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DODGE®

SLEEVOIL®
P-Series Pedestal Bearing

Instruction Manual
(Assembly and Operating Instructions)

Sleeve bearing performance is dependent on


proper installation, lubrication and maintenance.
ONLY QUALIFIED PERSONNEL FAMILIAR WITH THE
CONSTRUCTION AND OPERATION OF THIS EQUIPMENT
AND THE HAZARDS INVOLVED SHOULD INSTALL,
All bearing liners are high-tin babbitted, with plain
ADJUST, OPERATE, AND/OR SERVICE IT. READ AND 2axial groove (cylindrical) bores. The standard
UNDERSTAND THIS MANUAL IN ITS ENTIRETY BEFORE thrust surface is a fixed geometry, modified
PROCEEDING. FAILURE TO OBSERVE THIS PRECAUTION tapered-land profile. To minimize spare parts
COULD RESULT IN SEVERE BODILY INJURY OR LOSS OF required, the same liner is used in the non-
LIFE.
expansion (fixed) and expansion (free) positions.
Optional self-equalizing tilting pad thrust surfaces
Before assembling the bearing read ALL are available to accommodate high axial loads.
instructions in this manual and follow all equipment
All pedestal bearings are electrically grounded as
manufacturer's instructions. the bearing liner spherical seats are in contact with
the spherical seats in the housing.
BEARING DESCRIPTION:
Foot-Mounted Bearing with Loose Oil Ring Bearings used on electrical machines should be
insulated in order to prevent currents from
Type: P-Series damaging bearing. Non-conducting washers and
for fans, electric motors and generators, bushings are normally used to insulate the housing
compressors, horizontal water turbines, etc. base from the mounting structure and mounting
all components are fully split bolts. Temperature sensors that contact the
bearing liner and piping should be insulated
Housing appropriately (i.e. insulated protection tubes, non-
finned, pedestal, foot-mounted metallic fittings, etc.).

Heat Dissipation Threaded holes for connecting a temperature


self cooled, or sensor (RTD's or thermocouples), oil sight glass, oil
cooled by external circulating oil system inlet, oil outlet, sump heater, and sump thermostat
are provided on either side so that all connections
Bore Shape can be made on the right or left side of the bearing
plain cylindrical bore with two axial grooves housing as required. Refer to the machine's
dimensional drawing and reference drawings for
Thrust Surfaces proper location. Oil is filled via the oil ring sight
modified tapered land babbitt faces with oil glass hole in the top of the housing cap. The
slots, or self-equalizing tilting thrust pads housing clean-out drain is located on the bottom of
the bearing housing. In the case of circulating oil
Nomenclature Example lubrication, the outlet connection is screwed into an
P18-200 Size 18 pedestal housing, oil sight glass hole.
200mm liner bore diameter

Seals
may be of fixed or floating design.

INTRODUCTION
®
The modular design of the SLEEVOIL DIN
Pedestal Bearing allows the use of multiple sizes of
liners and oil seals in addition to different types of
oil seals, all with the same housing. All housings Table 1 lists the sizes of the external connections
and liners have nameplates attached. The (see drawing below) that can be made to the lower
nameplates give a unique number which fully part of the bearing housing. The thread form is
identifies the housing and/or liner with any and all ANSI Dryseal Standard Taper Pipe Thread (NPTF)
modifications to that part. for circulating oil connections (d2 and d3), and
ANSI Dryseal Standard Fuel Internal Straight Pipe
Thread (NPSF) for the remainder.

TABLE 1
Housing Connection Sizes (Diameter, Inches)
Housing d1 d2 d3 d4 d5
Size (NPSF) (NPTF) (NPTF) (NPSF) (NPSF)
P-9 ½ 3/8 1¼ ½ ½
P-11 ½ 3/8 1¼ ½ ½
P-14 ½ 3/8 1½ ¾ ¾
P-18 ½ ½ 1½ ¾ ¾
P-22 ½ ¾ 2½ ¾ ¾

1
where
d = Bearing Liner Temperature Sensor
1

d = Circulating Oil Inlet


2

d = Oil Level Sight Gage, Circulating Oil Drain


3

d = Heater, Thermostat, Water Cooler


4

d = Housing Oil Drain


5

®
The SLEEVOIL DIN Pedestal Bearing is not
shipped shaft ready. It is shipped without lubricant.

EQUIPMENT NEEDED
-Metric hex key (L-wrench) set
-Metric hex key (Allen drive) socket set
-English hex key socket set (for pipe plugs)
-Adjustable wrench set (for sight glasses)
- Torque wrenches
-Nylon hammer (to seat bearing liner)
-Feeler gauges or shim stock (to align optional
fixed oil seals)
-Lifting equipment
All housings and liners have match-marks -Clean, lint free cloth
permanently stamped above and below the -Cleaning detergents
joint. Use these match-marks to ensure that -Thread cleaning solvent (Loctite or equivalent)
parts stay paired. -Liquid thread adhesive (e.g. Loctite 242 Blue)
Bearing liner lower halves are provided with - Liquid Teflon pipe thread sealant
threads (M10-1.5 for the P-9 size and M12-1.75 -Lubricating oil of the specified viscosity
for the remaining sizes) where lifting eyebolts may -p/n 427359 Loctite 515 Gasket Eliminator
be temporarily attached. (or equivalent)

Two eyebolts are provided in the upper half of the The bearing assembly is a partially metric product.
bearing housing for the transport of the bearing All fasteners are metric except pipe plug
assembly only. These eyebolts can also be used connections, which are ANSI (NPSF and NPTF).
to lift the housing base at the joint. For safety
reasons, take special care to subject these PRE-ASSEMBLY INSTRUCTIONS
eyebolts to tensile loads only and no bending Disassemble and thoroughly clean all parts of the
stresses. Before lifting the bearing assembly, make bearing assembly. It is especially important that
sure the housing joint screws and eyebolts are the interior of the housing and the running
tight. surfaces of the liner are clean and free of
damage. The installer is the last person to inspect
all parts for damage and cleanliness.

