipment Input Cables

Description Part Number Color Code Wire Support Up to 30A @ 250VAC Note: Plug is 15A @ 125VAC
4-Pin Connector A-Model
Input Power Cable with plug
HCS9000-70-130
U.S. Black White Green U.S./ASIA Black White Green EUROPEAN Brown Blue Green
Input Power Cable without plug

User installs plug.
HCS9000-70-100
Up to 30A @ 250VAC
Input Power Cable without plug

User installs plug.
HCS9000-70-110
Up to 30A @ 250VAC
E D C A B
A-Model Equipment Output Cables

Description Part Number HCS9000-71-100 HCS9000-72-100 HCS9000-71-165 HCS9000-72-165 HCS9000-71-140 HCS9000-72-140 HCS9000-71-150 HCS9000-72-150 HCS9000-71-200 HCS9000-72-200 HCS9000-71-210 Lead Length 5 ft. (152.4cm) 5 ft. (152.4cm) 5 ft. (152.4cm) 5 ft. (152.4cm) 5 ft. (152.4cm) Blade Type Straight Volts 125 250 125 250 125 250 Twist Lock 125 250 125 250 1 @ 30A Twist Lock 2 @ 15A Straight Twist Lock 10 ft. (304.8cm) HCS9000-72-215
Available in any output conguration
Amps 4-15A 4-15A 2-15A 2-15A 2-15A 2-15A 4-15A 4-15A 1-30A 1-30A 1-30A / 2-15A 1-30A / 2-15A
5-Pin Connector A-Model
Output Power Cable 4-Gang Box Output Power Cable Duplex Receptacle Output Power Cable Duplex Receptacle Output Power Cable 4-Gang Box Output Power Cable Duplex Receptacle Output Power Cable Duplex Receptacle
Straight
Twist Lock
Twist Lock
5 ft. (152.4cm)
125 250
HCS9000-72-210
HCS9000-72-205
250
1-30A
1 @ 30A Twist Lock 2 @ 15A Straight
250
1-30A / 2-15A
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EQUIPMENT
Power Booster Box

Specications:
Weight: 40lbs. (18.1Kg) Dimensions: 24.5in x 15in x 12in (62.2cm x 38.1cm x 30.4cm) Supplied with: Input Power Cable Bonder Interface Cable
HCS2040
Model Number HCS2040-09 HCS2040-16 HCS2040-17
Maximum Output Load 19.7Kw 21.5Kw 24.9Kw
Input Voltage 30Amps 380/3 Phase WYE 415/3 Phase WYE 480/3 Phase WYE
Output 3 Phase 2ea @ 380V/20AMP 2ea @ 415V/20AMP 2ea @ 480V/20AMP
Output 1 Phase 6ea @ 220V/15AMP 6ea @ 230V/15AMP 6ea @ 240V/15AMP
Typical Setup:
Power In 120/240V Power Booster Box Heat Blanket Heat Blanket Heat Blanket Allows the user to operate up to 6 Large Heat Blankets, at the same time!
Hot Bonder
Power In 3 Phase
Applications: The HCS2040 series Power Booster Boxes are designed to connect directly to the output from your HCS9000/HCS9200 bonder. Three-phase power is supplied to the booster on a separate circuit, and is internally switched to control your large repair. An emergency stop is included for operator safety.
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EQUIPMENT
Oven Controller
Specications:
Weight: 15lbs (5.6Kg) Dimensions - 20.5 In. x 8.5 In. x 7.5 In. Hi-Bright Electroluminescent VGA Screen
(8.5In Diagonal display) (520.7mm x 215.9mm x 190.5mm)
HCS2040-12
Now you can control your oven with the same functions used in our popular HCS9000B/HCS9200B Composite Repair Systems!
On-Screen Text-Based Prompts/Help Screens Dynamic Alarm/Control Integration Select by Hottest, Coldest, Average of All or No. 1/No. 2 Thermocouples
(10 Thermocouple Inputs)
Selectable Metric or English Units 90-264 VAC; 45-65 Hz Power Failure Auto Recovery Stores up to 30 proles Hard Copy Printout
HCS2910 Oven shown with HCS2040-12 Oven Controller
Applications:
The primary application for the HCS2040-12 Oven Controller is to control small to large walk-in ovens used in composite repair. The HCS2040-12 can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications.
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EQUIPMENT
Phosphoric Acid Containment System (PACS)

Specications:
Weighs Only 15lbs (10Kg) Dimensions 16.5 In. x 12 In. x 9 In. (419.9mm x 305mm x 228.6mm) Input Power 90 Volts AC - 264 Volts AC (45/65Hz) Output Power 3-10 Volts, 10 Amps Maximum INCLUDES - PACS Console, Flow Control Head, Inlet Air Filter, Power Lead Set, and Two (2) each Carbon Filter for vacuum exhaust. Stainless Steel Screens, Fluid Recovery and Suppy Bottles, and Connectors must be ordered separately or from the available kits listed below
HCS2046-02
Under Licensing agreement from Boeing
Stainless Steel Screens used in Kits: Mesh Size: 16 x 16 Stainless Grade: 304 Sizes - One (1) each: 12 x 12 In. (304.8mm x 304.8mm) 10 x 10 In. (254mm x 254mm) 8 x 8 In. (203.2mm x 203.2mm) 6 x 6 In. (152.4mm x 152.4mm)
HCS2046-02-200 - (5 Liter Kit)
HCS2046-02-300 - (10 Liter Kit)
Applications:
The HCS2046-02 Phosphoric Acid Containment System includes all equipment necessary for trained operators to perform a phosphoric acid anodizing process. The control methods for this unit are automatic timing and ow monitoring and manual ow and voltage adjustment. Operator Interface is 20 character, backlit LCD display, 5 push-button operation, potentiometer for voltage adjustment, and ow control valve for ow adjustment. The HCS2046-02 also includes an alarm for both voltage shorts and low ow rate with 85dB and adjustable volume.
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EQUIPMENT
HCS2046-02
PACS Accessory Assortment
Description Image Part Number Details Acid Resistant 24 x 36 x 32.5
Service Cart (Console)
HCS2046-02-021
(609.6mmx914.4mmx825.5mm)
Phosphoric Acid Solution - 1 Liter Phosphoric Acid Solution - 4 Liter
HCS2046-02-002
12%, 1 Liter Package
HCS2046-02-002-4
12%, 4 Liter Package - Cubitainer
HCS2046-02-003
Polyethylene Drum 55 Gallon Capacity

(208.17 Liters)
Acid Disposal Container
Spill Containment Pallet
HCS2046-02-004
(1308.1mmx1308.1mmx254mm)
51.5 x 51.5 x 10
(234.67Liters)
62 Gallon Spill Capacity
Sodium Bicarbonate Powder Emergency Spill Kit
HCS2046-02-005
500 gram
(.5kg)
HCS2046-02-006
For chemical/acid spill cleanup
Acid Storage Cabinet - 2 Door
HCS2046-02-007
(1651mmx1092.2mmx457.2mm)
65 Hx 43W x 18D Weight
Polarizing Inspection Filter
HCS2046-02-008
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EQUIPMENT
HCS2046-02
PACS Accessory Assortment
Description Flourescent Inspection Lamp pHydrion INSTA-CHEK 0-13 Jumbo pH Testing Paper Safety Goggles Safety Gloves Nitrile Safety Apron Image Part Number HCS2046-02-009 Details 15 Watts, 120V 60Hz 25 Ft. Cord Dispenser w/paper 0-13 pH Chemical Splash resistant, antifog design S, M, L or XL when ordering 50 Pair/box Heavy Duty Nitrile Coated with adjustable neck and waist 6in x 6in (152mm x 152mm) 8in x 8in (203mm x 203mm) 10in x 10in (254mm x 254mm) 12in x 12in (305mm x 305mm) Bulk Screen, 12in wide x 24in (305mm x 610mm) 4 Liter, Heavy Duty with Protective Lid* 5 Liter, Heavy Duty with Protective Lid* 10 Liter, Heavy Duty with Protective Lid* 2 Liter, Heavy Duty, NonVacuum Grade, with Protective Lid*
HCS2046-02-010
HCS2046-02-011 HCS2046-02-012 HCS2046-02-013 HCS2046-01-016 HCS2046-01-017
Stainless Steel Screen
HCS2046-01-018 HCS2046-01-023 HCS2046-01-022 HCS2046-01-021
Vacuum Bottle
HCS2046-01-002 HCS2046-01-020
Acid Supply Bottle
HCS2046-01-013
*Venting Closure Lid for PACS System Sold Separately **pHydrion is a registered trademark of Micro Essential Laboratory
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EQUIPMENT
HCS2046-02
PACS Replacement Parts
Description Image Part Number HCS1016-17 Details Replacement lters for uid supply lines Replacement Assembly and lter for uid supply lines - Acid Replacement Assembly and lter for uid supply lines - Water
Fluid lter - Inline Fluid lter - Inline Assembly Fluid lter - Inline Assembly
HCS2046-02-018
HCS2046-02-019
Fluid Stop Filter
HCS1015-19
Replacement uid stop lter
Power Lead Set
HCS2046-02-020
Replacement leads for screen attachment
Lid, Venting Closure
HCS2046-01-003
Replacement Lid, 83mm, for 4, 5, 10L Bottles
Lid, Venting Closure
HCS2046-01-014
Replacement Lid, 53mm, for 2L Bottles Replacement Coupler, Male, Hose 1/4In (6.35mm), Miniture 1/8In (3.175mm) Nominal Flow - used on HCS1016-16
Insert, Coupler
HCS1016-03
Insert, Coupler
HCS1016-04
Replacement Coupler, Male, Hose 1/4In (6.35mm), 1/4In (6.35mm) Nominal Flow - used on HCS1016-15 Replacement Coupler, Female, Hose, 1/4In (6.35mm) Barb - Used on HCS1016-04 Replacement Coupler, Female, Hose, 1/4In (6.35mm) Barb, Miniture 1/8In (3.175mm) - Used on HCS1016-03 Replacement Coupler, 1/4In (6.35mm) NPT Male Threads - Used on HCS1432 Vacuum Port
Coupler, Female
HCS1016-15
Coupler, Female
HCS1016-16
Coupler, Insert
HCS1016-14
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EQUIPMENT
HCS2046-02
PACS Welding Accessory Assortment
Safety Glasses, Shaded 5.0, Welding
HCS2032-02
Provides ltration requirements outlined in ANSI Z87.1-1989 Rated 1.5KVA @ 50% Duty Cycle
Spot Welder - 120V
HCS2046-01-024A
Welds uncoated stock as thick as 1/8In (3.175mm) Rated 2.5KVA @ 50% Duty Cycle
Spot Welder - 230V
HCS2046-01-024B
Welds uncoated stock as thick as 3/16In (4.7625mm) 3/32In (2.38mm) X 36In (914.4mm)
(Sold in Quantities of 10 each) 15 degree angle top jaw, straight bottom jaw Copper construction 0.624In (15.85mm) x 14In (355.6mm) long (overall) Tip diameter: 1/4In (6.35mm) Screw-in replacement tip for welder tongs (2 required)
Rod, Stainless Steel
HCS1008-50
Tongs, Welder Replacement
HCS2046-01-024C
Tips, Replacement, Welder Tongs
HCS2046-01-024D
Miscellaneous Kits
Fluid Containment Bottles - 2 ea 10 Liter bottles - 1 ea 4 liter bottle - 1 ea 2 liter bottle Stainless Steel Screens (1ea)12x12, 10x10, 8x8, 6x6 Connectors
Bottle Kit, Large

Designed for Larger Repair Areas
HCS2046-02-300
Bottle Kit
HCS2046-02-200
Fluid Containment Bottles - 2 ea 5 Liter bottles - 1 ea 4 liter bottle - 1 ea 2 liter bottle Stainless Steel Screens (1ea)12x12, 10x10, 8x8, 6x6 Connectors
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EQUIPMENT
Applications:
This Portable Hot Air Composite Curing System lls an important gap in composite repair techniques by applying heat to difcult shapes or hard to reach areas. Primary applications are composite repairs, secondary bonding, and modifications to composite structures. Powered and controlled by a Hot Bonder, it can be effectively used in place of standard silicone rubber heat blankets. More importantly, it provides even heating of contoured surfaces where a heat blanket cannot be used. A typical procedure involves vacuum bagging the repair area and placing thermocouples in strategic locations. A second bag, and the supplied insulation shroud, is applied to make a tent which lls with hot air. To provide consistent temperature, hot air enters the tent through a controllable diffuser and may be recirculated by way of a return hose. The system is easy to set up and operate and includes the hot air generator as well as high temperature hoses, an air diffuser and insulation shrouds. It will heat an approximate surface area of up to 24 x 24 (609.6mm x 609.6mm) at 250F (121.11C) with ease. Depending on the application and techniques used, it is capable of heating a larger area at higher temperatures. Applications are constantly evolving so call for the latest developments.
Hot Air Curing System

Specications:
Size:
HCS2041
22 x 8 x 6.5 (559mm x 203mm x 165mm) Weight: 9 lbs. (4Kg) Safety: Internal High Limit Plant Air: 80 psi / 4 CFM
HCS2041-01
Specications:

Power: 1800 watts * Shown with HCS9000B Composite Repair System (not included) Input: 110/120V Coverage Area: 19 x 19 (482.6mm x 482.6mm) at 250F (121.11C) (approx.)
HCS2041-02
Specications:

Power: 3000 watts Input: 220/240V Coverage Area: 24 x 24 (609.6mm x 609.6mm) at 250F (121.11C) (approx.)
Replacement Parts
Description Hose, Silicone Rubber/Wire Hose, Silicone Rubber/Wire Clamp, Stainless Steel Clamp, Stainless Steel Tube, Aluminum Clamp Tape, Insulation Shroud, Insulated Shroud, Insulated Part Number HCS2041-01-001 HCS2041-01-002 HCS2041-01-003 HCS2041-01-004 HCS2041-01-005 HCS2041-01-006 HCS2041-01-007 HCS2041-01-130 HCS2041-01-031 Details .075 ID x 4ft 2.5in ID x 2.5ft Small Hose Large Hose Hot Air Diffuser 24in Diffuser Tube Fiberglass Diffuser Tube, 10ft 11in H x 16in Dia 12in H x 22in Dia
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EQUIPMENT
Composite Curing Ovens

Standard Construction:
Insulated panels and ooring Aluminized steel surfaces Electric or gas heating option Double front opening doors Double wall construction Industrial grade hinges with FM approved safety latches High temperature insulation and gaskets Painted in medium blue, or your choice of color Internal vacuum connections Internal temperature monitoring thermocouple jacks
HCS2910
Ramp rates to 350F (176.66C) at up to 8F (-13.3C)/minute Cool down rate controlled to 3F (-16.1C)/minute Temperature uniformity +/- 10F (-12.2C) Recirculating airow Maximum operation temperature of 450F (232.2C)
Standard Capabilities:
Control panel options:

1) Ramping/Proling temperature controller with circular chart recorder and high limit control. 2) HCS2040-12 oven controller - See page E-12
Our HCS2910 series ovens have been designed to meet demanding composite curing requirements. Airflow patterns maximize temperature uniformity throughout the oven and provide rapid ramp rates. Digital controls, and power switching components ensure accurate temperature control. With every oven, we offer installation and startup assistance. Consult your sales representative for a quotation.
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EQUIPMENT
Infrared Curing Systems

Applications:
The primary system application is to accelerate the cure of two part resin systems, paint, primers and other coatings. Advanced control functions make these units truly self supporting. A built in selector switch enables automatic temperature control or manual control from 0 to 100% power. In automatic control mode, an infrared sensor, continuously measures part temperature and adjusts power to maintain accurate temperature. High-efciency, electric quartz infrared heat elements emit radiant energy that penetrates into the surface of the heated part. An adjustable head allows heat to be directed where it is needed. Controller
HCS2044
HCS2044-10-T Lamp Assembly
Specications:

Automatic Operation 2 Sizes, 3kW (3 Modules) or 6kW (6 Modules) Welded Steel Construction Industrial Grade Components Powder Coated Finish Specially Designed and Tested Heat Units - no Hot-Spots Instant On/Off, Energy Efcient Easy to Operate & Control
HCS2044-20-T Lamp Assembly Thermal Output Sensor Power

Yes Yes 3 kW 6 kW
Model
HCS2044-10-T HCS2044-20-T
Dimensions
90.5in x 33in x 43in
(2300mm x 840mm x 1095mm)
Curing Area
39in x 31.5in
(1.0m x 0.8m)
Part Distance
(500mm)
Input Power Required

220/240V, 60Hz., 1 Phase, 20A 220/240V, 60Hz., 1 Phase, 27A
19.5in 19.5in
90.5in x 36in x 47in

(2301mm x 920mm x 1195mm)
(1.0m x 1.6m)
39in x 63in
(500mm)
E-24 | 7.09
EQUIPMENT Heat Lamps
Custom Designed
Capabilities:
Custom designed to meet your specic requirements. Can be designed to be controlled by hot bonders or with built in controllers. High-efciency, electric quartz infrared heat elements emit radiant energy that penetrates into the surface of the heated part. An adjustable head allows heat to be directed where it is needed (except
HCS2044-40.)
Standard Stand Size

Height - 68 in. (172.7cm) Width - 31 in. (78.7cm) Depth - 40 in. (101.6cm)
HCS2044-40 3-zone Radiant Heater Assemby 240V, 10.9Kw 36W x 36H x 12D
(914.4mm x 914.4mm x 304.8mm)
*Controlled with Hot bonder
HCS2044-30-01 Portable Heat Lamp Assemby 120V, 1180watts Head Dimension: 12W x 9H x 2D
(304.8mm x 228.6mm x 50.8mm)
HCS2044-30-02 Portable Heat Lamp Assembly 120V, 3600watts Head Dimension: 28W x 12H x 2D
(711.2mm x 304.8mm x 50.8mm)
*Controlled with Hot Bonder

*Controlled with Hot Bonder

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EQUIPMENT
Debulking & Curing Table

Standard Features:

HCS7500
Welded Aluminum Tube Frame Locking Caster Wheels Reusable Vacuum Bag Assembly Electric or Pressurized Air Vacuum Pump System Temperature Range to 500F (260C) Manual or Programmable Temperature Control
Making Easy Work of Large Part Repairs!
Applications:
The primary system application is curing and debulking of large size composite parts. This is a difcult process, but HEATCON Composite Systems has addressed this with our HCS7500 Series of Heated Vacuum Debulking and Curing Tables. By utilizing this equipment, debulking and curing of large panels can be accomplished with less time and expense as compared with other methods. There are four (4) different sizes and multiple options to choose from. Custom manufacturing of tables to customer requirements are also available.
Specications:
HCS7500: -06 Length: Width: Height:
(152.4cm (121.9cm (91.4cm
Options:
-07
182.9cm 121.9cm 91.4cm
-08
182.9cm 152.4cm 91.4cm
-09
304.8cm) 152.4cm) 91.4cm)
60 In.
72 In. 48 In. 36 In.
72 In. 60 In. 36 In.
120 In. 60 In. 36 In.
48 In.
36 In.
Voltage - 240V, 380V, 480V (3 Phase) Standard or Insulated Lid Electric, Pneumatic, or Both Vacuum Pump HCS9000 Panel Mount Control System 5, 10, or 20 Thermocouple Ports Interface Cabling for external HCS9000/ 9200B Composite Repair Systems 2in Strip Chart Recorder
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Composite Repair Solutions Standard Features:

