1.

Insert your disk  

2. Select the PROGRAM OPERATIONS:

3. Press the EXTEND [F8] twice

4. Select the MS-DOS [F7]

5. Select the EXTEND [F8] once

6. Select PROGRAM INPUT [F1]

7. Select the FD0: INDEX [F3] 

8. Find your program with the arrows:

     (you may need to page up/down): 

9. Press WRITE twice

10. If your program has been loaded before, you will need to type "Y" when the question arises to copy over the existing file,
and then press WRITE

11.Wait until COPY FINISHED appears

12. Select MS-DOS QUIT [F7] button

How to dry run your program:
1. Select the AUTO OPERATIONS

2. Select the PROGRAM SELECT [F1]

3. Input an  "*"

4. Press WRITE 

5. Find your program with the arrows:

    (you may need to page up/down):

6. Press WRITE 

7. Verify that the machine lock is on 

8. Press EXTEND [F8] twice

9. Select STD/EXT GRAPHIC [F1] 

10. Press the green CYCLE START

11.  Watch your program run

12. If your graphic looks too large press RESET to stop the program 

13. Then select the NORMAL SCALE [F3]

14.  Select the STD/EXT GRAPHIC [F1] 

15. Then select the green CYCLE START 

16. If your program did not go according to plan; Press EXTEND [F8] twice

17. Select PART PROGRAM [F3] 

18. The curser will be in the area of your problem 

19. Press the RESET button to remove the turmoil placed on the machine
How to edit your program on the machine:
1. Select the PROGRAM OPERATIONS  

2. Select the EDIT [F4]

3. Input a "*"  

4. Find your program with the arrows: you may need to page up/down  

5. Press WRITE 

6. You can now edit your program  

7. Press the EDIT QUIT [F7]  

8. This did not save the program to your floppy disk

How to save the corrected program to your disk:
1. Select the PROGRAM OPERATIONS

2. Press the EXTEND [F8] twice

3. Select the MS-DOS [F7] 

4. Select the EXTEND [F8] once  

5. Select PROGRAM OUTPUT [F2] 

6. Select the MD1: INDEX [F2] 

7. Find your program with the arrows: you may need to page up/down 

8. Press WRITE twice  

9. You may need to type "Y" if the question arises to copy over the existing file and then press WRITE 

10. Wait until COPY FINISHED appears 

11. Select MS-DOS QUIT [F7 button

   MFG 230 - Computer Aided Manufacturing  

  Complete code index for the CNC Okuma lathe:       

letter A  B  C  D  E  F  G  H  I  J  K  L  M  N  O  S  SB  T  U  W  X  Z  %
             The F values are ______ (unless noted, assume F4.4 for inch and
key: F5.3 for metric).  An M in the Modal column means ____, while an
X means ____.

    All the letters but G and M come right before specification values -
 
extra a G or M followed by a number will trigger a specific type of
info: behavior while any other letter followed by a number specifies a rate,
offset, position, or other such thing.
 
 
 
A Angle measurement (F4.4 for inch / F5.3 for metric).  

 
 
B Angle measurement for threads (F4.4 for inch / F5.3 for
metric).

 
C  
Coordinate values on linear axis (F3.3 for inch and
metric).
 

D  Lap (F4.4 for inch / F5.3 for metric).

 
 
 
  E  Secondary feed rate (F4.4 for inch / F5.3 for metric).
   
 
 

     
F Feed rate.

 
G > there's lots and lots of G-codes, so it gets its own section, below <

 
H  Thread height (LAP) (F4.4 for inch / F5.3 for metric).

I  Arc center offset (F4.4 for inch / F5.3 for metric).  

J  Lead value for threading (F4.4 for inch / F5.3 for metric).

K  
 Arc center offset (F4.4 for inch / F5.3 for metric).  

L
 
 Lap command (F4.4 for inch / F5.3 for metric).

> there's lots and lots of G-codes, so it gets its own section, below <
M
N  Sequence number (F4.0 for inch and metric).

 O  Program name (F4.0 for inch and metric).  

S
 
 Spindle speed (F4.0 for inch and metric).