Threaded fasteners and threaded holes must be


clean (use Loctite Cleaning Solvent or equivalent)
and dry before using Loctite 242 (Blue) or
equivalent thread locking adhesive.

Look for signs of sealant on all pipe plugs and


sight glasses. If it does not appear that sealant

Two pre-drilled holes are provided in each housing Bearing housings, liners, oil seals, and oil rings may
base for doweling the bearing to the mounting be interchanged as complete assemblies only.
structure. See Table 9 for sizes. Individuals halves are NOT interchangeable.

Jacking screw holes are provided in the housing


cap in the center of each pry slot. A screw used to was used on the plugs or sight glasses, remove the
hold an oil seal can be used to assist in separating fitting,
the housing cap from the base.

2
clean the threads of the fitting and the hole and Apply oil to the bore of the lower liner.
reseal with Teflon pipe sealant.
INSTALLATION OF LOWER HOUSING
Check the mounting structure for proper machining
and that it is clean and free from burrs. Inspect the
shaft to ensure it is smooth (Ra 0,63 mm,
equivalent to 25 microinches Ra surface finish or
better), free of burrs or rough spots and clean.
On housing sizes P-9 through P-18, the lifting
eyebolts in the housing cap are the same thread
size as the cap screw holes in the lower housing
joint. These eyebolts may be placed diagonally on With the shaft raised slightly, place the lower
the lower housing joint to lift the housing into liner half on top of the shaft. NOTE: Orient the
position. Tighten the eyebolts securely. liner such that the liner thermocouple holes are on
the same side of the housing as their
corresponding housing pipeconnections. Remove
the lifting eyebolts, if used.
Assembly will normally made with the shaft in place.
Be careful not to damage the shaft journal when
installing the lower housing. Rotate the lower liner half into the bearing
housing, taking care not to damage the
Place the housing base on the mounting structure babbitted surfaces.
and secure with 4 socket head cap screws or hex
head cap screws. See Table 2 for screw size and
washer outer diameter (O.D.). Use ISO-7091, DIN-
125, or DIN-126 washers. Lightly tighten the
mounting screws. The screws will be fully tightened
after the housing-to-shaft alignment is checked.
TABLE 2
Housing Mounting Screw Size and Torque
Housing Mounting Screw Allen Washer Tightening Align the joint faces of the housing and
Size Hole Dia. Size Wrench O.D. Torque liner.Carefully lower the shaft into place. Strike
P-9 22 mm M16 14 mm 30 mm 170 N•m the lowerhousing with a slight blow using a
(125 lbf•ft) nylon hammer to align the liner to the shaft.
P-11 26 mm M20 17 mm 37 mm 340 N•m
(250 lbf•ft)
P-14 30 mm M24 19 mm 44 mm 570 N•m
(420 lbf•ft)
P-18 40 mm M30 22 mm 56 mm 1150 N•m
(850 lbf•ft)
P-22 46 mm M36 27 mm 66 mm 2030 N•m
(1500 lbf•ft)
Use Grade 8.8 socket head or hex head cap screws.
If specified, install the two optional oil dams.
INSTALLATION OF LOWER LINER AND SHAFT The oil dam is a small piece of preformed sheet
metal used to direct more oil into the liner axial
feed groove.
The bore and thrust faces of the liner assembly are
critical machined surfaces which are easily
damaged. Use care in handling to protect these
surfaces. Failure to observe these precautions may
result in damage to or destruction of the equipment.
The lower liner half is identified by its continuous
babbitted surface on the inner diameter. The
upper liner half has an oil ring slot in the center of
the babbitted bore.
Clean the threaded holes for the 4 liner joint screws
with cleaning solvent and dry. If optional oil dams
are specified, also clean their 2 threaded mounting
holes.

3
Each oil dam is attached to the lower liner using an
8mm long button head cap screw. Clean the
screws with cleaning solvent and dry. Place one
drop of Loctite 242 on each screw. Install the
screws and torque to the value listed in Table 3.
TABLE 3
Oil Dam Screw Size and Torque
Housing Screw Allen Tightening
Size Size Wrench Torque
1.5N•m
P-9 M4-0.7 2.5mm
(13lbf•in)
1.5N•m
P-11 M4-0.7 2.5mm
(13lbf•in)
1.5N•m Oil the shaft under the oil ring. Make sure the
P-14 M4-0.7 2.5mm
(13lbf•in)
1.5N•m
oil ring rotates freely.
P-18 M4-0.7 2.5mm
(13lbf•in)
1.5N•m INSTALLATION OF UPPER LINER
P-22 M4-0.7 2.5mm
(13lbf•in)
NOTE: The upper liner half is identified by its oil ring
slot in the center of the babbitted bore. Each liner
half is marked by a letter or number near the split
line. Because individual liner halves are NOT
The oil ring must be handled with care as safe interchangeable, make sure the upper and lower
operation of the bearing is dependent on proper
funtioning of the oil ring. liner match marks are identical.

