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Functions of management
Planning – setting objectives, selecting strategies
Controlling – measure and act, need to have performance measurement system
Organizing – establish sequences of tasks
Motivating – influence others’ behavior
Decision-making – making choices between alternatives
Cost accounting systems can be maintained and improved by making sure that it is:
(i) Forward looking
(ii) Take into account internal and external information
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(iii)Account for quantitative and qualitative matters
(iv) Analysed(detailed)
Application of AC
AC is an overhead recovery system which involves 4 steps:
(i) Allocation – Assign costs which are not shared to departments
(ii) Apportionment – Sharing of cost on an equitable basis
(iii)Reapportionment – Transfer of service department cost to production department
(iv) Absorption – calculate overhead absorption rate(OAR) and charge cost to products
according to full production cost
OAR=Budgeted overhead/Budgeted level of activity
AC can be applied to job costing, batch costing, contract costing (long-term of job costing),
service costing and process costing. The cost per unit will be charged on full production cost
basis.
When our actual production units are higher than normal production, over-absorption exists
and this needs to be adjusted to gross profit figure.
Evaluation of AC
Advantages:
(i) An acceptable system of recovering inevitable fixed overheads
(ii) Complies with matching concept
(iii)Complies with financial statement need to include fixed overhead in inventory
(iv) Provides a practical way of job costing for estimating prices and profit analysis
Disadvantages:
(i) Overhead allocations and apportionment are arbitrary and can be misleading
(ii) Increase or decrease of inventory can distort income statements
(iii)Under/Over absorption obscures true reasons for inefficiencies, making overheads
difficult to control
(iv) Unit costs are distorted by absorption rates
(v) Cannot be used for decision-making because fixed cost is irrelevant
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Chapter 3: Marginal Costing
MC is applicable to costing situations just as AC, but the cost per unit is charged on marginal
(variable) production cost basis.
Cost behavior is manner in which a cost will react to changes in the level of activity. Costs
may be viewed as variable, fixed, stepped or mixed (semi-variable).
Preparation of management accounts and cost estimates using MC
Profit Statement
Revenue
Less: Variable Production costs
Opening inventory (at variable cost)
Production costs (variable overhead)
Less: Closing inventory (at variable cost)
Less: other variable cost
=Contribution
Less: fixed cost
=Net profit
Evaluation of MC
Advantages:
(i) Appropriate for decision-making as it highlights those costs and revenues which will
change as a result of the decision.
(ii) Fixed costs are all treated as period costs and charged into income statement which
avoids distortion in reported profit. Profit will be more realistic.
Disadvantages:
(i) Cost behaviour must be known
(ii) In longer term, all cost must be covered by revenue of the organisation if it is to make
a profit
(iii)Pricing decisions based on marginal costing principles may be harmful to the business
in longer term.
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Marginal costing is used for short-term decision making and CVP analysis.
Chapter 4: Activity Based Costing
Select appropriate cost pools and cost drivers and calculate product costs using ABC.
Cost drivers are any factors which causes a change in activity cost (cost pools). It might be
better to think of it as the “cost causer”.
Steps involve in calculating cost are:
1. Identify a cost
2. Identify cost drivers
3. Calculate cost driver rates (cost pool/cost driver)
4. Multiply cost driver rates with activities consumed
5. Trace the cost into the units produced
Example: Cost of goods inwards department totalled $10000. Cost driver for goods inwards
activity is number of deliveries. During 20X0 there were 1000 deliveries. 200 of these
deliveries related to product X. 2000 units of product X were produced.
Answer: Cost driver rate = $10000/1000deliveries = $10 per deliveries
Total cost of product X = $10 x 200 deliveries=$2000
Cost per unit of product X = $2000/2000units=$1
Application of ABC
Alternative to AC and MC in a job, batch, contract, service or process costing system.
ABC is also useful in costing of services.
Evaluation of ABC
Advantages:
(i) Unit costs should more accurately reflect the activities performed
(ii) Effectively used in identifying unprofitable customers and unprofitable products and
company can concentrate on profitable
(iii)Identify those activities that add more to value
(iv) Better understanding of how product is derived
(v) Avoid arbitrary cost apportionment
Disadvantages:
(i) Unknown technique and not widely accepted
(ii) More complex and costly technique to set up and operate
(iii)Unlikely to relate all overheads to specific activities
(iv) Cost drivers might be difficult to identify
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Chapter 5: Collection of Information
Sources of information include internal and external. Internal sources may be obtained from
data recorded from standard costing, budgeting and performance measurement control system.
