No.

De parte: 12625586 Rev 6

Balloon Print Tolerance According to DIN Balloon Print Tolerance According to DIN Balloon Print Tolerance According to DIN
Condition Dimension (mm) Condition Dimension (mm) Condition Dimension (mm)
Number ISO 2768-1 ( ± ) Number ISO 2768-1 ( ± ) Number ISO 2768-1 ( ± )

1 Full Layout 85 0.3 31 Full Layout 140.5 0.5 64 Full Layout 126.75 0.25
2 W/N 88 0.3 32 W/N 136.85 0.5 65 W/N 119.5 0.3
3 W/N 88 0.3 33 Full Layout 75.15 0.3 66 Full Layout 0.3
4 W/N 94.75 0.25 34 W/N 30.85 0.3 67 Full Layout 0.25
5 W/N 94.75 0.25 35 Full Layout 30.85 0.3 68 W/N Ø 18 0.2
6A Full Layout 18 0.2 36 CPK 424 0.8 69 CPK 136 0.5

6B Full Layout 18 0.2 37 CPK 318 0.5 70 W/N 21 0.2

6C Full Layout 18 0.2 38 CPK 212 0.3 71 W/N 17.4 0.2

6D Full Layout 18 0.2 39 W/N 75.15 0.3 72 CPK 1.58 0.1

7 W/N 22.9 0.2 40 Full Layout 136.86 0.5 73 CPK Ø37 0.3

8 Full Layout 87 0.3 41 Full Layout 177.5 0.5 74 AV R1 0.1

9 W/N 179 0.5 42 W/N 181.15 0.5 75 AV R1 0.1

10 W/N 159 0.5 43 W/N 202 0.5 76 CPK 44.3 0.3

11 Full Layout 166.5 0.5 44 CPK R10 0.2 77 CPK 50.2 0.3
12 W/N 139 0.5 45 CPK R10 0.2 78 AV R1 0.1
13 W/N 73 0.3 46 CPK R10 0.2 79 AV R1 0.1
14 W/N 159 0.5 47 CPK R10 0.2 80 CPK Ø37 0.3
15 W/N 33 0.3 48 CPK R10 0.2 81 CPK 140.5 0.5
16 W/N 25.5 0.2 49 Full Layout 138.25 0.5 82 Full Layout 0.3
17 W/N 53 0.3 50 Full Layout 135.5 0.5 83 Full Layout 0.25
17A W/N 53 0.3 51 Full Layout Ø 24 0.2 84 CPK Ø36 0.3
18 W/N 33 0.3 52 Full Layout 50.2 0.3 85 Full Layout 94.75 0.25
19 W/N 73 0.3 53 Full Layout 44.3 0.3 86 W/N 11.5 0.2
20 W/N 139 0.5 54 Full Layout R1 0.1 87 W/N 7 0.2
21 Full Layout 170.5 0.5 54A Full Layout R2 0.1 88 Full Layout 94.75 0.25
22 Full Layout 179 0.5 54B Full Layout R3 0.1 89 Full Layout 0.3

23 Full Layout 87 0.3 55 Full Layout R1 0.1 90 Full Layout 0.25

24 CPK 92 0.3 56 Full Layout Ø 24 0.2 91A W/N 70 0.3

25 CPK 28 0.3 57 W/N 1.25 0.25 91B W/N 70 0.3

26A CPK 85 0.3 58 W/N 2.25 0.1 91C W/N 70 0.3

26B CPK 85 0.3 59 W/N 12 0.2 91D W/N 70 0.3

27 W/N 84 0.3 60 W/N Ø36 0.3 91E W/N 70 0.3

28 W/N 198 0.5 61 W/N 25 0.2 91F W/N 70 0.3
29 W/N 181.15 0.5 62 W/N 2 0.1 92A W/N 70 0.3

30 Full Layout 150 0.5 63 W/N 4.5 0.1 92B W/N 70 0.3
 No. De parte: 12625586 Rev 6

Balloon Print Tolerance According to DIN Balloon Print Tolerance According to DIN Balloon Print Tolerance According to DIN
Condition Dimension (mm) Condition Dimension (mm) Condition Dimension (mm)
Number ISO 2768-1 ( ± ) Number ISO 2768-1 ( ± ) Number ISO 2768-1 ( ± )

92C W/N 70 0.3 124 CPK Ø 15 0.2 148B Full Layout 89.5 + 0.5
92D W/N 70 0.3 125 CPK Ø 15 0.2 148C Full Layout 89.5 + 0.5
92E W/N 70 0.3 126 CPK 0.25 148D Full Layout 89.5 + 0.5
92F W/N 70 0.3 127 CPK 0.25 148E Full Layout 89.5 + 0.5
93 CPK 96 0.3 128 CPK 0.25 148F Full Layout 89.5 + 0.5
94A W/N 180 5 129 CPK 0.25 148G Full Layout 89.5 + 0.5