INSTALLATION OF OIL RING Apply oil to the faces of thrust collars next to
Disassemble the oil ring and clean. Clean the the liner and to the top of the shaft or to the
threaded holes and screws with cleaning solvent babbitted surfaces of the upper liner.
and dry.
Place the upper liner on the lower liner taking care
to align the dowel pins and the match marks. Three
dowel pins are used to ensure that the liner is not
reversed.

Make sure the oil ring can rotate freely.

Clean the 4 liner joint screws with cleaning solvent


and dry. Place 2 drops of Loctite 242 on each
screw. Insert the liner screws and tighten in steps in
a diagonal pattern to rated torque listed in Table 5.
Carefully insert one ring half around the shaft and
lower liner. Join the two halves together so that
the ring encircles the shaft and lower liner and is
located in the center of the bearing. Place one
drop of Loctite 242 on each screw. Install the
screws and tighten in steps to the torque value
listed in Table 4. Peen the oil ring screws to
ensure they are securely tightened to prevent
loosening.

TABLE 4
Oil Ring Screw Size and Torque
Housing Screw Allen Tightening
Size Size Wrench Torque
P-9 M3-0.5 2.5mm .8N•m
(7lbf•in)
P-11 M3-0.5 2.5mm .8N•m
(7lbf•in)
P-14 M4-0.7 3mm 1.8N•m
(16lbf•in)
P-18 M4-0.7 3mm 1.8N•m
(16lbf•in)
P-22 M4-0.7 3mm 1.8N•m
(16lbf•in)

4
TABLE 5 INSTALLATION OF HOUSING CAP
Liner Joint Screw Size and Torque
Housing Screw Allen Tightening
Size Size Wrench Torque Before installation, verify tha the non-metallic anti-
P-9 M6-1.00 5mm 8N•m rotation pin is installed in the housing cap. Failure to
(70lbf•in) observe this caution could result in damage to the
P-11 M6-1.00 5mm 8N•m bearing.
(70lbf•in)
P-14 M6-1.00 5 mm 8 N•m
(70 lbf•in)
P-18 M8-1.25 6 mm 20 N•m
(175 lbf•in)
P-22 M8-1.25 6 mm 20 N•m
(175 lbf•in)

ALIGNMENT OF HOUSING BASE

Floating Oil Seals: Temporarily mount the floating


oil seal carrier lower halves to the housing base.
Check the alignment of the pillow block to the shaft Because individual housing caps and bases are
by noting the clearance between the seal carrier NOT interchangeable, make sure the upper and
and shaft at each end of the housing - the lower housing marks, located on one end near the
clearance should be uniform within 0.8mm (1/32 joint, are identical
inches). Clean the upper and lower housing joint faces
and the 4 threaded holes at the lower housing
Optional extended floating oil seal kits are joint with cleaning solvent and dry. Apply a thin
available to accomodate proximitity probe layer of Loctite 515 Gasket Eliminator to the
mounting and key phaser. housing base joint.

Fixed Oil Seals: Check that the bearing liner is Carefully lower the upper housing on the bearing
aligned with the housing base within 0.8mm (1/32 assembly, noting the dowel pin locations. Make
inches) at the housing seal mounting face at each sure the anti-rotation pin lines up with its
end of the housing. corresponding hole in the liner upper half. If the
housing cap does not lower all of the way to the
base joint, the bearing liner may need to be rotated
in the bearing housing.

Shim the bearing pedestal where needed, using full- Clean the 4 housing cap screws with cleaning
length shims under the base as required. solvent and dry. Place 4 drops of Loctite 242
Tighten the housing base mounting screws in steps in on each screw.
a diagonal pattern to the rated torque listed inTable 2.

Insert the housing cap screws and tighten in steps in a


diagonal pattern to the rated torque listed in Table 6.
5
TABLE 6 Slide the completed seal assembly up to the
Housing Cap Screw Size and Torque housing.
Housing Screw Allen Tightening
Size Size Wrench Torque
P-9 M10-1.50 8 mm 41 N•m
(30 lbf•ft)
P-11 M12-1.75 10 mm 71 N•m
(52 lbf•ft)
P-14 M16-2.00 14 mm 170 N•m
(125 lbf•ft)
P-18 M20-2.50 17 mm 340 N•m
(250 lbf•ft)
P-22 M24-3.00 19 mm 570 N•m
(420 lbf•ft)

