Superefficient Four Pass

Fire Tube Steam Boilers

STEAMSTAR
™ High
Hi h Thermal
Th l Efficiency
Effi i off 95%
on NCV
™ Full wet back design.
™ Economizer as heat recovery
unit.
™ Full p
protection against
g cold end
corrosion.
™ Fully automatic operation.
™ Continuous modulation Burners.
™ Robust dependable flame
monitoring system.
™ Easy for maintenance.
™ Self cleaning flue gas velocities
for high operating efficiency.
™ Reliable robust steam heavy fuel
oil heating pumping units.
™ No fuel oil ring mains needed.
needed
Gravity supply sufficient.
™ Third party inspection available
internationally acceptable.

Transparent Energy Systems Pvt. Ltd.

Pune- 37. (INDIA)Tel : 020 – 24211347, Fax : 020 – 24212533. E-mail : trans@pn2.vsnl.net.in projectsales@tespl.com
Website : www.tespl.com
Technical Specification

Sr. No. Parameter Unit Description

1 Model STEAMSTAR
2 Type Horizontal, Full Wet Back, Smoke Tube
Type, With Economizer & Steam heated
hot water Generator (* Optional add-on
Accessories for Higher Efficiency)
3 Rated Steam Output (F& a-100 Deg.C) Kg/hr 1000 to 14000
4 Steam Pressure in Boiler Kg / cm2 (g) 7 to 10 (Adjustable)

5 Safety Valve Set Pressure Kg / cm2 (g) 10.5

Design Code ASME / BS 2790 / IBR, 1996 with

6 Latest Ammendments
7 Steam Condition Dry & Saturated

8 Dryness
y Fraction 0.98 (Minimum)
3 passes in Boiler
9 No. of Flue Gas Passes
4 th in economizer
10 Fuel Suitability Furnace oil / LDO / HSD
11 Thermal Efficiency (based on NCV)

a) With Economiser & Steam Heated H.W.G % 95 ± 1

b) Only Boiler % 89 ± 1

Steam to Fuel Ratio : (On Furnace oil having (From F. W-at 90

12 Kg / Kg (F & A 100 Deg.C)
NCV of 9710 Kcal/kg) Deg.C and Steam
at 10.54 Kg/ Cm2.g)
a) With Economizer & S
Steam heated H.W.G.
G 17 08
17.08 16 07
16.07

b) Only Boiler 16.00 15.05

13 Tolerance on Steam to Fuel ratio % ±1

14 Electric Supply AC 3 Phase with Neutral (4 Wire)

15 Type of Burner Modulation High Low Modulation , Stepless

Notes :

1) The Client should supply the Fuel oil as per –IS-1593-1988 & Feed Water to boiler as per IS-10392-
1982 at the required Pressure and Temperature specified in the Input – Output specification sheet.

2) To obtain fuel consumption of particular model, multiply the steam output (f & a 100 Deg.C) by steam
to fuel ratio ( f & a 100 Deg.C)
Input & Output Specification
INPUT
A] FEED WATER AT THE INLET OF THE FEED PUMP SUCTION
Quality As per IS – 10392 – 1982
Temperature Deg.C 90 to 110
Pressure at the pump Kg/cm2(g) 0.3 to 2.0
suction
B] BOILER WATER SPECIFICATION IN THE BOILER DRUM
Quality As per IS-10392-1982
TDS 3200 - 3500
C] FUEL OIL AT THE INLET OF THE SUCTION FILTER OF THE HEATING PUMPING UNIT
TYPE Furnace Oil LDO / HSD