Main sources of external information are government sources, suppliers and customers, trade
associations and trade journals, financial and business press and other media.
In random sampling, sample is taken in such a way that every item of the population has
equal chance of being selected. It is useful if population is known and not big.
Systematic sampling involves selecting every nth item after a random starts, only first item is
selected randomly. For example, if the population contains 50000 items and a sample size of
500 is required, then 1 in every 100 items is selected. The first item is determined by
choosing randomly a number between 1 and 100, eg. 67, then the second item will be 167th,
the third will be 267 th up to 49967th item. This method is useful if population is logically
same type but will introduce bias if population has a repetitive pattern.
Stratified sampling involves selecting random samples from well defined groups (strata), eg.
men and women, smokers and non-smokers. The method is often used by auditors to choose
a sample to confirm receivables balances. This method requires prior knowledge of each
population item.
Multistage sampling involves dividing population into sub-populations and small random
sample is selected from sub-populations. It is useful if the population is large.
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Cluster sampling involves dividing population into sub-populations and small random sample
is selected from sub-populations, then every items in the random sample are investigated. It is
useful if the population is large.
In quota sampling, investigators are told to interview all the people they meet up to a certain
quota. This may be very biased because they choose how to fill the quota.
Types of benchmarking
Internal benchmarking refers to comparisons being made between different departments or
functions within an organisation.
Strategic benchmarking takes place at the highest levels of performance measurement (such
as company-wide return on capital employed, market share etc) and is aimed at prompting
strategic change. Strategic benchmarking seeks to compare the strategies of the originator
with those of competitors, in order to more closely identify where competitive threats and
opportunities may lie in the longer term.
Advantage of benchmarking
(i) Flexibility so can be used in private and public sectors
(ii) Identifies processes to improve
(iii)Aids cost reduction
(iv) Focus on planning
(v) Improves effectiveness of operations
Disadvantage of benchmarking
(i) It can be complex and needs a lot of work
(ii) Benchmarking reveals the standards attained by competitors but does not consider the
circumstances under which the competitors attained such standards
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From:
Subject:
Date:
Introduction
Analysis (use an underlined heading for each sub section)
Conclusion
Appendices (show calculations in detail)
Present information using tables, charts and graphs (bar charts, histograms, frequency
polygons) and interpret
Purpose is to summarise the information and present it in a more understandable way.
Table
Eg. Alpha Products Plc
Changes in labour force (20X0-20X1)
20X0 20X1
Depart Depart Total Depart Depart Total
A B A B
Wages bill ($) 218000 295000 513000 224000 313000 537000
Number employed 30 42 72 25 43 68
When interpreting, write down what you see. For example, in 20X1, total wages are
$537000 which is higher than in 20X0.
Charts
There are three types of charts:
Simple bar chart – Only one variable is being illustrated.
Component bar chart – Gives breakdown of each total into its components.
Compound/Multiple bar chart – Two or more separate bars are used to present sub divisions
of information.
Histogram
It is similar to bar chart but used to represent the frequencies in a grouped frequency
distribution. Area of the bar represents the frequency rather than height of the bar. Therefore
if the class intervals are unequal then the height relationships of the bars will differ. The bars
touch each other, there are no gaps.
Frequency polygons
If the midpoints of the tops of the rectangles in a histogram are joined by straight lines, we
get our frequency polygon.
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Laspeyre price index= (sum of current price X base quantity)/(sum of base price X base
quantity) X 100=$144/$131 X 100=110
Chapter 7: Forecasting
Use the high-low method to estimate the fixed and variable elements of a cost
Step 1: Calculate difference between cost of highest and lowest level and then divide it with
units of highest and lowest level to get variable cost per unit.
Step 2: Calculate fixed cost by fixed cost= total cost – (variable cost per unit x units)
Step 3: Summarise the relationship by making an equation, eg. Fixed cost=$600, variable
cost per unit=$0.2, equation will be y=a+ bx, so y=600+ 0.2x.
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Advantages and disadvantages of the high-low method
Advantages:
(i)A simple, non-technical method
(ii)Can be used with a minimum of data
Disadvantages:
(i)Uses past data to attempt to forecast future costs
(ii)Uses only two points
(iii)Assumes the cost relationship is linear
Disadvantage:
(i) Only valid where the relationships involved are linear.
(ii)Uses past data
(iii) More complex technique to apply.
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Calculate moving averages
When the time series is not approximately linear, we can use a technique known as moving
averages. However it requires a lot of time and will not required in T7.