FLOATING OIL SEAL INSTALLATION


Floating seal carriers are located on the housing
by dowel pins. Small shaft misalignments are
accommodated by a clearance fit between the Place a thick metal washer and 2 drops of
seal insert and the seal carrier. Loctite 242 on each of the 8 cap screws. Insert
the screws and tighten in steps to the torque
Clean the oil seal carrier and housing seal value listed in Table 7.
mounting faces and mounting screws and threaded
holes with cleaning solvent and dry. Assemble the
seal insert over the shaft and attach the garter
spring. Note that the drain back holes in the seal
insert must face the bearing housing and be at the
6:00 position.
Non-hardening sealing compound may be applied
to the surface of the seal insert that contacts the
seal carrier and to the seal carrier joint.
Assemble the seal carrier halves over the seal
insert. When facing the bearing, the slot in the seal
carrier for the insert's anti-rotation tab will be in the
9:00 position. Apply Loctite 515 Gasket Eliminator
to the seal mounting face. TABLE 7
Oil Seal Mounting Screw Size and Torque
Housing Screw Allen Tightening
Size Size Wrench Torque
P-9 M6-1.00 5 mm 9 N•m
(80 lbf•in)
P-11 M6-1.00 5 mm 9 N•m
(80 lbf•in)
P-14 M6-1.00 5 mm 9 N•m
(80 lbf•in)
P-18 M8-1.25 6 mm 21 N•m
(190 lbf•in)
P-22 M8-1.25 6 mm 21 N•m
(190 lbf•in)
Apply paper gasket included with bearing assembly
to the seal face over the Gasket Eliminator 515. An alternate seal assembly method is to mount the
Use the dowel pin holes to align the gasket halves seal carriers to the housing cap and base as a first
to the seal carrier. step. The seal carriers are now a part of the
housing. During bearing assembly, the lower seal
insert half is rolled into position as shown below.
The anti-rotation tab must line up with a
corresponding slot in the seal carrier at the 9:00
position. Thread the garter spring around the lower
seal half. Place upper seal half on the lower and
secure both halves together using the garter
spring. Non-hardening sealing compound may be
applied to the surface of the seal insert that
contacts the seal carrier and to the seal carrier
joint.

6
Place a thick metal washer and 2 drops of
Loctite 242 on 2 of the cap screws provided.
Apply Loctite 515 Gasket Eliminator to the seal
mounting face.

FIXED OIL SEAL INSTALLATION


Fixed, or rigid, labyrinth oil seals are positioned on
the housing relative to the shaft rather than by
dowel pins. Small shaft misalignments are Apply paper gasket included with bearing
accommodated by a clearance fit between the seal assembly to the seal face over the Gasket
mounting screws and their holes in the seal carrier. Eliminator 515. Use the dowel pin holes to align
the gasket halves to the seal carrier.
Clean the oil seal and the threaded holes and
screws at the joint with cleaning solvent and
dry.

Apply Loctite 515 Gasket Eliminator to the oil seal


lower half joint face. Place 2 drops of Loctite 242
on each joint screw. Be careful not to get any
Loctite on the shoulder part of the screw because
removal of the screw will be more difficult.
Assemble the fixed oil seal around the shaft and
tighten the screws in steps to the torque value Align
listed in Table 8. the fixed

TABLE 8 Slide the completed seal assembly up to the housing.


Fixed Oil Seal - Joint Shoulder Screw Size and Torque Loosely mount the fixed oil seal assembly on the side
Housing Nominal Thread Allen Tightening
of the housing using only 2 cap screws and washers.
Size Size Size Wrench Torque

3.2 N•m
P-9 6 M5-0.80 3 mm
(28 lbf•in)
3.2 N•m
P-11 6 M5-0.80 3 mm
(28 lbf•in)
5.7 N•m
P-14 6 M6-1.00 4 mm
(50 lbf•in)
5.7 N•m
P-18 6 M6-1.00 4 mm
(50 lbf•in)
5.7 N•m
P-22 6 M6-1.00 4 mm
(50 lbf•in)
oil seal by placing 0.1 mm (0.004 inch) thick
NOTE: See the construction drawing for seal shim stock between the shaft and fixed oil seal
orientation. The seal is normally installed with the in 2 places (±45° from vertical in the lower seal
joint horizontal and the mounting holes for the half). Lightly press the lower seal half against
displacement probes located ± 45° from vertical. The the shims and snug the 2 screws. Remove the
seal can be rotated ± 45° to orient the probe mounts shims.
to the right and straight up or to the left and straight
up. These are the only 3 orientations allowed for the An alternate method to align the oil seal is to
oil seal because a labyrinth tooth oil drain hole must lightly press the seal assembly up against the
be located at the bottom centerline. bottom of the shaft. Make the clearance at the
housing joint equal at both sides to center the
fixed oil seal, then snug the 2 screws.

Check that the side clearance of the fixed oil


seal is equal (at the 3:00 and 9:00 positions)
and that the clearance between the top of the
fixed oil seal and the shaft is at least 0.005
inches (0.13mm).

Check that the oil drain holes in the bottom of Place a thick metal washer and 2 drops of
the lower fixed oil seal half are clear. 7
Loctite 242 on each of the remaining 6 cap
screws.