Quality As per IS-1593 As per IS-1460-1995

Temperature Deg.C 70 to 90 20 to 70
Pressure at the Kg/Cm2(g) 0.3 to 2.0
0.3 to 2.0
Suction Filter ((Min))
D] INSTRUMENT AIR AT INLET OF THE RESPECTIVE INSTRUMENTS
TYPE Compressed air
Quality As per BS-6739-1986 or ANSI/ASA-57.3-1975
Temperature Deg.C 10 to 50
Pressure Kg/cm2(g) 4.5 to 5.5
Dew Point g
Deg.C At least 10 Deg.C below lowest ambient temp.
Dust Filtered below 3-5 micron
Oil Content Not to exceed 1 ppm
E] ELECTRICAL SUPPLY AT CONTROL PANEL INCOMER
TYPE 3-PHASE AC (with Neutral) 4 Wire
Quality As per IS-12360-1988
Voltage 415V+/-6%
Frequency 50Hz+/-3%
Moisture in Steam OUTPUT
Composition of Moisture
A] STEAM AT THE OUTLET OF STEAM SHOP VALVE
Pressure at the Outlet ***
Dryness Fraction * Dryness fraction 0.98 or Higher at Normal Water Level
% ≤2
Same as Boiler Water
Kg/Cm2(g) 7 to 9.9
B] FLUE GAS AT FLUE GAS OUTLET (IN CLEAN BOILER CONDITIONS)
LDO / HSD FO
1 Smoke spot No. Less Than 3
Less Than 2
(As per ASTM D2156-63T)
2 Suspended
p Particulate LDO = 537 multiplied by AC
PPM FO = 562 multiplied by AC
HSD = 524 multiplied by AC
Matter (Approximate)
Where AC is Ash Content in fuel expressed in %
It is the responsibility of buyer / user to verify & ensure that the flue gas specifications mentioned above meet the statutory pollution norms stipulated and are
accepted by concerned authorities. In case the above specifications do not meet the requirements buyer / user is requested to contact Transparent so that a suitable
pollution abatement equipment to meet the requirements is offered at a additional cost.
*- Dryness Fractions subject to maintaining minimum steam Pressure & Normal Boiler water level in the Steam Drum
**- Output guaranteed are subject to input conditions been met as specified above
***- Steam pressure is adjustable. The Boiler will maintain set pressure provided the steam demand does not exceed rated capacity.
Superior Features

FEATURES

1. System gives 95% efficiency even with condensate return at 125oC.

2. 95% efficiency is minimum achievable irrespective of the fuel used and is typical for
furnace oil with 4.5% sulphur content. For low sulphur content fuel it can be improved
to 96.5%
3. Single stage economizer with finned tube construction makes the heat recovery unit
very compact. This reduces the surface area of the equipment and related losses.
4. Single stage economizer offers very low-pressure drop in comparison with air
preheater and hence reduces the fan power requirement and operating costs.

5. Steam heated water preheater maintains the water inlet temperature to economizer
above 125oC. This maintains the heating surfaces of economizer always above 125oC
to eliminate cold end corrosion possibilities.

6. Simple and robust control circuit reduces the initial cost and ensures high reliability of
the system. Cold end corrosion is prevented even in part load conditions.
7. Automatic flue g
gas diverter valve is incorporated
p in the system
y to divert the flue g
gas to
chimney bypassing economizer during cold start conditions until water temperature at
economizer inlet reaches 125oC.

8. Condensate from steam-heated water preheater can be put back into feed water tank
conserving energy and water.

9
9. Requirement of high temperature withstanding burner components is eliminated in
contrast with air preheater.

10. Less ducting work is required for economizer in comparison with air preheater which
reduces the initial cost.

11. Heat recovery and efficiency is not affected for fluctuating or part load conditions
12. Entire system can be dispatched as single unit depending on the capacity and size.
Even if they are sent as separate components, its is mechano type assembly minimizing
site work.
13. Economizer surfaces are easily accessible for cleaning on flue gas side.
14. Presence of flue gas diverter valve enables cleaning and maintenance of economizer
with out stopping the boiler.
Comparative Statement

Comparative Statement of Transparent Make Steamstar V/s Other Make Boilers

TRANSPARENT (STEAMSTAR) OTHER MAKE BOILER

A] Efficiency :
1) High Thermal Efficiency of 95% on NCV of Fuel Thermal Efficiency of 88% on NCV of Fuel

2) Economizer with steam heated hot water generator No standard Heat Recovery Unit
as Heat Recovery Unit on Standard models.

B] Superior Thermal Design :

Four long passes of flue gases resulting in
3) large residence time and effective heat Standard 3 pass design
transfer.
Economiser
4th pass 2nd pass
2nd pass rd 3rd pass
3 pass

