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EXECUTIVE SUMMARY...........................................................................................................................................

1
HULL DESIGN.............................................................................................................................................................2
ANALYSIS....................................................................................................................................................................3
DEVELOPMENT AND TESTING.............................................................................................................................3
PROJECT MANAGEMENT AND CONSTRUCTION...........................................................................................3
CONSTRUCTION...............................................................................................................................................................3
ORGANIZATION CHART.........................................................................................................................................3
PROJECT SCHEDULE...............................................................................................................................................3
FORM DESIGN DRAWING AND BILL OF MATERIALS...................................................................................3
HULL DESIGN DRAWING AND BILL OF MATERIALS....................................................................................3
APPENDIX A—REFERENCES.................................................................................................................................3
APPENDIX B—MIXTURE PROPORTIONS...........................................................................................................3
APPENDIX C—GRADATION CURVES AND TABLES.......................................................................................3

Executive Summary
The University of Wyoming is nestled between the Laramie and Snowy Mountain
Ranges in South East Wyoming. It is home to almost 11,000 students, 1400 of which are
enrolled in the College of Engineering. The University of Wyoming is part of the Rocky
Mountain Conference, which includes Colorado, Utah, Wyoming, and parts of South Dakota and
New Mexico. The University of Wyoming began competing in the concrete canoe competition in
1979.
This year’s canoe, Scranton’s Skiff, named for a team member deployed to Iraq is a
milestone in concrete canoeing at the University of Wyoming. After unsuccessful attempts at the
regional competition the past several years, the entire project was revamped in every aspect.
Deadlines were set by our student chapter, a chairman and sub-chairmen were elected for
different aspects of the project and the mindset of “just getting a canoe done and to the
competition” has changed to becoming competitive at this year’s competition. Scranton’s Skiff is
innovative in mold design and project management. Through the use of BearBoat Pro, a freeware
kayaking design software we developed a hull design which was exported into AutoCAD and
Solid Works. Solid Works is 3D CAD software that allowed us to generate one foot full scale
sections of our canoe from bow to stern which was then exported to our college’s computer
numerically controlled milling machine. Using 1’ x 1’ x 2’ sections of polyurethane milling
machine foam we were able to produce replications within 1/10000th in of our actual hull design.
These small sections were then glued together to produce a full scale model of Scranton’s Skiff.
Over this foam male mold we placed three layers of fiberglass. The result was a streamlined,
error free fiberglass canoe which was used as a female mold. It provided a glass like,
imperfection free finish to place the concrete on which eliminated countless hours of sanding on
the exterior of the canoe. Two layers concrete were placed. In between the layers of concrete two
overlapping layers of geosynthetic slope stabilizing grid was placed as reinforcement. Also
during the construction phase a humidity tent was constructed after the concrete placement
which allowed the concrete to cure under ideal humid conditions. Scranton’s Skiff is a great
improvement on previous years and the improvements can only be attributed to the restructuring,
project management, innovative ideas and hard working team members.
Hull Design
The goal of the University of Wyoming hull Table 1: Hull Geometry
design team was to find creative solutions to Hull Geometry
maximize canoe stability, maneuverability, Length 18'
and speed. The 2004 design of Saxum
Max Depth 11.5"
Actuarium provided Cowboy paddlers with
good lateral stability, but many changes Max Width 24"
were needed in order to improve turning and 45.9
streamlining capabilities. Utilizing different Exterior Surface Area ft2
software from previous years, the team Bow Rocker 1"
accomplished its goals by creating a new Stern Rocker 1"
design that employed a tear drop plan view Location of Max Cross- 10' 6"
and a natural keel at the bow and stern. Sectional Area from Bow

The principal software used in the design of Scranton’s Skiff was selected above other
the hull was Bear Boat Pro, a kayak design designs because of its potential for stability
freeware written by Robert Livingston. The and maneuverability. The flat-bottom mid-
program allowed for 2 and 3D visualizations section provides sufficient stability and
of the hull from all angles and cross- room to paddle, while the steep walls near
sections, water line calculations, automatic the stern and bow help with streamlining.
calculation of minimum wetted perimeter, The natural keel near the stern and bow
and estimates for minimizing drag. Several helps paddlers to maintain a straight path
designs were rendered, all having relatively during sprints, while the absence of the keel
similar standard dimensions. The team at the mid-section maintains
chose a final design, and points were maneuverability when needed. Depending
exported from Bear Boat Pro into AutoCAD on where paddlers are sitting, the canoe will
and SolidWorks for display and milling perform differently to adapt to racing
purposes. conditions. For straightaway paddling
contestants may choose to concentrate their
The canoe was designed to maintain of weight near the stern and the bow, thus
minimum freeboard of 4 inches while allowing the natural keels to direct the canoe
sustaining a 700 lb load. The unique tear- in a straight path. For easy maneuverability
drop shape was employed to maximize contestants can concentrate their weight near
streamlining near the bow and to maximize the stern only, keeping the natural keel near
room for paddlers to sit near the stern. A the bow almost out of the water to keep it
very small rocker was used on both the bow from resisting turning motions. Variations
and the stern in order to allow for the of these techniques can be used to enhance
creation of the natural keel near those areas the efficiency of the paddlers.
of the canoe.
The hull design team was successful in
developing a unique hull that satisfied all
important design criteria. With this in mind,
Scranton’s Skiff will prove successful in the
2005 competition.
Analysis
For the first time in several years analysis on the hull was completed using structural analysis
techniques.

Development and Testing


Project Management and Construction
Construction
The main construction goals were to produce a canoe with: uniform thickness, homogeneous
mixture batches and a well placed reinforcement scheme focusing on the results of our structural
analysis. This year, construction was divided into several phases: foam mold construction,
fiberglass mold construction, placement and finishing.
After the hull design was completed, construction of the foam sections began. By exporting
18, 1 ft. cross sections using x,y,z coordinates into Solid Works, 3D cross sections were
generated. By exporting each of the individual sections to our milling machine, 18 full size
sections of polyurethane foam were formed. After all the sections were formed, we bonded each
section together using a combination of quick curing epoxy and expanding foam sealant. At the
same time as the bonding, outlines of the foam sections were traced onto pieces of ¾ in. particle
board, which were cut out to serve as external supports for the fiberglass mold. To prepare the
foam for the fiberglass, several experiments and techniques were employed. First a piece of foam
was tested to see if it would dissolve from contact with the fiberglass resin. Since the foam was
polyurethane, which is in the same family of materials as the fiberglass resin, it was unaffected.
In an attempt to seal the pores, the entire foam plug foam coated with drywall compound and
water based sealer. This prevented the fiberglass resin from soaking into the pores, imperfections
and joints of each foam section, and would serve as somewhat of a release agent.

Organization Chart
Project Schedule
Form Design Drawing and Bill of Materials
Hull Design Drawing and Bill of Materials
Appendix A—References
Appendix B—Mixture Proportions
Appendix C—Gradation Curves and Tables

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