SB  M-Tool speed (F4.0 for inch and metric).  

First 2 digits = Tool #

T____
Last 2 digits = Tool offset #
T  
  First 2 digits = Tool nose radius
T______Second 2 Digits = Tool #
F6.0, F4.0 for
inch and metric.
Last 2 Digits=Tool offset #

U  
 Finish amount (LAP) (F4.4 for inch / F5.3 for metric).  

W  
 LAP command (F4.4 for inch / F5.3 for metric).

X  
 Diameter dimension word (F4.4 for inch / F5.3 for metric).  

 Longitudinal dimension word (F4.4 for inch / F5.3 for

Z
 
metric).
 %   Signals the beginning of a program.  

        
       

G  All G code is F3.0 in both inch and metric. MODAL

G00 Positioning M
G01 Linear Interpolation M
G02 Circular Interpolation (CW) M
G03 Circular Interpolation (CCW) M
G04 Dwell X

G20 Home Position Command X

G21 ATC Home Position Command X
G22 Torque skip command X

G28 Torque Limit command cancel X

G29 Torque Limit command X
G30 Skip cycle X
G31 Fixed thread cutting cycle: Longitudinal X
G32 Fixed thread cutting cycle: End Phase X
G33 Fixed thread cutting cycle X
G34 Variable lead thread cutting cycle: Increasing lead X
G35 Variable lead thread cutting cycle: Decreasing lead X
G36 M-tool spindle-feed rod synchronized feeding (forward) X
G37 M-tool spindle-feed rod synchronized feeding (reverse) X
G40 Tool Nose Radius Compensation: CANCEL M
G41 Tool Nose Radius Compensation: LEFT M
G42 Tool Nose Radius Compensation: RIGHT M

G50 Zero Offset. Maximum Spindle Speed Designation M

G62 Mirror image designation X
G64 Mirror image control OFF X
G65 Mirror image control ON X
G72 Compound Fixed Thread Cutting Cycle: Longitudinal M
G71 Compound Fixed Thread Cutting Cycle: Transverse M
G73 Longitudinal Grooving Compound Fixed Cycle M
G74 Transverse Grooving Compound Fixed Cycle M
G75 Automatic Chamfering M
G76 Automatic Rounding M
G77 Tapping compound fixed cycle M
G78 Tapping cycle reversed thread M
G80 End of Shape Designation (LAP) M
G81 Start of Longitudinal Shape Designation (LAP) M
G82 Start of Transverse Shape designation (LAP) M
G83 Start of Blank material shape definition (LAP) M
G84 Change of cutting conditions in bar turning cycle (LAP) M
G85 Call of Rough Bar Turning Cycle (LAP) M
G86 Call of Rough copy Turning Cycle (LAP) M
G87 Call Finish Turning Cycle (LAP) M
G88 Call of continuous thread cutting cycle (LAP) M

G90 Absolute Programming M

G91 Incremental Programming M
G94 Feed Per Minute Mode (MM.MIN) M
G95 Feed Per Minute Mode (MM/REV) M
G96 Constant Cutting Speed "ON" M
G97 Constant Cutting Speed "OFF" M

G101 Linear Interpolation in Contour Generation M

G102 Circular Interpolation in Contour Generation (FACE) (CW) M
G103 Circular Interpolation in Contour Generation (FACE) (CCW) M
G110 Constant speed cutting on turret A M
G112 Circular thread cutting CW M
G113 Circular thread cutting CCW M
G132 Circular Interpolation in Contour Generation (SIDE) (CW) M
G133 Circular Interpolation in Contour Generation (SIDE) (CCW) M

