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      EQUIPMENT LIST Reference rev-e (red color)  
   

EQUIPMENT LIST

Reference

rev-e (red color)

 
   

PT.Truba Jaya Engineering

PT. KS

Doc no: (later)

 

Project:

LIME CALCINING PLANT-II

 

Client :

PT KRAKATAU STEEL

Project No:

I-51488 revE

No

Service

 

Specification

Std and Code

Remarks

LIME RAW MATERIAL

       

1

Belt conveyor from existing stone handling to new stone silo

Capacity : 50 ton/hour (intermitten operation) or 270 ton/day Belt width : 600 mm Length : 27.8 m Speed : 90 m/min (1.5 m/s) Inclination : 0 deg Power: approx. 18.5 KW (SIKO) Weight: 20,204 kg (SIKO)

ASME & CEMA

Including civil & structure, electrical and instrumentation.

2

Stone silo (540ton)

 

Capacity : 540 ton Dimension: 7200 x 7200 x 14000 mm (SIKO) Outlet dimension: 300 mmL x 300 mmW (SIKO) Material: not concrete. Weight: approx. 56,481kg (SIKO)

ASME & CEMA

Including steel structure, cladding, needle gate, electrical and instrumentation

3

Vibrating feeder

 

Capacity : 80 ton/hour (intermitten operation) Dimension : 3100 mmL x 1800 mmW x 1600 mmH Stone feed size :

ASME & CEMA

It will be installed at the bottom of Stone Silo (500 ton). Rejected material to rejected belt conveyor

   

-

40 to 60 mm (97% min)

-

<40 and >60 mm (3% max)

Power: 2 x 3.7 KW (SIKO) Weight : 400 kg (SIKO)

4

Vibrating screen

 

Capacity : 80 ton/hour (intermitten operation) Length and dimension : vendor to advice Stone feed size :

ASME & CEMA

It will be installed at the bottom of Stone Silo (500 ton). Rejected material to rejected belt conveyor

   

-

40 to 60 mm (97% min)

<40 and >60 mm (3% max) Power: 12 KW Weight : 2,600 kg

-

6

Belt conveyor for rejected material-A

Capacity : 10 ton/hour Belt width : 400 mm (SIKO) Length : 14.37 m (SIKO) Speed : 90 m/min (1.5 m/s) Inclination : 18 deg (SIKO) Power: approx. 2.2 KW (SIKO) Weight : 8,245 kg (SIKO)

ASME & CEMA

It will be installed at the bottom of Stone Silo (500 ton). Rejected material is delivered to truck by this conveyor (conveyor angle/inclination should be proposed by vendor base on length of conveyor).

LIME PRODUCT

       

7

Belt conveyor (weigh conveyor) from Kiln to chute

Capacity : 30 ton/hour (intermitten operation) Belt width : 400 mm (SIKO) Length : 18.4 m (SIKO) Speed : 90 m/min (1.5 m/s) Inclination : 18 deg (SIKO) Power: approx. 3 KW (SIKO) Material: vandor to advice for termperature up to 100°C Weight : 8,549 kg (SIKO)

ASME & CEMA

Including covering for de-dusting system. civil & structure, electrical and instrumentation.

8

Two way chute

 

Capacity : 30 ton/hour (intermitten operation) Length dimension : vendor to advice Weight : 2,090 kg (SIKO)

ASME & CEMA

 

9

Belt conveyor for rejected material-B

Capacity : 30 ton/hour (intermitten operation) Belt width : 400 mm (SIKO) Length : 15.3 m (SIKO) Speed : 90 m/min (1.5 m/s) Inclination : 18 deg (SIKO) Power: approx. 3 KW (SIKO) Material: vandor to advice for termperature up to 100°C Weight : 9,256 kg (SIKO)

ASME & CEMA

Including covering for de-dusting system. civil & structure, electrical and instrumentation.

10

Bucket Elevator

 

Capacity : 30 ton/hour (intermitten operation) Bucket volume : 10 liter (SIKO) vertical lift : 28 m (SIKO) Speed : 30 m/min (0.5 m/s) Power: approx. 15 KW (SIKO) Material: vandor to advice for termperature up to 100°C De-Dusting system should follow Term of Reference p :9-3 and 9-5 Material: vandor to advice for termperature up to 100°C Weight : 9,213 kg

ASME & CEMA

Including covering for de-dusting system. civil & structure, electrical and instrumentation.