26 gauge embossed galvanized steel, aluminum coated Smooth aluminum oor Integral thermometer and lighting Heavy duty hinges and hardware Designed for CFC-free (R-404A Refridgerant) 36in. (91.44cm) wide self-closing door with emergency release Temperature rating to -10F (-23C) Timed defrost system built in
EQUIPMENT
Walk-in Freezers
Sizes from 8 x 8
(243.84cm x 243.84cm)
HCS2710
available for quick shipment
Options:

for quick shipment !
External access ramp Temperature chart recorder Strip curtains
Model
HCS2710-0808 HCS2710-0812 HCS2710-1212 HCS2710-1216 HCS2710-1220
Length
(243.84cm) (243.84cm) (365.76cm) (365.76cm) (365.76cm)
Width
(243.84cm) (365.76cm) (365.76cm) (487.68cm) (609.6cm)
Height
(261.62cm) (261.62cm) (261.62cm) (261.62cm) (261.62cm)
8ft 8ft
8ft
8ft 7in
12ft 12ft 16ft 20ft
8ft 7in 8ft 7in 8ft 7in 8ft 7in
12ft 12ft 12ft
(Model HCS2710-0808 Shown)
*Specify voltage when ordering.
Applications:
The HCS2710 Walk-in freezers are a necessity for larger composite repair facilities. Sizes starting at 8 x 8 (243.84cm x 243.84cm) allow for bulk material storage with easy access. Standard and custom sizes are available to suit your storage needs.
Refridgeration Units must be matched to the freezer/voltage requirements. You will need to hire a refrigeration contractor to install the freezer and charge the system with refrigerant (refrigerant not included with purchase).
Accessories:
Many accessories are available to complete your system. Items such as ramps, racking, freezer curtains, and non-skid coating can be purchased with the HCS2710 or separately. Contact a sales representative for more information.
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EQUIPMENT
Circular Chart Recorder

Applications:
The HCS1335 is a circular chart recorder like no other. Programmable alarm options combined with ease of setup provide the flexibility required for multiple recording applications. The HCS1335 is the first recorder to Self document setup conguration and can operate using standard or competitive charts, another rst in the industry. Eliminate multi-vendor chart inventories while reducing operator confusion. Protect your process with the battery backup option, continuous recording for up to 48 hours in the event of power loss.
HCS1335
Recording:
Specications:
Weighs
Chart Size: 10In (254mm) Recording Accuracy: 0.5% of span (100 division span) Sensor Break: Full scale pen < 10 seconds Chart Speed: Congurable Input Filtering: Programmable up to 120 seconds
Only 7lbs Maximum (3.17Kg)
Options:
Dimensions - 14.0 In. x 14.0 In. x 3.8 In.
(355.6mm x 355.6mm x 96.5mm)

Line
Voltage: 110/220VAC, 50/60Hz Consumption: 15VA Maximum (T/C): Type J,K,T,R,B,S
Power RTD:
Thermocouple Linear:
Relay: DPDT, 1.0 Amps @ 120 VAC resistive Relay Program: Process, Band, Non-latching, Latching Error Protection: De-energized during sensor break Hysteresis: Set at 2 units, activation is safe-sided Battery Back up: up to 48 hours of recording(optional)
PT 100 ohm RTD (365 curve) 4-20 mA, 0-5VDC Mode Rejection: > 120dB at
Common
Miscellaneous Features:
60Hz
Cold Cold
Junction Accuracy: 0.2C@25C ambient Junction Error: 0.2C @ 25C ambient
Ambient Error: 0.01% span /C from 25C ambient Isolation: PV inputs isolated from all alarm outputs
Operating Temperature: 0 to 60C (32F to 140F) Storage Temperature: -40 to 65C (-F to 149F) Humidity: 0-90% RH (non-condensing) Vibration: 0.3 to 100Hz @ 0.2g Mounting: 20 degrees of vertical 10 degrees of horizontal Moldings: Fire retardant Noryl w/acrylic window Panel Rating: Nema 3 std(Nema4 option) Panel Cutout: Industry Standard 12.7in x 12.7in
(322.58mm x 322.58mm)
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Enter a number in each box which corresponds to the specications you want when ordering the HCS1335.
EQUIPMENT
Ordering Information
HCS1335
HCS1335
Power Input
1: 110/220 VAC 50/60 Hz selectable
Recording Style
1: 1 Pen Ink 2: 2 Pen Ink
Outputs
0: None 1: One Relay, DPDT 1A/120VAC resistive 2: Two Relay, DPDT 1A/120VAC resistive*
Display Options
0: None
Chart Options
1: 10 Counterclockwise Rotation (standard)
Enclosure Options
1: Standard 2: Nema 4 3: Platen Mount
Special Options
0: None 1: Battery Backup**
* Not available on single pen ink model.
** 48 hours of continuous recording UL Pending, CE, CUL
10 (25.4cm) Chart Paper Replacement Pen Units
HCS1335-01 HCS1335-02
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EQUIPMENT
Moderate-Cold Cabinets
Standard Features:
Outer cabinet of welded steel, two-coat enamel nish, zinc coated Inner compartment, welded steel, zinc coated, epoxy enamel nish Cabinet sealed to minimized moisture accumulation Insulation is environmentally safe, high density, non-settling berglass or urethane foam Rigid compartment support Controls are conveniently mounted in instrument panel Refrigerants are CFC-free (non-ozone
depleting)
HCS2700
Color is attractive two-tone gray; optional colors available Breaker strips of ABS Casters (recessed) are heavy duty swivel type Counterbalanced lid, easy opening and safe with magnetic gasket Handle, chrome plated, solid die casting, with cylinder key lock Sub-lids for added content protection Compressor is permanently lubricated and hermetically sealed Refrigerant is nontoxic, noncombustible Temperature recorder Digital Temperature Controller Sonalarm Signal System
(HCS2700-34-20 Shown)
Convenient, Safe and Economical Cold Storage!

Applications:
These large capacity cabinets are specically engineered to meet storage requirements for prepreg composite material and our standard 44 inch cores. Standard models are congured to include a digital temperature recorder, chart recorder and an audible overtemperature alarm system. An optional CO2 standby system is available.
Dimension to nearest inch/centimeter Outside Inside W W H D 72/183 83/211 30/76 30/76 30/76 30/76 56/142 69/175 Amps 115V/ 230V 10/5 10/5 Approx. Ship Weight Lb/kg Approx. Net Weight Lb/kg
HCS2700 Cubic Feet/ Model Liter -34-20-* -34-25-* 20.3/566 24.9/705
Temp C -34 -34 F -30 -30 H 35/89 35/89
D 23/58 23/58
350/159 225/102 380/173 234/106
* 1 = 115V/60Hz, 2 = 230V/50Hz, Add -C to part number if CO2 standby system is required
Please specify voltage (115V/60Hz or 230V/50Hz) and special options when ordering.
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EQUIPMENT
Dust Collection Equipment

Standard Features:
99.9% collection efciency Steel grid Easy access doors and shaker Toe space on working sides Exceeds OSHA airow requirements Worksurface capacity Over 300 pounds/sq. ft. Noise Attenuator

HCS2037
Options: Back and Side Skirts - 18in (457.2mm) Height Aluminum grid * Also specify voltage when ordering, 3 phase power required
Part Number HCS2037-01* HCS2037-02* HCS2037-03* HCS2037-04* HCS2037-05* HCS2037-06* * = Voltage (Specify Voltage when ordering)
Description Bench-High Downdraft Table Knee-high Downdraft Table Dust Collector Snorkel 1 2 3 4 5
Table Size 36in x 60in x 34in

(91.44cm x 152.4cm x 86.36cm)
Blower (HP) 5 7.5 5 10 3 5 3 Phase 3 Phase 3 Phase 3 Phase 3 Phase
Air Flow (cfm) 989 1321 2500 5000 1600 1000 per snorkel 60Hz 60Hz 60Hz 50Hz 50Hz
7.09 | E-31
48in x 72in x 34in

(121.92cm x 182.88cm x 86.36cm)
41in x 41in x 16in

(104.14cm x 104.14cm x 40.64cm)
41in x 82in x 16in

(104.14cm x 208.28cm x 40.64cm)
Single Snorkel Dual Snorkel 208VAC 230VAC 460VAC 380VAC 415VAC
EQUIPMENT
HCS6400/6500
Econo-Bonder
Applications:
The HCS Econo-Bonders are lightweight, portable, and easy to operate hot bond systems designed to perform permanent repairs on composite and metal bonded structures. These are ideal for use in situations where chart recording, multiple alarms, and backup safety device features are not required, such as automobile/marine repairs and training environments.
HCS6500:
HCS6400:

Programmable Temperature Controller - Up to 40 cure Proles/ 256 Possible Ramp Steps Full Digital Indication Year HEATCON Warranty
Manual Temperature Controller Digital Indication Digital Set Point
Lightweight, Portable and Easy to Operate... Ideal for Training Environments!

Specications:
Weighs Only 9lbs (4 Kg) Compact Size - 6 In. x 8 In. x 12 In.
Options:

Vacuum Measured in Inches Hg or Millibars Input Power: 120V/50Hz or 220V/60Hz Amperage: 15A (30A version also available)
(152.4mm x 203.2mm x 304.8mm)
Auto-Tuning Temperature Controller Internal Vacuum System Utilizing Shop Air Generating Up to 28 In /Hg Temperature Measured in Fahrenheit or Celsius Liquid Filled Analog Vacuum Gauge Power Cord: 10 feet long (3m) Temperature Controller Warranty
10 ft. (304.8cm) Vacuum Hose / Probe Assembly 10 ft. (304.8cm) Type J Thermocouple with plug
3-Year
E-32 | 7.09
EQUIPMENT
Custom Capabilities
Applications:
Control Panels
For those applications where a portable composite repair system is not the best choice, we can provide custom heat control systems to suit your requirements.

Composite Fabrication Larger Infrared Heat Lamps Oven Control Refrigeration Control
Capabilities:
Simply provide us with your requirements and we will provide the solution.
UL
508 Listed Industrial or Made-to-Order and Multiple OEM
Standard Single Complete
Front of Control Panel
Systems Integration - through a network of Trained Professionals
Available Options:
Controls:
Single and Multizone Temperature Limit Timers, Counters, Panel Meters Chart Recorders Programmable Logic Operator Interface Terminals Contractor Mercury Displacement Solid State Motor Starters and Drives
Relays:
Inside Control Panel
Enclosure Ratings: - NEMA 12 Dust Resistant (standard) - NEMA 4 Moisture Resistant - NEMA 4X Corrosion Resistant - NEMA 4/7 Moisture/Explosion Resistant - NEMA 7 Explosion Resistant
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EQUIPMENT
Protective Case Included
Bonder Calibration Kit

Applications:
HCS2051
The HCS2051 Hot Bonder Calibration Kit is used to perform equipment calibration, traceable to N.I.S.T. standards for FAA and other regulatory body certication. Proper use of this equipment may eliminate the requirement to send your composite repair system off-site for calibration and certication, saving valuable production down time.
Specications:

Weight - 5.5lbs (2.5Kg) Dimensions - 17.25In. x 12.25In. x 3.5In.

(438.2mm x 311.2mm x 88.9mm)
Includes
- Programmable Thermocouple Calibrator Thermocouple Interconnect Cable Calibrated Vacuum Gauge Hose Assembly & Adapter
If an in-house calibration facility exists, this kit allows the Cal Lab to be functional with a single purchase. Items provided can be used to calibrate all makes and models of composite repair systems. Yearly Calibration Recommended.
Thermowelder
Applications:
HCS2030
Specications:

Our HCS2030 Thermowelder provides a full proof system for ensuring quality welded junctions for both type J and K thermocouples. Few things are more exasperating than having a composite part ruined by faulty thermocouple readings during its cure. Twisted wire junctions are susceptible to splitting open under pressure, and silver solder type welds often leave unwanted marks on the nished product. Our thermowelder provides a low prole micro-bead welded junction which eliminates thermocouple mark-off and breaks. HTW-WP Weldpowder 4oz
(for use in our Thermowelder)
Weight - 5lbs (2.3 Kg) Dimensions - 10 In. x 7 In. x 6 In. Input Power - 120V or 240V/50-60 Hz For more information:
(254mm x 177.8mm x 152.4mm)
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EQUIPMENT
Disposable Thermocouple
Argon Welded Tip
HCS2010-25
Features:
Teon Insulation - Vacuum
Sealed to Prevent Air Leakage 24 Gauge Type J Calibration Temperature Rated to 500F (260C) Compliance with MIL STD 45662A, ANSI/NCSL Z5401, ISO 9002, ISO 10012-1, AMS 2750-C, ST 2155-B, ASTM E207-00, and ASTM E220-96 Individually Tagged for Traceability The new HCS2010-25 is a cost effective alternative to our HCS2010-01 Kapton Insulated thermocouples. Contact your HEATCON sales representative for all the details.
Preferred by Major Aerospace Manufacturers
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EQUIPMENT
Thermocouple
Equipment Accessory Assortment
Applications: Our type J thermocouple assemblies are designed to provide accurate temperature readings every time. Standard 10 long assemblies are wrapped in a high temperature Kapton sheath for kink and vacuum leak resistance. Alternate lengths available upon request. Our thermocouple assemblies also come with a low prole micro-bead welded junction and plug strain relief. We also supply bulk quantities of thermocouple wire in a wide variety of types (B, E, J, K, N, R, S, T) and gauges; as well as a selection of thermocouple plugs. In this way you can manufacture your own thermocouples to t your unique requirements. Please contact us for more information.
Part Number Details The HCS1353 is a type J, 2-pole connector plug that provides dependable connections to the receptacle. This plug provides a continuous temperature rating to 400F (200C). The HCS1354 strain relief attaches directly to the HCS1353 plug, relieving wire tension that can cause thermocouple failure.
HCS2010-01 Thermocouple Assembly
Description
Image
Thermocouple Plug TypeJ
HCS1353
Thermocouple Clamp
HCS1354
Thermocouple Plug TypeK
HCS1362
The HCS1362 is a type K, 2-pole connector plug that provides dependable connections to the receptacle. This plug provides a continuous temperature rating to 400F (200C).
Mini-Thermocouple Plug
HCS1355
This is a type J, 2-pole connector plug that provides dependable connections to the receptacle. This plug provides a continuous temperature rating to 400F (200C).
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EQUIPMENT

Description Image Part Number Details Bonder
Thermocouple
Thermocouple Wire Stripper
HCS2036-01-049
One light squeeze strips wire clean up to 7/8 (2.2cm)
Thermocouple Wire Kapton
HCS1351
This is a type J, 24-gauge thermocouple wire with Kapton Insulation. It offers precise temperature readings along with exceptional kink resistance. This wire is rated to 600F (316C) and is available by the foot (.305M) or rolls of 500 feet (152.4M). This is a type J, 24-gauge thermocouple wire with Fiberglass Insulation. It is an excellent choice for higher temperature applications such as thermoplastics. This wire has a continuous temperature rating to 900F (482C) and is available by the foot (.305M) or rolls of 500 feet (152.4M). This is a type K, 24-gauge thermocouple wire with Teon Insulation. It offers precise temperature readings and calibrated conductors for high system accuracy. This wire is rated to 400F (204C) and is available by the foot (.305M) or rolls of 500 feet (152.4M).
Thermocouple Wire Fiberglass
HCS1352
Thermocouple Wire Teon
HCS1350
Description
Image
Part Number
Details
Bonder
5-Port Thermocouple Block
HCS1358
The HCS1358 is a type J, 5 port thermocouple block receptacle. This block provides a continuous temperature rating to 400F (200C) and 500F (260C) intermittent.
Thermocouple Round Single Port Block
HCS1365
The HCS1365 is a type J, round single thermocouple block that provides a continuous temperature rating to 400F (200C).
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EQUIPMENT
Temperature Indicator
Applications:
HCS2042
Front View
T h e H C S 2 0 4 2 Te m p e r a t u r e Indicator provides technicians with a way to monitor up to 10 thermocouples. This unit is most benecial when the temperature controller or composite repair system being used does not have sufficient thermocouple capabilities. Other uses include monitoring secondary areas that are away from the cure but may be damaged by excess heat, extra large repairs or special Q.A. (Quality Assurance) requirements. This Temperature Indicator is highly recommended for users of the HCS6500 Econo Bonder. The HCS6500 only has one controlling thermocouple which, due to the nature of heat blankets, is often not enough to monitor certain processes with confidence. The temperature indicator has receptacles for ten type J thermocouples which can be monitored one at a time by rotating the dial manually.
Specications:
120V (HCS2042-01) 240V (HCS2042-02) J Type Thermocouples 10 Channels Dial Selector F or C LED Read-Out
Rear View
E-38 | 7.09
No Print Out
EQUIPMENT
Vacuum Generator
HCS2025
SINGLE VACUUM MODELS HCS2025-01 Single, Inches Hg HCS2025-02 Single, Millibars DUAL VACUUM MODELS HCS2025-03 Dual, Inches Hg HCS2025-04 Single, Millibars
Specications:

(260.4mm x 152.4mm x 127mm)
Weighs 4lbs (1.8 Kg) Dimensions - 10.25 In. x 6 In. x 5 In.
Applications:
Our lightweight, rugged and portable vacuum generator is designed to provide regulable vacuum pressure for a wide range of application. The HCS2025 can achieve up to 28 Inches Hg or 933.33 Mb vacuum pressure. It can be used in conjunction with our composite repair systems for large area repairs or as a stand alone unit for wet lay-up repairs. This unit features a vacuum gauge for precise readings and a brass regulator for exact control. Vacuum can be measured Inches Hg or Millibars. Positive Air Pressure of 80-100 PSI is needed to operate this device. Both single vacuum source or dual congurations are available (see part number variations above image). The dual unit can be used to provide vacuum to two separate repairs or to provide vacuum to a double bag lay-up for use with our HCS2046-02 Phosphoric Acid Anodizing Kit.
7.09 | E-39
EQUIPMENT
Electric Vacuum Pumps

Applications:
HCS2055
HCS2055-02 120V Version HCS2055-04 220V Version
Specications:

This Accessory Case with Electrical Vacuum Pump is capable of delivering 28+ In/Hg (.967kgs/cm2) at 1 cubic ft/min (472cm3/sec) per minute and is equipped with power switch, fuse and built-in vacuum gauge. The lid of the case has a large storage compartment with hinged divider and push button latches. The lower section of the case has additional storage room for hoses and cords. A T adapter and interface hose w/sniffer are also included.
Weighs 29lbs (13 Kg)
(609.6mm x 381mm x 228.6mm)
Dimensions - 24 In. x 15 In. x 9 In.
Applications:
Portable two-stage Electric Vacuum Pump for small to medium sized composite repairs. Unit has two modes of operation, maximum flow and maximum level. Maximum ow is .75 cubic ft./min. (354cm3/ sec) and used for initial bag pull-down and seal. Maximum level is 28+ In./Hg. (.967kgs/ cm2) and used for nal cure vacuum. This unit includes universal power input for operation anywhere in the world (47-63 Hz, 100-250 VAC) . The removable accessory case lid holds a vacuum hose assembly. There is also an internal power cord storage area (shown). Vacuum hose included with vacuum pump. HCS2055-06 100-250V
Specications:

(349.3mm x 311.2mm x 190.5mm)
Weighs - 13lbs (5.9Kg) Dimensions - 13.75In. x 12.25In. x 7.5 In.
E-40 | 7.09
EQUIPMENT
Vacuum Leak Checker

Applications:
HCS2018
The HCS2018 Vacuum Leak Checker can help prevent one of the most common problems associated with composite fabrication and repair - loss of vacuum pressure during the cure process. This device allows you to check the integrity of your vacuum seal before you cure your composite lay-up. The vacuum leak checker can be used in conjunction with autoclaves, ovens and composite repair systems (hot bonders). This simple yet effective system can detect the presence of hidden leaks before they ruin a valuable part.
Specications:

Vacuum: 0-30 In/Hg Used with HCS2015-06 Vacuum Sniffer
Vacuum Hose/Sniffer Assembly

Specications:

HCS2015-05
10 Ft. (3M) Long Assembly Collapse-proof, high temperature Teon hose Stainless steel braided protective wrap to prevent crushing and abrasion Quick release tting for ease of operation and vacuum integrity 250F (121C) High temperature machined aluminum vacuum sniffer Other lengths available
Applications:
The HCS2015-05 Vacuum Hose/Sniffer Assembly is designed to eliminate problems such as vacuum leaks and collapsed vacuum lines. It is intended for use with both composite repair systems and curing ovens.
7.09 | E-41
EQUIPMENT