G136 End of Coordinate System Conversion or Y-Axis Mode OFF M

G137 Start of Coordinate System Conversion or Y-Axis Mode OFF M
G140 Designation of Machining Mode Using Main Spindle M
G141 Designation of Machining Mode Using Sub Spindle M
G161 G-code macro function MODIN M
G162 G-code macro function MODIN M
G163 G-code macro function MODIN M
G164 G-code macro function MODIN M
G165 G-code macro function MODIN M
G166 G-code macro function MODIN M
G167 G-code macro function MODIN M
G168 G-code macro function MODIN M
G169 G-code macro function MODIN M
G170 G-code macro function MODIN M
G171 G-code macro function CALL M
G178 Synchronized tapping cycle (forward) M
G179 Synchronized tapping cycle (reverse) M
G180 M-Tool Compound Fixed Cycle: CANCEL M
G181 M-tool Compound Fixed Cycle: DRILLING M
G182 M-tool Compound Fixed Cycle: BORING M
G183 M-tool Compound Fixed Cycle: DEEP HOLE DRILLING M
G184 M-tool Compound Fixed Cycle: TAPPING M

G185 M-Tool Compound Fixed Cycle: LONGITUDINAL THREAD CUTTING M

G186 M-Tool Compound Fixed Cycle: END FACE THREAD CUTTING M

M-Tool Compound Fixed Cycle: LONGITUDINAL STRAIGHT THREAD
G187 M
CUTTING
M-Tool Compound Fixed Cycle: TRANSVERSE STRAIGHT THREAD
G188 M
CUTTING
G189 M-Tool Compound Fixed Cycle: REAMING/BORING M
G190 M-Tool Compound Fixed Cycle: KEYWAY CUTTING CYCLE M
M-Tool Compound Fixed Cycle: LONGITUDINAL KEYWAY CUTTING
G191 M
CYCLE
M  All M code is F3.0 in both inch and metric. MODAL

M00 Program Stop  X

M01 Optional Stop  X
M02 End of Program  X
M03 Spindle CW  M
M04 Spindle CCW  M
M05 Spindle Stop  M
M06 Tool Change  M

M08 Coolant ON  M
M09 Coolant OFF  M
M12 M-Tool Spindle STOP  M
M13 M-Tool Spindle CW  M
M14 M-Tool Spindle CCW  M
M15 C-Axis Positioning <POS)< TD>  M
M16 C-Axis Positioning (NEG)  M
M17 CEJ MATIC :Request of Data transfer  M
M18 Post-process Gauging RS232C: Request of Data transfer  M

M19 Oriented Spindle Stop  M

Tailstock Barrier OFF or spindle interference monitoring OFF (opposed two-
M20  M
spindle models)
Tailstock Barrier ON or spindle interference monitoring ON (opposed two-
M21  M
spindle models)
M22 Chamfer OFF  M
M23 Chamfer ON  M
M24 Chuck Barrier OFF, Tool interference OFF  M
M25 Chuck Barrier ON, Tool interference ON  M
M26 Thread Lead Along Z-Axis  M
M27 Thread Lead Along X-Axis  M
M28 Tool Interference Check Function OFF  M
M29 Tool Interference Check Function ON  M
M30 End of Program  M

M32 Straight In-feed along thread face mode (on left face)  M

M33 Zig-Zag Infeed in Thread Cutting  M

M34 Straight In-feed along thread face mode (on right face)  M

M40 Spindle gear Range Neutral  M

M41 Spindle Gear Range 1  M
M42 Spindle Gear Range 2  M
M48 Spindle Speed Override Ignore Cancel  M
M49 Spindle Speed Override Ignore  M
M55 Tailstock Spindle Retract  M
M56 Tailstock Spindle Advanced  M
M58 Chucking Pressure Low  M
M59 Chucking Pressure High  M
M72 ATC Unit Position at Approach Position  M
M73 Thread Cutting Pattern 1  M
M74 Thread Cutting Pattern 2  M
M75 Thread Cutting Pattern 3  M
M76 Parts Catcher Retract  M
M77 Parts Catcher Advanced  M
M78 Steady Rest Unclamp  M
M79 Steady Rest Clamp  M
M80 Overcut Advanced  M
M81 Overcut Retract  M
M83 Chuck Clamp  M
M84 Chuck Unclamp  M
M85 No Return to the Cutting Starting Point after the completion of rough turning  M
 cycle (LAP)
M86 Turret Indexing direction: CW (reverse)  M
M87 Cancel of M86  M
M98 Tailstock Spindle Thrust Low  M
M99 Tailstock Spindle Thrust High  M