11

Lime Burnt silo (500ton)

(300 ton lime)

 

ASME & CEMA

 

Capacity : 500 ton 300 ton lime Dimension: 7200 x 7200 x 14000 mm (SIKO) Outlet dimension: 300 mmL x 300 mmW (SIKO) Material: not concrete. Weight : approx. 56,481 kg (SIKO)

Including steel structure, cladding, needle gate, electrical and instrumentation, dedusting system (small bag filter+small exhaust fan)

12

Bulk loading spout for open truck

Capacity : 60 Ton/hour (depending on truck) Length and dimension see attachement Material: vandor to advice for termperature up to 80°C

ASME & CEMA

 

DE-DUSTING SYSTEM

       
EQUIPMENT LIST Reference rev-e (red color) PT.Truba Jaya Engineering PT. KS Doc no: (later) Project:
EQUIPMENT LIST
Reference
rev-e (red color)
PT.Truba Jaya Engineering
PT. KS
Doc no: (later)
Project:
LIME CALCINING PLANT-II
Client :
PT KRAKATAU STEEL
Project No:
I-51488 revE
No
Service
Specification
Std and Code
Remarks
13
Bag Filter
Gas Capacity : 25'500 m 3 /h ----> 28'500 m3/h (latest 11/may/2011)
Particel Content
(inlet): 20 g/Nm 3 -----> 5 to 10 g/Nm3 (latest 11/may/2011)
(outlet) : following Term of Reference p :9-3 and 9-5 ---> 20
mg/Nm3 (latest 11/may/2011)
Temperature: < 160°C deg Celcius
Length and dimension :vendor to advice
Weight : 14,321 kg (SIKO)
ASME & CEMA &
GOVERNMENT'S LATEST
REGULATION FOR AIR
POLLUTION
Including bag casing, fan, stack,
rotarty valve, ducting and duct
support of dust collector
14
Exhaust Fan
Gas Capacity : 36'000 m 3 /h --> 33'000 m3/hr (latest 11/may/2011)
Temperature: < 160°C deg Celcius
Length and dimension :vendor to advice
(MAERZ recommends a filter area of 400 m2
Exhaust fan capacity: 36'000 m3/h, 30 mbar, at 130°C)
Power : apprx. 63 KW
Exhaust fan will be installed at Top
of blower house. (Maerz )
14b
Air compressor
14c
Screw conveyor (#181), Disch bag filter.
Capacity : 3.825 t/h (base on bag filter requirement) (SIKO)
screw diameter : 200 mm (SIKO)
Length : 8 m
Screw Speed : 30.95 rpm (SIKO)
Inclination : 0 deg
ASME & CEMA
Power: approx. 5.5 KW
(SIKO)
Material: JIS SS400 (for termperature up to 100°C) (SIKO)
Weight : 1,100 KG approx. (SIKO)
14d
Screw conveyor (#182), Disch #181.
Capacity : 3.825 t/h (base on bag filter requirement) (SIKO)
screw diameter : 200 mm (SIKO)
Length : 6 m
Screw Speed : 30.95 rpm (SIKO)
Inclination : 0 deg
Power: approx. 3.7 KW (SIKO)
Material: JIS SS400 (for termperature up to 100°C) (SIKO)
Weight : 850 KG approx. (SIKO)
ASME & CEMA
LIME KILN
15
Kiln
Feed Capacity : 270 ton/day (preliminary)
Product Capacity: 150 ton/day
Temperature: 900 deg Celcius (preliminary)
Dimension : 6.6 mW x 7.61 mL x 36.98 mH
by MAERZ
16
Blowers for Combustion air (2 units)
Gas Capacity : 4'500 m 3 /h x 2 units
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 51 KW x 2 (cal.) ----> 90 KW x 2 (Maerz)
by MAERZ
17
Blowers for Cooling air (for burnt lime)
Gas Capacity : 5'900 m 3 /h
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 67 KW (calc.) -----------> 90 KW (Maerz)
by MAERZ
18
Blowers for Cooling air (for burner lences)
Gas Capacity : 850 m 3 /h
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 10 KW (calc.) ------------> 30 KW (Maerz)
by MAERZ
19
Compressor air (3 units) (2 units)
Gas Capacity : 250 m 3 /h
Temperature: ambient deg Celcius
Pressure: 6 barG
Length and dimension :vendor to advice
Power : apprx. 27 KW -------------------> 55 kw (Maerz)
ANSI/ASHRAE-51
   

BELT CONVEYOR

   

MECHANICAL DATA SHEET

 

PROJECT

 

:

LIME HANDLING & DEDUSTING SYSTEM

 

Rev.