Use trend and seasonal variation (additive and multiplicative) to make budget forecasts
Additive model: Forecast sales (A) = Trend (T) + Seasonal variation (S)
Multiplicative model: A = T X S
Eg. Additive model: Seasonal variations are Quarter (Q) 1=(52), Q2=24, Q3=116, Q4=(88),
after we determined our trend value for next year, we can forecast our sales, let say our trend
values for next year are Q1=215, Q2=218, Q3=222, Q4=227, our forecast sales for Q1 next
year will be 215 – 52.
Multiplicative model: Seasonal variations are Q1= (40%), Q2= 20%, Q3= 30%, Q4= (10%),
trend values for next year are as above, then our forecast sales for Q1 next year will be 215 X
60%.
Concept of the product lifecycle and its implications for sales forecasting
The product lifecycle model shows how sales of a product can be expected to vary over time.
If an organisation knows where a product is in its lifecycle, they can plan the marketing of
that product more effectively and derive an approximate forecast of its sales from knowledge
of the current position of a product in its lifecycle.
Standard lifecycle model for a product has 4 stages: introduction (sales are at low level),
growth (sales increase rapidly), maturity (growth in sales will probably stop) and finally
decline (sales will fall).
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Step 7: Respond to differences from plan, go back to step 2 if needed or control and go to
step 5 again.
Explain how the design of the planning and control system will be affected by organisational
structure, business objectives, the organisation's administrative procedures and the nature of
the product/service market
Different organisation structure definitely influenced the way managers are going to design
the planning and control system as it is the pattern which all managers follow. The business
objectives are the first step of planning and control cycle, so when it is changed, every steps
below will also change. The design of planning and control system will also be affected by
the procedures of the administration because the implementation of budget strongly depends
on it. Different products will affect the way managers chose to get profit from it.
Compare short-term and long-term business plans and explain how they are related
Short-term plan is 1 year or than 1 year plan. Long-term plan could be 2-5 years plan. Short-
term plan is there to assist the success of long-term plan.
We need to be able to identify principal budget factor in specific situations. For example
company A has maximum demand of 150000 units but it can only produce maximum of
100000 units, the company’s principal budget factor would be materials or labour hours.
Budget preparation timetable is a timetable that described the preparation process of budget.
Budgetary process involves the following stages:
1. Communicating details of budget policy and budget guidelines
2. Determining limiting factor
3. Preparation of sales budget
4. Initial preparation of other budgets
5. Negotiation of budgets with superiors
6. Coordination of budgets
7. Final acceptance of budgets
8. Budget review
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Describe relevant documentation produced and the management accountant’s role in its
production
Document produced will be the budget manual which is a collection of instructions governing
the responsibilities of persons and the procedures, forms and records relating to the
preparation and use of budgeting data. Management accountant will act as an budget officer,
who is secretary to the budget committee and is responsible for seeing that the timetables are
followed and provide necessary specialists assistance to functional managers in drawing up
their budgets and analysing results.
Describe the involvement of staff at all levels in the organisation in the budget preparation
process and the effect on employee motivation of the approach adopted
The staff involves would be chief executive, the management accountant and functional
heads (head of departments). This can improve employees’ motivation as they have a target
to achieve.
Sources of information required for budget preparation and their likely limitations
Information required would be previous year’s actual results, other internal sources, statistical
data and external sources. But there are limitations, external information may not be accurate
which can cause wrong decision made. Uncertain economic climate may cause the
information collected from internal sources and past data to be not useful.
Management might plan for variations in capacity levels by increasing advertising, incur
promotion expenditure, makes improvements to the product and more.
Prepare functional budgets (production, raw materials usage and purchases, labour, fixed
overheads)
Production budget = sales units + closing inventory – opening inventory
Raw material usage budget = production units x material usage per unit
Material purchases budget = material usage + closing inventory (material) – opening
inventory (material)
Labour budget – production units X labour hour per unit=total labour hour, total labour hour
X labour cost per hour= total labour cost
Fixed overheads budget – if the production overhead is absorbed based on labour hour, fixed
production overhead/total labour hour=fixed OAR
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(ii)Based this year’s budget figure on last year’s actual expenses, adjust for inflation.
(iii) Managers using their knowledge and experience to set a budget.
(iv)Output based budgeting-based on the output of management accounting department.
Prepare master budgets (profit and loss account and balance sheet)
Especially budgeted income statement, using AC or MC, the method will be the same like
chapter 2 and 3.