M109 Cancel of M110  M

M110 C-Axis Joint  M
M134 Z-Axis Thrust Monitoring OFF  M
M135 Z-Axis Thrust Monitoring ON  M

M136 Designation of Multiple fixed cycle configuration  M

M137 Touch setter interlock release ON  M

M138 Touch setter interlock release OFF  M
M139 Lead Machining Function - Learning Operation  M

M140 Tapping Cycle M-Tool Constant Rotation Answer Ignored  M

M141 C-Axis Clamp or not Selection  M

M142 Coolant Pressure Low  M
M143 Coolant Pressure High  M
M146 C-Axis Unclamp  M
M147 C-Axis Clamp  M
M152 M-Tools Spindle Interlock ON  M
M153 M-Tools Spindle Interlock OFF  M
M161 Feedrate Override Fix (100%)  M
M162 Cancel of M163  M
M163 M-Tools Spindle Speed Override Fix (100%)  M

M168 Ignoring M-Tool Spindle Constant Speed Answer  M

M169 C-Axis NoClamp  M

M191 M-Tool Spindle Orientation Direction Specified CW  M

M192 M-Tool Spindle Orientation Direction Specified CCW  M

M197 Thread Cutting Phasing Stroke Clear  M

M211 Keyway Cutting Style: Minus Direction  M
M212 Keyway Cutting Style: ZigZag  M
M213 Keyway Cutting Style: Designated Depth Infeed  M
M214 Keyway Cutting Style: Equal Depth Infeed  M
   Okuma lathe code blocks, etc:                 

1
program name / 1 NLAP (rough OD) 1 arc cutting (type 1)
graphics data
2 NLAP (finish OD) 2 arc cutting (type 2)
2 startup block
   3 drilling (x-axis, deep)
drilling (along z-axis,
3    into center of stock) drilling (z-axis, off-center
tool change 4                pattern)
3 command 4 grooving
5 squaring the end face
4 end of program 5 threading   
6 keyway end face
7 keyway longitudinal
The one and only  8 longitudinal thread angle
COMPLETE PROGRAM EXAMPLE 9 longitudinal thread
(uses several of the blocks of example
code, including an extra live tooling thread 10 offset circle
block).
11 straight lines

1:    
  (start at rough stock clearance position)
G96 (constant surface speed setting)
1: G85 NLAP1 D__ F__ U__ W__
rough OD
barstock NLAP1 G81
NLAP G00 X0
G01 Z0 G42 F___
___________ (profile code)
G40 X______ (X -clearance posistion)
G80
 --- NOTES --- 

        The G85 command triggers the rough cut subroutine - NLAP1 means  
that its the subroutine #1, and the D value is the depth of the cut (the
depth as diameter).
The F value is the roughing feedrate in inches per revolution (IPR), the U
value is the OD of the finish (0 .030 typ.), and the W value is the shoulder
finish (0 .004 typ.).
     The G81 command is for longitudinal profile cuts.
     The G42 command sets tool compensation right - the F value is the
finish feedrate.
     The G40 command turns the tool compensation off.
     The G80 command signals the end of the subroutine.

2: (start at rough stock clearance position)

finish OD G96 (constant surface speed setting)
barstock G87 NLAP1
NLAP  --- NOTES --- 

      The G87 command calls the finish subroutine - this NLAP number
matches with the rough NLAP number, thus "NLAP1".
 G97 S_______ (direct control of RPM)
3: G00 X__ Z__ (rapid move to start of drill position - be sure to allow
drilling for clearance)
operation G74 X0 Z-__ D__ L__ F__ E__
G00 X__ Z__ (move to clearance position)
  --- NOTES --- 
       The G74 command signals the start of the drilling cycle.  The Z value is
the depth value, the D value is the dwell increment (for chip break), the L
value is the retraction increment (clearance for the broken chips), the F
value is the feedreate in inches per revolution (IPR), and the E value is the
dwell time (in seconds).