1st pass
1st pass

C] High sinking time

Water Starvation

Location of the furnace is at the bottom most Eccentric Furnace type Boiler has low sinking time.
point in the shell. The water content above the
top upto normal working g level is huge.
g This The Furnace being located at one side at a
feature provides very high sinking time. Furnace comparatively
ti l upper level
l l in
i the
th shell.
h ll Very
V smallll
being subjected to very high temp flame is the water content between furnace top and NWL
most sensitive part of Boiler and needs to be results in very short sinking time less than 8-10
always covered by water. If the pump fails to minutes. Operator does not get sufficient time to
supply necessary quantity of water when the save the furnace collapse in abnormal conditions.
boiler is firing at full load. The water level goes
below the NWL. If the safeties do not trip the
burner water level will further drop and at one
point the the furnace top will be dry time required
for water level to go down from NWL to furnace
top is called as sinking time. In TES Boilers the
sinking time as high as 45 Minutes. This provides
sufficient time for operator to save the boiler from
Furnace collapse in abnormal condition.
Comparative Statement

Comparative Statement of Transparent Make Steamstar V/s Other Make Boilers

TRANSPARENT (STEAMSTAR) OTHER MAKE BOILER

D] Symmetrical water circulation :

1) Centrally located Furnace ensures Symmetrical Eccentric furnace does not have symmetric water
Water circulation hence uniform temperature circulation hence leads to water starvation near the
profile. Furnace.

Plain Cylindrical furnaces ensures stream lined
air flow pattern which gives steady flame
geometry and are easy to clean and maintain.
They are reasonable in cost and easy to Repair.
Optimized configuration of Heating surfaces and
Tube size ensures adequate flue gas conveying
velocities inside the tubes. This minimizes
deposition of particulate matter on the tubes
there by reducing Cleaning Frequency.
Due to corrugations in the furnace air flow is
highly Fluctuating and changing. This causes
Flame impingement and cleaning is difficult. They
are costly and difficult to repair.
Large tube sizes lowers conveying Velocities and
particulate deposition is more resulting in frequent
Cleaning Frequency and are costly and very
difficult to repair.
repair

High Boiler availability for production due to less maintenance and Easy Maintenance
E] Heating and Pumping Unit :
Fuel pump fitted with mechanical seal for This feature is not given in all boilers
200oC. Temp. application.

Specially designed of Filters on suction (2Nos
– 1W+1S) This Filters are designed for Full
floweven at 80% clogging with help of large
filters area. Full bore ball valves of inlet pipe
size eliminates any possibility of flow
restriction. This increases pump life. There is
no need of ring main. Suction to pump by
Gravity is sufficient.
sufficient
The CI duplex filters design demands frequent
cleaning. These filters have less filtering area and
very small opening of integral ball valves which
restrict the flow of resulting in shorter life of pumps.
In case of Fuel pumping ring main is
recommended which causes a additional power
Resulting in additional running cost.

Comprehensive solid carbon steel piping is This facility is not provided.

provided to Fuel Oil Heater for series, parallel &
bypass operation. This helps maintenance of
the steam/electric heater while boiler is
operational. In our case the piping is done in
such a way that you can use the heater in four
modes Only steam heating isolating Electrical
modes.
heater . Only Electrical heating isolating (50%
load) Steamheater. Both the heaters in series in
case of Emergency. Bypass both in case of light
oil firing.
Comparative Statement

Comparative Statement of Transparent Make Steamstar V/s Other Make Boilers

TRANSPARENT (STEAMSTAR) OTHER MAKE BOILER

Separate steam & electric heater ensures that Common Steam Cum Electric Heater hence they
either of the two can be attended to without have to be attended by stopping the boiler.
shutdown of Boiler. You can replace electric
heater without stopping the boiler or do any
maintenance on steam heater.
Pressure gauges at fuel pump & water pump No gauges are provided for filter clogging
suction to identify filter Blockage & pump suction indication hence results in pump starvation.
conditions.
Pressure Gauge (-1.0 to 0.6 kg/Cm2.) for fuel No provision is made to take care of vapor lock.
pump & Feed Pump suction to detect vapor lock
caviation in suction line and filter cleaning
needs.

Digital
g tempp controller maintains constant Thermostat & dial type controller has tolerance of
accurate temp. +-5oC which results in varation in viscosity and
poor atomization leading to adverse effects on
combustion of fuel.

Isolation Ball Valve at inlet & outlet of Oil Suction Duplex filter with common handle provided which
Filter for cleaning of filter without shutdown of prefers ring main system due to insufficient flow
equipment. areas.
Specially
S i ll designed
d i d air
i & fuel
f l separatort with
ith Airlocking Tendency is high as this provision is not
pressure indicator to eliminate airlock & trouble made.
free performance of fuel pump.