 

0

 

1

 

2

  OWNER   : PT. KRAKATAU STEEL   By   SR    
 

OWNER

 

:

PT. KRAKATAU STEEL

 

By

 

SR

   

CLIENT

:

PT. TRUBA JAYA ENGINEERING

 

Checked

 

SR

   

JOB NO.

:

Approved

     
 

ITEM NO.

:

BC-01

Date

22-Feb-11

   

DOC. NO.

:

SITE

- tba -

 

LOCATION :

 

OUTDOOR

INDOOR

 

SERVICE

BELT CONVEYOR FROM EXISTING LIMESTONE HANDLING to NEW LIMESTONE SILO

 

MFR. :

 

PT. CEMARA SIKO ENGINEERING INDONESIA

NO. REQUIRED

1 (ONE) SET

 

DRIVER :

MOTOR

 

 

OPERATING CONDITIONS

   

UTILITY

 

CAPACITY

 

NOR.

270

T/h

OPERATING HOURS

 

6

h/day

ELECTRICAL POWER (V / PH / HZ) CONTROL (V / PH / HZ)

 
 

MAX

280

T/h

   

380

/ 3 / 50

 

HORIZONTAL LENGTH

 

27.80

m

220

/ 1 / 50

 

VERTICAL LIFT

8.40

m

 

INCLINATION

 

0.00

deg.

 

MATERIAL HANDLED

   

DRIVER

 

NAME

LIMESTONE, CRUSHED

 

ANGLE OF REPOSE TEMPERATURE STICKY HYGROSCOPIC FLOWABILITY ABRASIVENESS CORROSIVENESS EXPLOSIVENESS

 

38

deg.

BKW

 

16.5

kW

SHAPE

BULK

 

100 (max)

 

deg.C

MOTOR

 

MFR.

TECO or Equal

 

SIZE

MAX. LUMP

 

mm

 

%

YES

NO

 

RATING x POLE/RPM INSULATION F

18.5

kW

x

4 / 1500

 

DOWN TO

 

40 - 60

mm

97

%

YES

 

NO

 

TEMP.CLASS

 

B

 

<40 & >60

mm

3

%

VERY FREE

FREE

SLUGGISH

ENCLOSURE

 

IP55

FAN

TEFC

 
 

mm

 

%

VERY

 

MILD

 

NONE

 

REDUCER TYPE

 

Bevel Helical

 

MOISTURE CONT. ( W.B. ) BULK DENSITY NATURAL SLOPE

 

- tba -

 

%

VERY

MILD

NONE

 

RATIO x OUTPUT SPEED

 

21.00

x

72

rpm

 

1400

 

(kg/m³)

YES

NO

COUPLING TYPE

 

Flexible

 

25

 

deg

 

AREA CLASS

 
 

CONSTRUCTION FEATURES

   

INSPECTION & TEST

 

DESIGN TEMPERATURE

 

up to 100

 

O

C

SHOP INSPECTION

 

YES

NO

CONNECTING MECHANISM

 

IN

Existing Conveyor

 

OUT

New Silo

 

APPEARANCE CHECK

 

YES

NO

BELT :

WIDTH

600

 

mm

 

SPEED

 

90 (max.)

 

m/min.

DIMENSION CHECK

YES

NO

COVER

NATURAL RUBBER

 

NBR

NEOPRENE

 

SBR

 

TEMPORARY ASSEMBLY

 

YES

NO

CARCASS

COTTON

 

NYLON

VINYL

 

POLYESTER

 

MECHANICAL RUN

 

YES

NO

PLIES

4

TOP COVER

 

4

mm

BOTTOM COVER

 

2

mm

FIELD TEST

YES

NO

SPLICE

VULCANIZED

 

SPLICED

FASTENERS

 

At Field

   

OTHER SPECIFICATION

 

IDLERS :

CARRIER SPACING

 

1500

mm

TRAINING CARRIER SPACING

 

15000

mm

 

TROUGH ANGLE

 

30

deg.

NO.OF ROLLERS

 

1

2

3

DIA.

89

mm

 

RETURN

SPACING

3000

mm

 

DIA.

89

mm

 

IMPACT

YES

 

NO

SPACING

 

300

 

mm

 

BEARING

BALL

ROLLER

 

BEARING LIFE

 

40000

 

hrs

 

CONSTRUCTION MATERIAL

 

PULLEY :

HEAD

DIA.

400

mm

LENGTH

700

 

mm

SHAFT DIA.

 

mm

IDLER

 

A36 pipe

 

TAIL

DIA.

350

mm

LENGTH

700

 

mm

SHAFT DIA.

 

mm

CHUTE

SS400 or Equal

 

BEND

DIA.