95A W/N 180 5 130 CPK 0.25 148H Full Layout 89.5 + 0.5

96 W/N 83 0.3 131 CPK 0.25 148I Full Layout 89.5 + 0.5

97 W/N 15 0.2 132 CPK 0.25 148J Full Layout 89.5 + 0.5

98A W/N 180 0.5 133 CPK 0.25 149 Full Layout Ø16 + 0.018

99A W/N 180 0.5 134 CPK 0.25 150 Full Layout 0.1

Note:Deburring
instructions: ensure
100 through passage 135 CPK 0.25 151 Full Layout Ø16 + 0.018
between upper and
lower oil core

Component cleanliness
101 acording to NP 030/DIT 136 CPK Ø 21 0.3 152 Full Layout 0.1
VM Std. Procedure

102 CPK 1 X45° 136A 4x Finished 4 153 Full Layout 0.09 TP

103 CPK 1 X45° 137 Full Layout Ø 26 0.2 154 Full Layout 0.09
104 CPK 15 0.2 138 Full Layout Ø 26 0.2 155 W/N 1.5 0.25
105 CPK 15 0.2 139 Full Layout Ø 26 0.2 156 W/N 2 0.25
106 Full Layout Ø0.5 TP 140 Full Layout Ø 26 0.2 157 CPK 44.3 0.3
107 Full Layout Ø0.5 TP 141 Full Layout Ø 26 0.2 158 CPK 50.2 0.3
108 Full Layout Ø0.5 TP 142 Full Layout Ø 26 0.2 159 Full Layout 11.5 0.25
109 Full Layout Ø0.5 TP 143 Full Layout Ø 26 0.2 160 Full Layout 10 0.25
110 Full Layout Ø0.5 TP 144 Full Layout Ø 26 0.2 161 CPK 106 0.3
111 Full Layout Ø0.5 TP 145 Full Layout Ø 26 0.2 162 CPK 0.3
112 Full Layout Ø0.5 TP 146 Full Layout Ø 26 0.2 163 CPK 0.25
113 Full Layout Ø0.5 TP 147A Full Layout 135.5 0.5 164 Full Layout 0.3
114 Full Layout Ø0.5 TP 147B Full Layout 135.5 0.5 165 Full Layout 0.25

Note: This
dimension is
115 Full Layout Ø0.5 TP 147C Full Layout 135.5 0.5 166 referring just to 1
stock material
removal.

116 CPK Ø 15 0.2 147D Full Layout 135.5 0.5 167 W/N 159 0.5

117 CPK Ø 15 0.2 147E Full Layout 135.5 0.5 168 W/N 159 0.5

Note: cleaning
instructions: ensure
118 CPK Ø 15 0.2 147F Full Layout 135.5 0.5 169 through passage
between upper and
lower oil core.

119 CPK Ø 15 0.2 147G Full Layout 135.5 0.5 170A Full Layout 117 0.3

120 CPK Ø 15 0.2 147H Full Layout 135.5 0.5 170B Full Layout 117 0.3
121 CPK Ø 15 0.2 147I Full Layout 135.5 0.5 170C Full Layout 117 0.3
122 CPK Ø 15 0.2 147J Full Layout 135.5 0.5 170D Full Layout 117 0.3

Note: This
dimension is
123 CPK Ø 15 0.2 148A Full Layout 89.5 + 0.5 171 referring just to 1
stock material
removal.
 No. De parte: 12625586 Rev 6

Tolerance Tolerance
Balloon Print Balloon Print
Condition Dimension (mm) According to DIN Condition Dimension (mm) According to DIN
Number Number
ISO 2768-1 ( ± ) ISO 2768-1 ( ± )
172 Full Layout 235.3 0.5 195 W/N 35 0.3
173 Full Layout 237.4 0.5 196 W/N 4.5 0.1
174A W/N 38.5 0.8 197 W/N 92.12 0.3
174B W/N 38.5 0.8 198 W/N 7.5 0.2
174C W/N 38.5 0.8 199 W/N 232 0.5
174D W/N 38.5 0.8 200 W/N 242 0.5

Leak "OK" marking

175A Full Layout 25 0.15 201
area from NEMAK

175B Full Layout 25 0.15 202 CPK 84.4 0.3

Air leakage test

175C Full Layout 25 0.15 203 parameters
(Water)

Air leakage test

175D Full Layout 25 0.15 204 parameters
(Oil)

Air leakage test

176 W/N 101.1 0.3 205 parameters
(EGR)

Note: Text is
located to the right
177A Full Layout 0.3 206 20 x 30
of the matrix - in
two

177B Full Layout 0.3

177C Full Layout 0.3

177D Full Layout 0.3
178A Full Layout 0.06
178B Full Layout 0.06
178C Full Layout 0.06
178D Full Layout 0.06
179 AV 118 0.3
180 AV 108 0.3
181 AV 90 0.3
182 AV
183 AV
184 AV
185 AV

186 AV

Casting shell
187
number
188 Weloing

189 Impregnation

20 track and trace

190 matrix for
premachining

191 W/N 110 0.3

192 W/N 7.5 0.2
193 W/N 35 0.3

194 W/N 62 0.3