EQUIPMENT LIST Reference rev-e (red color)

PT.Truba Jaya Engineering PT. KS Doc no: (later)

Project: LIME CALCINING PLANT-II Client : PT KRAKATAU STEEL Project No: I-51488 revE

No Service Specification Std and Code Remarks

LIME RAW MATERIAL

1 Belt conveyor from existing stone handling to new Capacity : 50 ton/hour (intermitten operation) or 270 ton/day ASME & CEMA Including civil & structure, electrical
stone silo Belt width : 600 mm and instrumentation.
Length : 27.8 m
Speed : 90 m/min (1.5 m/s)
Inclination : 0 deg
Power: approx. 18.5 KW (SIKO)
Weight: 20,204 kg (SIKO)
2 Stone silo (540ton) Capacity : 540 ton ASME & CEMA Including steel structure, cladding,
Dimension: 7200 x 7200 x 14000 mm (SIKO) needle gate, electrical and
Outlet dimension: 300 mmL x 300 mmW (SIKO) instrumentation
Material: not concrete.
Weight: approx. 56,481kg (SIKO)
3 Vibrating feeder Capacity : 80 ton/hour (intermitten operation) ASME & CEMA It will be installed at the bottom of
Dimension : 3100 mmL x 1800 mmW x 1600 mmH Stone Silo (500 ton). Rejected
Stone feed size : material to rejected belt conveyor
- 40 to 60 mm (97% min)
- <40 and >60 mm (3% max)
Power: 2 x 3.7 KW (SIKO)
Weight : 400 kg (SIKO)
4 Vibrating screen Capacity : 80 ton/hour (intermitten operation) ASME & CEMA It will be installed at the bottom of
Length and dimension : vendor to advice Stone Silo (500 ton). Rejected
Stone feed size : material to rejected belt conveyor
- 40 to 60 mm (97% min)
- <40 and >60 mm (3% max)
Power: 12 KW
Weight : 2,600 kg
6 Belt conveyor for rejected material-A Capacity : 10 ton/hour ASME & CEMA It will be installed at the bottom of
Belt width : 400 mm (SIKO) Stone Silo (500 ton). Rejected
Length : 14.37 m (SIKO) material is delivered to truck by this
Speed : 90 m/min (1.5 m/s) conveyor (conveyor
Inclination : 18 deg (SIKO) angle/inclination should be
Power: approx. 2.2 KW (SIKO) proposed by vendor base on length
Weight : 8,245 kg (SIKO) of conveyor).
LIME PRODUCT
7 Belt conveyor (weigh conveyor) from Kiln to chute Capacity : 30 ton/hour (intermitten operation) ASME & CEMA Including covering for de-dusting
Belt width : 400 mm (SIKO) system. civil & structure, electrical
Length : 18.4 m (SIKO) and instrumentation.
Speed : 90 m/min (1.5 m/s)
Inclination : 18 deg (SIKO)
Power: approx. 3 KW (SIKO)
Material: vandor to advice for termperature up to 100°C
Weight : 8,549 kg (SIKO)
8 Two way chute Capacity : 30 ton/hour (intermitten operation) ASME & CEMA
Length dimension : vendor to advice
Weight : 2,090 kg (SIKO)

9 Belt conveyor for rejected material-B Capacity : 30 ton/hour (intermitten operation) ASME & CEMA Including covering for de-dusting
Belt width : 400 mm (SIKO) system. civil & structure, electrical
Length : 15.3 m (SIKO) and instrumentation.
Speed : 90 m/min (1.5 m/s)
Inclination : 18 deg (SIKO)
Power: approx. 3 KW (SIKO)
Material: vandor to advice for termperature up to 100°C
Weight : 9,256 kg (SIKO)
10 Bucket Elevator Capacity : 30 ton/hour (intermitten operation) ASME & CEMA Including covering for de-dusting
Bucket volume : 10 liter (SIKO) system. civil & structure, electrical
vertical lift : 28 m (SIKO) and instrumentation.
Speed : 30 m/min (0.5 m/s)
Power: approx. 15 KW (SIKO)
Material: vandor to advice for termperature up to 100°C
De-Dusting system should follow Term of Reference p :9-3 and 9-5
Material: vandor to advice for termperature up to 100°C
Weight : 9,213 kg

11 Lime Burnt silo (500ton) (300 ton lime) Capacity : 500 ton 300 ton lime ASME & CEMA Including steel structure, cladding,
Dimension: 7200 x 7200 x 14000 mm (SIKO) needle gate, electrical and
Outlet dimension: 300 mmL x 300 mmW (SIKO) instrumentation, dedusting system
Material: not concrete. (small bag filter+small exhaust fan)
Weight : approx. 56,481 kg (SIKO)
12 Bulk loading spout for open truck Capacity : 60 Ton/hour (depending on truck) ASME & CEMA
Length and dimension see attachement
Material: vandor to advice for termperature up to 80°C

DE-DUSTING SYSTEM
 EQUIPMENT LIST Reference rev-e (red color)

PT.Truba Jaya Engineering PT. KS Doc no: (later)

Project: LIME CALCINING PLANT-II Client : PT KRAKATAU STEEL Project No: I-51488 revE