300

mm

LENGTH

700

 

mm

SHAFT DIA.

 

mm

STRUCTURE

 

A36 or SS400

 

SNUB

DIA.

300

mm

LENGTH

700

 

mm

SHAFT DIA.

 

mm

WEATHER HOOD

--

LAGGING

HEAD

 

TAIL

 

BEND

SNUB

 

LOADING HOPPER

SS400 or Equal

 

TAKE-UP

VERTICAL

 

HORIZONTAL

   

ACCESSORIES & SPARE PARTS

 

GRAVITY

 

SCREW

 

SPRING

 

WINCH

 

LOADING HOPPER

 

YES

 

NO

TRIPPER

YES

NO

TRAVELLING SPEED

 

m/min.

DISCHARGE CHUTE

 

YES

NO

SHUTTLE

YES

NO

TRAVELLING SPEED

m/min.

DUST HOOD

 

YES

NO

 

SURFACE TREATMENT & PAINT

 

WEATHER HOOD

YES

NO

COMPLIANCE WITH CERTIFICATE ACID RESISTANT SURFACE PROTECTION SURFACE PREPARATION CLASS OF BLAST CLEANING PRIME COLOR / MDFT 1ST COAT COLOR / MDFT TOP COAT / MDFT

 

YES

NO

DECK PLATE

YES

NO

YES

NO

BELT CLEANER

YES

 

NO

SSPC-SP10

 

BELT SCRAPER

YES

NO

SA 2½

 

BACK STOP

YES

NO

Inorganic Zinc 50 - 75 µm

 

WIND PROTECTION CHAIN GALLERY

 

YES

NO

Polyamide Epoxy 125 - 175 µm

 

YES

NO

Apliphatic Polyurethane 50 - 75 µm

 

WALK WAY

2 SIDES

1 SIDE

NO

 

MISALLIGNMENT SWITCH SPEED SWITCH CHUTE SWITCH PULL CORD SWITCH GTU SWITCH START SIREN WARN SAFETY GUARD FIXING & SETTING BOLT ANCHOR BOLT

 

YES

NO

 

SPAREPART AVAILABILITY

 

YES

 

NO

BOLT / NUT IDLER ROLLER BELT CONVEYOR DRIVE CHAIN BEARING

 

For Const.

 

For 1-year ops. For 1-year ops. For 1-year ops. For 1-year ops. For 1-year ops.

 

YES

NO

For Const.

YES

 

NO

For Const.

YES

NO

For Const.

YES

NO

For Const.

YES

 

NO

 

YES

NO

YES

 

NO

 