Highly reliable Steam Control valve on steam Solenoid valve is provided which has tendency to
Heater leak

Burner Firing Sequence Controller is highly Electronic sequence controller is provided which is
reliable own make made from standard l
less reliable
li bl and
d expensivei which
hi h requires
i
high quality switchgear viz – complete replacement in case of and problem
a) Timer of Cutler Hammer.
b) Relays of OEN or Pla, 230V AC, 10 amo.
Rating.
c) High Wattage Photocell imported from Photocell is delicate and less reliable.
Japan.
d) Epoxy Cast Environment-proof Electronic
Circuit possibility of solder or cable stand
breakage.

Control Panel
Powder Coated Panel Painted panel
• Control Circuit Wiring with solid conductor • Stranded cable loose wiring is done. Tracing
single strand with ferrule number. of the wiring is difficult.
• Resistance backed long life indicating bulbs.
bulbs
• HRC Fuses for all Motors & O/L protection
& single phasing prevention.
• MCB as Control Fuse. • Not Provided
• Solid Conductor Cable Wring to eliminate • Loose contact possibility is high
loose Contact possibility.
Comparative Statement

Comparative Statement of Transparent Make Steamstar V/s Other Make Boilers

TRANSPARENT (STEAMSTAR) OTHER MAKE BOILER

Tube Overheat Control And Water Level Safeties

Tube overheat Temperature Controller Sensor
detects the temperature of flue gases flowing in
3rd pass tubes upper row. It trips firing even if
BWLC fails to detect no water level. level Further
avoids blowing of the Fusible plug & one can
restart quickly after trouble shooting.
Tube over heat controller not provided less
possibility of damage to the boiler in case of
Mobery Failure is high blowing off the fusible plug
resulting in longer shut down and production loss.
loss

Highly reliable Micro switches of High Low Ampere micro switches are used for BWLC.
amperage for BWLC with safeties of Low water
Alarm and no water trip.

Q i k Maintenance
Quick M i t

Hinged rear refractory for quick easy opening Rear Refractory is directly bolted and very difficult
with one averagely skilled operator. to remove.

Smoke box door clamping arrangements is The clamping arrangement requires frequent
robust & leakfree. Smoke boxes can be opened breaking of clamps and opening of the door
& closed within 5 minutes. requires lot of time.

Special design of removable water feed pipe. Feed pipe is directly welded to the boiler shell
This ensures that no “Cyclic Heating Cooling” hence the stresses are included due to cooling
stresses occur on the feed pipe welding on and heating of the welding joint during feed pump
boiler shell. These stresses are induced when ON/OFF.
the feed pump starts pumping water at a
temperature of 90 Deg.C cooling the welding
joint and gets heated to Saturation temp of
Steam when the Pump Stops.

Robust, easy to open & seal smoke boxes. Bulky and heavy design of smoke boxes.

Low Radiation Loss

Factory insulated low heat loss smoke boxes. Refractoryy lined high
g heat loss smoke boxes.
S k box
Smoke b & its
it doors
d are insulated
i l t d with
ith
rockwool minimize rigid mattress to radiation
losses and doors are light weight.

Dependable Bought-out Component Makes Delicate & yet expensive B.O. items
 Electrical Load
Connected Electrical Load in Kw for 95% Efficient Steam Boiler (10.54 Kg/cm2)
Model : Steamstar 1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 14000
Steam output (F & A 100
1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 14000
Deg.C)
Blower 3.7 3.7 3.7 5.5 5.5 9.3 15 15 18.6 22.3 30 37.3
Feed Water Pump 3.7 3.7 3.7 3.7 3.7 5.5 5.5 5.5 7.5 7.5 9.3 15
Fuel Pump 1.1 1.1 1.1 1.1 1.1 2.2 2.2 2.2 3.7 3.7 3.7 3.7
Electric F. O. Heater 12 12 12 12 12 18 18 18 18 18 18 18

Connected Electrical Load in Kw for 89% Efficient Steam Boiler (10.54 Kg/cm2)
Model : Steamstar 1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 14000
Steam output (F & A 100
1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 14000
Deg.C)
Blower 3.7 3.7 3.7 3.7 5.5 9.3 11.25 11.25 15 18.6 22.3 30
Feed Water Pump 3.7 3.7 3.7 3.7 3.7 5.5 5.5 5.5 7.5 7.5 9.3 15
Fuel Pump 1.1 1.1 1.1 1.1 1.1 2.2 2.2 2.2 3.7 3.7 3.7 3.7
Electric F. O. Heater 12 12 12 12 12 18 18 18 18 18 18 18