No Service Specification Std and Code Remarks

13 Bag Filter 3 ASME & CEMA & Including bag casing, fan, stack,
Gas Capacity : 25'500 m /h ----> 28'500 m3/h (latest 11/may/2011)
Particel Content GOVERNMENT'S LATEST rotarty valve, ducting and duct
(inlet): 20 g/Nm3 -----> 5 to 10 g/Nm3 (latest 11/may/2011) REGULATION FOR AIR support of dust collector
(outlet) : following Term of Reference p :9-3 and 9-5 ---> 20 POLLUTION
mg/Nm3 (latest 11/may/2011)
Temperature: < 160°C deg Celcius
Length and dimension :vendor to advice
Weight : 14,321 kg (SIKO)

14 Exhaust Fan Gas Capacity : 36'000 m3/h --> 33'000 m3/hr (latest 11/may/2011) Exhaust fan will be installed at Top
Temperature: < 160°C deg Celcius of blower house. (Maerz )
Length and dimension :vendor to advice
(MAERZ recommends a filter area of 400 m2
Exhaust fan capacity: 36'000 m3/h, 30 mbar, at 130°C)
Power : apprx. 63 KW

14b Aircompressor
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14c Screw conveyor (#181), Disch bag filter. Capacity : 3.825 t/h (base on bag filter requirement) (SIKO) ASME & CEMA
screw diameter : 200 mm (SIKO)
Length : 8 m
Screw Speed : 30.95 rpm (SIKO)
Inclination : 0 deg
Power: approx. 5.5 KW (SIKO)
Material: JIS SS400 (for termperature up to 100°C) (SIKO)
Weight : 1,100 KG approx. (SIKO)

14d Screw conveyor (#182), Disch #181. Capacity : 3.825 t/h (base on bag filter requirement) (SIKO) ASME & CEMA
screw diameter : 200 mm (SIKO)
Length : 6 m
Screw Speed : 30.95 rpm (SIKO)
Inclination : 0 deg
Power: approx. 3.7 KW (SIKO)
Material: JIS SS400 (for termperature up to 100°C) (SIKO)
Weight : 850 KG approx. (SIKO)

LIME KILN
15 Kiln Feed Capacity : 270 ton/day (preliminary) by MAERZ
Product Capacity: 150 ton/day
Temperature: 900 deg Celcius (preliminary)
Dimension : 6.6 mW x 7.61 mL x 36.98 mH

16 Blowers for Combustion air (2 units) Gas Capacity : 4'500 m3/h x 2 units by MAERZ
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 51 KW x 2 (cal.) ----> 90 KW x 2 (Maerz)

17 Blowers for Cooling air (for burnt lime) Gas Capacity : 5'900 m3/h by MAERZ
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 67 KW (calc.) -----------> 90 KW (Maerz)

18 Blowers for Cooling air (for burner lences) Gas Capacity : 850 m3/h by MAERZ
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 10 KW (calc.) ------------> 30 KW (Maerz)