8
Insert these 6 screws. Tighten all 8 seal screws (±45° from vertical in the lower baffle half). Lightly
in steps to the torque value listed in Table 7. press the baffle agianst the shims and tighten the
screws to the torque rating in Table 10. Place two
drops of Loctite 242 on each screw. Repeat the
process for the upper half of baffle.
TABLE 10
Baffle - Mounting Screw Size and Torque
Housing Screw Allen Tightening
Size Size Wrench Torque
P-9 M5-0.80 4 mm 13.6 N•m
(28 lbf•in)
P-11 M5-0.80 4 mm 13.6 N•m
(28 lbf•in)
P-14 M5-0.80 4 mm 13.6 N•m
(28 lbf•in)
Pipe plugs are used to seal the fixed oil seal's
vibration probe mounting holes. These plugs must P-18 M5-0.80 4 mm 13.6 N•m
(28 lbf•in)
be installed when probes are not fitted.
P-22 M5-0.80 4 mm 13.6 N•m
(28 lbf•in)
MISCELLANEOUS INSTRUCTIONS
For disassembly, reverse the assembly instructions.
Floating oil seal carriers can remain attached to the Temperature Sensors
housing cap and base. If seal carriers are removed If a temperature monitoring device (thermocouple
from housing, new gasket and gasket eliminator or RTD) is specified, install it in the side of the
must be applied. After removing the housing cap bearing housing lower half as indicated on the
with upper seal carrier halves, remove the seal construction drawing. Apply Teflon pipe sealant to
garter spring and upper seal insert half, then roll the mounting threads. Check that the
the lower seal insert half out of its carrier. thermocouple hole in the liner is in line with the
thermocouple hole in the housing. If the holes do
Two pre-drilled holes are provided in each housing not line up, either the shaft/bearing misalignment is
base for doweling the bearing to the mounting
excessive or the liner has been installed
structure. See Table 9 for sizes.
backwards. The wiring should be completed
TABLE 9 according to the construction drawing.
Recommended Housing - Pedestal Dowel Size
Vibration Sensors
Housing Pilot Diameter Dowel Diameter If eddy current displacement probes or
Size
seismic sensors are specified, install them in
P-9 10.4mm (13/32”) 12mm (1/2”)
the holes indicated on the construction
P-11 10.4mm (13/32”) 12mm (1/2”)
drawing.
P-14 10.4mm (13/32”) 12mm (1/2”)
P-18 15.5mm (39/64”) 16mm (5/8”)
Floating Oil Seals -Floating oil seal inserts do not
P-22 15.5mm (39/64”) 16mm (5/8”)
allow sufficient space for a pipe tap for mounting
an eddy current probe housing. Optional extended
Verify that an oil sight glass has been installed in floating oil seal kits are available to accomodate
the proper location. proximitity probe mounting and key phaser.
Close all unused holes and threads with pipe Contact Dodge for additional details.
plugs.
Fixed Oil Seals -Mounting holes are provided 90°
Check that thread sealant has been applied to apart in the fixed labyrinth oil seals. The P-9, P-11,
all fittings and piping and that they are securely and P-14 holes are 1/2"-14 NPSF thread size. The
tightened. P-18 and P-22 holes are 3/4"-14 NPSF thread size.
If the unit is equipped with a prelube pump, As mentioned in the seal installation section, fixed
connect the hoses. oil seals can be rotated to orient the probes in one
of 3 positions.
Baffle Installation
Baffles are positioned on the floating or fixed oil Heaters
seal relative to the shaft rather than by dowel pins. If a heater and thermostat are specified, install
Small shaft misalignments are accommodated by a them in the indicated holes. The wiring should be
clearance fit between the mounting screws and the completed according to the construction drawing.
clearance holes in the baffle. Align the baffle by
placing 0.1 mm (.004 inch) thick shim stock or feeler
gauge between the shaft and the baffle in two
places
9
If circulating oil is specified, the inlet and outlet
piping should be connected to the holes indicated
When Installing a heater and thermoswitch, follow on the construction drawing.
directions and safety procedures recommended by the
manufacturer. Install wiring in accordance with the Proper oil level is maintained by an integral weir
National Electrical Code and local codes. Failure to do cast into the lower housing in the oil sight glass
so could result in electrical shock hole on each side of the housing. Special pipe
sections with weirs are not required. Connect the
Electrical Grounding and Insulation circulating oil inlet to the down-swing side of the
All bearing housings are electrically grounded. If a bearing.
bearing is to be electrically insulated, traditional
methods are used to isolate the bearing. An
insulating sheet can be inserted between the
housing and pedestal, along with insulating
bushings and washers at the housing-to-pedestal
mounting screws.

Ensure that temperature monitoring devices, piping,


etc., do not compromise the electrical insulation of
an insulated bearing assembly.
Drain piping should be vented at the bearing and
Oil Level be of adequate size to drain oil from the bearing at
Remove the oil ring inspection cover in the housing the specified flow rate. The housing drain must be
cap and fill the bearing with oil so that the oil level directed straight down into a return drain sloping
is in the center of the oil sight glass. The oil type away at a 15º or greater angle.
and viscosity should be indicated on the
construction drawing. Replace the oil ring Drain lines connect to the housing in the location
inspection cover. used for the oil sight glass. Clean the threaded
hole and pipe threads with cleaning solvent and
dry. Apply Teflon pipe compound to the pipe
TABLE 11 threads.
Housing Oil Sump Capacity
Housing Approximate Oil NOTE: Thoroughly clean and flush all piping before
Size Capacity connecting piping to the bearing. Change the oil
P-9 1.53 Liters
52 Ounces
filters. The lubrication system should be functionally
(1.62 Quarts) tested before the bearing is put into operation.
P-11 2.92 Liters
99 Ounces
(3.09 Quarts)
P-14 4.65 Liters Under no circumstances may the bearings be
158 Ounces connected to the piping while the lubrication system
(4.92 Quarts) is being purged or flushed.
P-18 9.08 Liters
307 Ounces
(9.59 Quarts) The oiling system must have a means of filtering
P-22 15.39 Liters the oil to remove any contaminating particles (25
521 Ounces micron or better filter). Check the construction
(16.26 Quarts) drawing for the proper piping arrangement.

