934 French Ave Edinburg, TX 78541 cg668390@westpost.net (956) 207
-5976 LEAN MANUFACTURING MANAGEMENT PROFESSIONAL SUMMARY OF QUALIFICATIONS More than 20 years of experience in automotive and electronics industry. Experi enced in Lean Manufacturing, Toyota Production System, JIT, TQM, Six Sigma and K aizen. Hands-on experience in manufacturing engineering, industrial engineering, produ ction, quality assurance, materials control, maintenance and direct labor traini ng. Have launched new programs including plant transfers in automotive and elec tronics industry. Experience dealing directly with Tier 1 customers, automotive industry, in the areas of Quality, Delivery, ISO/TS1649, FMVSS and Customer Specific Requirements . Effectively able to communicate complicated concepts in an understandable manne r, matching the message to the audience. Experienced in supervision, training, m otivation and evaluation of personnel. Maximize resources to achieve customer satisfaction and increased productivity, meet deadlines and goals. Implement and coordinate both strategic and tactical plans to enhance performance. Adept and experienced in problem solving and providing solutions. Excellent qu alifications in leadership and interpersonal communications. Authorized to work in the US and Mexico. Fluent in English and Spanish. Persuasive, with ability to communicate effectively with culturally diverse aud ience. Public speaking and executive management briefing experience. Computer s kills include MS Office Suite, SAP, MRP. PROFESSIONAL EXPERIENCE SENIOR QUALITY ENGINEERING MANAGER September 2007 March 2009 TRW AUTOMOTIVE SEAT BELTS McAllen, TX/Reynosa, Mexico Performed all quality functions including Supplier Quality Assurance, Incoming Inspection, In-Process Inspection, Out Going Quality, Quality Laboratory, Custo mer Specific Requirements, Customer PPAP, Customer AQP, Internal Audits, ISO/TS 1649 and FMVSS compliance. QUALITY ENGINEERING DIRECTOR BUSINESS UNIT MANAGER MANUFACTURING MANAGER October 1993 October 2007 KSS AUTOMOTIVE SEAT BELTS Brownsville, TX/Valle Hermoso, Mexico Performed all quality functions, including Supplier PPAP, Supplier Quality Ass urance, Incoming Inspection, In-Process Inspection, Out Going Quality, Quality L aboratory, Customer Specific Requirements, Customer PPAP, Customer AQP, Interna l Audits, ISO/TS 1649 and FMVSS compliance. Responsible for all manufacturing functions, including, Production, Production Equipment Maintenance, Customer Quality Control, Scheduling and Delivery. Accountable for Production, Plant Maintenance, Production Equipment Maintenance and Direct Labor Training. MANUFACTURING MANAGER January 1991 September 1993 AT&T - TELECOM McAllen, TX/Reynosa, Mexico Accountable for remanufacture and repair of 65,000 cordless phones, answering machines and corded phones per month, using radio frequency chambers, telephone diagnostic units and hand soldering process. MANUFACTURING ENGINEERING MANAGER MANUFACTURING MANAGER January 1983 December 1990 JOHNSON CONTROLS, INC. - ELECTRONICS McAllen, TX/Reynosa, Mexico Designed, developed and installed production lines manufacture printed circuit boards for building automation systems. Production lines usually consisted of w ave soldering machines, automatic insertion equipment, surface mount equipment, hand soldering and manual assembly. Produced high quality printed circuit boards for building automation systems a nd delivered them on time to all JCI branches made to order, including Producti on, Production Equipment Maintenance and Direct Labor training. CAREER ACHIEVEMENT HIGHLIGHTS Reduced customer PPMs from 50 to < 10 PPMs with KSS and TRW. Reduced monthly customer complaints form 14 to 8/ month with TRW. Reduced Internal PPMs from > 1500 to < 50 PPMs, 3 years with KSS. Reduced Internal PPMs from > 1000 to < 250 PPMs, 18 months with TRW. Reduced sorting and rework cost, at customer locations, from $ 1,000,000 to < $ 250,000 / year with KSS. Reduced sorting and rework cost, at customer locations, from $ 1,500,000 to < $ 850,000/ year with TRW. Improved supplier recovery cost from $ 175,000 to $ 500,000/ year with TRW. Transferred to Mexican plants APQP, PPAP and customer complaints management pr ocess with KSS and TRW. Transferred to Mexican plant Supplier PPAP and NCTs management process with KS S. Launched 2002 Ford Explorer program, to produce safety restraint systems, with an annual volume of 450,000 car sets, obtaining the Q1 award as direct participa nt of this achievement with KSS. Reduced in-plant lead time from 8 weeks to one day with JCI. Cellular Manufacturing implementation with JCI, AT&T and KSS. Reduced machine downtime from >6% to < 1% with KSS. Job Certification Program implementation, multi-skill worker with JCI and KSS. Pay for Knowledge, multi-skill worker, concept implementation, minimum of 5 job s per employee with JCI. Lean Manufacturing concept implementation, production lines and warehouse, in o rder to improve Inventory Turns from 8 to > 25 turns/year, improve delivery to f rom 75% to > 98%; improve Productivity from 65% to > 85% with JCI and KSS. Cellular Manufacturing implementation to all KSS manufacturing plants, Mexico ( Agua Prieta, Juarez and Valle Hermoso) and Italy (Arzano) with KSS. Team player on transferring of manufacturing facilities from US to Mexico with Zenith, JCI and KSS. Team Leader on transferring a plant from Mexico (Juarez) to Mexico (Velle Hermo so) with KSS. Reduced repair cost/unit from $ 25 to < $ 16 dls. , by implementing cellular ma nufacturing cost with AT&T. Establishment of production standards, line layouts, plant layouts and direct l abor requirements for 2,500 direct reports with Zenith. EDUCATION AND TRAINING INDUSTRIAL ENGINEERING DEGREE ITRCM # 7 Madero Tamaulipas, Mexico Number two in class; 9.5 out of 10, equivalent to 3.8 average in US. Professional Development Statistical and Process Quality Control Fundamentals of Statistical Process Control JIT and TQC World Class Manufacturing Toyota Production System Quality and Productivity Gemba Kaizen QS 9000 ISO/TS 1649