19 Compressor air (3 units) (2 units) Gas Capacity : 250 m3/h ANSI/ASHRAE-51

Temperature: ambient deg Celcius
Pressure: 6 barG
Length and dimension :vendor to advice
Power : apprx. 27 KW -------------------> 55 kw (Maerz)
 BELT CONVEYOR MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : BC-01 Date 22-Feb-11
DOC. NO. :
SITE - tba - LOCATION :  OUTDOOR  INDOOR 
SERVICE BELT CONVEYOR FROM EXISTING LIMESTONE HANDLING to NEW LIMESTONE SILO MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER :  MOTOR 
OPERATING CONDITIONS UTILITY
CAPACITY NOR. 270 T/h OPERATING HOURS 6 h/day ELECTRICAL
MAX 280 T/h POWER (V / PH / HZ) 380 / 3 / 50
HORIZONTAL LENGTH 27.80 m CONTROL (V / PH / HZ) 220 / 1 / 50
VERTICAL LIFT 8.40 m
INCLINATION 0.00 deg.
MATERIAL HANDLED DRIVER
NAME LIMESTONE, CRUSHED ANGLE OF REPOSE 38 deg. BKW 16.5 kW
SHAPE BULK TEMPERATURE 100 (max) deg.C MOTOR MFR. TECO or Equal
SIZE MAX. LUMP mm % STICKY  YES  NO RATING x POLE/RPM 18.5 kW x 4 / 1500
DOWN TO 40 - 60 mm 97 % HYGROSCOPIC  YES  NO INSULATION F TEMP.CLASS B
<40 & >60 mm 3 % FLOWABILITY  VERY FREE  FREE  SLUGGISH ENCLOSURE IP55 FAN TEFC
mm % ABRASIVENESS  VERY  MILD  NONE REDUCER TYPE Bevel Helical
MOISTURE CONT. ( W.B. ) - tba - % CORROSIVENESS  VERY  MILD  NONE RATIO x OUTPUT SPEED 21.00 x 72 rpm
BULK DENSITY 1400 (kg/m³) EXPLOSIVENESS  YES  NO COUPLING TYPE Flexible
NATURAL SLOPE 25 deg AREA CLASS
CONSTRUCTION FEATURES INSPECTION & TEST
O
DESIGN TEMPERATURE up to 100 C SHOP INSPECTION  YES  NO
CONNECTING MECHANISM IN Existing Conveyor OUT New Silo APPEARANCE CHECK  YES  NO
BELT : WIDTH 600 mm SPEED 90 (max.) m/min. DIMENSION CHECK  YES  NO
COVER  NATURAL RUBBER  NBR  NEOPRENE  SBR TEMPORARY ASSEMBLY  YES  NO
CARCASS  COTTON  NYLON  VINYL  POLYESTER MECHANICAL RUN  YES  NO
PLIES 4 TOP COVER 4 mm BOTTOM COVER 2 mm FIELD TEST  YES  NO
SPLICE  VULCANIZED  SPLICED  FASTENERS  At Field OTHER SPECIFICATION
IDLERS : CARRIER SPACING 1500 mm TRAINING CARRIER SPACING 15000 mm
TROUGH ANGLE 30 deg. NO.OF ROLLERS  1  2  3 DIA. 89 mm
RETURN SPACING 3000 mm DIA. 89 mm
IMPACT  YES  NO SPACING 300 mm
BEARING  BALL  ROLLER  BEARING LIFE 40000 hrs CONSTRUCTION MATERIAL
PULLEY : HEAD DIA. 400 mm LENGTH 700 mm SHAFT DIA. mm IDLER A36 pipe
TAIL DIA. 350 mm LENGTH 700 mm SHAFT DIA. mm CHUTE SS400 or Equal
BEND DIA. 300 mm LENGTH 700 mm SHAFT DIA. mm STRUCTURE A36 or SS400
SNUB DIA. 300 mm LENGTH 700 mm SHAFT DIA. mm WEATHER HOOD --
LAGGING  HEAD  TAIL  BEND  SNUB LOADING HOPPER SS400 or Equal
TAKE-UP  VERTICAL  HORIZONTAL ACCESSORIES & SPARE PARTS
 GRAVITY  SCREW  SPRING  WINCH  LOADING HOPPER  YES  NO
TRIPPER  YES  NO TRAVELLING SPEED m/min. DISCHARGE CHUTE  YES  NO
SHUTTLE  YES  NO TRAVELLING SPEED m/min. DUST HOOD  YES  NO
SURFACE TREATMENT & PAINT WEATHER HOOD  YES  NO
COMPLIANCE WITH CERTIFICATE  YES  NO DECK PLATE  YES  NO
ACID RESISTANT SURFACE PROTECTION  YES  NO BELT CLEANER  YES  NO
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER  YES  NO
CLASS OF BLAST CLEANING SA 2½ BACK STOP  YES  NO
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 µm WIND PROTECTION CHAIN  YES  NO
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 µm GALLERY  YES  NO
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 µm WALK WAY  2 SIDES  1 SIDE  NO
MISALLIGNMENT SWITCH  YES  NO
SPAREPART AVAILABILITY SPEED SWITCH  YES  NO
BOLT / NUT  For Const.  For 1-year ops. CHUTE SWITCH  YES  NO
IDLER ROLLER  For Const.  For 1-year ops. PULL CORD SWITCH  YES  NO
BELT CONVEYOR  For Const.  For 1-year ops. GTU SWITCH  YES  NO
DRIVE CHAIN  For Const.  For 1-year ops. START SIREN WARN  YES  NO
BEARING  For Const.  For 1-year ops. SAFETY GUARD  YES  NO
FIXING & SETTING BOLT  YES  NO
ANCHOR BOLT  YES  NO
REMARKS AND / OR DESCRIPTION

1/1
 SILO / BIN MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : SL-02 Date 22-Feb-11
DOC. NO. :
AREA : - tba - LOCATION :
OUTDOOR  INDOOR

SERVICE : Stone silo (500ton) MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED : 1 (ONE) SET MODEL NO. : PT. CEMARA SIKO ENGINEERING INDONESIA
DESIGN DATA MATERIAL SPECIFICATION
Design Temperature 100 °C Shell A 283 Gr.C or SS400 or equivalent
Plate Thickness top side 8mm, bottom side 10mm mm Lining Hardox400 or equal
Lining Thickness 8mm at Sloping (trapezoid area) mm Bolt & Nut A 193 B7 / A 194 2H
Silo Dimension(L x W x H) 7200 x 7200 x 14000 mm Foundation Bolt & Nut A 307 Gr.B
Outlet Dimension (L x W ) 300 x 300 mm Structural A36
Valley Angle (from Horizontal) 55 (min) deg. Painting (Internal/External) see note #1
WEIGHT
Erection Weight - tba - ton
SKETCH

REMARKS AND / OR DESCRIPTION

NOTE :
#1 Surface treatment: Shop (Sand Blasting : SA 2½, Primary : 75µm, Intermediate : 100µm, and Finish : 2x50µm), Site (Touch-up)