Steam to Fuel Ratios

GRAPH SHOWING STEAM TO FUEL RATIO AT VARIOUS

FEED WATER TEMPERATURE
18
17.7
KG

17 4
17.4
UEL RATIO IN KG/K

17.1 Fuel : Furnace Oil

16.8 NCV : 9710 Kcal/Kg.
16.5
16.2 Steam Pressure : 10 Kg./Cm2 (g)
15.9
15.6
15.3
15 89 % Efficient
STEAM TO FU

14 7
14.7 93 % Efficient
14.4
14.1 95% Efficient
13.8
13.5
13.2
12.9
12.6
12 3
12.3
12
50 60 70 80 90 100 110 120 130 140
FEED WATER TEMPERATURE IN DEG.C

95% Efficient 93% Efficient 89% Efficient

Steam to Fuel
Electrical Ratios
Load

GRAPH SHOWING STEAM TO FUEL RATIO AT VARIOUS

FEED WATER TEMPERATURE
18.6
18.3 Fuel : Light Diesel Oil
18
O IN KG/KG

17.7 NCV : 10210 Kcal/Kg.

17.4 Steam Pressure : 10.56 Kg./Cm2 (g)
17.1
16.8
16.5
65
AM TO FUEL RATIO

16.2
15.9
15.6
15.3
15 89 % Efficient
14.7
14.4
14.1
13.8
38 95% Efficient
STEA

13.5
13.2
12.9
12.6
12.3
12
10 20 30 40 50 60 70 80 90 100 110 120 130 140
FEED WATER TEMPERATURE IN DEG.C

95% Efficient 89% Efficient

GRAPH SHOWING STEAM TO FUEL RATIO AT VARIOUS

FEED WATER TEMPERATURE
18.8
18 8
18.4 Fuel : High Speed Diesel
RATIO IN KG/KG

18 NCV : 10280 Kcal/Kg.

17.6
17.2 Steam Pressure : 10.54 Kg./Cm2 (g)
16.8
16.4
16 95 % Efficient
15.6
56
STEAM TO FUEL R

15.2
14.8
14.4
14
13.6
13.2 89% Efficient
12.8
12.4
12
10 20 30 40 50 60 70 80 90 100 110 120 130 140

FEED WATER TEMPERATURE IN DEG.C

95% Efficient 89% Efficient

Steam Pressure Graph

GRAPH SHOWING STEAM GENERATION V/S FEED WATER PUMP

Steam Pressure of 10.54 Kg./Cm2 (g)
FOR ACTUAL CAPACITY

1.1000
1.0500
1.0000

0.9500
ULTIPLICATION FACTOR F

0.9000

0.8500

0.8000

0.7500
10 20 30 40 50 60 70 80 90 100 110 120 130 140
MU

FEED WATER TEMPERATURE IN DEG.C

Scope of Supply
Scope of Supply for Control Panel and Documentation
Part Description Qty
Control Panel completely prewired for Automatic Operation consisting of ----
Contactor & Overload Protection Relays for Motor 1 No. each
Rotary Selector Switches 1 Set
Boiler “START” Push Button 1 No
Burner Prepurge Timer 1 No
Flame Failure Safety cum Burner Sequence Controller. 1 Set
Indicating bulbs with Name Plates for visual indication of various control modes 1 Set
mentioned above. (mounted on panel front)
MCB for Control circuit Safety. 1 No
Ignition Transformer. 1 No
Contractor for Oil Heater. 1 No
Digital Temperature Indicator cum switch for tube overheat safety.
safety 1 No
Digital Temperature Indicator sum controller for Furnace oil heater. 1 No

Documentation :
Operating & Maintenance Manual with B. O. Manuals Wiring Diagram 1 Set
Installation Diagram viz. G. A. Drawing of Boiler & Foundation Location
Drawing & P&I Diagram for Boiler.
Boiler
Things to be arranged at customers end.
IBR Inspection Folder.
Instruction Sheet on Installation, Erection & Commissioning for Equipment.
Recommended Spare-parts list for Equipment for 2 years operations.
P & I Diagram