4: G97 S_______ (direct control of RPM)

grooving G00 X__ Z__ (rapid move to start of groove position - be sure to allow
operation -
plunge
for clearance)
G73 X__ Z__ K__ D__ L__ F__
  --- NOTES --- 
       The G73 signals the start of the grooving cycle.  The X value sets the
groove depth diameter, the Z value is the finish point z coordinate, the K
value specifies the shift amount in the z direction, the D value sets the
dwell increment (for chip breakage), the L value is the retraction increment
(clearance for the broken chips), and the F value is the feedreate in inches
per revolution (IPR).
 G97 S_______ (direct control of RPM)
5: G00 X__ Z__ (rapid move to start of threading position - be sure to
threading allow for clearance)
operation
G71X__ Z__ B__ D__ U__ H__ F__ M33M73
  --- NOTES --- 
       The G71 command signals the beginning of a thread cutting cycle.  The
X value is the minor diameter of the thread, the Z value is the termination
point of the thread, the B value is the thread angle, the D value is the depth
of the first cut (diameter), the U value is the finish allowance (also in
diameter), the H value is the thread height (again in diameter), and the F
value is the thread lead (the feed rate in inches per minute).
     The M33 means that there will be a zigzag inffed cutting pattern, and
M73 sets the infeed depth to pattern #1. (See manual.)
  

   
G00X C T1111SB=400
1: G94 Z.5M13
live tooling G01Z F10.0
arc 
example
G102C L F20.0  
 #1 G00X C
G01Z F10.0
G102C L F20.0
  --- NOTES --- 

G00X C: Positioning (C = angle). Open window with the

G94: Feed per minute mode (inch/min). program used
F10.0: Z-direction tool feed rate (see also just above).  to make the above
G102: Circular interpolation in contour generation (face, CW).  sample.
C__ L__: End point (C = angle, L = arc radius).

 G00X___ C___ T1111SB=3000  

G94Z.5M13
2: G01 Z-.125F10.0
live tooling G103C330L1.125F20.0
arc  C270L1.125
example
 #2
C210L1.125
C150L1.125
C90L1.125
C30L1.125
G00X2.90Z.5C30 Open window with the
G01 Z-.125 F10.0 program used
  to make the above
G103C330L1.325F20.0 sample.
C270L1.325
C210L1.325
  --- NOTES --- 

X___ C___ : Positioning (C: Angle)  

G94: Feed per minute mode (inch/min)
F10.0: Z-direction Tool Feed rate
G103: Circular interpolation in contour generation (Face) (CCW)
C ___ L ___ : End point (C: Angle, L: Arc radius)

3:
drilling x- G94 X1___ Z___ T1010 SB=1500
axis 
(deep)
G183 X__ Z__ C__ I__ D__ E__ F__
C60
C120
C180
C240 Open window with the
C300 program used
G180  to make the above
sample.
  --- NOTES --- 

 G183: M-tool compound fixed cycle: Deep-hole drilling.

C: Starting hole angle
I: Rapid feed from X1 to I (X1 - I), and then feed rate follows F___.
D: Peck feed stroke
E: Duration of dwell motion (second)
 F: F value is the feed rate in inches per minute (IPM).

4: G94 X___ Z1___ T1111 SB=1500

drilling end G181 X___ Z___ C___ K___ F___
face (off
center)
C60
C120
C180
C240 Open window with the
C300 program used
G180  to make the above
sample.
   --- NOTES --- 

  G181: M-tool compound fixed cycle: Drilling.

C: Starting hole angle
K: Rapid feed from Z1 to K (Z1 - K), and then feed rate follows F___.
F: F value is the feed rate in inches per minute (IPM).
G180: M-tool compound fixed cycle: Cancel.

