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Written by Norrie
Sunday, 02 May 2010 18:18
Article Index
Valves used in Pipelines
TYPES OF VALVES - GATE VALVE
TYPES OF VALVES - THE GLOBE VALVE
TYPES OF VALVES - NEEDLE, ANGLE, PLUG, BALL, BUTTERFLY, CHECK VALVE
SAFETY RELIEF VALVES
VALVE ACCESSORIES
VALVE OPERATORS
All Pages
INTRODUCTION
In process operations, fluids and their movement and transfer from place to place, plays a large part in
Fluids are contained in various types of vessels and are transported in pipelines. In order to Start or Sto
to Control flow and to Prevent Back-flow, various types of valves are installed in the piping. To prevent
pressure in piping and vessels, we use Safety Relief valves and, to isolate equipment for maintenance
valves are installed.
Where fluids contain suspended solids - scale, dirt etc…, which must be removed, Filters and Strainers
types are installed.
In steam systems, steam condensate (water), is a particular problem which can cause 'Water-Hammer'
equipment. (This will be explained later).
To minimize this problem, the water must be drained from the steam lines. This is sometimes accomplis
regularly 'Blowing Down' - (draining the water manually), - from the system. Generally, steam systems a
automatic drainage mechanisms called 'Steam-Traps'.
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TYPES OF VALVES
The gate valve MUST be either FULLY CLOSED or FULLY OPEN and NEVER USED TO CONTROL F
fluid velocity will erode the valve internals - gate and body seats .. etc.
A gate valve may be of the 'RISING STEM' type as in Figure: 13 or a 'NON-RISING STEM', in which the
threads are 'Left-hand' threads set into the gate itself as in Figure: 14.
The valve consists of a body which houses the valve mechanism - the stem (or spindle), the disc(s) (or
the disc and body seats. Gate valves can be operated by a hand-wheel, an electric motor (MOV), or by
powered diaphragm, or motor, or a piston actuator.
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Figure : 13
NON-RISING STEM
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Figure : 14
A Globe valve may be constructed with a single or double port and plug arrangement. The double port t
generally used in a CONTROL VALVE where accurate control of fluid is required. Due to the double va
arrangement, the internal pressure acts on each plug in opposition to each other, giving an internal pres
across the plugs. (See Fig: 20 on page 42 – Control Valve)
This gives a much smoother operation of the valve and better control of the process. Some control valv
'Reverse Acting'. Where a valve normally opens when the plug rises, in the reverse acting valve, the va
rising. The operation of the valve depends on process requirements. Also depending on requirements,
valve may be set to open or close, on air failure to the diaphragm.
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Figure : 15
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These valves will allow fluid flow in ONE DIRECTION ONLY. Their purpose is to prevent backflow - for
pump discharge lines and where back-flow is undesirable. When flow stops, the weight of the piston, ba
closes the valve. If the pressure downstream of the valve, is higher than the upstream side, the valve w
firmly and back-flow cannot occur.
Figure : 16
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Figure : 17
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Figure : 18
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Figure : 19
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Figure : 20
Where the type installed is to prevent excess vacuum, they are normally referred to as 'Vacuum Breake
A safety valve will have a lifting set pressure higher (about 1.5 times) than the operating pressure of the
well below the design maximum pressure allowed.
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In the conventional type, the pressure of the valve discharge line will affect the set pressure of the valve
back-pressure on the valve plug.
In the bellows type, the bellows isolates the plug from the back-pressure and therefore there is no effec
setting.
The following diagram is of a conventional safety relief valve. All safety valves have the same purpose o
equipment from over-pressure. Different makers have their own designs.
Figure : 21
VALVE ACCESSORIES
However, having the packing too tight can cause the operation of the valve to be stiff. When tightening
packing does not stop leakage or causes valve operation to be stiff, the packing should be replaced.
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In some larger valves, a 'Lantern Ring' is inserted between the turns of packing and is placed opposite
lubrication point where grease can be injected in order to ease the valve operation.
Figure : 22
A. A Diaphragm
Here, the valve is operated by an air powered diaphragm. These are called 'Pneumatic Control Valves'.
powered actuator can also take the form of a 'Piston' rather than a diaphragm. The operation of the valv
on requirements, may be 'Air to Open' (AO) or 'Air to Close' (AC).
B. An Electric Motor
This is called a 'Motor Operated Valve' (MOV) and may be installed to allow valve operation from a rem
and may then be referred to as a 'Remote Operated Valve' (ROV).
C. A Solenoid
This method of valve operation is used for a small valve placed in an air supply line to a shut-down dev
solenoid will be activated on an electrical signal from an automatic trip system and will open or close de
upon its function.
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