Description Image Part Number HCS1404 HCS1405 This collapse-proof hose with stainless steel over-braid offers excellent abrasion and puncture protection. Each end includes In. (6.4mm) NPT male threads. This vacuum hose is offered in various lengths, including custom lengths Details Size 4 ft. (1.21M) 5 ft. (1.52M) 6 ft. (1.82M) 10 ft. (3.04M) 20 ft. (6.09M) Made of machined aluminum with maximum temperature 500F (260C). Simple turn installation, and breathable base design. Wrench ats for easy change of ttings. Very rugged and easy to seal.
Vacuum
Vacuum Hose -Teon with stainless steel overbraid 250F (121C)
HCS1406 HCS1403 HCS1407
Vacuum Sniffer
HCS1418
Vacuum Sniffer Assembly
HCS2015-06
Same as above, with the addition of the HCS1402 male Quick-Disconnect.
Vacuum F Adapter
HCS2016-06
Allows composite repair system to monitor and record vacuum from an external source.
Air Filter/Trap Assembly
HCS2021-01
In -line lter/trap, bulb style. Easy to clean and view contaminates. Installs directly to machines plant air connection and has quick disconnect on plant air side. Can be used on other Composite Repair units. Please consult factory. Replacement Filter Element for Air Filter/Trap Assembly
Element, Replacement Filter
HCS2021-01-001
Intergrated Vacuum Pump & Sniffer
HCS2026-01
Attach to plant air and apply vacuum direct to repair. Use 80 to 100 psi, at 2.0 SCFM for 27-28 Hg at sea level.
HCS2016-02
5-Port Vacuum Manifold

HCS2016-03
Primarily designed for schools or training situations when curing multiple projects simultaneously. Allows vacuum to multiple bags. 4-Port version also available
*Replacement Accessories for HCS9000/9200 Series Composite Repair Systems.
E-42 | 7.09
EQUIPMENT

Description Quick Disconnect Coupler - Male Image Part Number HCS1428-02 Details Male version with in (6.35mm) NPT female threads. Also used on HCS2015-05 Vacuum Hose/Sniffer Assembly. Female version with in (6.35mm) NPT male threads. Mates with HCS1428-02. Plant air hose tting that mates with the composite repair equipment air input connection. For equipment that uses plant air. in (6.35mm) NPT female threads. Used on HCS2021-01 lter assembly Vacuum hose tting that mates with HEATCON Composite Systems vacuum sniffers. Allows for rapid, leakproof vacuum connections. This parts in (6.35mm) NPT female threads mate with vacuum hoses or HCS1402 with in (6.35mm) NPT male ttings. Vacuum hose tting that mates with HEATCON Composite Systems vacuum sniffers. Allows for rapid, leakproof vacuum connections. Attaches to HCS1418 vacuum sniffer with in (6.35mm) NPT male ttings or the HCS1401 Precision 0-30 In./Hg gauge with 3 In. (76mm) dial. in (6.35mm) NPT Stainless Steel tting provides 0.5% accuracy. Available with certication documents for calibration purposes. Also used as a replacement gauge for the HCS2051 Calibration Kit. Not available in millibars. Vacuum Gauge Assembly -- Shown
Vacuum
Quick Disconnect Coupler Female
HCS1015-02
Quick Disconnect
HCS1414
Quick Disconnect Female
HCS1401
Quick Disconnect Male
HCS1402
Vacuum Gauge
HCS2051-01-002 (gauge only)
HCS2051-01-005
Vacuum Gauge with Sniffer
HCS2027-01
Inexpensive means of monitoring the vacuum of a composite repair bag. Available with certication documents as an option. Also available: HCS2027-04 Vacuum Gauge with HCS1401 quick disconnect, without sniffer.
Vacuum Gauge with Quick Disconnect
HCS2027-03
Precision 0-30 In./Hg and 0-100 Kilopascals (KPS) gauge and HCS1401 Quick Disconnect used to monitor vacuum of a composite repair bag. Available with certication documents as an option. Used with HCS2015-06 Vacuum Sniffer.
*Replacement Accessories for HCS9000/9200 Series Composite Repair Systems.
7.09 | E-43
EQUIPMENT
Heat Blanket Tester

Specications:

HCS2047-01
Be sure to check out the Heat Blanket section of our catalog!
Weighs Only 2.5lbs. (1.1 Kg) Dimensions: 8.5 In. x 6 In. x 3 In. Power: 100-240VAC 47-63Hz 0.15 Amps
(215.9mm x 152.4mm x 76.2mm)
Construction: Aircraft Quality Aluminum Enclosure Sealed Keypad Backlit LCD Display Kit Includes: Carrying Case Test Leads
Its as Simple as Pass or Fail

Applications:
This easy-to-use Heat Blanket Tester will identify possible hidden damage to the blanket with a simple Pass/Fail feature. This will help to ensure uniform heating of the application by elimination of cold spots associated with blanket failure. With prompting by on-screen menus the repair technician connects the blanket to the tester, enters the voltage and wattage and views the results. The tester can identify open, shorted and intermittent circuits or power leads.
Protective Case Included
E-44 | 7.09
EQUIPMENT
Radome Moisture Meter

Applications:
The HCS2049 Radome Moisture Meter indicates moisture levels in aircraft radomes. A patented dielectric radio frequency power loss absorbtion method is used to determine moisture levels.
HCS2049
HCS2049-01 115V HCS2049-02 230V
Features:
Kit Includes:

Direct reading scale for instantaneous reading of Good, Fair, Poor and Unacceptable radome moisture levels.
Metering unit Electrode gun Separate charger
Spring-loaded contact points allow nondestructive testing of irregular radome surfaces.

Separate electrode gun permits testing in remote areas. Rechargeable Ni-Cad batteries Available with 115V or 230V battery charger
7.09 | E-45
EQUIPMENT
Ultrasonic Leak Detector
HCS2038-02
Applications:
The HCS2038-02 Ultrasonic Leak Detector is ideal for detecting and locating sources of vacuum leaks through the use of sophisticated electronic circuitry. The Ultrasonic Leak Detector incorporates an internal noise control that eliminates interference from audible noise and detects only high frequency sounds caused by vacuum leaks.
Specications:

Multiple Uses:

Weight with battery: 9.0 oz. (255g) Operating Temp: 32 to 140F (0 to 50C) Power: 9 Volts DC (Battery) Includes: 9 Volt Battery Rubber Probe Extension Headphones Storage Case
Vacuum Bag Leaks Leaks in Compressed Air Systems Diagnosing Solenoid Operations Detecting Electric Arcing Detecting Gas Leaks Locating Worn Bearings
E-46 | 7.09
EQUIPMENT
Portable Electronic Scale
HCS2038-03-002
Applications:
The HCS2038-03-002 Portable Electronic Scale allows for accurate weight measurements up to 2Kg (5.36 lbs). The unit has a built-in calibration function and is supplied with a certicate of conformance to factory specications.
Specications:
Weighs Only 1 lbs. (.47Kg)

Pan Size: 5.7 In. x 5.2 In. (144.8mm x 132.1mm)
Dimensions: 7.6 In. x 5.3 In. x 1.5 In.
(193mm x 134.6mm x 38.1mm)
Power: 3 AA alkaline batteries (included) or optional AC Adapter Capacity x Readablity: 2000g x 0.1g (5.36 lbs x 0.00353 oz)
7.09 | E-47
EQUIPMENT
Magnehelic Pressure Gauges

STOCKED MODELS Model Number HCS2038-11A HCS2038-11B HCS2038-11C Range In. W.C. 0 - 0.5 0 - 1.0 0 - 2.0 Range Pa or kPa 0 - 125 Pa 0 - 250 Pa 0 - 500 Pa
HCS2038-11x
Indicate Positive, Negative or Differential, Accurate within 2%
Applications:
The HCS2038-11x Magnehelic is the industry standard to monitor and measure positive pressure in clean rooms, fan and blower pressures, and lter resistance.
Specications:
Service: Air and non-combustible, compatible gases. Housing: Die cast aluminum case and bezel with acrylic cover. Exterior nish is coated gray to withstand 168 hour salt spray corrosion test. Accuracy: 2% of full scale (3% on -0, -100PA, -125PA, -10MM and 4% on -00, -60PA, -6MM ranges), throughout range at 70F (21.1C). Pressure Limits: -20 Hg. to 15 psig. (-0.677 bar to 1.034 bar); MP option; 35 psig (2.41 bar), HP option; 80 psig (5.52 bar). Overpressure: Relief plug opens at approximately 25 psig (1.72 kPa), standard gauges only. Temperature Limits: 20 to 140F (-6.67 to 60C). Size: 4 (101.6 mm) Diameter dial face. Mounting Orientation: Diaphragm in vertical position. Consult factory for other position orientations. Process Connections: 1/8in (3.175mm) female NPT duplicate high and low pressure taps - one pair side and one pair back. Weight: 1 lb. 2 oz. (510 g), MP & HP 2 lb. 2 oz. (963 g).
*Magnehelic is a registered trademark of Dwyer Instruments
E-48 | 7.09
EQUIPMENT
Calibration Services
Capabilities:
Our calibration program is in accordance with ISO100121 and MIL-STD-45662A. All instruments used for calibration are certied and have traceability back to N.I.S.T. We provide calibration services for most makes and models of equipment, not just HEATCON composite repair systems.
Calibration
Warranty Services
Capabilities:
HEATCON Composite Systems now warrants all of our Hot Bonders for 3 full years and 1 full year on all of our other products against parts and workmanship defects from date of delivery, provided such products are properly applied, used, and maintained. Should any product fail under warranty conditions, it will be repaired or replaced at no charge. If you need warranty service for your product contact us for instructions on where to send your product. (See actual written warranty for complete coverage details and conditions.)
Warranty
7.09 | E-49
HEAT BLANKETS
Applications:
Our Silicone rubber heat blankets are specifically designed or the repair of composite structures using vacuum bagging techniques. The unique construction of our heat blankets allows you to apply uniform heat exactly where you want it. Our design employs a grid of wound resistance wire vulcanized between two layers of fiberglass reinforced silicone rubber. This design features strength, exibility, durability and even heat distribution.
Heat Blankets
Strong Flexible Durable Uniform Heating Unique Construction
Standard
Standard Specications:
Maximum Width - 42 In (91.4cm) Unspliced Maximum Length - 136 In. (304.8cm) Unspliced Maximum Temperature - 500F (232C) Watt Density - 5 watts/In.2 (.8 watts/cm2) Standard Material - Textured Silicone Rubber Standard Leads - Teon insulated 600V/400F (204C) Standard Lead Length - 5 Ft. (152.4cm) Input Power - 120V or 220/240V (others available)
Standard
Double Bus Bar Construction - to Maximize Strain Relief External Tabs - Increase Heating Area
Featured Options:
Heat Mapping - to test for thermal uniformity

The Solution to Uneven Heat Distribution is Quality!

HB-50 | 7.09
Supervisory Circuits - for Hazardous Environments Multiple Zones - for Large Repairs Custom Sizes/Shapes/Contours Plugs - for Various Applications and Power Sources

Length
HEAT BLANKETS
Width
Watts Serial Number
Volts
To ensure traceability, each heat blanket is identied with: 1) serial number, 2) voltage and 3) watts.
In Stock 120V Rectangular Heat Blanket Assortment - plug not included

Description 4 In. x10 In. (10.6cm x 25.4cm) 6 In. x 6 In. (15.2cm x 15.2cm) 6 In. x 8 In. (15.2cm x 20.3cm) 6 In. x 10 In. (15.2cm x 25.4cm) 6 In. x 12 In. (15.2cm x 30.5cm) 6 In. x 20 In. (15.2cm x 50.8cm) 6 In. x 24 In. (15.2cm x 61.0cm) 6 In. x 36 In. (15.2cm x 91.4cm) 6 In. x 40 In. (15.2cm x 101.6cm) 6 In. x 72 In. (15.2cm x 182.9cm) 8 In. x 8 In. (20.3cm x 20.3cm) 9 In. x 12 In. (22.8cm x 30.4cm) 10 In. x 10 In. (25.4cm x 25.4cm) 12 In. x 12 In. (30.5cm x 30.5cm) 12 In. x 18 In. (30.5cm x 45.7cm) 12 In. x 24 In. (30.5cm x 61.0cm) 15 In. x 15 In. (38.1cm x 38.1cm) 15 In. x 18 In. (38.1cm x 45.7cm) 18 In. 18 In. (45.7cm x 45.7cm) 18 In. 24 In. (45.7cm x 61.0cm) 24 In. x 24 In. (61.0cm x 61.0cm) Part Number
HC040100E51 HC060060E51 HC060080E51 HC060100E51 HC060120E51 HC060200E51 HC060240E51 HC060360E51 HC060400E51 HC060720E51 HC080080E51 HC090120E51 HC100100E51 HC120120E51 HC120180E51 HC120240E51 HC150150E51 HC150180E51 HC180180E51 HC180240E51 HC240240E51
Watts
Stock
Bonder Kit*
Available Options Heat Supervisory Mapping
200W 180W 240W 300W 360W 600W 720W 1080W 1200W 2160W 320W 540W 500W 720W 1080W 1440W 1125W 1350W 1620W 2160W 2880W
*Standard Sizes to be included with Hot Bonder Purchase. Please specify requirement - 120V or 220V.
In Stock 120V Round Heat Blanket Assortment - plug not included

Description 6 In. (15.2cm) 8 In. (15.2cm) 10 In. (25.4cm) 12 In. (38.1cm) 15 In. (38.1cm) 18 In. (15.2cm) Part Number
HC060060E51R HC080080E51R HC100100E51R HC120120E51R HC150150E51R HC180180E51R
Available Options Heat Mapping
Watts 180W 250W 500W 565W 1125W 1272W
Stock
Bonder Kit*
Supervisory
7.09 | HB-51
HEAT BLANKETS
Available Options Stock Bonder Kit* Supervisory Heat Mapping
In Stock 220/240V Rectangular Heat Blanket Assortment - plug not included

Description 4 In. x 10 In. (10.6cm x 25.4cm) 6 In. x 6 In. (15.2cm x 15.2cm) 6 In. x 8 In. (15.2cm x 20.3cm) 6 In. x 10 In. (15.2cm x 25.4cm) 6 In. x 12 In. (15.2cm x 30.5cm) 6 In. x 20 In. (15.2cm x 50.8cm) 6 In. x 24 In. (15.2cm x 61.0cm) 6 In. x 36 In. (15.2cm x 91.4cm) 6 In. x 40 In. (15.2cm x 101.6cm) 6 In. x 72 In. (15.2cm x 182.9cm) 8 In. x 8 In. (20.3cm x 20.3cm) 9 In. x 12 In. (22.8cm x 30.4cm) 10 In. x 10 In. (25.4cm x 25.4cm) 12 In. x 12 In. (30.5cm x 30.5cm) 12 In. x 18 In. (30.5cm x 45.7cm) 12 In. x 24 In. (30.5cm x 61.0cm) 15 In. x 15 In. (38.1cm x 38.1cm) 15 In. x 18 In. (38.1cm x 45.7cm) 18 In. 18 In. (45.7cm x 45.7cm) 18 In. 24 In. (45.7cm x 61.0cm) 24 In. x 24 In. (61.0cm x 61.0cm) Part Number
HC040100E52 HC060060E52 HC060080E52 HC060100E52 HC060120E52 HC060200E52 HC060240E52 HC060360E52 HC060400E52 HC060720E52 HC080080E52 HC090120E52 HC100100E52 HC120120E52 HC120180E52 HC120240E52 HC150150E52 HC150180E52 HC180180E52 HC180240E52 HC240240E52
Watts 200W 180W 240W 300W 360W 600W 720W 1080W 1200W 2160W 320W 540W 500W 720W 1080W 1440W 1125W 1350W 1620W 2160W 2880W
*Standard Sizes to be included with Hot Bonder Purchase.
In Stock 220V/240V Round Heat Blanket Assortment - plug not included

Description 6 In. (15.2cm) 8 In. (15.2cm) 10 In. (25.4cm) 12 In. (38.1cm) 15 In. (38.1cm) 18 In. (15.2cm) Part Number
HC060060E52R HC080080E52R HC100100E52R HC120120E52R HC150150E52R HC180180E52R
Watts 180W 250W 500W 565W 1125W 1272W
Stock
Bonder Kit*
Available Options Heat Supervisory Mapping
Useful Formulas
Heat Output Due to Voltage Change
Ohms Law
W NEW = W RATED
V NEW V RATED
3 Phase Amperes =
Total Watts Volts x 1.732
HB-52 | 7.09
HEAT BLANKETS
Heat Blanket Construction

Heat Blanket Circuit Spacing & Quality Comparisons
Quality
A Quality Difference:
Nonuniform heating by a heat blanket is generally caused by one of two factors, poor quality construction or improper handling. HEATCON Composite Systems has the solution to both situations. The most effective means to evenly distribute heat is by placing the heater wires closer together. Poorly designed heat blankets have circuit spacing of often 0.5 (12.7mm) or more, whereas our blankets have a circuit spacing of 0.150 (3.81mm) average. We have also addressed the improper handling factor by incorporating a strain relief in the power lead entry tab, using special eyelet crimping techniques and utilizing double buss bars which minimize open circuits at the buss bar connection. Computer-generated circuitry optimizes circuit design to create even heat distribution. Our standard leads are Teon insulated for easy removal, from the tacky tape, after a repair.
Competitor A Heat Blanket
Teon Insulted Leads:

for easier removal from the tacky tape
External Lead Entry Tabs:

to maximize heating area
HEATCON Composite Systems Heat Blanket
to increase strength at circuit connection
Double Bus Bars:
Strain Relief:
to minimize wire breakage
HEATCON Composite Systems Standard Quality Features
Circuit Spacing:
at 0.25 (6.35mm) or less for more even heat distribution
Textured or Smooth Silicone Rubber

7.09 | HB-53
HEAT BLANKETS
Custom Heat Blankets

Applications:
Supervisory
Supervisory Heat Blankets are used when performing a composite repair in a hazardous or ightline environment. These blankets have a very unique construction and includes four layers of protection. Three layers combine to effectively reduce hazardous situations in a vapor volatile environment. The Supervisory Heat Blankets are designed to be used with our HCS9000/9200FL (Flightline) Series Composite Repair Systems. If the blanket sensor detects a high cure temperature the controller will disable power output to the blanket. The circuit will then reset itself when the temperature falls below the critical level. An indicator and alarm on the HEATCON Flightline Repair System will alert the operator to the condition.
Tab Cover
Typical Strain Relief Conguration
e Wir ire e ir ck W Bla hite en W ire W e W Gr hite Wire W ck Bla
re Wi ire e r ck e W Wi ire Bla hit W reen ite W Wire Typical Strain G Wh ck Bla
Relief Conguration
Standard Textured Silicone Rubber

Supervisory Circuit
Uncured/Fiber/ Uncured .020 Thick Silicone Rubber
Heater Circuit Uncured/Fiber/Uncured .029 Thick Silicone Rubber
Ground Grid Standard Textured Silicone Rubber

Standard - 120V - plug not included 8 In. (15.2cm) Diameter HC080080M51R-X 10 In. (25.4cm) Diameter HC100100M51R-X 12 In. x 12 In. (30.5cm x 30.5cm) HC120120M51X 8 In. x 18 In. (15.2cm x 45.7cm) HC080180M51X 6 In. x 6 In. (15.2cm x 15.2cm) HC060060M51X 10 In. x 10 In. (25.4cm x 25.4cm) HC100100M51X 15 In. x 15 In. (38.1cm x 38.1cm) HC150150M51X Standard - 240V - plug not included 8 In. (15.2cm) Diameter HC080080M52RX 10 In. (25.4cm) Diameter HC100100M52RX 12 In. x 12 In. (30.5cm x 30.5cm) HC120120M52X 8 In. x 18 In. (15.2cm x 45.7cm) HC080180M52X 6 In. x 6 In. (15.2cm x 15.2cm) HC060060M52X 10 In. x 10 In. (25.4cm x 25.4cm) HC100100M52X 15 In. x 15 In. (38.1cm x 38.1cm) HC150150M52X
HB-54 | 7.09
HEAT BLANKETS
Custom Formed
Heat Blankets
Capabilities:
The need for custom shaped, flexible heat blankets in composite repair has increased dramatically in recent years with all of the emerging applications being performed. HEATCON Composite Systems has both the experience and dedication to meet all of your custom heat blanket requirements from design to delivery. Our design capabilities include:
Flat
Flat Geometrics/Die-Cuts: Various Shapes & Cut Out Blankets
Geometrics/Die-Cuts
3-D - An excellent example for a 3-D heat blanket application is a radome repair. The nose cone, or radome, of an airplane is a highly sensitive and odd shape which requires a heat blanket designed for very specic form.
Congurations Other
for Boeing, AirBus, M-D. congurations available upon request Single Zone
Radome Capabilities:
3-D: Radome Heat Blanket
Mutli Zones Storage Fixture Available
Contours - Some application examples for contoured heat blankets include: leading edge, trailing edge, propeller, rotor, ap, fan-track and fan-cowl repairs.
Simply supply us with the details listed below, and well begin design the blankets to suit your specic needs.
Width Length Lead Length Input Voltage Watt Density Dimensional Drawings