1/1
 VIBRATING FEEDER MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : VF-03 Date 22-Feb-11
DOC. NO. :
SITE - tba - LOCATION :  OUTDOOR  INDOOR 
SERVICE Vibrating feeder MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER :  MOTOR 
OPERATING CONDITIONS DIMENSION UTILITY
CAPACITY NOR. 80 T/h OVERALL LENGTH 3100 mm ELECTRICAL
MAX 80 T/h OVERALL WIDTH 1800 mm POWER (V / PH / HZ) 380 / 3 / 50
OPERATING HOURS 24 h/day OVERALL HEIGHT 1600 mm CONTROL (V / PH / HZ)
MATERIAL HANDLED DRIVER
NAME LIMESTONE, CRUSHED ANGLE OF REPOSE 38 deg. MOTOR TYPE
SHAPE BULK TEMPERATURE 100 (max) deg.C RATING x POLE/RPM 2 x 3.7 kW x 4 / 1500
SIZE MAX. LUMP mm % STICKY  YES  NO INSULATION F TEMP.CLASS B
DOWN TO 40 - 60 mm 97 % HYGROSCOPIC  YES  NO ENCLOSURE IP55 FAN TEFC
<40 & >60 mm 3 % FLOWABILITY  VERY FREE  FREE  SLUGGISH REDUCER TYPE V-Belt
MOISTURE CONT. ( W.B. ) - tba - % ABRASIVENESS  VERY  MILD  NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY 1400 (kg/m³) CORROSIVENESS  VERY  MILD  NONE COUPLING TYPE
NATURAL SLOPE 18 deg EXPLOSIVENESS  YES  NO AREA CLASS
CONSTRUCTION FEATURES SURFACE TREATMENT & PAINT INSPECTION & TEST
CASING SS400 or Equal SURFACE PREPARATION - tba - SHOP INSPECTION  YES  NO
LINER SS400 or Equal CLASS OF BLAST CLEANING - tba - APPEARANCE CHECK  YES  NO
PRIME COLOR / MDFT - tba - DIMENSION CHECK  YES  NO
1ST COAT COLOR / MDFT - tba - TEMPORARY ASSEMBLY  YES  NO
TOP COAT / MDFT - tba - MECHANICAL RUN  YES  NO
FIELD TEST  YES  NO
REMARKS AND / OR DESCRIPTION

1/1
 VIBRATING SCREEN MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : VS-04 Date 22-Feb-11
DOC. NO. :
SITE - tba - LOCATION :  OUTDOOR  INDOOR 
SERVICE Vibrating screen MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER :  MOTOR 
OPERATING CONDITIONS DIMENSION UTILITY
CAPACITY NOR. 80 T/h OVERALL LENGTH - tba - mm ELECTRICAL
MAX 80 T/h OVERALL WIDTH - tba - mm POWER (V / PH / HZ) 380 / 3 / 50
OPERATING HOURS 24 h/day OVERALL HEIGHT - tba - mm CONTROL (V / PH / HZ)
MATERIAL HANDLED DRIVER
NAME LIMESTONE, CRUSHED ANGLE OF REPOSE 38 deg. MOTOR TYPE
SHAPE BULK TEMPERATURE 100 (max) deg.C RATING x POLE/RPM - tba - kW x - tba -
SCREEN MAX. LUMP 40 - 60 mm 97 % STICKY  YES  NO INSULATION F TEMP.CLASS B
DOWN TO <40 mm 1.5 % HYGROSCOPIC  YES  NO ENCLOSURE IP55 FAN TEFC
>60 mm 1.5 % FLOWABILITY  VERY FREE  FREE  SLUGGISH REDUCER TYPE V-Belt
MOISTURE CONT. ( W.B. ) - tba - % ABRASIVENESS  VERY  MILD  NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY 1400 (kg/m³) CORROSIVENESS  VERY  MILD  NONE COUPLING TYPE
NATURAL SLOPE 18 deg EXPLOSIVENESS  YES  NO AREA CLASS
CONSTRUCTION FEATURES SURFACE TREATMENT & PAINT INSPECTION & TEST
CASING SS400 or Equal SURFACE PREPARATION - tba - SHOP INSPECTION  YES  NO
LINER SS400 or Equal CLASS OF BLAST CLEANING - tba - APPEARANCE CHECK  YES  NO
PRIME COLOR / MDFT - tba - DIMENSION CHECK  YES  NO
1ST COAT COLOR / MDFT - tba - TEMPORARY ASSEMBLY  YES  NO
TOP COAT / MDFT - tba - MECHANICAL RUN  YES  NO
FIELD TEST  YES  NO
REMARKS AND / OR DESCRIPTION

