Station Description Operator Sequence of Operations Process Time Sec

Down Time Mean Time to repair % Reject

Station LoadStation1and2 OPER7 Pallet Transfers In 0
Pallet Tag Read and Clear 1.5
Operator Loads Housing 0
Obtain and Install Dust Cover 5
Release Pallet 2
Read Barcode Label 2
Release Pallet 3
STA1 - Lift and Cross Trans 2
STA2 - Rotate and Release 3
Station10 AirLeakTestQty2 AUTO Transfer In 0
Read Pallet Tag 0.5
Lift to Position 2
Connect Ports 1
Air leak Test 34.5
Disengage ports 1
Lower 2
Write Pallet Tag 1
Station11 AdjusterBackoffQty2 AUTO Transfer In 0
Read Pallet Tag 0.5
Lift to Position 2
Engage Socket 2
Adjuster Backoff Sequence 22
Disengage 2
Lower 2
Write Pallet Tag 1
Station12 TurningTorqueQty2 AUTO Transfer In 0
Read Pallet Tag 0.5
Lift to Position 2
Engage Spool Shaft 2
Turning Torque Test 20
Disengage 2
Lower 2
Write Pallet Tag 1
Station20 Tie Rod Assembly and Reject OPER8 Transfer In 0
Management Area Good Part Tag Read 0.5
Rotate 2
Install Shock Dampers 3
Loctite Tie Rods 3
Install Tie Rods 5
Rotate 2
Release Pallet 2
Bad Part Read Tag 1.5
First Reject - Same as Good Part 0
Second Reject 0
Rotate 2
Remove part from pallet 3
Place on Dunnage 0
Release empty pallet 1
Repair Loop Switch AUTO Read Tag 0.5
Good part 0
Transfer to Final Assembly 1
Reject Part 0
Switch to Repair loop 1.5
Final Assembly - Position One OPER9 Retrieve and Install Ship Plug O
ne 5
Retrieve and Install Ship Plug Two 5
Retrieve and Load Grommet 5
Press Grommet 7
 Release Pallet 2
Final Assembly - Position Two OPER10 Retrieve Boot and Large Clamp
6
Assemble Boot and Clamp 6
Crimp Large Clamp 3.5
Retrieve and Assemble Small Clamp 7
Release Pallet 2
Final Assembly - Position Three OPER11 Retrieve Jam Nut 4
Assemble Jam Nut 8
Retrieve and Assemble Tie Rod 11.5
Release Pallet 2
Rotate AUTO Transfer In 0
Rotate 5
Transfer out 0
Final Assembly - Position Four OPER12 Retrieve and Install Ship Plug O
ne 5
Retrieve and Install Ship Plug Two 5
Retrieve and Load Grommet 5
Press Grommet 7
Release Pallet 2
Final Assembly - Position Five OPER13 Retrieve Boot and Large Clamp
6
Assemble Boot and Clamp 6
Crimp Large Clamp 3.5
Retrieve and Assemble Small Clamp 7
Release Pallet 2
Final Assembly - Position Six OPER14 Retrieve Jam Nut 4
Assemble Jam Nut 8
Retrieve and Assemble Tie Rod 11.5
Release Pallet 0
Pull Test AUTO Transfer In 0
Read Pallet Tag 0.5
Lift 2
Pull Test 5
Lower 2
Write Pallet Tag 1
Rotate AUTO Transfer In 0
Read Pallet tag 0.5
Good part 0
Rotate 5
Transfert Out 0
Bad Part 0
Remain In Sta for Unload by Oper15 0
Unload Area OPER15 Transfer In 0
Unclamp and Unload Assembly 1
Release Pallet 1
Load Assy into Dunnage 0
Inner Tie Rod AUTO Transfer In 0
Read Pallet Tag 0.5
Lift to Position 2
Engage Spool Shaft 2
Torque Inner Tie Rod 10
Disengage 2
Lower 2
Write Pallet Tag 0.5
Function Test Transfer In 0
Read Pallet Tag 0.5
Lift to Position 2
Engage Spool Shaft 2
Function Test 22
 Disengage 2
Lower 2
Write Pallet Tag 1
Clamp Operation Lift Pallet 2
Clamp 2
Lower Lift 2
0
0
0
0
0