Spie Capag-Petrofac International

Rev. A01 Date: 3 March 2005

rd

INSPECTION AND TEST PLAN CLEANING AND GAUGING

Reference: SCP004-MS30-QA-PLN-00002 A01
Prepared by: J. Grace Checked by: P. Fernandez Approved by: O. Balloy

ABBREVIATIONS Hold Point (HP) ITP Inspection and Test Plan QC J.V. QC Inspectors LT J.V. Laboratory Technician FPM J.V. Facilities Project Management SUR J.V. Surveyor CS J.V. Civil Superintendent WF- J.V. Works Foreman JV Spie Capag Petrofac International Ltd. CO Company (BTC) Proc J.V. Procedure Spec Company (BTC) Specification RESP Responsibility FREQ Frequency HP Hold Point R Review IS Inspection MS Method Statement SPP Spie Petrofac Standard Forms GOC Guidance on Certification FDT Field Density Test Const. Construction Dept HS Health and Safety Dept TE Test Engineer Witness Point (WP) Inspection (IS) Review (R)

DEFINITIONS

Verification of compliance with specification by full witness of activities and providing an inspection record. The activity cannot proceed without witness.

Verification of compliance with specification by review of documentary evidence

Random / Surveillance inspection of activity to verify compliance with specification

Company to be notified 24 hrs prior to start of the activity. If Company does not attend activity can proceed.

Electronic File Reference : SCP004-MS30-QA-PLN-00002 A01

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INSPECTION AND TEST PLAN

CLEANING AND GAUGING
Item No. Process Description Quality Inspection Activity Specification / Procedure Reference Acceptance Criteria Quality Record RESP Const. Hold Points / Witness Points FREQ CO COMMENTS QC Const. QC

Select personnel for supervision of cleaning and gauging activities. Review of materials and equipment required for cleaning and gauging activity Review Cleaning and Gauging Section Dossier Issue Authorization to Carry out Cleaning and Gauging form Inform COMPANY of intention to clean and gauge section Prepare Test Equipment

Review CV and Qualifications Review

410088/L/PL/SP/023 Sect 5.1 410088/L/PL/SP/023 Sect 5.1 410088/L/PL/SP/023 Sect 5.2.5.5 SCP004-MS30-CM-PRO-00026 Sect 6.2 SCP004-MS30-CM-PRO-00026 Sect 6.2 SCP004-MS30-CM-PRO-00026 Sect 6.2 410088/L/PL/SP/023 Sect 5.2.4 SCP004-MS30-CM-PRO-00026 Sect 6.2 SCP004-MS30-CM-PRO-00026 Sect 6.2 410088/L/PL/SP/023 Sect 5.2.3 and 5.2.4

Qualified and Experienced Complete list of all equipment, equipment is correct rating, size and quantity. Review of dossier for section is acceptable Form signed off by Test Engineer and Construction Manager Issue Application for Inspection to COMPANY Equipment is fit for purpose and calibrated where necessary Pigs are of correct type, good condition. Gauge Plate is correct diameter and thickness with no damage. Pigs are installed correctly with no damage Welders are qualified and NDT accepted Equipment is located and positioned correctly in accordance with MS

CV Material Requisition

CM CM

QCM QCM

HP HP

HP HP

Review Review

Approved Dossier Authorization to Carry out Cleaning and Gauging Form (Appendix C) Application for Inspection Equipment Certificates, Calibration Certificates Cleaning and Gauging Report with pre and post inspection / check of gauge plate

CM CM & TE CM & TE CM & TE TE

QCM QCM

HP HP

R R

Review Witness / Review Measure Gauge Plate and Photograph plate for Record of condition, unique marking of plate Visual

QCM QC

HP HP

R HP

6
Assemble Brush Pigs and Gauge Plate

QC

HP

HP

Insert Pigs into Pig Launcher

8
Weld Pig Launcher and Receiver onto section to be cleaned and gauged Set up compressors and equipment as described in Method Statement. Witness Welding Visual

SCP004-MS30-CM-PRO-00026 Sect 6.2 SCP004-MS30-CM-PRO-00026 Sect 6.2 SCP004-MS30-CM-PRO-00026 Sect 6.2

TE

QC

HP

HP

Welding and NDT Reports

TE

QC

HP

HP

TE

QC

HP

IS

10

Electronic File Reference : SCP004-MS30-QA-PLN-00002 A01

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INSPECTION AND TEST PLAN

CLEANING AND GAUGING
Item No. Process Description Quality Inspection Activity
Visual Inspection / Check / Review Check

Specification / Procedure Reference

Acceptance Criteria

Quality Record

RESP Const.

Hold Points / Witness Points FREQ CO COMMENTS QC Const. QC

QC HP HP

Carry out Pre-Start Check

11
Establish Valve Status for both ends of the section Commence Pig Launching Procedure as per MS Record Details of Pig Launching and Progress of Pigs to Receiver Upon receiving pigs into Pig Receiver, commence depressurisation as per MS Inform COMPANY that Pigs have arrived, witness removal. Witness Removal of Pigs and Gauge Plate

SCP004-MS30-CM-PRO-00026 Sect 6.2

All Pre Start Checks are acceptable and signed off. Valve Status is agreed and accepted In accordance with Launching Procedure

Pre Start Form (Appendix C)

TE

12 13 14 15 16

SCP004-MS30-CM-PRO-00026 Sect 6.3 SCP004-MS30-CM-PRO-00026 Sect 6.3 SCP004-MS30-CM-PRO-00026 Sect 6.3 SCP004-MS30-CM-PRO-00026 Sect 6.3 SCP004-MS30-CM-PRO-00026 Sect 6.3 410088/L/PL/SP/023 Sect 5.2.4 SCP004-MS30-CM-PRO-00026 Sect 6.3 410088/L/PL/SP/023 Sect 5.2.4 and 5.4

Pre Start Form (Appendix C) Cleaning and Gauging Report Detailed Record of events

TE

QC

HP

IS

Witness Witness Check Witness Witness / Visual Inspection

TE TE TE TE

QC QC QC QC QC

HP HP HP HP HP

HP HP HP HP WP

All Pigs Arrived COMPANY informed Photographic Evidence, Visually Accept with no deformation or damage to gauge and pigs are clean and magnets show only small debris.

Cleaning and Gauging Report

Cleaning and Gauging Report with Photographs

TE

17

18

If clean and gauge is accepted, remove launcher and receiver, seal off open end. If the clean and gauging run is rejected, repeat cleaning and gauging run until acceptable.

COMPANY endorsed reports.

Electronic File Reference : SCP004-MS30-QA-PLN-00002 A01

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