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It is software that allows organization to build up an overall financial plan including a
detailed set of budgets.
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Flexible budgets can be drawn up to show the effect of the actual volumes of output and sales
differing from budgeted volumes at the planning stage. At the end of a period, actual results
can be compared to flexed budget as a control procedure.
Flex a budget to a given level of volume and prepare formulae appropriate for flexing a
budget
Take budgeted cost per unit (original budgeted cost/budgeted volume) x actual volume to get
flexed value. Fixed costs will remain the same. Semi-variable costs need to be split into their
fixed and variable components using high-low method.
Prepare flexed budgets at various output levels and estimate profit at various output levels
Eg. Budgeted revenue is $1500000 and budgeted sales are 50000 units. Actual units sold
were 37500 units and actual revenue is $1075000, find the flexed revenue budget.
Solution: flexed revenue= (1500000/50000) x 37500= $1125000, actual is $50000 less than
flexed, therefore it is an adverse variances because actual revenue is lower.
Prepare control reports suitable for presentation to management and discuss the relative
significance of variances
Report will have to be understandable to the person who read it, it should be prepared based
on the format covered in chapter 6 and in the analysis part, discuss the significance of
variances, telling the management whether the variances are important or not, a big variances
will be significant.
Discuss the use of spreadsheets in flexing budgets and prepare spreadsheet formulae for
budget flexing
Spreadsheet is useful as it can manipulate the activity level of fixed budget very quickly and
make it flexed. The thing that needs to be changed could be just one cell in the spreadsheet
formulae which already exists.
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Define the concept of responsibility accounting
Responsibility accounting is a system of accounting that separates revenue and costs into
areas of personal responsibility in order to monitor and assess the performance of each part of
an organisation.
Define cost centres, revenue centres, profit centres and investment centres
Cost centre is a collection place for certain costs before they are analysed further.
Revenue centre is similar to cost and profit centre but accountable for revenues only.
Profit centre is any unit of an organisation to which both revenues and costs are assigned.
Investment centre is a profit centre which particularly deals with investment returns.
Calculate controllable profit, traceable profit, return on investment and residual income in a
specific situation
ROCE=profit before interest and tax/capital employed
Residual income=profit before tax – notional interest charged on investment
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Distinguish between managerial performance and business unit performance
Managerial performance will be the performance of the manager. Business unit performance
is the performance of one department and it is actually depended on manager’s performance.
Define motivation
Motivation is what makes people behave in the way that they do.
Identify factors in a budgetary planning and control system that influence motivation
Factors include the level at which budgets and performance targets are set, manager and
employee reward systems and the extent to which employees participate in the budget setting
process.
Explain top down, bottom up, and budget challenging approaches to budgeting
Top down budgeting is an imposed style of budgeting, only top management will prepare
budget.
Bottom up budgeting is participative approach to budgeting.
Budget challenging/Negotiated budget is a budget which are set largely on the basis of
negotiations between budget holders and their superiors.
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Dysfunctional decision making is a situation where managers take decisions that promote
their self-interest but not organisation’s interest.
Discuss the advantages of standard costing and variance analysis, evaluate the
appropriateness of standard costing in a specific situation and discuss the value of standard
costing in a modern manufacturing and service environment
The greatest benefit from its use can be gained if there is a degree of repetition in the
production process. It is therefore most suited to mass production and repetitive assembly
work. However, a standard cost can be calculated per task if there is a similarity of tasks. In
this way standard costing can be used by some service organizations. Setting standards for
cost control involves dealing with people. A standard costing system will only be effective if
it is designed with full understanding of its potential behavioural effects.
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Standard absorption costing is a system of cost ascertainment and control which is based on
full production cost whereas standard marginal costing is based on marginal production cost.
Discuss the advantages and limitations of standard marginal and standard absorption costing
Standard marginal costing is helpful in decision making but not pricing. Standard absorption
costing is helpful in pricing but not decision making.
Prepare standard cost cards (product specification) for standard marginal and standard
absorption costing
Standard cost card (MC)
Direct materials
Direct labour
Variable production overheads
=Standard marginal cost of production
Calculate material price and usage variances (price variances to be based upon usage or
purchases)
Material price variances – standard cost (cost per kg x actual material used) compare with
actual cost (similar to flexed budget compare with actual).
Material usage variances – standard usage compare with actual usage (in kg), if in $, multiply
another standard cost per kg.
Material total variance = material price variance + material usage variance
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Calculate variable overhead expenditure and efficiency variances
Variable overhead expenditure variances – standard cost compare with actual costs.