1/1
 BELT CONVEYOR MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : BC-06 Date 22-Feb-11
DOC. NO. :
SITE - tba - LOCATION :  OUTDOOR  INDOOR 
SERVICE Belt conveyor for rejected material-A MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER :  MOTOR 
OPERATING CONDITIONS UTILITY
CAPACITY NOR. 10 T/h OPERATING HOURS 6 h/day ELECTRICAL
MAX 100 T/h POWER (V / PH / HZ) 380 / 3 / 50
HORIZONTAL LENGTH 14.30 m CONTROL (V / PH / HZ) 220 / 1 / 50
VERTICAL LIFT 4.40 m
INCLINATION 18.00 deg.
MATERIAL HANDLED DRIVER
NAME LIMESTONE, CRUSHED ANGLE OF REPOSE 38 deg. BKW 1.6 kW
SHAPE BULK TEMPERATURE 100 (max) deg.C MOTOR MFR. TECO or Equal
SIZE MAX. LUMP mm % STICKY  YES  NO RATING x POLE/RPM 2.2 kW x 4 / 1500
DOWN TO 40 mm 97 % HYGROSCOPIC  YES  NO INSULATION F TEMP.CLASS B
<40 & >60 mm 3 % FLOWABILITY  VERY FREE  FREE  SLUGGISH ENCLOSURE IP55 FAN TEFC
mm % ABRASIVENESS  VERY  MILD  NONE REDUCER TYPE Bevel Helical
MOISTURE CONT. ( W.B. ) - tba - % CORROSIVENESS  VERY  MILD  NONE RATIO x OUTPUT SPEED 21.00 x 72 rpm
BULK DENSITY 1400 (kg/m³) EXPLOSIVENESS  YES  NO COUPLING TYPE Flexible
NATURAL SLOPE 25 deg AREA CLASS
CONSTRUCTION FEATURES INSPECTION & TEST
O
DESIGN TEMPERATURE up to 100 C SHOP INSPECTION  YES  NO
CONNECTING MECHANISM IN Vibrating Screen OUT Reject area APPEARANCE CHECK  YES  NO
BELT : WIDTH 400 mm SPEED 90 (max.) m/min. DIMENSION CHECK  YES  NO
COVER  NATURAL RUBBER  NBR  NEOPRENE  SBR TEMPORARY ASSEMBLY  YES  NO
CARCASS  COTTON  NYLON  VINYL  POLYESTER MECHANICAL RUN  YES  NO
PLIES 4 TOP COVER 4 mm BOTTOM COVER 2 mm FIELD TEST  YES  NO
SPLICE  VULCANIZED  SPLICED  FASTENERS  At Field OTHER SPECIFICATION
IDLERS : CARRIER SPACING 1500 mm TRAINING CARRIER SPACING 15000 mm
TROUGH ANGLE 30 deg. NO.OF ROLLERS  1  2  3 DIA. 89 mm
RETURN SPACING 3000 mm DIA. 89 mm
IMPACT  YES  NO SPACING 300 mm
BEARING  BALL  ROLLER  BEARING LIFE 40000 hrs CONSTRUCTION MATERIAL
PULLEY : HEAD DIA. 400 mm LENGTH 500 mm SHAFT DIA. mm IDLER A36 pipe
TAIL DIA. 350 mm LENGTH 500 mm SHAFT DIA. mm CHUTE SS400 or Equal
BEND DIA. 300 mm LENGTH 500 mm SHAFT DIA. mm STRUCTURE A36 or SS400
SNUB DIA. 300 mm LENGTH 500 mm SHAFT DIA. mm WEATHER HOOD --
LAGGING  HEAD  TAIL  BEND  SNUB LOADING HOPPER SS400 or Equal
TAKE-UP  VERTICAL  HORIZONTAL ACCESSORIES & SPARE PARTS
 GRAVITY  SCREW  SPRING  WINCH  LOADING HOPPER  YES  NO
TRIPPER  YES  NO TRAVELLING SPEED m/min. DISCHARGE CHUTE  YES  NO
SHUTTLE  YES  NO TRAVELLING SPEED m/min. DUST HOOD  YES  NO
SURFACE TREATMENT & PAINT WEATHER HOOD  YES  NO
COMPLIANCE WITH CERTIFICATE  YES  NO DECK PLATE  YES  NO
ACID RESISTANT SURFACE PROTECTION  YES  NO BELT CLEANER  YES  NO
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER  YES  NO
CLASS OF BLAST CLEANING SA 2½ BACK STOP  YES  NO
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 µm WIND PROTECTION CHAIN  YES  NO
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 µm GALLERY  YES  NO
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 µm WALK WAY  2 SIDES  1 SIDE  NO
MISALLIGNMENT SWITCH  YES  NO
SPAREPART AVAILABILITY SPEED SWITCH  YES  NO
BOLT / NUT  For Const.  For 1-year ops. CHUTE SWITCH  YES  NO
IDLER ROLLER  For Const.  For 1-year ops. PULL CORD SWITCH  YES  NO
BELT CONVEYOR  For Const.  For 1-year ops. GTU SWITCH  YES  NO
DRIVE CHAIN  For Const.  For 1-year ops. START SIREN WARN  YES  NO
BEARING  For Const.  For 1-year ops. SAFETY GUARD  YES  NO
FIXING & SETTING BOLT  YES  NO
ANCHOR BOLT  YES  NO
REMARKS AND / OR DESCRIPTION