G00X2.40C0T1111SB=3000
5: G94X2.4Z.5M13
squaring 
G01 Z-.125 F10.0
the  G101C90F20.0
end face C180
C270
C0
G00X2.60C0
G94X2.6Z.5M13
G01 Z-.250 F10.0 Open window with the
 program used
 to make the above
G101C90F20.0
sample.
C180
C270   --- NOTES --- 

  G00X C : Positioning (C: Angle)

G94: Feed per minute mode (inch/min)
F10.0: Z-direction Tool Feed rate
G101: Linear interpolation in contour generation
C : End point (C: Angle, L: Arc radius)

6:
keyway end G94 X __ Z __ T1111 SB=3000
face X __ Z __
G190 X__ Z__ C__ K__ D__ W__ E__ F__
M211M213
C210
C330 Open window with the
G180 program used
 to make the above
sample.
   --- NOTES --- 

  G94: Feed per minute mode (inch/min)

G190: M-tool compound fixed cycle: Keyway Cutting Cycle
C: Angle
K: Arc Contour Offset
D: The Depth Cut/pass
W: Finish Cut Left
 E: Secondary Feed rate
F: Feed rate
M211: Keyway Cutting cycle: Minus direction
M213: Keyway Cutting cycle: Designated depth infeed
G180: M-tool compound fixed cycle Cancel

  G94 X__ Z__ T1010 SB=3000  

7: X2.50Z-.5
longitudinal
G190 X__ Z__ C__ I__ D__ U__ E__ F__
keyway M211 M213
C45
C90
C135
C180 Open window with the
C225 program used
C270  to make the above
C315 sample.
  --- NOTES --- 

  G94: Feed per minute mode (inch/min)

G190: M-tool compound fixed cycle: Keyway Cutting Cycle
C: Angle
I: Contour Offset
D: The Depth Cut/pass
U: Finish Cut Left
E: Secondary Feed rate
F: Feed rate
M211: Keyway Cutting cycle: Minus direction
M213: Keyway Cutting cycle: Designated depth infeed
G180: M-tool compound fixed cycle: Cancel
    
8: G95 X__ Z__ T1010 SB=1000
longitudinal G185 X__ Z__ C__ F__ SA=20
thread at
angle
X2.05 C90
X1.95 C180
X1.85 C270
  G180 Open window with the
program used
   to make the above
sample.
   --- NOTES --- 

  G95: Feed per revolution mode (IPR)

T1010: M-tool number
G185: Longitudinal thread cutting (M-tool)
SB=1000: Live spindle (RPM)
SA=20: C-Axis spindle (RPM)
C0: Start point angle 0o
F: Cutting speed (IPR)
G180: M-tool compound fixed cycle: Cancel

   
G95 X__ Z__ T1010 SB=1000
9: G185 X__ Z__ C__ F__ SA=20
longitudinal X2.05 C0
thread
X1.95 C0
X1.85 C0
G180
  Open window with the
  program used
  to make the above
sample.
  --- NOTES --- 

  G95: Feed per revolution mode (IPR)

T1010: M-tool number
G185: Longitudinal thread cutting (M-tool)
SB=1000: Live spindle (RPM)
SA=20: C-Axis spindle (RPM)
C0: Start point angle 0o
F: Cutting speed (IPR)
G180: M-tool compound fixed cycle: Cancel

   
10: G00X__ C__ T1111SB=3000
offset circle G94 Z.5 M13
G01 Z-.125 F10.0
G103X__ C__ L__ F20.0
X2.0C0L0.75
  G01 Z-.250 F10.0 Open window with the
G103X1.0C180L0.75F20.0 program used
X2.0C0L0.75  to make the above
sample.
   --- NOTES --- 

  X__ C__ : Positioning (C: Angle)

G94: Feed per minute mode (inch/min)
F10.0: Z-direction Tool Feed rate
G103: Circular interpolation in contour generation (Face) (CCW)
C__ L__ : End point (C: Angle, L: Arc radius)
T1111: M-tool number
 SB=3000: Live spindle (RPM)
F: Cutting speed (IPR)

   
11: G00X__ C__ T1111SB=3000
 straight lines G94Z.5M13
on end face
G01Z__ F10.0
G101C__ F20.0
G00X__ Z__ C__ .
  G01Z-.250F10.0 Open window with the
program used
   to make the above
sample.
  --- NOTES --- 

  X__ C__ : Positioning (C: Angle)

G94: Feed per minute mode (inch/min)
F10.0: Z-direction Tool Feed rate
G101: Linear interpolation in contour generation
X__ Z__ C__ : End point (C: Angle)