LUBRICATION AND OPERATION


Since the satisfactory operation of the bearing
depends almost entirely on the oil film being
Note that the oil level lowers slightly when the maintained between the shaft and bearing liner
bearing in opeation. Maintain the oil level in the surface, the use of a high quality oil from a
center of the oil sight glass when the bearing is in reputable manufacturer cannot be
operation overemphasized. Use a high grade straight mineral
oil with rust and oxidation (R & O) inhibitors and
Circulating Oil anti-foaming agents.
All bearing liners and housings are supplied ready
to accept externally pressurized oil. Oil viscosity is determined by the equipment
manufacturer and is normally specified on the
construction drawing or in the operating
manual.
10
Information regarding qualities and properties Block. 50 and 60 Hz systems available.
of specific oils should be referred to the
lubricant manufacturer.
TABLE 12
Recommended Oil Viscosity
(If not specified by the equipment manufacturer)
Room Temp. Speed Oil Viscosity Required
During Start-Up
Below –23°C All Consult Equipment Manufacturer
(-10°F)
-23°C to 0°C All SAE 10 / ISO 32
(-10°F to 32°F)
0°C to 21°C High SAE 10 / ISO 32 SAE 20 / ISO 68
(32°F to 70°F) Low
Above 21°C High SAE 10 / ISO 32 for Light Loads
(70°F) High SAE 20 / ISO 68 for Heavy Loads
Low SAE 30 / ISO 100

After placing into operation, inspect the bearing


to make sure the oil rings are bringing up oil.
Operation should be checked frequently during
the first few days. Check all connections for oil
leaks.

If noise develops, check all operating parts and


the alignment of the housing. Check all points
and tighten screws and nuts after several days of
operation. Bearings (and shafts) allowed to set idle for
extended periods after being run MUST be
protected against corrosion. If the unit can not be
run for several minutes at least once a week,
Oil Maintenance Schedule
consult the equipment manufacturer for special
lubrication instructions.
Drain, flush, and refill with oil after 2 to 3 weeks
of initial break-in operation. Since the
satisfactory operation of the bearing depends
entirely on an oil film being maintained between
the shaft and the bearing liner surface, it is
recommended tat an oil analysis be performed at
these regular intervals.

• Every 3 months for 24 hour/day service


• Every 6 months for 8 hour/day service

Acceptability of oil should be referred to the


lubricant manufacturer. If oil quality is acceptable
then repeat this procedure in 3 month intervals.
Visually check oil for contamination between oil
analysis checks. Oil service life depends upon
several factors such as ambient conditions,
operating temperature and frequency of bearing
starts and stops. It is recommended that the oil be
changed at least once per year for unfiltered static
applications. Removing contaminants through the
use of either the OLF (Oil Level and Filtration) Unit
or a circulating oil system can extend oil service life.
Consult equipment manufacturer for more
information.

Oil Level and Filtration System (OLF)


All bearing liners and housings are supplied ready
to accept the Dodge Oil Level and Filtration
System.
Note: One OLF system per Sleevoil Pillow

11
If OLF is specified on the Sleevoil data sheets, the normal, but a drastic change MUST be
OLF system MUST be operating while the unit is in investigated. Normal running temperature should
operation. not exceed 90°C (194°F). (Check with the
equipment manufacturer to see if another
If the OLF is supplied as an enhancement to the
operating temperature has been specified.)
Sleevoil pillow block, the OLF system can be shut
down and the filter can be changed while the unit Low ambient and operating temperatures can be
is in operation. Check construction drawing for as harmful to the bearing as high temperatures. A
specifications. heater and thermoswitch are required for such
applications.
If heaters are used, be sure the heaters are off Minimum Temperature at Start-
when oil is removed from the bearing. Up: Mineral Oils:
SAE 10 / ISO 32 oil, 7°C (45°F)
Any questions about installation, maintenance, and SAE 20 / ISO 68 oil, 21°C (70°F)
arrangement of oil connections should be referred SAE 30 / ISO 100 oil, 29°C
to the equipment manufacturer. (85°F)
Synthetic Oils

Bearings should NOT be stored outdoors before Consult Dodge or the lubricant
installation. For extended or outdoor storage, manufacturer.
contact the equipment manufacturer for special
precautions against corrosion. Vibration
Any significant vibration or imbalance MUST be
Temperature corrected. Check with the equipment
The bearing temperature will increase after start-up manufacturer for acceptable conditions.
until its normal operating level is reached. Some
fluctuation due to ambient temperature change is

12
P-SERIES

13
REPLACEMENT PARTS
ITEM DESCRIPTION QTY. SIZE 9 SIZE 11 SIZE 14 SIZE 18

1 Modular Housing Assembly*++ 1 135444 135443 135442 135441

3 Oil Ring, Smooth ID 1 135378 135379 135380 135381

4 Cap Screw, Housing 4 411359 411360 417225 411573

6 Shoulder Eye Bolt 2 415141 415139 415145 415149

7 Pin, Anti-Rotation 1 135114 135013 135013 420155

8 Sight Glass, Oil Ring 1 432914 432914 432197 432197

9 Sight Glass, Oil Level 1 432197 432197 432198 432198

Sight Glass Reducer Bushing 1

10 Plug, Circ. Oil Drain 2 430214 430214 430215 430215

11 Pipe Plug, Circ. Oil Inlet 2 430031 430031 430031 430033

12 Pipe Plug, Housing Drain 2 430033 430033 430035 430035

13 Pipe Plug, Temperature Probe 2 430033 430033 430033 430033

14 Pipe Plug, Heater/Thermostat 2 430033 430033 430035 430035

15 Bearing Liner* 1 134412 (80 mm) 134415 (100 mm) 134418 (125 mm) 134421 (160 mm)

134413 (90 mm) 134416 (110 mm) 134419 (140 mm) 134422 (180 mm)