Contoured: Leading Edge & Angled (V-Shaped) Blankets
7.09 | HB-55
HEAT BLANKETS
Custom Formed
Your Part
Our Process
HEATCON Composite Systems can manufacture custom Heat Blankets to fit your specific needs. From your part we produce a nished Heat Blanket using our unique fabrication processes.
Supply us with your part or with a tooling splash
Custom Tooling
Custom tool to fabricate Heat Blanket
Finished Heat Blanket
A high temperature tool is produced. This is used during the Heat Blanket manufacturing and curing process.
The nished Heat Blanket is an exact t to your supplied part or tooling splash.
HB-56 | 7.09
HEAT BLANKETS
Heat Blankets
Standard - 220 Volt - Two Zone Radome Stock
Aircraft Model B707/727/737 B747 B757 B767/777 A300/310/330/340 A318/319/320/321 DC9/MD80/MD90 RJ200
(plug not included)
Radome
Part Number HC737130G42Z2 HC747130G42Z2 HC757130G42Z2 HC777130G42Z2 HCA30130G42Z2 HCA32130G42Z2 HCM80100G42Z2 HCRJ2220GX2Z2H
Height (inches) 13 (33.02cm) 13 (33.02cm) 13 (33.02cm) 13 (33.02cm) 13 (33.02cm) 13 (33.02cm) 10 (25.4cm) 22 (55.88cm)
Watt Density 4 4 4 4 4 4 4 5/4
Wattage Zone 1 1936 2500 1936 2500 1936 1936 1936 2446
Wattage Zone 2 2902 5493 2596 5493 3568 5492 2944 2052
Capabilities:
Standard Conguration for Boeing, Airbus, McDonnel-Douglas Custom Radome heat blankets available for any aircraft Repair side is made of one piece silicone, to eliminate mark-off from seams, giving you an exact t Storage xture available Single Zone Multiple Zones Uniform Heat 2 ZONE CONFIGURATION
HEIGHT
7.09 | HB-57
HEAT BLANKETS
Abradable / Fan Track

Seal Replacement
W THE YOU KNO W THE E KNO W
! PROBLEM ! SOLUTION
HCS9000B Hot Bonder (not included)
Application:
HEATCON Composite Systems has the knowledge and expertise to help with all your Abradable/Fan Track seal replacement problems. With our State-of-the-Art hot bonders and custom designed fan track heat blankets, your seal replacement is done right the rst time, everytime. HEATCON Composite Systems has a proven track record on the following engine series: RB211 V2500 CFM56 Let us design a custom package just for you!
HB-58 | 7.09
Capabilities:
Standard Congurations for RB211 V2500 CFM56 Custom packages available upon request Single or Multiple Zone Heat Blankets Bagging Materials
HEAT BLANKETS
Applications:
Our Stretchable Silicone rubber heat blankets are specifically designed for the repair of complex 3-dimensional composite shapes or contoured surfaces.The unique construction of our stretchable heat blankets allows you to apply uniform heat exactly where you want it. Our design employs a grid of wound resistance wire vulcanized between durable unsupported silicone rubber. This design features strength, exibility, durability and even-heat distribution.
Heat Blankets
Strong Flexible Durable Uniform Heating Unique Construction
Stretchable
Standard Specications:
Maximum Width - 20 In (50.8cm) Unspliced Maximum Length - 20 In. (50.8cm) Unspliced Maximum Temperature - 500F Watt Density - 5 watts/In.
2
Complex Problem
(232C)
(.8 watts/cm2)
Standard Material - Unsupported Standard Leads - Teon insulated 600V/ 400F (204C) Standard Lead Length - 5Ft. (152.4cm) Standard Input Power - 120V or 220/240V (others available) External Tabs - Increase Heating Area
Silicone Rubber
Featured Options:
Plugs - for Various Applications and Power Sources
Innovative Solution
7.09 | HB-59
HEAT BLANKETS
Heat Blankets
Standard Stretchable Stock Sizes 120V - plug not included
Description 6 In. x 6 In. (15.2cm x 15.2cm) 8 In. x 8 In. (20.3cm x 20.3cm) 10 In. x 10 In. (25.4cm x 25.4cm) 12 In. x 12 In. (30.5cm x 30.5cm) 15 In. x 15 In. (38.1cm x 38.1cm) 18 In. x 18 In. (45.7cm x 45.7cm) 24 In. x 24 In. (60.9cm x 60.9cm) Part Number HC060060E51E HC080080E51E HC100100E51E HC120120E51E HC150150E51E HC180180E51E HC240240E51E Watts 180W 320W 500W 720W 1125W 1620W 2880W Stock
Stretchable
Available Options Heat Mapping
Standard Stretchable Stock Sizes 220/240V - plug not included

Description 6 In. x 6 In. (15.2cm x 15.2cm) 8 In. x 8 In. (20.3cm x 20.3cm) 10 In. x 10 In. (25.4cm x 25.4cm) 12 In. x 12 In. (30.5cm x 30.5cm) 15 In. x 15 In. (38.1cm x 38.1cm) 18 In. x 18 In. (45.7cm x 45.7cm) 24 In. x 24 In. (60.9cm x 60.9cm) Part Number HC060060E52E HC080080E52E HC100100E52E HC120120E52E HC150150E52E HC180180E52E HC240240E52E Watts 180W 320W 500W 720W 1125W 1620W 2880W Stock Available Options Heat Mapping
HB-60 | 7.09
HEAT BLANKETS
Heat Blanket Services

Applications:
Heat Mapping
The quality of the repair can in many cases be traced back to the quality of the cure. A heat blanket that provides temperature uniformity over the entire surface is the key step in the repair process. Thermal mapping is becoming the quality standard for many maintenance facilities. The Commercial Aircraft Composite Repair Committee (CACRC) refers to SAE Document ARP 5144 Section 7, which states specic recommendations for the handling, maintenance and thermal testing of heat blankets. Our testing follows the recommendations of SAE Document ARP 5144 and meets many of the manufacturers requirements. This additional quality process can be specied for all of your Silicone Rubber Heat Blankets at a nominal charge. Please contact us for your quote.
7.09 | HB-61
HEAT BLANKETS
Plugs and Receptacles

Heat Blanket Accessories
Description Image Part Number Application Volts Amps NEMA Maximum Wattage
Heat Blanket
HCS1201
For standard use
125V
15A
5-15
1800
Straight Blade Plugs

HCS1202 For standard use with higher voltage 250V 15A 6-15 3600
HCS1213
Used to Extend Cables
125V
15A
5-15
1800
Straight Blade Receptacles Female Used to Extend Cables
HCS1219
250V
15A
6-15R
3600
HCS1204
Twist Lock Plugs
Used primarily in school application to prevent 125V burnout of blankets
15A
L5-15P
1800
HCS1205
Used with Large Heat Blankets
125V
30A
L5-30P
3600
*Other Plugs and Receptacles also available.
HB-62 | 7.09
HEAT BLANKETS
Plugs and Receptacles

Heat Blanket Accessories
Description Image Part Number Application Volts Amps NEMA Maximum Wattage
Heat Blanket
HCS1207
250V
15A
L6-15P
3600
Twist Lock Plugs

HCS1209 Used when High Amps Are Required 250V 30A L6-30P 7200
Twist Lock Receptacles Female
HCS1208
Used to Extend Cables
250V
30A
L6-30R
5-Pin Connector A-Model Repair Part
HCS1212
Connects directly to composite Repair Units or used as a HCS9000/ 9200A-Model output cable repair part. Connects directly to composite Repair Units or used as a HCS9000B/ 9200B-Model output cable repair part.
120/ 240V
30A
3-Pin Connector B-Model Repair Part
CA3108E2019PB
HCS1223
120/ 240V
30A
*Other Plugs and Receptacles also available.
7.09 | HB-63
MATERIALS A. O. G.
Material Services
Capabilities:
As an added service to our customers, we offer A.O.G. (aircraft on ground) priority service for composite repair materials. Contact us if you have a grounded aircraft, or a work stoppage due to material requirements. We can have a shipment of the material you require (in the quantity you need) on the way to your facility the same day we receive your purchase order. A.O.G. orders must be received by 11:00am (PST) in order to allow sufcient processing time for same day shipment. International A.O.G. priority shipments are subject to space availability on the next ight out. The use of a Customs Broker is recommended to avoid unnecessary delays. An additional A.O.G. fee may also apply.
Small Quantities
Capabilities:
Prepreg repair materials typically have a six (6) to twelve (12) month shelf life. For many facilities, a full roll of materials would not be used in this time frame and the excess would have to be thrown away. Buying from the manufacturer can take months of waiting for delivery with large minimum order requirements. For these reasons, we provide material in large (full roll) or small (by the yard) quantities. All our materials are inspected and arrive overnight express packed in dry ice with the appropriate quality control paperwork, such as Certicate of Conformance, Material Safety Data Sheets and IATA forms.
Packaging
Capabilities:
In addition, our international frozen materials are packaged in dry ice in a special double walled,
high density, sprayed-foam insulated container. Our domestic and international packaging ensures that your material shipment will remain at manufacture recommended temperatures, avoiding heat and mishandling damage. This service can and will save you time and money, with little or no wasted material.
Airbus Standard Parts

Capabilities:
If you work with Airbus Silicone Adhesive Foam Tapes, Extruded Seals, Wire, Cables, Cable Wraps, Filters and other miscellaneous Airbus materials, make sure you order our NEW Airbus Standard Parts Catalog. Contact your HEATCON representative today.
M-64 | 7.09
MATERIALS
Material Re-Certication
Material Services
HEATCON Composite Systems offers material recertication testing for Boeing Material Specication (BMS) materials. This testing will often allow material to be recertied for a time equal to the original shelf life. Test reports are issued directly by Boeing, giving you the assurance that your material has been properly handled. Please contact us with your requirements.
Material Cutting and Kitting

As seen in HIGH-PERFORMANCE Composites magazine May 2004 Precision cutting can save you time, and reduce material scrap rates.
HEATCON Composite Systems now offers precision cutting and kitting services.. Using a state of the art cutting table, we can cut virtually any shape and size. All we need is your material specication, and a CAD le with your patterns. In addition to getting a highly accurate cut, reducing labor in the cutting process, we can minimize your material waste by nesting patterns together. Send us your requirements, and we can help you start saving time and money today!
7.09 | M-65
MATERIALS
Pre-Assembled Kits
Applications:
NOTE: Resin not included. Please call for pricing and delivery.
HCS2510-09/14
Everything needed for temporary and permanent repair of composite structures assembled in one convenient kit. Estimated coverage is nine (9) repairs of 10in. (254mm) in diameter. Other materials available upon request.
See Back for corresponding table
M-66 | 7.09
MATERIALS
Pre-Assembled Kits
Bagging Kit - HCS2510-09
Item Number 1 2 3 4 5 6 7 8 Part Number HCS2101 HCS2102-10 HCS2108-NP HCS2108-P HCS2114 HCS2125 HCS2112 HCS2410-010 Description Bagging Film, Nylon Breather/Bleeder Release Film, Non-Perforated Release Film, Perforated Flash Tape Sealant Tape, Tacky Tape Peel Ply, Nylon Fiberglass Bleeder Cloth Size 27in. x .002in.
(68.6cm x .01cm) (152.4cm x 283.5g) (121.9cm x .003cm) (121.9cm x .003cm x .114cm)
HCS2510-09/14
Quantity 3yds
(27m) (.9m) (.9m) (.9m)
60in. x 10oz.
1yd 1yd 1yd
48in. x .001in.
48in. x .001in. x .045in. 1in. x 72yds x .0025in.

(2.54cm x .65.8m x .006cm)
1 Roll 2 Rolls
(.9m) (.9m)
.125in. x .5in. x 25ft.

(.3cm x .1.3cm x 7.6m) (121.9cm x .013cm)
46in. x .005in.
1yd 1yd
38in. x .0045in.
(96.5cm x .025cm)
Bagging Kit Dimensions: 29in. x 10in. x 9.50in. (73.7cm x 25.4cm x 24.1cm) Shipping Weight: 7lbs (3.2k)
Repair Plies - Materials of Choice

Item Letter a b c d e Part Number HCS2510-10 HCS2510-11 HCS2510-12 HCS2510-13 HCS2510-14 Material BMS9-3 BMS9-8 BMS9-8 Kevlar49 Kevlar49 Description Dry Fiberglass Cloth
(Style 7781, MIL-C-9084) (Style 3K-70-PW TY1, CL2) (Style 3K-135-8H TY1, CL2)
Size
(96.52cm x .023cm) (106.68cm x .018cm) (106.68cm x .034cm) (96.52cm x .010cm) (96.52cm x .025cm)
Quantity
(.9m) (.9m) (.9m)
38in. x .0089in. 42in. x .007in.
1yd 1yd 1yd 1yd 1yd
Dry Graphite Cloth Dry Graphite Cloth Dry Kevlar Cloth

(STYLE 120) (STYLE 285)
42in. x .0135in.
38in. x .0040in. 38in. x .010in.
(.9m)
(.9m)
Dry Kevlar Cloth
The part numbers listed above, also include everything listed in Bagging Kit HCS2510-09
7.09 | M-67
MATERIALS Resin Kits
Resin Kits
Save Time and Money!!

Practical No Waste Mix only what is required No Weighing
Applications:
Used on wet lay-up and repair. These are two part epoxy paste adhesive/resin systems for potting, bonding, fairing and repair.
Resin Kits - Minimum Order Quantity: 18ea 10%

Part Number HCS2407-091 HCS2407-101 HCS2407-131 HCS2407-141 HCS2407-151 HCS2407-161 Specication Number
(Manufacturer Part Number)
Cure Temp 150F/ 66C 200F / 93C 200F / 93C 77F / 25C 150F / 66C 77F / 25C 200F / 93C 77F / 25C 180F / 82C 77F / 25C
Cure Time 3 Hours 3 - 4 Hour 1 Hour 5 - 7 Days 1 Hour 5 - 7 Days 1 Hour 5 - 7 Days 1 Hour 5 - 7 Days
Storage Temp Below 40F

(4C) (4C) (4C)
Mix Ratio 100:66 100:56 100:33 100:17 100:58 100:22
Size* 50g 50g 50g 50g 50g 50g
BMS8-301*
(EY 3804)
BMS8-301*
(EA 9390**)
40F 40F 77F 40F

(4C) (1C)
EA 934NA EA 9394 EA 956 EA 9309.3NA
(25C)
35F
Please Contact us for current price and lead time. EPOCAST is a registered trademark of Vantico A&T US Inc.
* Also available in Quarts **Stock Item
Typical Coverage
50g 40/60 Resin to Fiber Ratio 24in. x 24in. (60.96cm x 60.96cm) for style 7781 Fiberglass Cloth 6 - 8 repair plies 8in. (20.32cm) diameter
M-68 | 7.09
MATERIALS Tack Rags
HCS-C60
Application:
The HCS-C60 Tack Rag is used to remove dust from surfaces before coating or painting application. High quality cheesecloth is oil and wax free to resist surface contamination. The Tack Rag meets or exceeds many aerospace specications. Sized at 30 in. x 36 in. (762mm x 914.4mm) the HCS-C60 is folded and packaged individually in sealed plastic bags. Available quantities are 50,100, and 400 pieces.
Carton Availability
Part Number HCS-C60-50 HCS-C60-100 HCS-C60-400 Carton Quantity 50 100 400
7.09 | M-69
MATERIALS Fiberglass
Prepregs
Handling/ Mechanical Life**
Handling/ Mechanical: 200 Hours min @ 75F 5F
Fiberglass
Part Number Specication
Class
Grade/ Nominal Style/ Cured Form Thickness
Roll Size
Storage Life**
Cure Temp
Cure Time
HCS2401-010
(120-F155-5-F69) (MXB7701/120-38)
BMS8-79
Class III
Style 120
.0045in. (.1143mm)
38in. x 120yds. (965.2mm x 109.72m)*
12.2C) (DOS)
270 Days Below 10F (-
250F (121C)
Consult SRM for Requirements
HCS2401-020
(1581-F155-5-F69) (MXB7701/1581-38)
BMS8-79
Class III
Style 1581
.0095in. (.2413mm)
38in. x 60yds. (965.2mm x 54.86)*
12.2C) (DOS)
Handling/ Mechanical: 200 Hours min @ 75F 5F
250F (121C)
HCS2401-030
(7781-F155-5-F69) (MXB7701/7781-38)
BMS8-79
Class III
Style 7781
.0095in. (.2413mm)
38in. x 60yds. (965.2mm x 54.86)*
12.2C) (DOS)
Handling/ Mechanical: 200 Hours min @ 75F 5F Handling: 360 Hours Below 80F Mechanical: 720 Hours Below 80F
(26.7C) (26.7C)
250F (121C)
HCS2401-040
(120-F161-108-F50) (MXB7668/120-38)
BMS8-139
Class 1
Style 120
.0045in. (.1143mm)
38in. x 120yds. (965.2mm x 109.72)*
12.2C) (DOR)
350F (177C)
HCS2401-050
(1581-F161-108-F50) (MXB7668/1581-38)
BMS8-139
Class 1
Style 1581
.0095in. (.2413mm)
38in. x 60yds. (965.2mm x 54.86)*
12.2C) (DOR)
Handling: 360 Hours Below 80F Mechanical: 720 Hours Below 80F
(26.7C) (26.7C)
350F (177C)
HCS2401-060
(7781-F161-108-F50) (MXB7668/7781-38)
BMS8-139
Class 1
Style 7781
.0095in. (.2413mm)
38in. x 60yds. (965.2mm x 54.86)*
12.2C) (DOR)
Handling: 360 Hours Below 80F Mechanical: 720 Hours Below 80F
(26.7C) (26.7C)
350F (177C)
NOTE: All quoted material subject to availability Please call for pricing and delivery. Other specications available upon request.
* Roll Yardages Vary. Five (5) Yard Minimum Order. Conrmation of approximate yardage supplied at time of order. **Storage/Handling/Mechanical Recommendations May Vary
M-70 | 7.09
MATERIALS
Graphite and Kevlar

Graphite
Prepregs
Handling/ Cure Mechanical Temp Life**
Handling/ Mechanical: 200 Hours Below 80F
(26.7C)
Type
Grade/ Nominal Class Style/ Cured Form Thickness

Class 2 Style 3K-70PW .0086in. (.2184mm)
Roll Size
Storage Life**
300 Days Below 10F
(-12.2C) (DOR)
Cure Time
HCS2402-010
(W3G-282-42-F15576) (CYCOM99714A/PWC T300 3K NT 42)
BMS8-168
Type II & Type III
(1066.8mm x 54.86m)*
42in. x 75yds.
250F
(121C)
HCS2402-020
(W3G-282-42-F263-8) (CYCOM 934/PWC T300 3K NT 42)
BMS8-212
Type IV
Class 2
Style 3K-70PW
.0083in. (.2108mm)
(1066.8mm x 82.3m)*
42in. x 90yds.
360 Days Below 10F

(-12.2C) (DOR)
Handling: 240 Hours

(min @ room temp)
Mechanical: 720 Hours

(min @ room temp)
350F
(177C)
HCS2402-030
(F3T-584-42-F263-7) (CYCOM 934/8HS T300 3K ST)
BMS8-212
Type III
Class 2
Style 3K-1358H
.0510in. (1.3mm)
(1066.8mm x 82.3m)*
42in. x 90yds.
360 Days Below 10F