REMARKS AND / OR DESCRIPTION

 
SILO / BIN MECHANICAL DATA SHEET PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0
SILO / BIN
MECHANICAL DATA SHEET
PROJECT
:
LIME HANDLING & DEDUSTING SYSTEM
Rev.
0
1
2
OWNER
:
PT. KRAKATAU STEEL
By
SR
CLIENT
:
PT. TRUBA JAYA ENGINEERING
Checked
SR
JOB NO.
:
Approved
ITEM NO.
:
SL-02
Date
22-Feb-11
DOC. NO.
:
AREA :
- tba -
LOCATION :
OUTDOOR
 INDOOR
SERVICE :
Stone silo (500ton)
MFR. :
PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED :
1 (ONE) SET
MODEL NO. :
PT. CEMARA SIKO ENGINEERING INDONESIA
DESIGN DATA
MATERIAL SPECIFICATION
Design Temperature
Plate Thickness
Lining Thickness
Silo Dimension(L x W x H)
Outlet Dimension (L x W )
Valley Angle (from Horizontal)
100
°C
A 283 Gr.C or SS400 or equivalent
top side 8mm, bottom side 10mm
mm
Hardox400 or equal
8mm at Sloping (trapezoid area)
mm
A 193 B7 / A 194 2H
7200
x
7200
x
14000
mm
Shell
Lining
Bolt & Nut
Foundation Bolt & Nut
Structural
Painting (Internal/External)
A 307 Gr.B
300
x
300
mm
A36
55 (min)
deg.
see note #1
WEIGHT
Erection Weight
- tba -
ton
SKETCH
REMARKS AND / OR DESCRIPTION
NOTE :
#1
Surface treatment: Shop (Sand Blasting : SA 2½, Primary : 75µm, Intermediate : 100µm, and Finish : 2x50µm), Site (Touch-up)
VIBRATING FEEDER MECHANICAL DATA SHEET PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1
VIBRATING FEEDER
MECHANICAL DATA SHEET
PROJECT
:
LIME HANDLING & DEDUSTING SYSTEM
Rev.
0
1
2
OWNER
:
PT. KRAKATAU STEEL
By
SR
CLIENT
:
PT. TRUBA JAYA ENGINEERING
Checked
SR
JOB NO.
:
Approved
ITEM NO.
:
VF-03
Date
22-Feb-11
DOC. NO.
:
SITE
- tba -
LOCATION :
 OUTDOOR
INDOOR
SERVICE
Vibrating feeder
MFR. :
PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED
1 (ONE) SET
DRIVER :
 MOTOR
OPERATING CONDITIONS
DIMENSION
UTILITY
CAPACITY
NOR.
80
T/h
OVERALL LENGTH
3100
mm
ELECTRICAL
MAX
80
T/h
OVERALL WIDTH
1800
mm
POWER (V / PH / HZ)
380 / 3 / 50
OPERATING HOURS
24
h/day
OVERALL HEIGHT
1600
mm
CONTROL (V / PH / HZ)
MATERIAL HANDLED
DRIVER
NAME
LIMESTONE, CRUSHED
ANGLE OF REPOSE
TEMPERATURE
38
deg.
SHAPE
BULK
100 (max)
deg.C
2 x 3.7
kW
x
4 / 1500
SIZE
MAX. LUMP
mm
%
STICKY
HYGROSCOPIC
FLOWABILITY
ABRASIVENESS
YES
NO
MOTOR TYPE
RATING x POLE/RPM
INSULATION F
TEMP.CLASS
B
DOWN TO
40 - 60
mm
97
%
 YES
NO
ENCLOSURE
IP55
FAN
TEFC
<40 & >60
mm
3
%
VERY FREE
FREE
SLUGGISH
REDUCER TYPE
V-Belt
MOISTURE CONT. ( W.B. )
BULK DENSITY
NATURAL SLOPE
- tba -
%
VERY
 MILD
NONE
x
rpm
1400
(kg/m³)
CORROSIVENESS
VERY
 MILD
NONE
RATIO x OUTPUT SPEED
COUPLING TYPE
18
deg
EXPLOSIVENESS
YES
NO
AREA CLASS
CONSTRUCTION FEATURES
SURFACE TREATMENT & PAINT
INSPECTION & TEST
CASING
SS400 or Equal
SURFACE PREPARATION
CLASS OF BLAST CLEANING
PRIME COLOR / MDFT
1ST COAT COLOR / MDFT
TOP COAT / MDFT
- tba -
SHOP INSPECTION
YES
NO
LINER
SS400 or Equal
- tba -
APPEARANCE CHECK
YES
NO
- tba -
DIMENSION CHECK
YES
NO
- tba -
TEMPORARY ASSEMBLY
YES
NO
- tba -
MECHANICAL RUN
YES
NO
FIELD TEST
YES
NO
REMARKS AND / OR DESCRIPTION
VIBRATING SCREEN MECHANICAL DATA SHEET PROJECT : LIME HANDLING & DEDUSTING SYSTEM Rev. 0 1
VIBRATING SCREEN
MECHANICAL DATA SHEET
PROJECT
:
LIME HANDLING & DEDUSTING SYSTEM
Rev.
0
1
2
OWNER
:
PT. KRAKATAU STEEL
By
SR
CLIENT
:
PT. TRUBA JAYA ENGINEERING
Checked
SR
JOB NO.
:
Approved
ITEM NO.
:
VS-04
Date
22-Feb-11
DOC. NO.
:
SITE
- tba -
LOCATION :
 OUTDOOR
INDOOR
SERVICE
Vibrating screen
MFR. :
PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED
1 (ONE) SET
DRIVER :
 MOTOR
OPERATING CONDITIONS
DIMENSION
UTILITY
CAPACITY
NOR.
80
T/h
OVERALL LENGTH
- tba -
mm
ELECTRICAL
MAX
80
T/h
OVERALL WIDTH
- tba -
mm
POWER (V / PH / HZ)
380 / 3 / 50
OPERATING HOURS
24
h/day
OVERALL HEIGHT
- tba -
mm
CONTROL (V / PH / HZ)
MATERIAL HANDLED
DRIVER
NAME
LIMESTONE, CRUSHED
ANGLE OF REPOSE
TEMPERATURE
38
deg.
SHAPE
BULK
100 (max)
deg.C
- tba -
kW
x
- tba -
SCREEN MAX. LUMP
DOWN TO
40 - 60
mm
97
%
STICKY
HYGROSCOPIC
FLOWABILITY
ABRASIVENESS
YES
NO
MOTOR TYPE
RATING x POLE/RPM
INSULATION F
TEMP.CLASS
B
<40
mm
1.5
%
 YES
NO
ENCLOSURE
IP55
FAN
TEFC
>60
mm
1.5
%
VERY FREE
FREE
SLUGGISH
REDUCER TYPE
V-Belt
MOISTURE CONT. ( W.B. )
BULK DENSITY
NATURAL SLOPE
- tba -
%
VERY
 MILD
NONE
x
rpm
1400
(kg/m³)
CORROSIVENESS
VERY
 MILD
NONE
RATIO x OUTPUT SPEED
COUPLING TYPE
18
deg
EXPLOSIVENESS
YES
NO
AREA CLASS
CONSTRUCTION FEATURES
SURFACE TREATMENT & PAINT
INSPECTION & TEST
CASING
SS400 or Equal
SURFACE PREPARATION
CLASS OF BLAST CLEANING
PRIME COLOR / MDFT
1ST COAT COLOR / MDFT
TOP COAT / MDFT
- tba -
SHOP INSPECTION
YES
NO
LINER
SS400 or Equal
- tba -
APPEARANCE CHECK
YES
NO
- tba -
DIMENSION CHECK
YES
NO
- tba -
TEMPORARY ASSEMBLY
YES
NO
- tba -
MECHANICAL RUN
YES
NO
FIELD TEST
YES
NO
REMARKS AND / OR DESCRIPTION
   