1/1
 BELT CONVEYOR MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : BC-07 Date 22-Feb-11
DOC. NO. :
SITE - tba - LOCATION :  OUTDOOR  INDOOR 
SERVICE Belt conveyor from Kiln to chute MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER :  MOTOR 
OPERATING CONDITIONS UTILITY
CAPACITY NOR. 30 T/h OPERATING HOURS 24 h/day ELECTRICAL
MAX 100 T/h POWER (V / PH / HZ) 380 / 3 / 50
HORIZONTAL LENGTH 18.40 m CONTROL (V / PH / HZ) 220 / 1 / 50
VERTICAL LIFT 5.70 m
INCLINATION 18.00 deg.
MATERIAL HANDLED DRIVER
NAME LIMESTONE, CRUSHED ANGLE OF REPOSE 38 deg. BKW 2.5 kW
SHAPE BULK TEMPERATURE 100 deg.C MOTOR MFR. TECO or Equal
SIZE MAX. LUMP mm % STICKY  YES  NO RATING x POLE/RPM 3 kW x 4 / 1500
DOWN TO 40 - 60 mm 97 % HYGROSCOPIC  YES  NO INSULATION F TEMP.CLASS B
<40 & >60 mm 3 % FLOWABILITY  VERY FREE  FREE  SLUGGISH ENCLOSURE IP55 FAN TEFC
mm % ABRASIVENESS  VERY  MILD  NONE REDUCER TYPE Bevel Helical
MOISTURE CONT. ( W.B. ) - tba - % CORROSIVENESS  VERY  MILD  NONE RATIO x OUTPUT SPEED 21.00 x 72 rpm
BULK DENSITY 1400 (kg/m³) EXPLOSIVENESS  YES  NO COUPLING TYPE Flexible
NATURAL SLOPE 25 deg AREA CLASS
CONSTRUCTION FEATURES INSPECTION & TEST
up to 100 O
DESIGN TEMPERATURE C SHOP INSPECTION  YES  NO
CONNECTING MECHANISM IN Vibrating Screen OUT Reject area APPEARANCE CHECK  YES  NO
BELT : WIDTH 400 mm SPEED 90 (max.) m/min. DIMENSION CHECK  YES  NO
COVER  NATURAL RUBBER  NBR  NEOPRENE  SBR TEMPORARY ASSEMBLY  YES  NO
CARCASS  COTTON  NYLON  VINYL  POLYESTER MECHANICAL RUN  YES  NO
PLIES 4 TOP COVER 4 mm BOTTOM COVER 2 mm FIELD TEST  YES  NO
SPLICE  VULCANIZED  SPLICED  FASTENERS  At Field OTHER SPECIFICATION
IDLERS : CARRIER SPACING 1500 mm TRAINING CARRIER SPACING 15000 mm
TROUGH ANGLE 30 deg. NO.OF ROLLERS  1  2  3 DIA. 89 mm
RETURN SPACING 3000 mm DIA. 89 mm
IMPACT  YES  NO SPACING 300 mm
BEARING  BALL  ROLLER  BEARING LIFE 40000 hrs CONSTRUCTION MATERIAL
PULLEY : HEAD DIA. 400 mm LENGTH 500 mm SHAFT DIA. mm IDLER A36 pipe
TAIL DIA. 350 mm LENGTH 500 mm SHAFT DIA. mm CHUTE SS400 or Equal
BEND DIA. 300 mm LENGTH 500 mm SHAFT DIA. mm STRUCTURE A36 or SS400
SNUB DIA. 300 mm LENGTH 500 mm SHAFT DIA. mm WEATHER HOOD --
LAGGING  HEAD  TAIL  BEND  SNUB LOADING HOPPER SS400 or Equal
TAKE-UP  VERTICAL  HORIZONTAL ACCESSORIES & SPARE PARTS
 GRAVITY  SCREW  SPRING  WINCH  LOADING HOPPER  YES  NO
TRIPPER  YES  NO TRAVELLING SPEED m/min. DISCHARGE CHUTE  YES  NO
SHUTTLE  YES  NO TRAVELLING SPEED m/min. DUST HOOD  YES  NO
SURFACE TREATMENT & PAINT WEATHER HOOD  YES  NO
COMPLIANCE WITH CERTIFICATE  YES  NO DECK PLATE  YES  NO
ACID RESISTANT SURFACE PROTECTION  YES  NO BELT CLEANER  YES  NO
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER  YES  NO
CLASS OF BLAST CLEANING SA 2½ BACK STOP  YES  NO
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 µm WIND PROTECTION CHAIN  YES  NO
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 µm GALLERY  YES  NO
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 µm WALK WAY  2 SIDES  1 SIDE  NO
MISALLIGNMENT SWITCH  YES  NO
SPAREPART AVAILABILITY SPEED SWITCH  YES  NO
BOLT / NUT  For Const.  For 1-year ops. CHUTE SWITCH  YES  NO
IDLER ROLLER  For Const.  For 1-year ops. PULL CORD SWITCH  YES  NO
BELT CONVEYOR  For Const.  For 1-year ops. GTU SWITCH  YES  NO
DRIVE CHAIN  For Const.  For 1-year ops. START SIREN WARN  YES  NO
BEARING  For Const.  For 1-year ops. SAFETY GUARD  YES  NO
FIXING & SETTING BOLT  YES  NO
ANCHOR BOLT  YES  NO
REMARKS AND / OR DESCRIPTION

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 DISCHARGE CHUTE MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : DC-08 Date 22-Feb-11
DOC. NO. :
AREA : - tba - LOCATION :
OUTDOOR  INDOOR