(-12.2C) (DOR)
Handling: 240 Hours

(min @ room temp)
Mechanical: 720 Hours

(min @ room temp)
350F
(177C)
HCS2402-040
(W3G-282-42-F59318) (CYCOM 970/PWC T300 3K VT 42)
BMS8-256
Type IV
Class 2
Style 3K-70PW
.0085in. (.2159mm)
(1066.8mm x 82.3m)*
42in. x 90yds.
180 Days Below 10F

(-12.2C) (DOR)
Handling/ Mechanincal: 240 Hours Below 80F

(26.7C)
350F
(177C)
HCS2402-050
(HMF 5-322/34C 60)
BMS8-297
Type IV
Class 2
Style 3K-70PW
.0083in. (.2108mm)
(1524.0mm x 82.3m)*
60in. x 90yds.
455 Days Below 10F

(-12.2C) (DOR)
Handling/ Mechanincal: 240 Hours Below 80F

(26.7C)
350F
(177C)
Kevlar
Grade/ Style/ Form
Nominal Cured Thickness

.010in. (.254mm)
Roll Size
Storage Life**
180 Days Below 10F

Handing/ Mechanical: 200 Hours Below 80F
(26.7C)
Cure Temp
Cure Time
HCS2403-010
(49-285-F155-71) (MXM 7714/285 KEV 49 38)
BMS8-219
Style 285
(965.2mm x 54.86m)*
38in. x 60yds.
250F
(121C)
(-12.2C) (DOR)
NOTE: All quoted material subject to availability Please call for pricing and delivery. Other specications available upon request.
7.09 | M-71
MATERIALS
Film and Foaming

Film
Adhesives
Handling/ Storage Mechanical Life** Life**
360 Days Below 0F (-17.8C) 360 Days Below 0F (-17.8C) 90 Days Below 0F (-17.8C) 180 Days Below 0F (-17.8C) 180 Days Below 10F (-12.2C) 180 Days Below 0F (-17.8C) Handling/ Mechanincal: 240 Hours Below 92F (33.3C) Handling/ Mechanincal: 240 Hours Below 92F (33.3C) Handling/ Mechanincal: 120 Hours Below 90F (32.2C) Handling/ Mechanincal: 120 Hours Below 90F (32.2C) Handling/ Mechanincal: 240 Hours Below 95F (35C) Handling/ Mechanincal: 240 Hours Below 95F (35C)
Nominal Grade/ Cured Type Class Style/ Thickness/ Form Weight

Type II Grade 10 .010in. (.254mm) .060lb/ft2 (.293kg/m2) .005in. (.1143mm) .030lb/ft2 (.146kg/m2) .005in. (.1143mm) .030lb/ft2 (.146kg/m2) .010in. (.254mm) .060lb/ft2 (.293kg/m2) .005in. (.1143mm) Grade 5 .050lb/ft2 (.244kg/m2) .0125in. (.318mm) .075lb/ft2 (.366kg/m2)
Roll Size
Cure Temp
Cure Time
HCS2404-010
BMS5-101
(AF163-2K) (FM73)
N/A
(914.4mm x 45.72m)*
36in. x 50yds.
250F (121C)
HCS2404-020
BMS5-101
(AF163-2K) (FM73)
Type II
N/A
Grade 5
(914.4mm x 45.72m)*
36in. x 50yds.
250F (121C)
HCS2404-030
(AF-126-2) minimum order may apply
BMS5-129
Type 2
Class IIA
Grade 5
(914.4mm x 32.92m)*
36in. x 36yds.
250F (121C)
HCS2404-040
BMS5-129
(FM-123-2)
Type 2
Class IIB
Grade 10
(914.4mm x 50.29m)*
36in. x 55yds.
250F (121C)
HCS2404-050
BMS5-154
(PL795)
Type II
Class 1 & Class 2
(914.4mm x 50.29m)*
36in. x 55yds.
350F (177C)
HCS2404-060
BMS8-145
(FM355) (AF131-2)
Type I
N/A
N/A
(1016mm x 50.29m)*
40in. x 50yds.
350F (177C)
Foaming
Nominal Grade/ Cured Type Class Style/ Thickness/ Form Weight

Type III Class 1 Grade 50 .05in. (1.143mm) .395lb/Ft. (6.33kg/m2)
2
Roll Size
Storage Life**
180 Days Below 10F (-12.2C)

Handling/ Mechanical: 240 Hours Below 90F (32.2C)
Cure Temp
Cure Time
HCS2405-010
BMS5-90
(MA562) (FM490)
(25.40mm x 7.62m)*
1in x 25ft
250F / 350F
NOTE: All quoted material subject to availability Please call for pricing and delivery. Other specications available
M-72 | 7.09
MATERIALS
Aluminum Foil
Aluminum Foil
Part Number Specication Type Grade/ Style/ Form Roll Size Storage Life** No Limit @ 95F (35C) or Below
Aluminum
Cure Temp 250F / 350F
(121C / 177C)
Cure Time
HCS2408-010
BMS8-289
Ty 0/250/2/1235/002 Grade B Ty 0/350/2/1235/002 Form 1
(914.4mm x 54.86cm)*
36in. x 60yds.
Corrosion Inhibiting
Corrosion Inhibiting Adhesive Primers
Part Number HCS2406-010 HCS2406-011 Specication
Primers
Cure Temp
(121C)
Type Type 1 Type 1
Grade/ Style/Form Grade A Sprayable Grade A Sprayable/ Brushable
Unit Size 1 Quart Can

(.9463L)
Storage Life** 9 months Below 0F

(-17.8C)
Cure Time
Consult SRM for Requirements Consult SRM for Requirements
BMS5-89
(EC3960)
250F 250F
BMS5-89
(BR127)
1 Gallon Can
(.3.785L)
12 months Below 0F
(-17.8C)
(121C)
7.09 | M-73
MATERIALS
Fillers, Resins, Potting, and Edge

Fillers
Part Number
Wet Lay-ups
Unit Size
(3.785L) (3.785L) (3.785L)
Description Resin Epoxy Filler/ Cab-O-Sil Lightweight Epoxy Filler/ Micro Balloons Phenolic Micro Balloons
HCS2201* HCS2202* HCS2202-01*

(BJO-0930)
1 gal 1 gal 1 gal
Resins
Type
Class
Unit Size Quart Kit

(.9463L)
Storage Life** 12 months Below 80F (26.7C) 12 months Below 80F (26.7C) A - 6 months Below 40F (4.44C) B - 12 months at 40F - 80F
(4.44C - 26.7C)
Cure Temp 150F - 100F

(66C - 93C) After RT Gel
Cure Time Consult SRM for Requirements Consult SRM for Requirements Consult SRM for Requirements
HCS2407-040
(EPOCAST 50-A1/946)
BMS8-201
Type 4
HCS2407-060
(EPOCAST 50-A1/9816)
BMS8-201
Type 3
Quart Kit
(.9463L)
150F - 200F
(66C - 93C) After RT Gel
HCS2407-090
BMS8-301
(EY 3804 A/B)
Class 2
Quart Kit
(.9463L)
150F
(66C)
HCS2407-100
BMS8-301
(EA9390)
Class 1
Quart Kit
(.9463L)
12 months at 40F
(4.44C)
200F - 300F
(93C - 149C)
Potting Compound and Edge Filling

Part Number HCS2407-010 HCS2407-020 HCS2407-030 Specication
Type Type 7 Type 7 Type 3
Class Class 1 Class 2 N/A
Description Potting Compound Pourable Potting Compound Pourable Non Flow Edge Filler
Unit Size Gallon Kit

(3.785L)
Storage Life** 12 months at 40F - 90F

(4.44C - 32.2C)
BMS5-28
(CG 1305)
BMS5-28
(EC 89537)
Gallon Kit
(3.785L)
12 months at 40F - 90F

(4.44C - 32.2C)
(EPOCAST 1511 A/B)
BMS5-28
Quart Kit
(.9463L)
12 months at 40F - 90F

(4.44C - 32.2C)
*Minimum Order may apply.
**Storage/Handling/Mechanical Recommendations May Vary
M-74 | 7.09
MATERIALS
Fiberglass, Carbon, and Kevlar

Fiberglass Dry Fabric
Part Number HCS2410-010 HCS2410-020 HCS2410-030 HCS2410-040 Specication
Wet Lay-ups
Grade/ Style/Form Style 120 Style 1581 Style 7781 Style 7781 Thickness Laminate 50% VF
(0.08mm)
Type Type D Type H-2 Type H-3 Type H-3
Class Class 7 Class 7 Class 7 Class 13
Roll Width 38in. 38in. 38in. 38in.
BMS9-3
(120-38-F3) (120/38/504)
3.3mils 9.1mils
(.23mm) (.23mm)
(965.2mm) (965.2mm) (965.2mm)
(1581/38/504) (21542) (7781-38-F3) (7781/38/504)
BMS9-3 BMS9-3 BMS9-3

(7781-38)
9.1mils 9.1mils
(.23mm)
(965.2mm)
Carbon Dry Fabric

Part Number HCS2409-010 HCS2409-020 Specication
Type Type I Type I
Class Class 2 Class 2
Grade/ Style/Form Grade 3, Style 3K-135-8H Grade 3, Style 3K-70-PW
Thickness .0135in. .007in.
Roll Width 42in. 60in.
BMS9-8
(584)
(.3429mm)
(1066.8mm)
BMS9-8
(T-300-3K)
(.1778mm)
(1066.8mm)
Kevlar Dry Fabric

Part Number HCS2411-010 HCS2411-020 HCS2411-030 HCS2411-031 HCS2411-040 Specication
Grade/ Style/Form Style 120 Style 181 Style 285 Style 285 Style 352
Thickness Dry Nominal

(0.08mm)
Roll Width
(965.2mm) (965.2mm) (965.2mm) (1,270mm) (965.2mm)
Kevlar49
(5120/38/618)
3.3mils 9.0mils
(.23mm) (.24mm) (.24mm)
38in. 38in. 38in. 50in. 38in.
Kevlar49
(5181/38/618)
Kevlar49
(5282/38/618) (285-50KevlarAMS3902)
9.4mils 9.4mils
(.254mm)
Kevlar49 Kevlar49
(35238F100)
10mils
* Roll Yardages Vary. Five (5) Yard Minimum Order. Conrmation of approximate yardage supplied at time of order. **Storage/Handling/Mechanical Recommendations May Vary NOTE: All quoted material subject to availability. Please call for pricing and delivery. Other specications available upon request.
7.09 | M-75
MATERIALS
Nylon Bagging Film

Applications:
HCS2101
The HCS2101 Series Nylon Bagging Film is a high-grade nylon lm which is heat-stabilized for long term cures. The lms are soft, pliable and ideal for high temperature composites, metal bonding and any function requiring heat and/or pressure. Nylon Bagging Film is used as the last material to a part that is being repaired to form the vacuum bag.
Nylon Bagging Film

Part Number HCS2101-04-5ML HCS2101-04-30T 30 TUBE HCS2101-04-60V V-FOLD HCS2101-04-30TNH 30 TUBE Nominal Thickness
(.127mm) (.0508mm) (.0508mm) (.0254mm-.0381mm)
Roll Size
(1372mm x 232.3m)*
Maximum Use Temp.

(204C) (204C)
5mils
54in. x 254yds
400F 400F 400F
2mils 2mils
30in. Tube x 333yds

(762mm x 304.5m)*
Width 30in. (Open 60) x 333 yds

(762mm (1524mm) x 304.5m)*
(204C)
(Debulking Application)
1 - 1.5mils
30in. Tube x 333yds

(762mm x 304.5m)*
No Heat
Bagging Film Properties

Tensile Strength (psi) 10,000-16,000 Elongation % 375-500 Graves Tear Strength (gms) 500-600 Elmerdorf Tear Strength (gms) 20-50 Fold Endurance (cycles) >250,000 Brittleness Temp < 75F Dimensional Stability (%)(300F, 10min.) < 2.0 Flammability Self Extinguishing
*Roll Yardages Vary. Five (5) Yard Minimum Order. Conrmation of approximate yardage supplied at time of order. **Regular Stock Item
M-76 | 7.09
MATERIALS
Breather/Bleeder Cloth
Applications:
HCS2102
The HCS2102 Series Breather/Bleeder Cloth is a nonwoven polyester breather system used for volatile to evacuate from vacuum bags. It can be used at pressures up to 85 psi (5.8 bars). Multidirectional conformability make it a very efcient breather. This cloth does not contain any binders which could seal off air ow. The breather is required for air evacuation and the bleeder system is required to absorb excess resin. Recommended maximum use temperature: 400F (204C).
Part Number HCS2102-04** Weight
(113.4g)
Roll Size
(1524mm x 91.4m)*
4oz.
60in. x 100yds
Applications:
This cloth can be used at pressures up to 200 psi (13.8 bars).
Part Number HCS2102-10** Weight
(283.4g)
Roll Size
(1524mm x 45.7m)*
10oz.
60in. x 50yds.
*Roll Yardages Vary. Five (5) Yard Minimum Order. Conrmation of approximate yardage supplied at time of order.
**Regular Stock Item
7.09 | M-77
MATERIALS
Teon Release Fabric - Porous

Applications:
HCS2103-P
The HCS2103-P Release Fabric is a porous release coated berglass. The porosity is always the same; the release coating does not vary from roll to roll and will release from all commercial resin systems. Teon Coated Fiberglass/Porous Release Fabric is used as a release ply that allows outgassing of volatiles during processing. It is generally used for high temperature (350F/177C) applications.
Release Fabric Teon - Porous

Part Number HCS2103-P** Thickness
(.003in.), (.8mm)
Roll Size
(965.2mm x 91.4m)*
Maximum Use Temp.

(288C)
2mils
38in. x 100yds.
550F
Teon Release Fabric - Non Porous

Applications:
HCS2103-NP
The HCS2103-NP Release Fabric is a non-porous release coated berglass designed for release and resin restriction. This fabric will release from all commercial resin systems without transfer. Non-Porous Teon Coated Fiberglass is commonly used as a parting lm. It is generally used for high temperature (350F/177C) applications.
Release Fabric Teon - Non Porous

Part Number HCS2103-NP** Thickness
(.007in.), (.8mm)
Roll Size
(965.2mm x 91.4m)*
Maximum Use Temp.

(288C)
3mils
38in. x 100yds.
550F
M-78 | 7.09
MATERIALS
Applications:
Release Film - Perforated

Release Film - Perforated
HCS2108-P
The HCS2108-P Release Film is a perforated, high-quality lm made for contoured surfaces. This lm is strong and has high elongation. Perforated Release Film is used as a porous release ply that allows volatile outgassing during processing.
Part Number HCS2108-P** (P3) HCS2108-P4 HCS2108-P5
Thickness 1mil
Roll Size
(1219mm x 182.88m)*
Resin Loss 35%
Hole Size .015 (.38mm) Diameter on .25in. (6.4mm) Centers .045 (1.14mm) Diameter on 2in. (50.8mm) Centers .045 (1.14mm) Diameter on 3.5in. (88.9mm) Centers
Mark Off None
Color Light Pink - easier to see than typical clear Light Pink - easier to see than typical clear Light Pink - easier to see than typical clear
48in. x 200yds.** 60in. (1625.6mm) maximum width
(.001in.)
(.001in.)
1mil 1mil
(1219mm x 182.88m)*
48in. x 200yds. 48in. x 200yds.
.04% .023%
None None
(.001in.)
(1219mm x 182.88m)*
Release Film - Non-Perforated

Applications:
HCS2108-NP
The HCS2108-NP Release Film is a non-perforated, uoropolymer release lm for cures to 500F (260C). This lm is an economical alternative to high-cost FEP release lm. It is ideally used for at or single contour lay-ups. Non-Perforated Release Film is used as a parting lm.
Release Film - Non-Perforated

Part Number HCS2108-NP** Thickness
(.001in.)
Roll Size
(1219mm x 182.88m)*
Color Light Pink - easier to see than typical clear
1mil
48in. x 200yds.
Release Film Properties

Specic Gravity 2.12-2.17 sq ft/lb Yield (1 mil lm) 90 sq ft/lb Water Absorption <0.01% Elongation @ Break 300% Tensile Modulus 70000psi Initial Tear Strength, 1 mil 0.5-0.6 lb Maximum Use Temp 400F (Cont) Flammability Self Extinguishing Tensile Strength @ Break 3500 psi Melt Point 485-540F
7.09 | M-79
MATERIALS
Release Peel Ply

Applications:
HCS2112
The HCS2112 Series Nylon Release Peel Ply is a heatset and scoured smooth weave nylon fabric used as a release fabric directly against bond lines or laminates where a nish for subsequent bonding or painting is needed. This Release Peel Ply is excellent for controlling adhesive squeeze out and works well on all ber/epoxy laminates.
Release Peel Ply

Part Number HCS2112** Thickness
(.005in.)
Weight 2oz./sq.yd.
(66.5g/sq.m)
Roll Size
(1219mm x 274.3m)
Yarn Type Nylon
5mil
46in. x 300yds.
M-80 | 7.09
Composite Repair Solutions Applications:

The HCS2114 Flash Tape is a polyester-backing lm with a rubber adhesive. This tape is very tough and ideal for resin or adhesive ash removal.
MATERIALS Flash Tape

Roll Size
(25.4mm x 65.8m) (50.8mm x 65.8m)
HCS2114
Maximum Use Temp. Up to 400F
(204C)
Flash Tape
Part Number HCS2114** HCS2114-02**
**Regular Stock Item
Case 36 Rolls 18 Rolls
Thickness 2.5mils
(.06mm)
1in. x 72yds.
2.5mils
(.06mm)
2in. x 72yds.
Up to 400F
(204C)
Applications:
The HCS2115 is a high temperature polyester disc that is ideal for thermocouple isolation on composite repairs.
Polyester Discs
Quantity per roll 500 500 Up to 450F
(232C) (232C)
HCS2115
Maximum Use Temp.
Polyester Discs
Part Number HCS2115-01 HCS2115-02 Size
(25.4mm) (31.75mm)
1in
1.25in
Up to 450F
Applications:
The HCS2125 Sealant Tape contains aggressive tack to hold vacuum bag to tools. Releases from metal or composite tools, hot cold. Ideal for standard 250F (121C) and 400F (204C) cures. Will operate at pressures exceeding 200psi (14bars).
Sealant Tape
Maximum Use Temp.
(204C)
HCS2125
Color Black
Sealant Tape
Part Number HCS2125** Case 40 Rolls Shelf Life 1 year when stored at 72F (22C)*** 1 year when stored at 72F (22C)*** Roll Size 1/8in. x in. x 25ft.
(3.18mm x 12.7mm x 7.62m)
400F
HCS2125-02**
**Regular Stock Item ***From Date of Shipment
40 Rolls
(3.18mm x 12.7mm x 7.62m)
1/8in. x in. x 25ft.
(204C)
400F
Light Gray
7.09 | M-81
MATERIALS
Pre-Formed Core Materials

Applications: Honeycomb - Pre-Formed Core Material
Style Slats Vanes 707 727 737 707 727 737 707 727 737 727 737 DC8 DC9 DC10 747 757 767 747 757 DC8 747 757 DC8 DC8 DC9 DC10 DC9 DC10 MD80 DC9 DC10 MD80 Available for 747 767 MD11 MD80 MD11 MD80 L1011
Honeycomb
Pre-formed core are machined to three dimensional contour from aluminum or non-metallic honeycomb. It can be supplied with or without recesses or splice bonding.
Spoilers
Tabs
Flaps
Please call for part numbers, pricing and delivery.
Among the many congurations available, machining is available for the following: Cargo Barrier Doors, Fan Casings, Rotor Blades, Trust Reversers, Cowl Doors and Blocker Doors Spoilers Vanes Flaps
Tabs
Slats
M-82 | 7.09
MATERIALS
Aluminum and Non Metallic

Tired of Long Lead Times and Buying in Full Sheets?
Honeycomb
HEATCON Composite Systems offers Metallic and Non Metallic Honeycomb core by the square foot.
Non Metallic Honeycomb Core
Aluminum Honeycomb Core
HRH10* - Aramid Fiber/Phenolic Resin HRH10* - Flex-Core HRP* - Reinforced Plastic Honeycomb Certied to the Boeing Material Specications
** Other types may also be available
*Please call for price and stock availability.