134414 (100 mm) 134417 (125 mm) 134420 (160 mm) 134423 (200 mm)

Cap Screw, Joint 4 411575 411575 411575 407191


16 2•
Oil Seal Kit, Floating Labyrinth*++ 135348 (80 mm) 135352 (100 mm) 135356 (125 mm) 135360 (160 mm)
(Standard Seal) 135349 (90 mm) 135353 (110 mm) 135357 (140 mm) 135361 (180 mm)

135350 (100 mm) 135354 (125 mm) 135358 (160 mm) 135362 (200 mm)

135351 (110 mm) 135355 (140 mm) 135359 (180 mm) 135363 (225 mm)
17 Oil Seal Insert 1 135385 (80 mm) 135387 (100 mm) 135389 (125 mm) 135391 (160 mm)
135386 (90 mm) 135388 (110 mm) 135390 (140 mm) 135392 (180 mm)
135387 (100 mm) 135389 (125 mm) 135391 (160 mm) 135393 (200 mm)
135388 (110 mm) 135390 (140 mm) 135392 (180 mm) 135394 (225 mm)
Mounting Screw 8 411575 411575 411351 407191

Flat Washer, Steel, 3mm Thick 8 419210 419210 419210 419211

Gasket, Oil Seal 1 134386 134387 134388 134389


18 Oil Seal Kit, Fixed Labyrinth*++ 2• 134430 (80 mm) 134434 (100 mm) 134438 (125 mm) 134442 (160 mm)
(Optional Seal) 134431 (90 mm) 134435 (110 mm) 134439 (140 mm) 134443 (180 mm)
134432 (100 mm) 134436 (125 mm) 134440 (160 mm) 134444 (200 mm)
134433 (110 mm) 134437 (140 mm) 134441 (180 mm) 134445 (225 mm)
Shoulder Screw, Joint 2 411574 411574 411712 411712

Mounting Screw 8 411575 411575 411351 407191

Flat Washer, Steel, 3mm Thick 8 419210 419210 419210 419211

Pipe Plug 2 430033 430033 430033 430035

Gasket, Oil Seal 1 134386 134387 134388 134389

19 Oil Dam Kit* (per liner) 1 135321 135322 135323 135324

Oil Dam (per liner) 2 135035 135036 135037 135038

Button Head Screw (per liner) 2 415099 415099 415099 415099

20 Immersion Heater 1 132835 132835 132837 132837

21 Thermostat 1 133116 133116 133116 133116

Thermostat Adapter Bushing 1 430080 430080

22 Floating Oil Seal Kit w/ Baffle++ 2• 433436 (80 mm) 433418 (100 mm) 433447 (125 mm) 433639 (160 mm)

(Optional Seal) (Includes all parts listed 433386 (100 mm) 433419 (110 mm) 433448 (140 mm) 433640 (180 mm)
for item 16) 433437 (90 mm) 433420 (125 mm) 433449 (160 mm) 433641 (200 mm)
433438 (110 mm) 433421 (140 mm) 433411 (180 mm) 433642 (225 mm)

Proximity Probe Proximity Probe Proximity Probe Proximity Probe


and Key Phaser Proximity Probe and Key Phaser Proximity Probe and Key Phaser Proximity Probe and Key Phaser Proximity Probe
Mounting Mounting Mounting Mounting Mounting Mounting Mounting Mounting
23 Extended Floating Oil Seal Kit w/++ 2• 433550 (80 mm) 433572 (80 mm) 433554 (100 mm) 433576 (100 mm) 433564 (125 mm) 433579 (125 mm) 433568 (160 mm) 433583 (160 mm)

433551 (90 mm) 433573 (90 mm) 433555 (110 mm) 433577 (110 mm) 433565 (140 mm) 433580 (140 mm) 433569 (180 mm) 433584 (180 mm)
433552 (100 mm) 433574 (100 mm) 433520 (125 mm) 433523 (125 mm) 433566 (160 mm) 433581 (160 mm) 433570 (200 mm) 433585 (200 mm)

433553 (110 mm) 433575 (110 mm) 433563 (140 mm) 433578 (140 mm) 433567 (180 mm) 433582 (180 mm) 433571 (225 mm) 433586 (225 mm)

Oil Seal Insert 1 135385 (80 mm) 135385 (80 mm) 135387 (100 mm) 135387 (100 mm) 135389 (125 mm) 135389 (125 mm) 135391 (160 mm) 135391 (160 mm)

135386 (90 mm) 135386 (90 mm) 135388 (110 mm) 135388 (110 mm) 135390 (140 mm) 135390 (140 mm) 135392 (180 mm) 135392 (180 mm)

