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PCT Ltd
Specialist in coiling technology and provider of innovative
coiling solutions for plastic pipe, wire rope and sub-sea
umbilical & power cables.
Over 23 years experience in coiling HDPE pipe
HQ in UK with wholly owned subsidiaries in USA and
China
Design & development in UK with manufacture in UK, USA
and China.
48 employees, includes 24 degree qualified engineers
Directors and senior engineers each have 20+ years
experience in design and supply of innovative complex
machine solutions for a variety of industries; sub-
sea/off-shore, military, plastic pipe, wire rope…
PCT Ltd – Plastic pipe equipment solutions
Proposed Ranges:
Coiling DN160 to DN250
Reeling DN160 to DN450
Why is there a need to produce such large coils ?
What are the benefits ?
Transport of pipes
PCT Ltd – Redefining Pipe Installations
less handling
What is unique about the way we coil and reel the pipe ?
Low Ovality Technology
what is it and what it enables...
This is a unique method of coiling High Density Polyethylene Pipes,
developed by Pipe Coil Technology Ltd, which enables pipe to be coiled
with greatly reduced amounts of ovality or to allow coiling at much
smaller diameters whilst maintaining acceptable amounts of ovality.
50
0
1000 2000 3000 4000 5000 6000 7000 8000
ID mm
PCT Ltd – Low Ovality Technology
Reeling
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
Drum Handling
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
Drum packaging
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
De-reeling
Hook up to Low Ovality re-rounding & straightening trailer
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
De-reeling
Threading pipe end into Low Ovality re-rounding & straightening system
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
De-reeling
Laying out pipe
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
De-reeling
Laying out pipe
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
De-reeling
Handling pipe end
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
De-reeling
Handling pipe end
PCT Ltd - Operational & Technical Reeling & De-reeling Overview
Once delivered to site the pipe can be laid out on site ready for
installation or the reel can be made to unwind 30m ahead of the
plough.
PCT Ltd - fast laying of pipe for ploughing-in installations
PCT Ltd - fast laying of pipe for ploughing-in installations
PCT Ltd – comparison in laying 3km of DN315
42 men
3 stringing + 10 welding = 3 Trucks, 3 Cranes
crews crews 10 weld machines
9 men
1 stringing
crew
+ 1 welding
crew
= 2 Trucks, 1 weld
machine
PCT Ltd / Tubi PTY Ltd partnership
Example comparison project of installation of PE pipe – over 50,000Km of DN160 & DN315
-Tubi Pty Ltd / PCT Ltd portable extrusion plant and reeled pipe method of pipe delivery
The same 50,000km can be installed with around 67,000 welds
“One butt fusion weld for every 37 butt fusion welds using stick lengths”
PCT Ltd – Redefining Pipe Installations
Thank you