SERVICE : Two way chute MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED : 1 (ONE) SET MODEL NO. : PT. CEMARA SIKO ENGINEERING INDONESIA
DESIGN DATA MATERIAL SPECIFICATION
Design Temperature 100 °C Shell A 283 Gr.C or SS400 or equivalent
Plate Thickness 6 mm Lining Hardox400 or equal
Lining Thickness 3 mm Bolt & Nut A 193 B7 / A 194 2H
Chute Dimension(L x W x H) - tba - mm Foundation Bolt & Nut A 307 Gr.B
Outlet Dimension (L x W ) - tba - mm Structural A36
Valley Angle (from Horizontal) 55 (min) deg. Painting (Internal/External) see note #1
WEIGHT
Erection Weight 1.3 (apprx.) ton
SKETCH

REMARKS AND / OR DESCRIPTION

NOTE :
#1 Surface treatment: Shop (Sand Blasting : SA 2½, Primary : 75µm, Intermediate : 100µm, and Finish : 2x50µm), Site (Touch-up)

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 BELT CONVEYOR MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : BC-09 Date 22-Feb-11
DOC. NO. :
SITE - tba - LOCATION :  OUTDOOR  INDOOR 
SERVICE Belt conveyor for rejected material-B MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER :  MOTOR 
OPERATING CONDITIONS UTILITY
CAPACITY NOR. 30 T/h OPERATING HOURS 24 h/day ELECTRICAL
MAX 100 T/h POWER (V / PH / HZ) 380 / 3 / 50
HORIZONTAL LENGTH 15.30 m CONTROL (V / PH / HZ) 220 / 1 / 50
VERTICAL LIFT 4.70 m
INCLINATION 18.00 deg.
MATERIAL HANDLED DRIVER
NAME LIMESTONE, CRUSHED ANGLE OF REPOSE 38 deg. BKW 2.3 kW
SHAPE BULK TEMPERATURE 100 deg.C MOTOR MFR. TECO or Equal
SIZE MAX. LUMP mm % STICKY  YES  NO RATING x POLE/RPM 3 kW x 4 / 1500
DOWN TO 40 - 60 mm 97 % HYGROSCOPIC  YES  NO INSULATION F TEMP.CLASS B
<40 & >60 mm 3 % FLOWABILITY  VERY FREE  FREE  SLUGGISH ENCLOSURE IP55 FAN TEFC
mm % ABRASIVENESS  VERY  MILD  NONE REDUCER TYPE Bevel Helical
MOISTURE CONT. ( W.B. ) - tba - % CORROSIVENESS  VERY  MILD  NONE RATIO x OUTPUT SPEED 21.00 x 72 rpm
BULK DENSITY 1400 (kg/m³) EXPLOSIVENESS  YES  NO COUPLING TYPE Flexible
NATURAL SLOPE 25 deg AREA CLASS
CONSTRUCTION FEATURES INSPECTION & TEST
O
DESIGN TEMPERATURE up to 100 C SHOP INSPECTION  YES  NO
CONNECTING MECHANISM IN Vibrating Screen OUT Reject area APPEARANCE CHECK  YES  NO
BELT : WIDTH 400 mm SPEED 90 (max.) m/min. DIMENSION CHECK  YES  NO
COVER  NATURAL RUBBER  NBR  NEOPRENE  SBR TEMPORARY ASSEMBLY  YES  NO
CARCASS  COTTON  NYLON  VINYL  POLYESTER MECHANICAL RUN  YES  NO
PLIES 4 TOP COVER 4 mm BOTTOM COVER 2 mm FIELD TEST  YES  NO
SPLICE  VULCANIZED  SPLICED  FASTENERS  At Field OTHER SPECIFICATION
IDLERS : CARRIER SPACING 1500 mm TRAINING CARRIER SPACING 15000 mm
TROUGH ANGLE 30 deg. NO.OF ROLLERS  1  2  3 DIA. 89 mm
RETURN SPACING 3000 mm DIA. 89 mm
IMPACT  YES  NO SPACING 300 mm
BEARING  BALL  ROLLER  BEARING LIFE 40000 hrs CONSTRUCTION MATERIAL
PULLEY : HEAD DIA. 400 mm LENGTH 500 mm SHAFT DIA. mm IDLER A36 pipe
TAIL DIA. 350 mm LENGTH 500 mm SHAFT DIA. mm CHUTE SS400 or Equal
BEND DIA. 300 mm LENGTH 500 mm SHAFT DIA. mm STRUCTURE A36 or SS400
SNUB DIA. 300 mm LENGTH 500 mm SHAFT DIA. mm WEATHER HOOD --
LAGGING  HEAD  TAIL  BEND  SNUB LOADING HOPPER SS400 or Equal
TAKE-UP  VERTICAL  HORIZONTAL ACCESSORIES & SPARE PARTS
 GRAVITY  SCREW  SPRING  WINCH  LOADING HOPPER  YES  NO
TRIPPER  YES  NO TRAVELLING SPEED m/min. DISCHARGE CHUTE  YES  NO
SHUTTLE  YES  NO TRAVELLING SPEED m/min. DUST HOOD  YES  NO
SURFACE TREATMENT & PAINT WEATHER HOOD  YES  NO
COMPLIANCE WITH CERTIFICATE  YES  NO DECK PLATE  YES  NO
ACID RESISTANT SURFACE PROTECTION  YES  NO BELT CLEANER  YES  NO
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER  YES  NO
CLASS OF BLAST CLEANING SA 2½ BACK STOP  YES  NO
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 µm WIND PROTECTION CHAIN  YES  NO
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 µm GALLERY  YES  NO
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 µm WALK WAY  2 SIDES  1 SIDE  NO
MISALLIGNMENT SWITCH  YES  NO
SPAREPART AVAILABILITY SPEED SWITCH  YES  NO
BOLT / NUT  For Const.  For 1-year ops. CHUTE SWITCH  YES  NO
IDLER ROLLER  For Const.  For 1-year ops. PULL CORD SWITCH  YES  NO
BELT CONVEYOR  For Const.  For 1-year ops. GTU SWITCH  YES  NO
DRIVE CHAIN  For Const.  For 1-year ops. START SIREN WARN  YES  NO
BEARING  For Const.  For 1-year ops. SAFETY GUARD  YES  NO
FIXING & SETTING BOLT  YES  NO
ANCHOR BOLT  YES  NO
REMARKS AND / OR DESCRIPTION