7.09 | M-83
TOOL KITS
Composite Repair Tool Kit

Applications:
Our selection of Tool Kits were designed by Mechanics for Mechanics. We have included a wide variety of only the most necessary tools used for completing either a composite , a metal bond or a oor panel repair efciently. Included are a wide variety of tools used to get the job done effectively and efciently, and our pre-assembled, convenient cases have a place for each tool so you always know where to nd them. Best of all, each kit is lightweight and portable for the mechanic on the go.
HCS2036-05
Features:

Lightweight - Only 23lbs (10.4Kg) Compact Size - 15 In. x 20 In. x 9 In.

(381mm x 508mm x 229mm)
Easy to Use Each Item Has Its Place Within the Case - Reducing the Possibility of Loss Individual Items Can Be Ordered Separately - Should Replacements be
Needed
The Case is Made out of a High Impact Material - Shock Absorbent if Dropped Portable - Ready for Any Field Repair
TK-84 | 7.09
TOOL KITS
Itemized List of Contents

Router Motor
HCS2036-01-012 HCS2036-01-013
HCS2036-05
Router Motor Base Two-Handed
ROUTER MOTOR
Router Motor Accessories and Attachments
Description Router Bit Part Number
HCS2036-01-014
Image
Over All Length

(6.4mmx76.2mm)
Flute Length 1 (25.4mm)
Cutter Diameter (6.4mm) .110
Quantity 1
40 Mesh Diamond
x 3
HCS2036-01-101
(4.8mmx4.8mm)
.1875 x 3/16
(2.8mm)
1 1
Collets
HCS2036-01-102
-101
-102
(3.3mmx4.0mm)
.128 x 5/32
(4.2mm)
.165
Router Bit Split Helix
HCS2036-01-043
Split Helix
(6.4mmx63.5mm)
x 2
1 (25.4mm)
(6.4mm)
Aluminum Taper Pin
Router Bit -
HCS2036-01-017
2in. (57.2mm)
7/8in. (22.2mm)
.110 (2.8mm)
Aluminum Taper Pin
Router Bit -
HCS2036-01-018A
2in. (63.5mm)
1 1/16in. (25.5mm)
.165in. (4.2mm)
Random Orbital Sander

HCS2036-01-070
Random Orbtal Sander Accessories and Attachments

Description Part Number
HCS2036-01-084
RANDOM ORBITAL SANDER

Image
Over All Diameter 5(127mm)
Grit 80
Quantity 10
Sandpaper
HCS2036-01-085
For use with sander shown above
5(127mm)
120
10
7.09 | TK-85
TOOL KITS
HCS2036-01-002
Drill Motor

DRILL MOTOR
Drill Motor Accessories and Attachments
Over All Diameter
1 (27.4mm) 1 (38.1mm) 2 (50.8mm)
(6.4mmx101.6mm)
HCS2036-05
Description
Part Number
HCS2036-01-089
Image
Angle
Quantity 1 1 1 1
Piloted, Diamond Cut
Hole Saws -
HCS2036-01-090 HCS2036-01-091
Counter Sink Feed Cage Assembly
HCS2036-01-034
x 4
HCS2036-01-035
/8 (3.2mm)
100 100 100 100
1 1 1 1
Counter Sinks Piloted, Carbide Tip
HCS2036-01-036 HCS2036-01-037 HCS2036-01-038
/32 (4.0mm) /16 (4.8mm)
(6.4mm)
Grinder Motor
HCS2036-01-022
Grinder Motor Accessories and Attachments

Description Part Number Image Overall Diameter Grit Quantity
GRINDER MOTOR
Barrel Attachment for Sanding Disks
Grinder -
HCS2036-01-025
5 sizes
HCS2036-01-028
2 (50.8mm)
-029 -028
1 1
Sanding Pad Holders

HCS2036-01-029
1 (25.4mm)
Diamond Wheel Arbor
HCS2036-01-092
(4.8mm)
TK-86 | 7.09
TOOL KITS

GRINDER MOTOR Cont...
Description Part Number Image Overall Diameter Grit
HCS2036-05
Quantity
Sanding Disk
HCS2036-01-030
2 (50.8mm)
80
10
HCS2036-01-031
1 (25.4mm) 1 (25.4mm)
-031 -040 -041
80 120 120 80 120 120 120 120 120 80 80 80 80 80
10 10 10 5 5 5 5 5 5 5 5 5 5 3
Sanding Disk Bayonets
HCS2036-01-040 HCS2036-01-041 HCS2036-01-026 HCS2036-01-075 HCS2036-01-076 HCS2036-01-077
2 (50.8mm)
(25.4mmx25.4mm) (12.7mmx12.7mm) (19.1mmx25.4mm) (25.4mmx25.4mm)
1 x 1
x x 1 1 x 1
Sanding Barrels
-026
-075
-076
-077
-078
(38.1mmx38.1mm) (50.8mmx38.1mm) (12.7mmx12.7mm) (19.1mmx25.4mm)
1 x 1 2 x 1 x x 1
-079
-080
-081
-082
-083
(38.1mmx38.1mm) (50.8mmx38.1mm)
1 x 1 2 x 1 3
Fiberglass Cut-Off Wheel
HCS2036-01-087
(12.7mmx12.7mm)
7.09 | TK-87
TOOL KITS

ADDITIONAL TOOLS & ACCESSORY PARTS
Accessories and Attachments
Description Cutter - Honeycomb Core Part Number
HCS2036-01-039
HCS2036-05
Image
Quantity 1
Retractable Utility Knife
HCS2036-01-051
Shears - Soft Touch
HCS2036-01-053
Vacuum Cleaner - Air Driven
HCS2036-01-069
Resin Applicator
HCS2036-01-086
Manifold, Air, 3-Way
HCS2036-01-088
TK-88 | 7.09
TOOL KITS
Composite Repair Tool Kit

Applications:
The HCS2036-05A Composite Repair Tool Kit is designed as a supplement for our HCS2036-05 Composite Repair Tool Kit. This kit includes a popular selection of drills, drill stops, guides, reamers and countersinks. All are supplied in a durable, lightweight, impact resistant carrying case.
HCS2036-05A
Itemized List of Contents HCS2036-05A Tool Kit:

HCS2036-01-006A HCS2036-01-006B
Over All Diameter

3
Size Number
Quantity
/32 (2.5mm) /8 (3.2mm)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 #2 #18 #19 #24 1 1 10 10 10 1
1 5 3
Reamer,
Tapered Drill
HCS2036-01-006C HCS2036-01-006D HCS2036-01-006E HCS2036-01-015A HCS2036-01-015B
/32 (4.0mm) /16 (4.8mm)
(6.4mm) 0.25 0.25 0.187 Burr Style End Mill Drill Point
Features:

HCS2036-01-015C
Router Bit
Diamond Cut
HCS2036-01-043A HCS2036-01-043B HCS2036-01-043C
Lightweight Compact Size Easy to Use Items Can Be Ordered Individually Portable - Ready for Any Field Repair
HCS2036-01-044A Shear Compression
Roller, Steel
HCS2036-01-054 HCS2036-01-059B HCS2036-01-059C

3
2 Wide /32 (2.5mm) /8 (3.2mm)
Drill Bits
Kev Point
HCS2036-01-059D HCS2036-01-059E HCS2036-01-059F
5 3
/32 (4.0mm) /16 (4.8mm) 10 Metal
(6.4mm)
Scribe Knife, Cutting
HCS2036-01-114 HCS2036-01-120A HCS2036-01-120B HCS2036-01-120-18
Blade, Cutting HCS2036-01-120-19

HCS2036-01-120-24
Ruler, Steel
HCS2036-06-012
12 Metal Wide
7.09 | TK-89
TOOL KITS
Metal Bond Tool Kit

Applications:
HCS2036-06
Our Metal Bond Repair Tool Kit includes a selection of tools necessary for performing most metal bond repairs. All items are supplied in a compact, impact-resistant carrying case.
Features:

Lightweight Compact Size Easy to Use
Items Can Be Ordered Individually Portable - Ready for Any Field Repair
Itemized List of Contents HCS2036-06 Tool Kit:

ROUTER MOTOR - Accessories and Attachments
HCS2036-01-017
GRINDER MOTOR - Accessories and Attachments

Description Sanding Pad Holders Sanding Disk Sanding Disk Bayonets 4 4 Part Number
Overall Diameter 2 (50.8mm) 1 (25.4mm) 2 (50.8mm) 1 (25.4mm) 1 (25.4mm) 2 (50.8mm)
Grit
Quantity 1 1
Over All Length

(3.3mmx57.2mm)
Flute Length
7
Cutter Quantity Diameter

(2.8mm)
.128 x 2 x 2
/8 (22.2mm)
.110
80 80 120 120
25 25 25 25
Router Bits Taper Pin
HCS2036-01-018 HCS2036-01-018A
(6.4mmx69.9mm)
1 (31.8mm) 11/16 (25.5mm)
(5.7mm)
.224
(4.8mmx63.5mm)
.1875 x 2
(4.2mm)
.165
ADDITIONAL TOOLS & ACCESSORY PARTS

Accessories and Attachments
Description Steel Rule Scribe, 10 (25.4cm) Metal Center Punch, Auto Replacement Punch Tap Hammer Motor Combination Cushion Grip Pliers - 6 Straight Cut Aviation Snips - Left Cut Right Cut Case, Tool Kit Placard, Tool Kit Clamp, Side Grip Air Input FTG, Male, Male NPT Part Number
HCS2036-06-012 HCS2036-01-114 HCS2036-06-006 HCS2036-06-006A HCS1104-01 HCS2036-06-007 HCS2036-06-011A HCS2036-06-011B HCS2036-06-011C HCS1011-21 HCS1010-113 HCS2036-06-009 HCS1014-05
Belt Sander Accessories and Attachments

HCS2036-06-001 HCS2036-06-001-80
(12.7mmx304.8mm) (12.7mmx304.8mm)
BELT SANDER
Overall Diameter x 12
Grit
Quantity 1
Quantity 1 2 1 6 1 1 1 1 1 1 1 10 1
Belt Sander Sanding Belts
80 120
10 10
HCS2036-06-001-120
x 12
Cleco Plier Accessories and Attachments

Description Cleco Pliers Part Number
HCS2036-01-050 HCS2036-01-045A HCS2036-01-045
3
CLECO PLIERS
Diameter
Grip
Size Quantity Number 1
/32 (2.5mm) /8 (3.2mm)
(12.7mm) (12.7mm) (12.7mm) (12.7mm) (12.7mm) (16.4mm)
10 10 10 10 10 10
1 5 3
Clecos
HCS2036-01-046 HCS2036-01-047 HCS2036-01-048
/32 (4.0mm) /16 (4.8mm) x
(6.4mm)
(19.1mmx12.7mm)
Side Grip Clamp
HCS2036-06-009
TK-90 | 7.09
TOOL KITS

DRILL MOTOR - Accessories and Attachments
Description Countersink Feed Cage Assembly
HCS2036-06
Part Number
HCS2036-01-034 HCS2036-01-035
Over All Diameter

(6.4mmx101.6mm)
1
Angle
Quantity 1
x 4
/8 (3.2mm)
100 100 100 100
1 1 1 1 1 1 1 1 1
Countersinks Piloted, Carbide Tip
HCS2036-01-036 HCS2036-01-037 HCS2036-01-038 HCS2036-01-060 HCS2036-01-061
/32 (4.0mm) /16 (4.8mm)
(6.4mm) #40 #30 #21 #11 #
Drill Stops
HCS2036-01-062 HCS2036-01-063 HCS2036-01-063A HCS2036-01-056A HCS2036-01-057A
3/32 (2.38mm) 1/8 (3.18mm) 5/32 (3.97mm) 3/16 (1.59mm)

(6.4mm)
3
135 135 135 135 135
10 10 10 10 10 1 1 1 1 1 1
Drill Bits
Carbide-tipped
HCS2036-01-05A8 HCS2036-01-059G HCS2036-01-059H HCS2036-01-010A HCS2036-01-010
/32 (2.5mm) /8 (3.2mm)
Drill Reamers Solid Carbide
HCS2036-01-009 HCS2036-01-008 HCS2036-01-007
/32 (4.0mm) /16 (4.8mm)
(6.4mm)
Drill Guide Housing
HCS2036-01-001 HCS2036-01-001B HCS2036-01-001D
3/32 (2.38mm) 1/8 (3.18mm) 5/32 (3.97mm) 3/16 (1.59mm)

(6.4mm)
1 1 1 1 1
Drill Guide Bushings
HCS2036-01-001F HCS2036-01-001H HCS2036-01-001J
7.09 | TK-91
TOOL KITS
Floor Panel Repair Tool Kit

Applications:
HCS2036-07
Our Floor Panel Repair Tool Kit includes an assortment of tools needed for common Floor Panel repairs. The Floor Panel Repair Tool Kit is offered in a compact, impact resistant case.
Specications:

Lightweight
Items Can Be Ordered Individually Portable - Ready for Any Field Repair
Compact Size Easy to Use
Itemized List of Contents HCS2036-07 Tool Kit: CUTTING/CLOSING TOOLS

Description Image Part Number
HCS2036-07-002A
Overall Diameter
0.45(4.8mm)
Angle
Size Number
Quantity
Cutter, Rebate
Closing Tool
HCS2036-07-003A
DRILL MOTOR - Accessories and Attachments

Drill Bits KEVLAR HCS2036-07-001 HCS2036-01-066A Counter Bores HCS2036-01-066B HCS2036-01-066C
3
/16 (4.8mm) /16 (8.0mm)
4 2 2 2
/16 (11.1mm) /32 (13.5mm)
17
TK-92 | 7.09
TOOL KITS
Individual & Supplemental

DRILL MOTOR
The HCS2036-01-002 Drill Motor is ergonomically designed, compact, quiet and powerful. This tool comes with a short body length, ideal for working in tight areas, while the light weight and perfect balance makes it the mechanics favorite drill.
Weight - 1.5 lbs (0.7Kg) RPM - 5,200 Throttle - Two Stage

Repair Tools
HCS2036-01-002
Height - 6.3 In. (159mm) Diameter Capacity - 3/8 (9.525mm) Exhaust - 360 Rotable

Drill Bits - Carbon Fiber and KEVLAR

Description Image Part Number HCS2036-01-056A Overall Diameter
3
Angle 135
Flute Length 1 1/8

(28.6mm)
Over All Length 2

(57.2mm)
(2.5mm)
/32
HCS2036-01-057A
(3.2mm)
/8
135
1
(44.5mm)
2
(69.9mm)
Carbide Tipped
Drill Bits -
HCS2036-01-058A
(4.0mm)
/32
135
2
(50.8mm)
3 1/8
(79.4mm)
HCS2036-01-059G
(4.8mm)
/16
135
2 3/8
(60.3mm)
3
(88.9mm)
HCS2036-01-059H
(6.4mm)
135
2
(69.9mm)
4
(101.6mm)
HCS2036-01-059B
(2.5mm)
/32
(25.4mm)
(50.8mm)
HCS2036-01-059C
(3.2mm)
/8
(31.8mm)
(57.2mm)
Kev Point Twist
Drill Bits -
HCS2036-01-059D HCS2036-01-059E
(4.0mm)
3
/32 /16
(34.9mm)
1 3/8 1 5/8
(63.5mm)
2 2
(4.8mm)
(41.3mm)
(69.8mm)
HCS2036-01-059F
(6.4mm)
(50.8mm)
(82.6mm)
7.09 | TK-93
TOOL KITS

Description Image Part Number HCS2036-01-060 HCS2036-01-061 HCS2036-01-062 HCS2036-01-063 -060 -061 -062 -063 -063A HCS2036-01-063A HCS2036-01-001B HCS2036-01-001D Overall Diameter #40 #30 #21 #11 #1/4
3
Repair Tools
Drill Stops
(2.5mm)
1
/32 /8
(3.2mm)
5
Drill Guide Bushings*
HCS2036-01-001F -001B -001D -001F -001H -001J HCS2036-01-001H HCS2036-01-001J
(4.0mm)
3
/32 /16
(4.8mm)
*Also available as a Kit: HCS2036-01-001K
(6.4mm)
Drill Guide Housing*
HCS2036-01-001
Used for drilling straight holes at 90
Counter Bores
Description
Image
Part Number
Overall Diameter
HCS2036-01-064
(12.7mm)
Counter Bores
HCS2036-01-065
(19.2mm)
HCS2036-01-066
(25.4mm)
TK-94 | 7.09
TOOL KITS

Repair Tools
Overall Diameter
3
Reamers
Description
Image
Part Number HCS2036-01-010A HCS2036-01-010
Flute Length
(25.4mm)
Overall Length
(152.4mm)
(2.5mm)
1
/32 /8
6 6 6 6 6 4 4 4 4 4
Reamers Solid Carbide
(3.2mm)
5
(28.6mm) (31.8mm) (38.1mm)
1 1/8 1 1 1
(152.4mm)
HCS2036-01-009 HCS2036-01-008 HCS2036-01-007 HCS2036-01-006A HCS2036-01-006B
(4.0mm)
3
/32 /16
(152.4mm) (152.4mm)
(4.8mm) (6.4mm)
3
(44.4mm)
(152.4mm) (101.6mm)
(2.5mm)
1
/32 /8
(38.1mm) (38.1mm)
(3.2mm)
5
(101.6mm)
Reamers Taper Drill
HCS2036-01-006C HCS2036-01-006D HCS2036-01-006E
(4.0mm)
3
/32 /16
(38.1mm) (38.1mm) (38.1mm)
(101.6mm) (101.6mm) (101.6mm)
(4.8mm) (6.4mm)

Description Image Part Number HCS2036-01-089 Overall Diameter
(25.4mm)
Angle
Shank Length
(9.525mm)
3/8 3/8 3/8
Piloted, Diamond Cut Hole Saws
HCS2036-01-090
(38.1mm)
(9.525mm)
HCS2036-01-091
(50.8mm)
(9.525mm)
Counter Sink Feed Cage Assembly
HCS2036-01-034
28 Female Threads: (6.4mm)
Shaft Travel: 9 /32(7.1mm)
(6.4mmx101.6mm)
x 4
HCS2036-01-035 HCS2036-01-036
(3.2mm)
5
/8
100 100
(4.0mm)
/32
Counter Sinks w/ Piloted Carbide Tip
HCS2036-01-037
(4.8mm)
/16
100
HCS2036-01-038
(6.4mm)
100
7.09 | TK-95
TOOL KITS

ROUTER MOTOR
HCS2036-01-012 Router Motor
Repair Tools
The HCS2036-01-012 Router Motor is small, comfortable and lightweight, yet can withstand tough treatment. This tool can be used with the HCS2036-01-013 Two-Handed Router Motor Base attached (as shown).
Weight - 1.1 lbs (0.5Kg) Head Height - 2.9 In. (74mm) Height - 6.3 In. (160mm) RPM - 20,000 Exhaust - Front Collet Size - 1/4 (6.35mm) Sanding Capacity - 2 (50.8mm)

HCS2036-01-013 Router Motor Base
Router Bits - Fiberglass and Carbon Fiber

Diamond Cut
Overall Length
(76.2mm)
Shank Diamter
(6.4mm)
Flute Length
(25.4mm)
Cutter Cutter Diameter Diameter

(6.4mm)
HCS2036-01-014
Router Bits 40 mesh Diamond
Diamond Cut
HCS2036-01-014A
(76.2mm)
(6.4mm)
(25.4mm)
(9.5mm)
/8
Diamond Cut
HCS2036-01-016
(76.2mm)
(6.4mm)
(25.4mm)
(12.7mm)
Diamond Cut - End Mill

End Mill Style
Router Bits -
HCS2036-01-015
(50.8mm)
(6.4mm)
(19.1mm)
(6.4mm)
Diamond Cut - Drill Point

Drill Point
Router Bits -
HCS2036-01-015A
(50.8mm)
(6.4mm)
(19.1mm)
(6.4mm)
HCS2036-01-015B
Diamond Cut - Burr Style
(50.8mm)
(6.4mm)
(19.1mm)
(6.4mm)
Router Bits -
Bur Style
HCS2036-01-015C
(50.8mm)
(4.8mm)
/16
(15.9mm)
/8
(4.8mm)
/16
TK-96 | 7.09
TOOL KITS