WILL BE SUPPLIED ONLY IF

95% BOILER IS ORDERED.
ORDERED

NEEDLE VALVE
TESPL’S SUPPLY PRESSUTROL
GLOBE VALVE CLIENT’S SUPPLY PHOTOCELL
NONRETURN VALVE STACK TEMP. CONTROLLER LEVEL SWITCH (MOBREY)
DAMPER LEVEL INDICATOR
SOLENOID VALVE
TEMPERATURE ELEMENT
TEMPERATURE INDICATOR BLOW DOWN VALVE P & I DIAGRAM FOR
GAUGE GLASS COCK
SAFETY VALVE
PRESSURE INDICATOR
AIR PRESSURE INDICATOR
BOILER FEED WATER
TUBE OVER HEAT TEMP.
AIR & FLUE GAS
MOTOR
MECHNANICAL LINKAGE
AIR PRESSURE SWITCH
PRESSURE SWITCH
CONTROLLER
AIR PRESSURE SWITCH
CIRCUIT FOR SMOKE
ELECTRICAL SIGNAL U
TUBE BOILER
O

NEEDLE VALVE
AUX. CUM CONTROL VALVE
VENT LINE GLOBE VALVE
Main Steam
TO F. O. BALL VALVE
Line
Steam Heater
NON RETRN VALVE
To Chimney
DAMPER
FILTER
SOLENOID VALVE
GAUGE GLASS COCK

BOILER SAFETY VALVE

PLUG
TESPL’S SUPPLY
CLIENT’S SUPPLY
ELECTRICAL SIGNAL
INSTRUMENT AIR SIGNAL
TEMPERATURE ELEMENT
TEMPERATURE INDICATOR
PRESSURE INDICATOR

To Chimney AIR PRESSURE INDICATOR

MOTOR
PRESSUTROL
PRESSUTROL
PHOTOCELL
To Blow Down Pit LEVEL SWITCH (MOBREY)

Instrument LEVEL INDICATOR

Quality BLOW DOWN VALVE
Compressed WILL BE SUPPLIED
ONLY IF 95% BOILER BOILER FEED WATER
Air Inlet
IS ORDERED TEMP. INDICATOR / CONTROLLER
Pressure
4 kg /cm2(g) WATER PRE-HEATER
Steam Inlet
MANONETREIC PR.
PR INDICATOR
Water Tank
From Feed

P & I DIAGRAM FOR FEED

Condensate Outlet WATER AND STEAM CIRCUIT
FOR SMOKE TUBE BOILER
P & I Diagram

BURNER

Vent Line Steam From Compressed

To F. O. Tank Aux. Line Air at
Fuel From Of Boiler Kg / cm2(g) BPRV
F. O. Tank
Vent

FOP 04
FOP 07
F. O. Preheater
Fuel Pump 1 (Steam)
Drain
Vent FOP 02

05
FOP 0
FOP 01 FOP 03 To
Drain
FOP 02

FOP 06
Fuel Pump 2 Vent

FOP 06
F. O. Preheater
Drain

Drain

LEGENDS
BURNER MANUFACTURER TESPL’S SUPPLY
TESPL’S SUPPLY CLIENT’S SUPPLY
GEAR PUMP BACK PRES. REGULATING VALVE
LOCAL MOUNTED INLET PRES. REGULATING VALVE
PANEL MOUNTED PHOTOCELL
ORIFICE PLATE ASSEMBLY PRESSURE INDICATOR
PLUG PRESSURE SWITCH
LEVEL INDICATOR
NEEDLE VALVE
GLOBE VALVE STEAM TRAP
P & I DIAGRAM FOR
BALL VALVE
SIMPLEX FILTER
ELECTRICAL SIGNAL
INSTRUMENT AIR SIGNAL
FLUE OIL CIRCUIT
SOLENOID VALVE TEMPERATURE ELEMENT FOR SMOKE TUBE
PISTON OPERATED TEMP. INDICATING CONTROLLER
TEMP
CONTROL VALVE FUEL PRESSURE SWITCH BOILER

To
Compressed
F. O. Steam Air Inlet 4
Test Heater Main Steam
Aux. Line Line
Cum Vent
Cylinder
Line Pneumatic

BOILER

Front Side

BURNER

Signal From TIC

To BPRV Water Preheater

WILL BE SUPPLIED ONLY IF

From W.P.H.
95% BOILER IS ORDERED.