Variable overhead efficiency variances – standard hour compare with actual hour (in hour), if
in $, multiply another standard cost per hour.
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$
Budgeted profit
Sales variances – price
-volume
Standard profit from actual sales
Cost variances F ($) A ($)
Direct material price
Direct material usage
Direct labour rate etc
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Favourable labour efficiency – motivated staff, change in working procedures
Adverse labour efficiency – lack of training, unexpected idle time
Favourable variable and fixed overhead – cost savings, favourable labour efficiency
Adverse variable and fixed overhead – excessive use, adverse labour efficiency
Favourable sales price – price increases due to improved quality
Adverse sales price – price cuts to increase sales
Favourable sales volume – price cutting
Adverse sales volume – poor product quality
Idle time (always adverse) – machine breakdown, illness/injury
Explain the significance of cost of investigation, cost of correction, benefit of correction, and
probability of successful correction in variance investigation
If the cost of correcting the problem is likely to be higher than the benefit, then there is little
point in investigating further. If a cost or revenue is outside the manager’s control then there
is little point in investigating its cause.
Explain potential courses of action to correct a variance and evaluate courses of action to
correct a variance in specific circumstances
The exact nature of the control actions taken will depend on the cause of the variance and the
most suitable actions for dealing with them. For example, a significant adverse material price
variance would be dealt by looking for cheaper price or take advantage of bulk purchase
discount.
Tips
Standard costing has 4 parts, calculation of variances, cost and profit reconciliation,
causes of variances and control of variances. The one that need to be emphasized on is
the calculation of variances as you can see there are different types of variances to
calculate, but it is not difficult once you know the pattern of it, try some past year
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questions on it. For cost and profit reconciliation, it is straightforward, you just need to
calculate or sometime given and put into the format. For causes of variances, it is
common sense, don’t try to memorize anything, write in your own words about why this
variance is favourable or adverse. For control, you do not need to do much thing but to
understand when to control by taking into account of the cost, you may also see from
the control chart whether it has reached control limit or not.
Discuss the purpose of mission statements and their role in performance measurement
The mission statement shows the vision of top management, what they are trying to achieve,
and how they wish to achieve it. It is an important part of the process of controlling the whole
organisation.
Discuss the purpose of strategic and operational and tactical objectives and their role in
performance measurement
Strategic objectives are senior management responsibility and measured by indicators that
reflect the overall organizational performance.
Tactical objectives are middle management responsibility and measures are used to
summarize departmental or divisional performance.
Operational objectives are concerned with day-to-day organizational running and are often
physically measured.
Discuss and calculate measures of financial performance – profitability, liquidity and gearing
Profitability ratio (measuring ability to generate profit)
Profit margin=profit before interest and tax (PBIT)/sales x 100%
Gross profit margin=gross profit/sales x 100%
Asset turnover=Sales/capital employed
Return on capital employed/Return on Investment=PBIT/capital employed x 100%
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Operating margin=various expenses/sales x 100%
Liquidity ratio (measuring the company’s ability to pay liability, liquidity position)
Current ratio=current assets/current liabilities
Quick (or acid test) ratio= (current assets – inventory)/current liabilities
Inventory period=average inventory/cost of sales x 365days
Receivables period=average receivables/credit sales x 365days
Payables period=average payables/credit purchases x 365days
Gearing ratio (measuring risks)
Gearing ratio=non-current liabilities/capital employed
Interest cover=PBIT/interest payable
Discuss measures that may be used to assess managerial performance and the practical
problems involved
Measures which reflect the performance of the units that manager managed may not reflect
the performance of the manager. Some possible management performance measures include
judgement of outsiders, upward appraisal and accounting measures.
Produce reports highlighting key areas for management attention and recommendations for
improve
Calculations of performance measures are best presented in an appendix at the end of the
report. Remember to follow the format of report as in chapter 6.
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four perspectives: financial (focus on satisfying shareholder value), customer (measure
customer satisfaction), process efficiency (measure organisation’s output in terms of
technical excellence and consumer needs) and growth (focus on the need for continual
improvement of existing products).
Advantage:
(i)Managers are unlikely to be able to distort the performance measure.
(ii)Bad performance is more difficult to hide.
(iii)It looks at performance from four perspectives, not just from the narrow view of the
shareholders as traditional analysis would.
Disadvantage:
(i)It can involve large number of calculations which may make performance measurement
time-consuming and costly to operate.
(ii)The selection of performance indicators under each of the four perspectives is subjective.