Repair Tools
Overall Length Shank Diamter Flute Length Cutter Diameter
Router Bits - Kevlar

Router Bits -
*Split Helix
HCS2036-01-043
Split Helix
2
(63.5mm)
(6.4mm)
(25.4mm)
(6.4mm)
HCS2036-01-043A
Burr Style
3
(76.2mm)
(6.4mm)
1
(25.4mm)
(6.4mm)
Router Bits Diamond Cut
HCS2036-01-043B
Drill Point
3
(76.2mm)
(6.4mm)
1
(25.4mm)
(6.4mm)
HCS2036-01-043C
End Mill Style
3
(76.2mm)
(6.4mm)
1
(25.4mm)
(6.4mm)
Router Bits Honeycomb Panel
HCS2036-01-044A
3
(76.2mm)
(6.4mm)
1
(25.4mm)
(6.4mm)
*Bi Shear Compression

Bi Shear
Router Bits -
HCS2036-01-044
2
(63.5mm)
(6.4mm)
(19.1mm)
(6.4mm)
*Can be used for Kelvar and Fiberglass and Carbon Fiber
7.09 | TK-97
TOOL KITS

Repair Tools
Overall Length Shank Diamter .128 Flute Length Cutter Diameter .110
Router Bits - Aluminum

HCS2036-01-017
2
(57.2mm)
(3.3mm)
(22.2mm)
/8
(2.8mm)
Router Bits Taper Pin
HCS2036-01-018A
2
(63.5mm)
(4.8mm)
/16
(25.5mm)
1 1/16
(4.2mm)
.165
HCS2036-01-018
2
(69.9mm)
(6.4mm)
(31.8mm)
1 1/4
(6.4mm)
Router Collets
Description Image Part Number HCS2036-01-101 Overall Length
5
Minimum Capacity
(3.2mm)
Maximum Capacity
5
(4.0mm)
/32
.125
(4.0mm)
/32
Collets
HCS2036-01-102
(4.8mm)
/16
(4.0mm)
.156
(4.8mm)
.1875
-101
-102
-103
HCS2036-01-103
(9.5mm)
/8
(8.7mm)
.343
(9.5 m)
.375
Router Templates - Aluminum

Description Image Part Number HCS2036-01-122A HCS2036-01-122B HCS2036-01-122C Inner Diameter
(125mm)
Outer Diameter
(225mm)
4.9 5.9
8.85 9.84
(150mm)
(250mm)
Router Templates
HCS2036-01-122D HCS2036-01-122E HCS2036-01-122F
(175mm)
6.89
(275mm)
10.83
(200mm)
7.87
(300mm)
11.81
(225mm)
8.85
(325mm)
12.79
(250mm)
9.84
(350mm)
13.78
TK-98 | 7.09
TOOL KITS

Repair Tools
Over All Diameter
(25mm)
Layup Cutting Templates - Aluminum and Plastic

Description Image Part Number HCS2036-01-123A HCS2036-01-123B HCS2036-01-123C HCS2036-01-123D
.98
(50mm)
1.96 2.95
(75mm)
(100mm)
3.93
Layup Cutting Templates Metal Kit HCS2036-123 (Consists of all Part Numbers listed on the right)
HCS2036-01-123E HCS2036-01-123F HCS2036-01-123G HCS2036-01-123H HCS2036-01-123I HCS2036-01-123J HCS2036-01-124A HCS2036-01-124B HCS2036-01-124C HCS2036-01-124D HCS2036-01-124E HCS2036-01-124F HCS2036-01-124G HCS2036-01-124H HCS2036-01-124I HCS2036-01-124J
(125mm)
4.92
(150mm)
5.9
(175mm)
6.89
200mm)
7.87
(225mm)
8.85
(250mm)
9.84
(25mm)
.98
(50mm)
1.96 2.95
(75mm)
(100mm)
3.93
Layup Cutting Templates Plastic Kit HCS2036-124 (Consists of all Part Numbers listed on the right)
(125mm)
4.92
(150mm)
5.9
(175mm)
6.89
200mm)
7.87
(225mm)
8.85
(250mm)
9.84
7.09 | TK-99
TOOL KITS

GRINDER MOTOR
Repair Tools
The HCS2036-01-022 Grinder Motor is designed to reduce vibration and operate as quiet as possible while providing substantial power. This is accomplished by using precision parts, high-quality bearings and elastomer housings.
Weight
HCS2036-01-022
- 1.25 lbs (0.6Kg) Height - 6.9 In. (175mm) RPM - 20,000 Exhaust - Front Collet Size - 1/4 (6.35mm) Abrasives Capacity - (19.1mm) Carbide Bur - 1 (38.1mm) Mounted Wheel Grinder Motor Accessories and Attachments
Sanding Barrels
Description
Image
Part Number
Overall Diameter
x (12.7mmx12.7mm) x 1 (19.1x25.4mm)
Grit
Barrel Attachment for Sanding Disks
Grinder -
HCS2036-01-025
1 x 1 (25.mmx25.4mm) 1 x 1 (38.1x38.1mm) 2 x 1 (50.8x38.1mm)
HCS2036-01-027 -027 -077 HCS2036-01-077 HCS2036-01-075 -075 -080 HCS2036-01-080 HCS2036-01-076 -076 -081 HCS2036-01-081 HCS2036-01-078 -078 -082 HCS2036-01-082 HCS2036-01-079 -079 -083 HCS2036-01-083
(25.mmx25.4mm) (25.mmx25.4mm) (12.7mmx12.7mm) (12.7mmx12.7mm)
1 x 1 1 x 1
180 120 120 80 120 80 120 80 120 80
x x x 1
Sanding Barrels
(19.1x25.4mm) (19.1x25.4mm)
x 1
(38.1x38.1mm) (38.1x38.1mm) (50.8x38.1mm) (50.8x38.1mm)
1 x 1
1 x 1 2 x 1
2 x 1
TK-100 | 7.09
TOOL KITS

Sanding Disks and Bayonetts - Quick Connect Lock
Description Image 2(50.8mm) Part Number HCS2036-01-028 Overall Diameter 2 Grit
Repair Tools
Sanding Pad Holders Sanding Disks
1(25.4mm) HCS2036-01-029
(50.8mm)
(25.4mm)
HCS2036-01-030
(50.8mm)
80
HCS2036-01-031
(25.4mm)
80
Sanding Disk Bayonetts

HCS2036-01-040
(25.4mm)
120
HCS2036-01-041
(50.8mm)
120
HCS2036-01-032
Sanding Disks
HCS2036-01-033 HCS2036-01-117A HCS2036-01-117B
(50.8mm)
180
(25.4mm)
180 Fine Fine Med Med Coarse Coarse
1 (25.4mm) 2 (50.8mm) 1 (25.4mm) 2 (50.8mm) 1 (25.4mm) 2 (50.8mm)
Surface Reconditioning Disks

(Nylon Pads)
HCS2036-01-118A HCS2036-01-118B HCS2036-01-119A HCS2036-01-119B
7.09 | TK-101
TOOL KITS

Sanding Disks and Bayonetts - Roloc
Description Image 2(50.8mm) Part Number HCS2036-02-028 Overall Diameter 2 Grit
Repair Tools
Sanding Pad Holders Sanding Disks
1(25.4mm) HCS2036-02-029
(50.8mm)
(25.4mm)
HCS2036-02-030
(50.8mm)
80
HCS2036-02-031
(25.4mm)
80
Sanding Disk Bayonetts

HCS2036-02-040
(25.4mm)
120
HCS2036-02-041
(50.8mm)
120
HCS2036-02-032
Sanding Disks
HCS2036-02-033 HCS2036-02-117A HCS2036-02-117B
(50.8mm)
180
(25.4mm)
180 Fine Fine Med Med Coarse Coarse 50
1 (25.4mm) 2 (50.8mm) 1 (25.4mm) 2 (50.8mm) 1 (25.4mm) 2 (50.8mm) 2 (50.8mm)
Surface Reconditioning Disks

(Nylon Pads)
HCS2036-02-118A HCS2036-02-118B HCS2036-02-119A HCS2036-02-119B HCS2036-08-250
Bristle Reconditioning Disks
HCS2036-08-280
2 (50.8mm)
80
(Rubber Pads) Roloc is a registered trademark of 3M Corporation
HCS2036-08-220
2 (50.8mm)
120
TK-102 | 7.09
TOOL KITS

Description Image Part Number Overall Diameter Grit
Repair Tools
Diamond Wheel Arbor
HCS2036-01-092
(6.4mm)
Fiberglass Cut-Off Wheel Grinder Stone Barrel

Zirconia Alumina Points
HCS2036-01-087
(76.2mm)
HCS2036-01-023
(25.4mmx38.1mm)
1 x1
30
Zirconia Alumina Points
Grinder Stone Mushroom
HCS2036-01-024
(19.1mmx28.6mm)
x 11/8
30
7.09 | TK-103
TOOL KITS

RANDOM ORBITAL SANDER
Repair Tools
The HCS2036-01-070 Random Orbital Sander is designed to help the end consumer run a clean operation. This tool, along with the HCS2036-01-022 Grinder Motor, come standard with oiless blades, making it a clean operating tool.
Weight - 2.4 lbs (1.1Kg) Height - 4.2 In. (107mm) Length - 5.3 In. (135mm) RPM - 10,000 Sanding Pad - 5 In. (127mm) Exhaust - Rear

HCS2036-01-070
Random Orbital Sander Accessories and Attachments

Description Image Part Number HCS2036-01-084 HCS2036-01-085 HCS2036-01-111 HCS2036-01-112
Replacement Only. Not for use with sander shown above.
Overall Diameter 5 (127mm) 5 (127mm) 5 (127mm) 5 (127mm)
Grit 80 120 80 120
Sandpaper
For use with sander shown above
Three Way Air Manifold

The HCS2036-01-088 Three Way Air Manifold can be used with any of the included air tools. The primary use is to increase a single compressed air outlet to three outlets.

3 NPT Female Threads - In. (6.35mm) 1 NPT Female Thread - 3/8 In. (9.5mm)
HCS2036-01-088
TK-104 | 7.09
TOOL KITS

Weight - 1.4 lbs. (1.1Kg) Length - 11.3 In. (135mm) RPM - 20,000 Sanding Pad - 1/2 In. x 12 In.

Repair Tools
BELT SANDER The HCS2036-06-001 Belt Sander is a right angle sander used for contouring honeycomb when performing a metal bond repair. HCS2036-06-001
Exhaust - Front
(12.7mm x 304.8mm)
Belt Sander Accessories and Attachments

Description Image Part Number HCS2036-06-001-80 Overall Diameter x 12 Grit
(12.7mmx304.8mm)
80
Sanding Belts
HCS2036-06-001-120
(12.7mmx304.8mm)
x 12
120
HCS2036-01-050
CLECO PLIERS The HCS2036-01-050 Cleco Pliers are constructed out of top quality forged steel and nickel plated to resist wear and abuse. This manual plier makes for ease of operation when installing Cleco fasteners.
Part Number HCS2036-01-045A HCS2036-01-045 Overall Diameter
3 32
Cleco Pliers Accessories and Attachments

Description Image Grip
(12.7mm) (12.7mm) (12.7mm) (12.7mm) (6.4mm)
Size Number #40 #30 #21 #10
(2.5mm)
1 8
/ /
(3.2mm)
5 32
Clecos
HCS2036-01-046 HCS2036-01-047
(4.0mm)
3 16
/ /
(4.8mm) (6.4mm)
*Also available as a Kit: HCS2036-06-008 (Kit includes 10 each)
HCS2036-01-048
Side Grip Clamp
HCS2036-06-009
(19.1mmx12.7mm)
7.09 | TK-105
TOOL KITS

Additional Repair Tool and Accessories
Repair Tools
Cushion Grip Left/Right Handed Use Spring Action Adjustable Rivet
(*Not for cutting Kevlar)
Soft Touch Shears
HCS2036-01-053
HCS2036-01-053K
8 - High Leverage Serrated Edge for Kevlar Bent Trimmer Ideal for Cutting Kevlar
KEVLAR Shears
HCS2036-01-053L HCS2036-01-053R
Aviation Snips Left Cut* Straight Cut* Right Cut*

*Also Available as a kit: HCS2036-06-011
HCS2036-06-011B
0.8 lbs (.36kg)
HCS2036-06-011A
0.8 lbs (.36kg)
HCS2036-06-011C
0.8 lbs (.36kg)
Honeycomb Core Knife Retractable Utility Knife
HCS2036-01-039
Blade: 4 x 1 Leather Handle Three Blade Positions Aluminum Diecast Handle - Gray
Handle: Aluminum Diameter: 7/16 (1.1cm) Length: 411/16 (11.9cm) Handle: Plastic Diameter: 3/4 (1.9cm) Length: 43/8 (11.1cm) Chiseling Blade Length: 1.81 (4.6cm) Straight Cutting Blade Length: 1.63 (4.1cm) Detail Cutting Blade Length: 1.56 (4.0cm)
(10.2cm x 3.2cm)
HCS2036-01-051
Step-Ply Cutting Knife**
HCS2036-01-120A
HCS2036-01-120B
HCS2036-01-120-18
Step-Ply Cutting Knife Blades**
HCS2036-01-120-19
HCS2036-01-120-24
**Also Available as a kit: HCS2036-01-120
TK-106 | 7.09
TOOL KITS

Description Image Part Number Details Length: 6.5 (16.5cm) Jaw: 1 (2.5cm) Nose Type: Regular
Repair Tools
Cusion Grip Peel Pliers
HCS2036-06-007
Thermocouple Wire Stripper
HCS2036-01-049
One light squeeze strips wire clean up to 7/8 (2.2cm)
Magnier
HCS2036-01-067
Used to determine ber alignment during ply removal Stainless Steel 6 x (152.4mm x 12.7mm) Metric & English
Pocket Rule
HCS2036-01-132
Air Driven Vacuum Cleaner
HCS2036-01-069
Venturi Design with 1 I.D. 12 (30.5cm) Rigid Tube Inlet .53 lbs. (.24kg)
Sweep Kit
(7 pieces)
HCS2036-01-055
Plastic Polyethylene Squeegee used for applying liquid laminating resin to saturate dry fabric during a wet lay-up procedure to smooth and compact prepreg materials during hand lay-up process. Also used to smooth paste adhesives or llers
Blue Applicator
HCS2036-01-086
Used for applying liquid laminating resin during a wet lay-up procedure to smooth and compact prepreg materials. Also used to smooth paste adhesives or llers.
7.09 | TK-107
TOOL KITS

Repair Tools
Material Roller
HCS2036-01-054
2 Wide Steel Roller

(5.1cm)
Fiberglass Roller
HCS2036-01-121
x 3 Steel Roller
(1.27cmx7.6cm)
HCS2036-01-121A
x 3 Aluminum Roller
(1.27cmx7.6cm)
Fiberglass Replacement Rollers

HCS2036-01-121B
x 3 Plastic Roller
(1.27cmx7.6cm)
Tap Hammer
HCS1104-01
Aluminum Construction Handle: 8 (20.3cm) Head x 1 (1.3cmx3.8cm)
Scribe
HCS2036-01-114
Used to mark metals for processing Length: 10 (254mm)
HCS2036-06-006
Auto Center Punch

*Replacement Punch *HCS2036-06-006A
Fully adjustable heavy and light marking Length: 5.5 (139.7mm) Handle Diameter: (12.7mm) *Point Diameter: 1/32 (.794mm) Used on oor panel inserts Diameter: 1 (25.4mm) Pilot Diameter: .1875 (4.8mm)
Insert Closing Tool
HCS2036-07-003A
TK-108 | 7.09
TOOL KITS
Composite Repair Safety Items

Our Composite Repair Safety Items provides your maintenance personnel with all the materials necessary for a safe repair.
Description Part Number Unit of Issue
(specify size when ordering) (specify size when ordering)
Mask, Dust Glasses, Safety Ear Plugs Gloves, Lint Free Gloves, Latex
HCS2510-06-001A HCS2510-06-002A HCS2510-06-003A HCS2510-06-004A HCS2510-06-004B HCS2510-06-005A

HCS2510-06-005A
Box of 20 EA Box of 50 Box of S, M, L, XL Box of S, M, L, XL EA - S, M, L, XL
Coveralls, Tyvek
(specify size when ordering)
HCS2510-06-004B
HCS2510-06-004A
HCS2510-06-002A
HCS2510-06-003A
HCS2510-06-001A
7.09 | TK-109
TECHNICAL SERVICES
Consultations/Facility Design/Installation
Capabilities:
Whether you need help designing a complete repair facility, or simply need help developing a single repair technique, we are available to assist you. Our staff has experience developing technical publications, specialized training curriculum, computer based training courses, and repair procedures. Simply put, if it has anything to do with composite repair, we can help!
Technical Services
Composite Repair Training

Capabilities:
Composite repair training is an integral part of our Composite Repair Solutions philosophy. Our instructors are among the top in their eld and work hard to stay current with the latest skills and techniques in composites. Training courses are hands-on as well as theoretical, supplying students with practical knowledge and techniques to save both time and money. We provide strong technical foundations in the classroom and then go to workshops where students fabricate and repair actual parts. Courses are offered in cooperation with Abaris Training, an industry leader in the eld of composite training. In addition to scheduled courses held regularly in Nevada, and Georgia, we also offer on-site training worldwide. We can customize our classes to meet your needs and are committed to providing the knowledge and skills needed for your specic application. Students can learn with their own equipment, at their own facility, saving travel time, and travel expenses. For our European, African, Middle Eastern, and Asian customers, HEATCON Composite Systems, Limited (Europe) and Abaris Training have teamed up to form HEATCON Abaris Training International (Limited) located in the United Kingdom. The United Kingdom provides a convenient training location for international students, but for larger groups, we have the ability to conduct our courses at any worldwide facility. Visit www.heatconabaris.com for more details.
TS-110 | 7.09
Advanced Composite Stuctures

Fabrication and Damage Repair - Phase 1 - 5 days
This ve-day course is our most popular. It is designed for composite parts fabricators who need to learn a great deal about the fundamentals of advanced composite materials, manufacturing and repair techniques. carbon ber unidirectional tape, Nomex honeycomb, and foam core materials. One of the nished parts will be deliberately damaged and repaired using basic repair techniques and wet lay-up repair materials and processes. The nal repaired part will be cut in half for evaluation of the This course assumes no prior experience repair cross section. with composites. It is an ideal starting point for those interested in developing For those who desire further training their advanced composite expertise with a and more difficult repair scenarios, comprehensive fundamental overview. we recommend taking our Advanced Composite Structures: Fabrication and Hands-on exercises are extensive, and Damage Repair Phase 2 course directly students will work with fiberglass and after this course. Kevlar cloth, Prior composite experience and training is not required for this course.
TECHNICAL SERVICES
HCS-T101
Workshop Exercises
Component lay-up using berglass dry cloth and liquid epoxy resin materials, including: ber orientation, lay-up, resin mixing procedures, health/safety concerns, controlling ber-resin ratios, vacuum bagging Component lay-up using prepreg materials, including: sandwich panels in carbon ber unidirectional tape, berglass and aramid ber cloth panels, ply orientation, warp direction, stacking vs. nesting, material cutting and handling, honeycomb and foam core installation Vacuum bagging: materials and processes, bleeder/breather schedules, bridging, debulking, leak checking, potential problems, use of caul plates, use of thermocouples, use of an ultrasonic leak detector Curing processes: ramp rates, vacuum schedule, oven cures, and potential problems Repairs: damage removal, scarf preparation, skin repair fabrication, use of wet resins and cloth for repairs, core plug repairs
Key Lecture Elements