LEGENDS
NEEDLE VALVE TESPL’S SUPPLY PRESSUTROL
GLOBE VALVE CLIENT’S SUPPLY PHOTOCELL
NONRETURN VALVE STACK TEMP. CONTROLLER LEVEL SWITCH (MOBREY)
DAMPER TEMP. ELEMENT LEVEL INDICATOR
SOLENOID VALVE TEMP. INDICATOR BLOW DOWN VALVE
GAUGE GLASS COCK PRESSURE INDICATOR BOILER FEED WATER P & I DIAGRAM FOR AIR &
SAFETY VALVE AIR PRESSURE INDICATOR TUBE OVER HEAT TEMP.
MOTOR AIR PRESSURE SWITCH CONTROLLER FLUE GAS CIRCUIT FOR
MECHANICAL LINKAGE
ELECTRICAL SIGNAL
PRESSURE SWITCH AIR PRESSURE SWITCH
SMOKE TUBE BOILER
 Installation Photographs

Smoke Tube Boiler

Smoke Tube Boiler

14 TPH Steam Boiler Installed at Alkyal Amines

Smoke Tube Boiler

Heating Pumping Unit

Rear view of Smoke Tube Boiler

Installed Control Panel

Control Panel Burner

Control Panel Interior on Steam Star coil type Boiler

Control Panel Interior Control Panel Interior

 Transparent Group of Companies
Transparent Group Companies, are technology leaders working in the field of Co-generation
Systems( CHP), Ammonia Absorption Refrigeration Plants (AARP), Waste Heat Recovery Systems,
Energy Conservation Contracts, Biomass Gasification, Water Recycling Plants. Superefficient Boilers, Energy and Water consultancy, Pollution
control, Drying Plants , Noise abatement Systems etc. having Indian Patents for many of its products.

Transparent Energy Systems Private Limited www.tespl.com

Our company was incorporated on 16th April, 1986 with the name of Vapor Energy Machines Private Limited. The first commercial production was started in
January, 1988. The name of the company was changed from Vapor Energy Machines Private Limited to Transparent Energy Systems Private Limited on 18th
December, 1995.

1. Waste Heat Recovery Systems

2. Waste Heat driven Power Plants
3. Co-generation Systems
4. Ammonia Absorption Refrigeration Plants - Technical collaboration and know-how transfer agreement with Mattes Engineering GmbH,
Germany. www.mattes-int.com
5. Power Boilers - Technology licensing and know how transfer agreement with LaMont – Kessel GmbH, & Co, Germany
www.lamont-services.com
6. Rankine Cycle Power Plants
7. Air Cooled Steam / Vapour Condensers & Coolers
8. Process Boilers & Heaters
9. Combustion Turbine Inlet Air Cooling
g System
y - Co-operation
p understandingg with The Cool Solutions Company,
p y USA
www.coolsolutionsco.com
10. Biomass Gasification Plants - Technology licensing & knowhow transfer agreement with Bioenergie Beratung Bornim GmbH, Germany -
www.b3-bornim.de
11. Zero Liquid Effluent Discharge Plants
12. Lithium Bromide Absorption Chillers - Co- operation agreement for application engineering, sales & service with Jiangsu Shuangliang Air-
Conditioning Equipment Co. Ltd., China www.shuangliang.com
13. Waste Incineration fired Power Plants
14. Energy & Water Conservation Consultancy

1.
Transparent Technologies Private Limited
Flue Gas Desulphurization 6.
- www.ttpl.co.in; www.ecokleen.com
Fume & Dust Extraction Plants
2. Air Pollution Control 7. Air Stripping Plants & Airborne Solvent Vapour Recovery Plants
3. Dryers& Coolers 8. Thermal Oxidation System of Airborne Solvent Vaporus
4. Incineration and Calcining 9. Granulators
5. Solvent Recovery 10. Bulk Material Handling

Decimin Control Systems Pvt. Ltd. - www.decimin.com

1. Noise Abatement Products & Systems

Gianazza Transparent Engineering India Pvt. Ltd. - http://www.gianazza.com; www.gte.net.in

www.gte.co.in
Joint Venture between Gianazza Engineering Ltd. SRL (Italy) and Transparent Technologies Pvt. Ltd.
1. Edible Oil and Biodiesel Plants

Ecosustain Energy Systems Pvt. Ltd. - www.ecosustainenergy.com

Co Operation Agreement with ShandongQingeng Thermal Power Equipment Co. Ltd
1. Steam Turbine Generators 3. Steam Condensers
2
2. Steam Turbine Drives

Ecosustain Technologies Pvt. Ltd. .

1. Water Recovery and reuse from effluents
- www.ecosustain.co.in
2. Turnkey solutions through CECIC

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