Discuss critical success factors and key performance indicators and their link to objectives
and mission statements and establish critical success factors and key performance indicators
in a specific situation
Critical success factors (CSFs) are the factors which contribute to success of business.
Key performance indicators are indicators which are used to indicate CSFs. If the
organisation fails to perform well on a range of non-financial CSFs, it is unlikely to be
performing satisfactorily in financial terms.
Some examples are as follow:
CSFs KPI
Competitiveness – sales growth by product or service, relative market share position
Customer satisfaction – speed of response to customer needs
Innovation – % of new products and services to old ones
Quality of output – returns from customers, reject rates, reworking costs
Flexibility – product/service introduction flexibility, delivery flexibility
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Efficiency – difficult to measure because output can seldom be measured accurately
Effectiveness – measured by comparison of outputs with targets
Discuss the meaning of each of the efficiency, capacity and activity ratios
These are related to measuring performance using standard hour.
Efficiency ratio is related to speed.
Capacity ratio is related to ability.
Activity ratio is related to volume.
Calculate the efficiency, capacity and activity ratios in a specific situation
Efficiency ratio=standard hour/actual hour x 100%
Capacity ratio=actual hour/budgeted hour x 100%
Activity/volume ratio=standard hour/budgeted hour x 100%
Note that the above is a bit related to variance calculation that I had noted in the tips (chapter
10), now you can see why efficiency variance is standard hour compare with actual hour and
so on.
Describe performance measures which would be suitable in job, batch, contract and process
costing environments
Job costing – cost per printed page, ratio of chargeable time to total time
Batch costing – quantity of material loss, level of inventories held
Contract costing – levels of idle time, material wastage rate, inventory levels
Process costing – levels of abnormal loss, production time
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(iv)Depreciation rates and inventory valuation policy affect ROI
Prepare and justify cost based approaches to pricing using absorption costing, marginal
costing and opportunity costing approaches
When using AC based pricing (full cost plus pricing), a share of fixed cost is added to arrive
at a full production cost then a mark-up is added. When using MC based pricing (marginal
cost plus pricing), prices are set using variable costing by determining the target contribution
per unit. Opportunity cost (benefit foregone) based pricing is based on the opportunity costs
of the resources consumed added to full cost and then mark-up. ABC based pricing uses a full
cost based on ABC rather than AC and mark-up. The method to calculate cost is covered in
earlier chapter, you will just need to add a mark-up or margin on the cost and you can get the
price.
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Describe the procedure for preparing cost estimates for fixed price quotations and tenders
Under market uncertainty it is sometimes possible to reverse the normal process of offering
goods for sale. The goods may instead be advertised as being for sale and interested buyers
are asked to tender (make an offer and indicate the price they are willing to pay). An open
auction is a market where those wishing to tender are brought together so that they can do so
in open competition with each other. At the other extreme to the open auction, a buyer may
ask for sealed bids in which tenders are invited but kept secret (not disclosed to seller) until a
particular day and time when they are opened and decisions made as to which tender is to be
accepted. The process may be administered by a trusted third party.
Alternatively, the price may be quoted (offered) by the sellers themselves. This will involve
cost analysis for relevant cost then mark-up or margin to get a minimum price. This minimum
price will then be quoted to the buyers.
Explain in general terms the costs of quality (prevention, appraisal, internal failure and
external failure)
Total quality management (TQM) is the process of applying a zero defect philosophy to the
management of all resources and relationships within the firm as a means of developing and
sustaining a culture of continuous improvement which focuses on meeting customers’
expectations. Two basic principles of TQM are getting things right first time and continuous
improvement. Quality management becomes TQM when it is applied to everything a
business does.
Prevention costs – costs of any action taken to investigate, prevent or reduce defects and
failures.
Appraisal costs – costs of monitoring and inspecting products in terms of specified standards
before products are released.
Internal failure costs – costs arising within the organisation of failing to achieve the required
level of quality.
External failure costs – costs arising outside the organisation (after product is delivered to
customer) of failing to achieve the required level of quality.
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Cost control is concerned with regulating the costs of operating a business and keeping costs
within acceptable limits. Cost control techniques include budgeting, standard costing and
responsibility accounting.
Cost reduction is a planned and positive approach to reducing expenditure.
Cost control aims to reduce costs to budget or standard level, cost reduction aims to reduce
costs to below budget or standard level.
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engineering can be employed such as using standard components wherever possible, training
staff in more efficient techniques, acquiring more efficient technology, using cheaper staff,
cutting out non-value-added activities and so on.
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