Current Status of Composite Technology: history, recent developments, and terminology Characteristics of Advanced Composite Materials Material Forms: dry cloth and wet resin vs. prepregs, weave/styles Fabrication Methods: wet lay-up, prepreg lay-up, lament winding, RTM, press molding, pultrusionResin/Matrix Systems: thermosets vs. thermoplastics, temperature ranges, cold storage requirements/shelf life limits, adhesives Fundamentals of Fabrication: prepreg cloth handling and ply orientation, lay-up procedures, vacuum bagging Curing Methods: oven/autoclave/hot bonder cures
Use of Adhesives: co-curing vs. secondary bonding, surface preparation, curing temperatures, cleanliness, pressure, bond line quality Inspection Criteria: non-destructive inspection methods, defect detection, galvanic corrosion, documentation, acceptable vs. unacceptable defects, defect prevention Principles of Tooling: types of tools, thermal characteristics Repair Methods: permanent vs. temporary repairs, scarf vs. stepped vs. mechanical patch repair scenarios, demo of hot-bonder eld repair units Fasteners: use of mechanical fasteners, adhesively bonded fasteners Health and Safety Issues: proper handling, personal protection, allergic reactions, waste disposal
In cooperation with Abaris Training Resources, Inc.
7.09 | TS-111

Fabrication and Damage Repair - Phase 2 - 5 days HCS-T102
Workshop Exercises
Damage identication and assessment Damage removal Core removal Unknown lay-up determination; repair procedure determination Use of manufacturers repair instructions Repair scarng: including curved surfaces Vacuum bagging (without crushing fragile structures) Thermocouple welding and repair Cure programming and monitoring using portable composite repair sets Inspection of repaired area This course is designed as a follow-up to the Fabrication and Damage Repair Phase 1. The two courses are best taken in succession, but can be taken separately if necessary. The class assumes the students have the knowledge gained in the rst course, and concentrates on more difcult and realistic repair situations. It is designed for those who will actually be performing or inspecting repairs. This class has a pre-requisite, the Fabrication and Damage Repair Phase 1 course, or equivalent practical and theoretical training and experience. Most of this class is devoted to hands-on repair practice, and little time is spent in the classroom. Students will be given a variety of damaged parts and structures to perform repairs. Determining the extent of the damage, evaluating the ply orientation and lay-up of an unknown structure, and removing internal contamination (such as water, fuel, etc.) are fundamental parts of this course. Preparation of both composite and aluminum surfaces for bonding is discussed at length. Determining the best repair method and actually carrying out the complete repair follow classroom discussions. Three different parts will be repaired by each team of participants, with different materials and challenges within each repair scenario. Programming hot-bonders to carry out these repairs is an integral part of this course as well. Our facility has many different types of hot-bonders to work with. The advantages of each will become familiar to the students as they have the opportunity to work with several of them individually throughout the week. Vacuum bagging of complex shapes is another challenge presented to students.
TECHNICAL SERVICES

Damage Assessment and Classication Paint RemovalRepair Instructions Determining Unknown Lay-ups Drying Moisture-Contaminated Honeycomb Cores
Bagging Techniques for On- and OffAircraft Repairs Programming and Use of Composite Repair Sets Dealing with Contaminated Structures Handling Heat Blanket and Thermocouple Problems Repair Design Considerations
TS-112 | 7.09

Fabrication and Damage Repair - Combo - 5 days On-site Course Phase I / Phase II combined
This ve-day, on-site, course is designed for aircraft repair specialists who need to learn a great deal about the principles of repairing damaged composite aircraft structures. The course presumes the attendees have a strong aircraft sheet metal structural repair background, but perhaps have little experience with advanced composite aircraft structures. Repair techniques are taught in accordance with existing aircraft structural repair manuals, and all practice repairs conform to the practices in those manuals. Hands on exercises are extensive, and students will work with berglass, Kevlar, and carbon ber materials, as well as lm and past adhesives, Nomex honeycomb and foam core materials. Both wet layup and prepreg repairs will be performed by the students, and vacuum bagging and the use of HEATCON bonders will be an integral part of all workshop exercises.
TECHNICAL SERVICES
HCS-T103
Workshop Exercises
Multiple Repairs: Damaged area determination, damage removal, core removal, scarng, including on curved surfaces, skin and core repair fabrication, use of wet resins and dry cloth for repairs, use of prepreg and lm adhesives for repairs. Vacuum Bagging: Materials and processes, bleeder/breather schedules, avoiding bridging, leak checking, use of caul plates over repairs, placement and use of thermocouples. Operation and programming of HEATCON bonders: Cure cycles, ramp rates, alarm thresholds, times and temperatures, proper handling of alarm conditions during the cures, repair documentation. Use of thermocouples and vacuum ports, vacuum bagging with pleats to prevent crushing and bridging.
This course is designed as an on-site combination of the Fabrication and Damage Repair Phase 1 and Phase 2 courses. The class assumes the students have the knowledge of aircraft sheet metal structural repair, and needs to concentrate on more difcult and realistic Advanced Composite repair situations. It is designed for those who will actually be performing or inspecting repairs.

Characteristics of Advanced Composite Materials Material Forms: dry cloth and wet resin vs. prepregs;weave styles Resin/Matrix Systems Repair Principles Use of Adhesives Inspection Criteria Health and Safety Issues
7.09 | TS-113

Fabrication and Damage Repair - Phase 3 - 5 days This class is only being offered to students that have previously graduated HCS-T104 from our Phase 2 training.
This class is primarily a hands-on composite structural repair workshop that addresses larger and more complex repair scenarios that require multi-step repair processes and repair tooling. The students will be subjected to realistic parts that have sustained damage to large areas or complex features that will require extensive evaluation and repair. Both wet layup and prepreg materials and process options will be available to the students for use in performing their repairs. Instruction will include the fabrication of composite repair tools in order to re-create the geometry of damaged contoured surfaces for restoring the critical aerodynamic surface of the part using a custom made caul plate. Other alternative approaches to tooling will be discussed and/or employed during the class to broaden the technicians overall possibilities. Repairs to composite edge-bands with fasteners/hole locations will also be addressed in this class. The methods for removal and replacement of fasteners and/or potted details in composite structures will be discussed including using the appropriate tools and techniques. In addition, students will learn more about processing their repairs utilizing hot-bonders with heat blankets, heat lamps, hot-air machines, and other heating devices. The students will learn the capabilities as well as the limitations of the different process equipment available to them within the industry. Ongoing experimentation with thermocouple placement and different heat-source equipment will be encouraged so that a working knowledge of these systems can be attained.
TECHNICAL SERVICES
Workshop Exercises
Damage removal and re-creation of precise surface contour geometry for fabrication of repair tooling Fabrication of custom-tted repair tooling Repair of damaged edge-band areas on composite panels Multi-step repair of large-areadamage on a contoured composite part Curing repairs with various hot bonders and alternate heat-sources where applicable Perform post-repair evaluations of student projects
This course designed as a follow-on to our Phase 2 fabrication and damage repair training. It is for the repair technician, lead, or supervisor who wants to further his or her education pertaining to repairs of composite structures. This class presents more challenging damage assessment and repair situations than presented in our Phase 2 class which will certainly test the skills of the student. Experimentation with all aspects of composite structural repairs and processing will be encouraged. Repair tooling is fabricated by the students as an integral part of the course.

Advanced Damage Determination, Assessment, and Repair Techniques Materials and Process Options
Fastener Removal and Replacement Repair to Potted Details and Inserts Re-creating Surface Geometry using Custom-Fabricated Repair Tooling
Process Equipment and Applications Developing and Implementing a Repair Plan TS-114 | 7.09
Bonded Aluminum Structures

Repair - 5 days
Workshop Exercises
Surface preparation of aluminum: Both acceptable and deliberately decient surface preparation techniques are applied to a number of aluminum panels Use of the Boeing-developed and approved PANTA and PACS processes Use of the new Boeing-developed Sol-Gel process Aluminum lap joints and skin-to-core bonds will both be performed Panels are bonded together using a selection of paste and lm adhesives and curing techniques These components are then vacuum-bagged and the adhesives cured Destructive testing will be performed on a selection of the resulting bonds, including the wedge test, and the failure modes will be analyzed. Repairs to damaged aluminum honeycomb sandwich panels with various congurations and curvatures will be accomplished as well.
TECHNICAL SERVICES
HCS-T131
A basic familiarity with sheet metal work and repair techniques is helpful, but not required. The proper surface preparation of operations themselves in the process of aluminum and aluminum honeycomb building numerous test panels during for structural adhesive bonding is a the course of the week. Different surface complex subject, with many different preparation techniques, adhesives, techniques and processes having and curing methods are all tried by the been developed over the years. Some students, including some deliberately poor of these have proven to be decient but commonly used surface preparation after many years of service. Others methods and deliberate contamination. have proven their long-term durability, These panels will be cured and tested but have signicant health and safety to destruction to see the effects of these issues, as well as hazardous various items. waste disposal problems. Newer techniques are available which mitigate Various test methods will be used, many of these issues, but introduce and results analyzed and discussed. additional complexities and process Most emphasis will be placed on newer control issues of their own. techniques which not only give better results, but are in many ways more These processes are discussed environmentally friendly, as well as easier extensively in this class, and the students to perform. will perform some of these This course provides a solid foundation in the principles of adhesively bonded repairs in aluminum structures, including both lap joints and face sheet bonding in sandwich structures with aluminum honeycomb cores. While these subjects are briey covered in our Adhesive Bonding of Composites course, the emphasis in this course is on metallic structures only, and many more aluminum-specic surface preparation and bonding methods are covered in detail here.

Fundamentals of Structural Adhesives Various Methods for Surface Preparation of Aluminum and Other Metals Bond Line Integrity, Thickness and Contamination Considerations Aluminum Honeycomb Core Material Types and Cleaning Repair of Damaged Aluminum Sandwich Structures Adhesive Cure Cycles Vacuum Bagging Destructive and Non-Destructive Testing Health and Safety Issues
7.09 | TS-115
TECHNICAL SERVICES Course Descriptions
Advanced Composite Courses

Adhesive Bonding of Composites HCS-T121 This course provides a foundation in adhesively bonded joints including structural adhesives, joint designs, nondestructive inspection of bond lines, surface preparation of composites and metals, and common problems. Repair of Bonded Aluminum Structures HCS-T131 This course provides a solid foundation in the principles of adhesively bonded aluminum structure repairs with instruction, building of test panels and the testing of those panels using various methods.
Advanced Composite Structures: Fabrication and Damage Repair Phase 1 HCS-T101 Study the fundamentals of advanced composite materials, manufacturing and repair techniques. Hands-on sessions include lay-up, vacuum bagging, curing and repair. Advanced Composite Structures: Fabrication and Damage Repair Phase 2 HCS-T102 This course focuses on actual repair practices. Students work on aircraft parts. More detailed repair procedures and troubleshooting are covered including extensive use of portable curing equipment.
Engineering Courses
Composite Laminate Design HCS-T201 This course is designed for engineers who need to learn the fundamentals of laminate design and analysis. Students will design, fabricate, and perform structural testing on composite laminates. Results will be compared with predictions. Repair Analysis and Substantiation HCS-T211 This course in composite repair analysis and substantiation will provide participating engineers with the necessary skills in analysis of structural integrity loss, repair design development, and the mathematical analysis techniques and documentation needed to substantiate the repair to the satisfaction of the regulatory authorities, such as the FAA.
Manufacturing Practices and Quality Assurance HCS-T141 Fundamentals of manufacturing and Advanced Composite Structures: Q/A in the production of advanced comFabrication and Damage Repair posite structures will be covered including On-Site Only Course HCS-T103 autoclave versus oven processing, This course is an On-Site Only assembly, testing, and requirements for combination course of Phases 1 & 2. tooling, vacuum bagging facilities and Design of Composite Structures equipment. See descriptions above. HCS-T221 Specically designed for engineers who Advanced Composite Structures: A d v a n c e d C o m p o s i t e D r a w i n g are, or anticipate being, responsible for Interpretation HCS-T151 Fabrication and Damage Repair This fundamental course covers drawing the design and fabrication of structural Phase 3 HCS-T104 format/layout, geometric dimensioning components made from composite Phase 3 is designed as a follow-on to our and tolerancing, interpretation of materials. The workshop covers the Phase 2 fabrication and damage repair drawing views, and ply stack/laminate design requirements of several basic training. This class is primarily a hands- determination. Students will perform structural elements. on composite structural repair workshop exercises on actual composite drawings. that addresses larger and more complex Design and Analysis of Composite repair scenarios that require multi-step Resin Infusion HCS-T171 Structural Joints HCS-T222 Resin infusion is a specialized advanced This course explains mechanical fastening repair processes and repair tooling. laminating technique. This course will of composite components and how Advanced Composite Tooling: Design examine the building block principles and to design adhesively bonded joints. historical development of vacuum molding Students will analyze joints and perform and Fabrication HCS-T111 This course covers the fundamentals processes. joint design. Design guidelines will also of composite tooling including design, be covered extensively. fabrication, materials, processing, fabrication of carbon ber and berglass tools (molds), as well as tool repair.
TS-116 | 7.09
TECHNICAL SERVICES
2006 - 2007 Course Schedule

Composite Structures: Fabrication and Damage Repair - Phase 1 - 5 Days
Reno, Nevada Facility 2006 2007 Oct 9-13 Jan 15-19 Jul 9-13 Grifn, Georgia Facility 2006 2007 Nov 6-10 Jan 22-26 Sep 24-28 Reno, Nevada Facility 2006 2007 Oct 16-20 Jan 22-26 Jul 16-20 Grifn, Georgia Facility 2006 2007 Sep 25-29 Jan 29 - Feb 2 Oct 1-5 Nov 13-17 Feb 19-23 Dec 10-14 HCS-T103 HCS-T104 Dec 11-15 Apr 16-20 May 21-25 Jul 16-20 Aug 13-17 Nov 13-17 Feb 5-9 Aug 20-24 Dec 11-15 Mar 5-9 Sep 17-21 Apr 16-20 Oct 22-26 May 14-18 Nov 12-16 Jun 11-15 Dec 10-14 Dec 4-8 Feb 12-16 Dec 3-7 HCS-T102 Apr 9-13 May 14-18 Jul 9-13 Aug 6-10 Nov 6-10 Jan 29- Feb 2 Aug 13-17 Dec 4-8 Feb 26 - Mar 2 Sep 10-14 Apr 9-13 Oct 15-19 May 7-11 Nov 5-9 Jun 4-8 Dec 3-7 HCS-T101
Composite Structures: Fabrication and Damage Repair - Combo - 5 Days

On-Site Only Contact your HEATCON Representative for all the details

Reno, Nevada Facility 2006 2007 Sep 25-29 Feb 12-16 Sep 24-28 Grifn, Georgia Facility 2006 2007 Oct 2-6 Feb 26 - Mar 2 Dec 18-22 Apr 23-27 Jul 23-27 Aug 20-24 Oct 8-12 Oct 23-27 Apr 23-27 Oct 29 - Nov 2 Dec 18-22 May 21-25 Dec 17-21 Jun 18-22 Jul 23-27
Aug 27-31
Dec 17-21 HCS-T111
Advanced Composite Tooling: Design & Fabrication - 5 Days

Reno, Nevada Facility 2006 2007 Oct 30-Nov 3 Jun 25-29
Adhesive Bonding of Composites - 5 Days

Reno, Nevada Facility 2006 2007 Dec 11-15 Feb 5-9 Jul 16-20 Nov 12-16
HCS-T121
7.09 | TS-117
TECHNICAL SERVICES
2006 - 2007 Course Schedule

Repair of Bonded Aluminum Structures - 5 Days
Reno, Nevada Facility 2007 2006 2007 Mar 5-9 Oct 16-20 Jun 18-22 Nov 5-9 HCS-T141 Jul 30 - Aug 3 Grifn, Georgia Facility HCS-T131
Manufacturing Practices and Quality Assurance - 5 Days

Reno, Nevada Facility 2006 2007 Oct 16-20 Jan 22-26 May 14-18 Oct 22-26
Advanced Composite Drawing Interpretation - 3 Days

Reno, Nevada Facility 2006 2007 Reno, Nevada Facility 2006 2007 Oct 2-6 Mar 26-30 Nov 7-9 Apr 3-5 Jul 31 -Aug 2
HCS-T151
Resin Infusion - 5 Days
HCS-T171
ENGINEERING COURSES Composite Laminate Design - 5 Days

Reno, Nevada Facility 2007 Feb 26 - Mar 2 Aug 20-24
HCS-T201
Repair Analysis & Substantiation - 5 Days

Reno, Nevada Facility 2006 2007 Oct 2-6 Mar 12-16 Oct 15-19
HCS-T211
Design of Composite Structures - 5 Days

Reno, Nevada Facility 2007 Apr 9-13 Sep 10-14
HCS-T221
Design & Analysis of Composite Structural Joints - 5 Days

Reno, Nevada Facility 2006 2007 Sep 25-29 Apr 16-20 Sep 17-21
HCS-T222
TS-118 | 7.09
TECHNICAL SERVICES
Technical Services
Description Unit of Measure QT QT QT QT GAL
Available Training Materials

TRAINING MATERIAL
Part Number HCS2217 HCS2217-9390 HCS2217-946 HCS2217-9816 HCS2218-01-GAL
Potting Compound, EY3804 Compound, EA 9390 EPOCAST 50A/946 EPOCAST 50A/9816 Structural Primer, EC 3960 Al Honeycomb 25 x 25 x 7/16 Core Splice Adhesive Kevlar Prepreg, 250F Cure Kevlar Prepreg, 350F Cure Carbon Prepreg, 250F Cure Carbon Prepreg, 350F Cure Film Adhesive, 250F Cure Film Adhesive, 350F Cure
HONEYCALUM HCS2213-250/350-RL HCS2214-250 HCS2214-350 HCS2212-250-168 HCS2212-350-212/-256 HCS2216-250-101/-129 HCS2216-350-145/-154
LB RL YD YD YD YD YD YD
HONEYCNMX-2 HONEYCNMX-3 HONEYCNMX-4
Nomex Honeycomb .725 Thick, 1/8 Nomex Honeycomb .930 Thick, 1/4 Nomex Honeycomb .375 Thick, 1/8 Fiberglass Tooling Prepreg Carbon Tooling Prepreg Fiberglass Prepreg, 250F Cure Fiberglass Prepreg, 350F Cure
LB LB SHT
MXB7620/1597 MXB7620/2577 HCS2210-250-120/-1581/-7781 HCS2210-350-120/-1581/-7781
SHT SHT YD YD
7.09 | TS-119

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Composite Repair Solutions

* All products, prices, services, or availability is subject change without notice.

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

For more information:

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

Single Zone Hot Bonder

Reliable Easy to Use Upgradable Superior Capabilities Compact Size/Portable

Meets Commercial Carry-On Size Requirements!

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

Dual Zone Hot Bonder

Reliable Easy to Use Upgradable Superior Capabilities Compact Size/Portable

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

HCS9200FL Dual Zone

Weighs 37lbs (16.9 Kg) Dimensions - 29 In. x 19 In. x 9.5 In.

Designed Specically for Hazardous and Flightline Environments!

HCS9000FL Single Zone

* System requires special heat blankets for vapor volatile environments.

For more information:

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

Features and Options

For more information:

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

Protection / Data / Leasing

Equipment Support Program

*Term effective from date of shipment on new equipment

Data Capture and Analysis Software

Part Number HCS-DCAS-01

**Requires Data Export Software Installed on the Hot Bonder**

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

Input Power Cables

Input Power Cable with plug

U.S. Black White Green

Up to 30A @ 125VAC 15 Amp Installed Plug

Input Power Cable without plug**

U.S./ASIA Black White Green

Input Power Cable without plug**

EUROPEAN Brown Blue Green

Output Power Cables

**User installs plug.

***Part of Standard Accessory Package. Based on Customer Requirements.

Output Power Cable with Receptacle

5 ft. (152.4cm) HCS9000-72-220

For more information:

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

Output Power Cables

Output Power Cable with Receptacle

Output Power Cable 4-Gang Box

Output Power Cable 4-Gang Box

HCS9000-71-230 5 ft. (152.4cm)

Output Power Cable Duplex Receptacle

1 @ 30A Twist Lock HCS9000-72-230 2 @ 15A Straight

For more information:

800.556.1990 Fax: 206.575.0856 Email: info@heatcon.com www.heatcon.com

Composite Repair Solutions

Output Power Cables

Output Power Cable Duplex Receptacle

Requires Data Export Software Installed on the Hot Bonder