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 BUCKET ELEVATOR MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : BE-10 Date 22-Feb-11
DOC. NO. :
SITE - tba - LOCATION :  OUTDOOR  INDOOR 
SERVICE Bucket Elevator MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER :  MOTOR 
OPERATING CONDITIONS UTILITY
CAPACITY NOR. 30 T/h OPERATING HOURS 24 h/day ELECTRICAL
MAX 45 T/h POWER (V / PH / HZ) 380 / 3 / 50
VERTICAL LIFT 28.0 m CONTROL (V / PH / HZ) 220 / 1 / 50
LIFTING SPEED 30.0 m/min
BUCKET VOLUME 10.0 liter
MATERIAL HANDLED DRIVER
NAME LIMESTONE, CRUSHED ANGLE OF REPOSE 38 deg. BKW 12 kW
SHAPE BULK TEMPERATURE 100 (max) deg.C MOTOR
SIZE MAX. LUMP mm % STICKY  YES  NO RATING x POLE/RPM 15 kW x 4 / 1500
DOWN TO 40 - 60 mm 97 % HYGROSCOPIC  YES  NO INSULATION F TEMP.CLASS B
<40 & >60 mm 3 % FLOWABILITY  VERY FREE  FREE  SLUGGISH ENCLOSURE IP55 FAN TEFC
mm % ABRASIVENESS  VERY  MILD  NONE REDUCER TYPE - tba -
MOISTURE CONT. ( W.B. ) - tba - % CORROSIVENESS  VERY  MILD  NONE RATIO x OUTPUT SPEED 21.00 x 72 rpm
BULK DENSITY 1400 (kg/m³) EXPLOSIVENESS  YES  NO COUPLING TYPE RS Chain
NATURAL SLOPE 18 deg AREA CLASS
CONSTRUCTION FEATURES INSPECTION & TEST
O
DESIGN TEMPERATURE 100 C SPROCKET TEETH 12 SHOP INSPECTION  YES  NO
CHAIN PITCH 150 mm SPROCKET QTY 4 APPEARANCE CHECK  YES  NO
CHAIN ATTACHMENT A2 BACKSTOP TYPE BS100 DIMENSION CHECK  YES  NO
NO. OF STRAND 2 TEMPORARY ASSEMBLY  YES  NO
MECHANICAL RUN  YES  NO
FIELD TEST  YES  NO
CONSTRUCTION MATERIAL SURFACE TREATMENT & PAINT OTHER SPECIFICATION
CASING SS400 or Equal SURFACE PREPARATION SSPC-SP10
BUCKET SS400 or Equal CLASS OF BLAST CLEANING SA 2½
STRUCTURE SS400 or Equal PRIME COLOR / MDFT
CHUTE SS400 or Equal 1ST COAT COLOR / MDFT
DECK SS400 or Equal TOP COAT / MDFT
REMARKS AND / OR DESCRIPTION

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 SILO / BIN MECHANICAL DATA SHEET
PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1 2
OWNER : PT. KRAKATAU STEEL By SR
CLIENT : PT. TRUBA JAYA ENGINEERING Checked SR
JOB NO. : Approved
ITEM NO. : SL-11 Date 22-Feb-11
DOC. NO. :
AREA : - tba - LOCATION :
OUTDOOR  INDOOR

SERVICE : Stone silo (500ton) MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED : 1 (ONE) SET
DESIGN DATA MATERIAL SPECIFICATION
Design Temperature 100 °C Shell A 283 Gr.C or SS400 or equivalent
Plate Thickness top side 8mm, bottom side 10mm mm Lining Hardox400 or equal
Lining Thickness 8mm at Sloping (trapezoid area) mm Bolt & Nut A 193 B7 / A 194 2H
Silo Dimension(L x W x H) 7200 x 7200 x 14000 mm Foundation Bolt & Nut A 307 Gr.B
Outlet Dimension (L x W ) 300 x 300 mm Structural A36
Valley Angle (from Horizontal) 55 (min) deg. Painting (Internal/External) see note #1
WEIGHT
Erection Weight - tba - ton
SKETCH

REMARKS AND / OR DESCRIPTION

NOTE :
#1 Surface treatment: Shop (Sand Blasting : SA 2½, Primary : 75µm, Intermediate : 100µm, and Finish : 2x50µm), Site (Touch-up)

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