135387 (100 m m) 135387 (100 mm) 135389 (125 mm) 135389 (125 mm) 135391 (160 mm) 135391 (160 mm) 135393 (200 mm) 135393 (200 mm)

135388 (110 mm) 135388 (110 mm) 135390 (140 mm) 135390 (140 mm) 135392 (180 mm) 135392 (180 mm) 135394 (225 mm) 135394 (225 mm)

Mounting Screw 8 411829 411789 411829 411789 411829 411789 411830 411623

Flat Washer, Steel, 3 mm Thick 8 419210 419210 419210 419210 419210 419210 419211 419211

Gasket, Oil Seal 1 134386 134386 134387 134386 134388 134388 134389 134389

Pipe Plug, Probe Mounting () 430035 (3) 430035 (2) 430035 (3) 430035 (2) 430035 (3) 430035 (2) 430035 (3) 430035 (2)

* These parts are assemblies and include the parts listed below them marked “ ”
These parts are included in the assemblies under which they are listed. Quantities listed are quantities per assembly.
++ These parts include Qty 1 Gasket Eliminator – 515 P/N 427359.
• Total of (2) oil seal kits required per bearing. Any combination of items 16, 18, 22, or 23.

14
P-SERIES REPLACEMENT PARTS
ITEM DESCRIPTION QTY. SIZE 22

1 Modular Housing Assembly*++ 1 135445

3 Oil Ring, Smooth ID 1 135449

4 Cap Screw, Housing 4 411796

6 Shoulder Eye Bolt 2 415149

7 Pin, Anti-Rotation 1 420155

8 Sight Glass, Oil Ring 1 432197

9 Sight Glass, Oil Level 1 432198

Sight Glass Reducer Bushing 1 430232

10 Pipe Plug, Circ. Oil Drain 2 430231

11 Pipe Plug, Circ. Oil Inlet 2 430035

12 Pipe Plug, Housing Drain 2 430035

13 Pipe Plug, Temperature Probe 2 430033

14 Pipe Plug, Heater/Thermostat 2 430214


15 Bearing Liner* 1 134424 (200 mm)
134425 (225 mm)
134426 (250 mm)
Cap Screw, Joint 4 407191
16 Oil Seal Kit, Floating Labyrinth*++ 2• 135364 (200 mm)
(Standard Seal) 135365 (225 mm)
135366 (250 mm)
135367 (280 mm)

17 Oil Seal Insert 1 135393 (200 mm)


135394 (225 mm)
135395 (250 mm)
135396 (280 mm)
Mounting Screw 8 407191

Flat Washer, Steel, 3mm Thick 8 419211

Gasket, Oil Seal 1 135572


18 Oil Seal Kit, Fixed Labyrinth*++ 2• 134446 (200 mm)
(Optional Seal) 134447 (225 mm)
134448 (250 mm)
134449 (280 mm)
Shoulder Screw, Joint 2 411712

Mounting Screw 8 407191

Flat Washer, Steel, 3mm Thick 8 419211

Pipe Plug 2 430035

Gasket, Oil Seal 1 135572

19 Oil Dam Kit* (per liner) 1 135325

Oil Dam (per liner) 2 135497

Button Head Screw (per liner) 2 415099

20 Immersion Heater 1 132839

21 Thermostat 1 133116

Thermostat Adapter Bushing 1 430173


22 Floating Oil Seal Kit w/ Baffle++ 2• -------- (80 mm)
(Optional Seal) (Includes all -------- (90 mm)
parts listed for Item 16) -------- (100 mm)
-------- (110 mm)

Proximity Probe and


Key Phaser Proximity Probe
Mounting Mounting
23 Extended Floating Oil Seal Kit w/++ 2• 433692 (200 mm) 433696 (200 mm)
433693 (225 mm) 433697 (225 mm)
433694 (250 mm) 433698 (250 mm)
433695 (280 mm) 433699 (280 mm)
Oil Seal Insert 1 135393 (200 mm) 135393 (200 mm)
135394 (225 mm) 135394 (225 mm)
135395 (250 mm) 135395 (250 mm)
135396 (280 mm) 135396 (280 mm)
Mounting Screw 8 411828 411623

Flat Washer, Steel, 3 mm Thick 8 419211 419211

Gasket, Oil Seal 1 135572 135572


Pipe Plug, Probe Mounting () 430035 (3) 430035 (2)

* These parts are assemblies and include the parts listed below them marked " "
These parts are included in the assemblies under which they are listed. Quantities listed are quantities per assembly.
++ These parts include Qty 1 Gasket Eliminator - 515 P/N 427359
• Total of (2) oil seal kits required per bearing. Any combination of items 16, 18, 22, or 23

15
w w w.baldor.co m ww w.p tpla c e. c o m ww w.dodg e -p t. co m
w w w.r elianc e. c o m

Baldor Ele ctr i c Company Headquarters


P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.648.5792, Fax (1) 479.648.5792, International Fax (1) 479.648.5895
D O DGE/Re l iance D i v is ion
6040 Ponders Court, Greenville, SC 29615-4617 U.S.A., Ph: (1) 864.297.4800, FAX: (1) 864.281.2433
IM499326 04/07 Copyright © 2007 Baldor Electric Company All Rights Reserved. Printed in USA.
This material is not intended to provide operational instructions. Appropriate instruction manuals and
precautions should be studied prior to installation, operation or maintenance of equipment.

16

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