BELT CONVEYOR

   

MECHANICAL DATA SHEET

 

PROJECT

 

:

LIME HANDLING & DEDUSTING SYSTEM

 

Rev.

 

0

 

1

 

2

  OWNER   : PT. KRAKATAU STEEL   By   SR    
 

OWNER

 

:

PT. KRAKATAU STEEL

 

By

 

SR

   

CLIENT

:

PT. TRUBA JAYA ENGINEERING

 

Checked

 

SR

   

JOB NO.

:

Approved

     
 

ITEM NO.

:

BC-06

Date

22-Feb-11

   

DOC. NO.

:

SITE

- tba -

 

LOCATION :

 

OUTDOOR

INDOOR

 

SERVICE

Belt conveyor for rejected material-A

 

MFR. :

 

PT. CEMARA SIKO ENGINEERING INDONESIA

NO. REQUIRED

1 (ONE) SET

 

DRIVER :

MOTOR

 

 

OPERATING CONDITIONS

   

UTILITY

 

CAPACITY

 

NOR.

10

T/h

OPERATING HOURS

 

6

h/day

ELECTRICAL POWER (V / PH / HZ) CONTROL (V / PH / HZ)

 
 

MAX

100

T/h

   

380

/ 3 / 50

 

HORIZONTAL LENGTH

 

14.30

m

220

/ 1 / 50

 

VERTICAL LIFT

4.40

m

 

INCLINATION

 

18.00

deg.

 

MATERIAL HANDLED

   

DRIVER

 

NAME

LIMESTONE, CRUSHED

 

ANGLE OF REPOSE TEMPERATURE STICKY HYGROSCOPIC FLOWABILITY ABRASIVENESS CORROSIVENESS EXPLOSIVENESS

 

38

deg.

BKW

 

1.6

kW

SHAPE

BULK

 

100 (max)

 

deg.C

MOTOR

 

MFR.

TECO or Equal

 

SIZE

MAX. LUMP

 

mm

 

%

YES

NO

 

RATING x POLE/RPM INSULATION F

2.2

kW

x

4 / 1500

 

DOWN TO

 

40

mm

97

%

YES

 

NO

 

TEMP.CLASS

 

B

 

<40 & >60

mm

3

%

VERY FREE

FREE

SLUGGISH

ENCLOSURE

 

IP55

FAN

TEFC

 
 

mm

 

%

VERY

 

MILD

 

NONE

 

REDUCER TYPE

 

Bevel Helical

 

MOISTURE CONT. ( W.B. ) BULK DENSITY NATURAL SLOPE

 

- tba -

 

%

VERY

MILD

NONE

 

RATIO x OUTPUT SPEED

 

21.00

x

72

rpm

 

1400

 

(kg/m³)

YES

NO

COUPLING TYPE

 

Flexible

 

25

 

deg

 

AREA CLASS

 
 

CONSTRUCTION FEATURES

   

INSPECTION & TEST

 

DESIGN TEMPERATURE

 

up to 100

 

O

C

SHOP INSPECTION

 

YES

NO

CONNECTING MECHANISM

 

IN

Vibrating Screen

 

OUT

Reject area

 

APPEARANCE CHECK

 

YES

NO

BELT :

WIDTH

400

 

mm

 

SPEED

 

90 (max.)

 

m/min.

DIMENSION CHECK

YES

NO

COVER

NATURAL RUBBER

 

NBR

NEOPRENE

 

SBR

 

TEMPORARY ASSEMBLY

 

YES

NO

CARCASS

COTTON

 

NYLON

VINYL

 

POLYESTER

 

MECHANICAL RUN

 

YES

NO

PLIES

4

TOP COVER

 

4

mm

BOTTOM COVER

 

2

mm

FIELD TEST

YES

NO

SPLICE

VULCANIZED

 

SPLICED

FASTENERS

 

At Field

   

OTHER SPECIFICATION

 

IDLERS :

CARRIER SPACING

 

1500

mm

TRAINING CARRIER SPACING

 

15000

mm

 

TROUGH ANGLE

 

30

deg.

NO.OF ROLLERS

 

1

2

3

DIA.

89

mm

 

RETURN

SPACING

3000

mm

 

DIA.

89

mm

 

IMPACT

YES

 

NO

SPACING

 

300

 

mm

 

BEARING

BALL

ROLLER

 

BEARING LIFE

 

40000

 

hrs

 

CONSTRUCTION MATERIAL

 

PULLEY :

HEAD

DIA.

400

mm

LENGTH

500

 

mm

SHAFT DIA.

 

mm

IDLER

 

A36 pipe

 

TAIL

DIA.

350

mm

LENGTH

500

 

mm

SHAFT DIA.

 

mm

CHUTE

SS400 or Equal

 

BEND

DIA.

300

mm

LENGTH

500

 

mm

SHAFT DIA.

 

mm

STRUCTURE

 

A36 or SS400

 

SNUB

DIA.

300

mm

LENGTH

500

 

mm

SHAFT DIA.

 

mm

WEATHER HOOD

--

LAGGING

HEAD

 

TAIL

 

BEND

SNUB

 

LOADING HOPPER

SS400 or Equal

 

TAKE-UP

VERTICAL

 

HORIZONTAL

   

ACCESSORIES & SPARE PARTS

 

GRAVITY

 

SCREW

 

SPRING

 

WINCH

 

LOADING HOPPER

 

YES

 

NO

TRIPPER

YES

NO

TRAVELLING SPEED

 

m/min.

DISCHARGE CHUTE

 

YES

NO

SHUTTLE

YES

NO

TRAVELLING SPEED

m/min.

DUST HOOD

 

YES

NO

 

SURFACE TREATMENT & PAINT

 

WEATHER HOOD

YES

NO

COMPLIANCE WITH CERTIFICATE ACID RESISTANT SURFACE PROTECTION SURFACE PREPARATION CLASS OF BLAST CLEANING PRIME COLOR / MDFT 1ST COAT COLOR / MDFT TOP COAT / MDFT

 

YES

NO

DECK PLATE

YES

NO

YES

NO

BELT CLEANER

YES

 

NO

SSPC-SP10

 

BELT SCRAPER

YES

NO

SA 2½

 

BACK STOP

YES

NO

Inorganic Zinc 50 - 75 µm

 

WIND PROTECTION CHAIN GALLERY

 

YES

NO

Polyamide Epoxy 125 - 175 µm

 

YES

NO

Apliphatic Polyurethane 50 - 75 µm

 

WALK WAY

2 SIDES

1 SIDE

NO

 

MISALLIGNMENT SWITCH SPEED SWITCH CHUTE SWITCH PULL CORD SWITCH GTU SWITCH START SIREN WARN SAFETY GUARD FIXING & SETTING BOLT ANCHOR BOLT

 

YES

NO

 

SPAREPART AVAILABILITY

 

YES

 

NO

BOLT / NUT IDLER ROLLER BELT CONVEYOR DRIVE CHAIN BEARING

 

For Const.

 

For 1-year ops. For 1-year ops. For 1-year ops. For 1-year ops. For 1-year ops.

 

YES

NO

For Const.

YES

 

NO

For Const.

YES

NO

For Const.

YES

NO

For Const.

YES

 

NO

 

YES

NO

YES

 

NO

 

REMARKS AND / OR DESCRIPTION

 
   

BELT CONVEYOR

   

MECHANICAL DATA SHEET

 

PROJECT

 

:

LIME HANDLING & DEDUSTING SYSTEM

 

Rev.

 

0

 

1

 

2

  OWNER   : PT. KRAKATAU STEEL   By   SR    
 

OWNER

 

:

PT. KRAKATAU STEEL

 

By

 

SR

   

CLIENT

:

PT. TRUBA JAYA ENGINEERING

 

Checked

 

SR

   

JOB NO.

:

Approved

     
 

ITEM NO.

:

BC-07

Date

22-Feb-11

   

DOC. NO.

:

SITE

- tba -

 

LOCATION :

 

OUTDOOR

INDOOR

 

SERVICE

Belt conveyor from Kiln to chute

 

MFR. :

 

PT. CEMARA SIKO ENGINEERING INDONESIA

NO. REQUIRED

1 (ONE) SET

 

DRIVER :

MOTOR

 

 

OPERATING CONDITIONS

   

UTILITY

 

CAPACITY

 

NOR.

30

T/h

OPERATING HOURS

 

24

h/day

ELECTRICAL POWER (V / PH / HZ) CONTROL (V / PH / HZ)

 
 

MAX

100

T/h

   

380

/ 3 / 50

 

HORIZONTAL LENGTH

 

18.40

m

220

/ 1 / 50

 

VERTICAL LIFT

5.70

m

 

INCLINATION

 

18.00

deg.

 

MATERIAL HANDLED

   

DRIVER

 

NAME

LIMESTONE, CRUSHED

 

ANGLE OF REPOSE TEMPERATURE STICKY HYGROSCOPIC FLOWABILITY ABRASIVENESS CORROSIVENESS EXPLOSIVENESS

 

38

deg.

BKW

 

2.5

kW

SHAPE

BULK

100

deg.C

MOTOR

 

MFR.

TECO or Equal

 

SIZE

MAX. LUMP

 

mm

 

%

YES

NO

 

RATING x POLE/RPM INSULATION F

3

kW

x

4 / 1500

 

DOWN TO

 

40 - 60

mm

97

%

YES

 

NO

 

TEMP.CLASS

 

B

 

<40 & >60

mm

3

%

VERY FREE

FREE

SLUGGISH

ENCLOSURE

 

IP55

FAN

TEFC

 
 

mm

 

%

VERY

 

MILD

 

NONE

 

REDUCER TYPE

 

Bevel Helical

 

MOISTURE CONT. ( W.B. ) BULK DENSITY NATURAL SLOPE

 

- tba -

 

%

VERY

MILD

NONE

 

RATIO x OUTPUT SPEED

 

21.00

x

72

rpm

 

1400

 

(kg/m³)

YES

NO

COUPLING TYPE

 

Flexible

 

25

 

deg

 

AREA CLASS

 
 

CONSTRUCTION FEATURES

   

INSPECTION & TEST

 

DESIGN TEMPERATURE

 

up to 100

 

O

C

SHOP INSPECTION

 

YES

NO

CONNECTING MECHANISM

 

IN

Vibrating Screen

 

OUT

Reject area

 

APPEARANCE CHECK

 

YES

NO

BELT :

WIDTH

400

 

mm

 

SPEED

 

90 (max.)

 

m/min.

DIMENSION CHECK

YES

NO

COVER

NATURAL RUBBER

 

NBR

NEOPRENE

 

SBR

 

TEMPORARY ASSEMBLY

 

YES

NO

CARCASS

COTTON

 

NYLON

VINYL

 

POLYESTER

 

MECHANICAL RUN

 

YES

NO

PLIES

4

TOP COVER

 

4

mm

BOTTOM COVER

 

2

mm

FIELD TEST

YES

NO

SPLICE

VULCANIZED

 

SPLICED

FASTENERS

 

At Field

   

OTHER SPECIFICATION

 

IDLERS :

CARRIER SPACING

 

1500

mm

TRAINING CARRIER SPACING

 

15000

mm

 

TROUGH ANGLE

 

30

deg.

NO.OF ROLLERS

 

1

2

3

DIA.

89

mm

 

RETURN

SPACING

3000

mm

 

DIA.

89

mm

 

IMPACT

YES

 

NO

SPACING

 

300

 

mm

 

BEARING

BALL

ROLLER

 

BEARING LIFE

 

40000

 

hrs

 

CONSTRUCTION MATERIAL

 

PULLEY :

HEAD

DIA.

400

mm

LENGTH

500

 

mm

SHAFT DIA.

 

mm

IDLER

 

A36 pipe

 

TAIL

DIA.

350

mm

LENGTH

500

 

mm

SHAFT DIA.

 

mm

CHUTE

SS400 or Equal

 

BEND

DIA.

300

mm

LENGTH

500

 

mm

SHAFT DIA.

 

mm

STRUCTURE