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CARLOS GOMEZ

934 French Ave Edinburg, TX 78541 cg668390@westpost.net (956) 207


-5976
LEAN MANUFACTURING MANAGEMENT PROFESSIONAL
SUMMARY OF QUALIFICATIONS
More than 20 years of experience in automotive and electronics industry. Experi
enced in Lean Manufacturing, Toyota Production System, JIT, TQM, Six Sigma and K
aizen.
Hands-on experience in manufacturing engineering, industrial engineering, produ
ction, quality assurance, materials control, maintenance and direct labor traini
ng. Have launched new programs including plant transfers in automotive and elec
tronics industry.
Experience dealing directly with Tier 1 customers, automotive industry, in the
areas of Quality, Delivery, ISO/TS1649, FMVSS and Customer Specific Requirements
.
Effectively able to communicate complicated concepts in an understandable manne
r, matching the message to the audience. Experienced in supervision, training, m
otivation and evaluation of personnel.
Maximize resources to achieve customer satisfaction and increased productivity,
meet deadlines and goals. Implement and coordinate both strategic and tactical
plans to enhance performance.
Adept and experienced in problem solving and providing solutions. Excellent qu
alifications in leadership and interpersonal communications. Authorized to work
in the US and Mexico. Fluent in English and Spanish.
Persuasive, with ability to communicate effectively with culturally diverse aud
ience. Public speaking and executive management briefing experience. Computer s
kills include MS Office Suite, SAP, MRP.
PROFESSIONAL EXPERIENCE
SENIOR QUALITY ENGINEERING MANAGER September 2007 March 2009
TRW AUTOMOTIVE SEAT BELTS McAllen, TX/Reynosa, Mexico
Performed all quality functions including Supplier Quality Assurance, Incoming
Inspection, In-Process Inspection, Out Going Quality, Quality Laboratory, Custo
mer Specific Requirements, Customer PPAP, Customer AQP, Internal Audits, ISO/TS
1649 and FMVSS compliance.
QUALITY ENGINEERING DIRECTOR
BUSINESS UNIT MANAGER
MANUFACTURING MANAGER October 1993 October 2007
KSS AUTOMOTIVE SEAT BELTS Brownsville, TX/Valle Hermoso, Mexico
Performed all quality functions, including Supplier PPAP, Supplier Quality Ass
urance, Incoming Inspection, In-Process Inspection, Out Going Quality, Quality L
aboratory, Customer Specific Requirements, Customer PPAP, Customer AQP, Interna
l Audits, ISO/TS 1649 and FMVSS compliance.
Responsible for all manufacturing functions, including, Production, Production
Equipment Maintenance, Customer Quality Control, Scheduling and Delivery.
Accountable for Production, Plant Maintenance, Production Equipment Maintenance
and Direct Labor Training.
MANUFACTURING MANAGER January 1991 September 1993
AT&T - TELECOM McAllen, TX/Reynosa, Mexico
Accountable for remanufacture and repair of 65,000 cordless phones, answering
machines and corded phones per month, using radio frequency chambers, telephone
diagnostic units and hand soldering process.
MANUFACTURING ENGINEERING MANAGER
MANUFACTURING MANAGER January 1983 December 1990
JOHNSON CONTROLS, INC. - ELECTRONICS McAllen, TX/Reynosa, Mexico
Designed, developed and installed production lines manufacture printed circuit
boards for building automation systems. Production lines usually consisted of w
ave soldering machines, automatic insertion equipment, surface mount equipment,
hand soldering and manual assembly.
Produced high quality printed circuit boards for building automation systems a
nd delivered them on time to all JCI branches made to order, including Producti
on, Production Equipment Maintenance and Direct Labor training.
CAREER ACHIEVEMENT HIGHLIGHTS
Reduced customer PPMs from 50 to < 10 PPMs with KSS and TRW.
Reduced monthly customer complaints form 14 to 8/ month with TRW.
Reduced Internal PPMs from > 1500 to < 50 PPMs, 3 years with KSS.
Reduced Internal PPMs from > 1000 to < 250 PPMs, 18 months with TRW.
Reduced sorting and rework cost, at customer locations, from $ 1,000,000 to < $
250,000 / year with KSS.
Reduced sorting and rework cost, at customer locations, from $ 1,500,000 to < $
850,000/ year with TRW.
Improved supplier recovery cost from $ 175,000 to $ 500,000/ year with TRW.
Transferred to Mexican plants APQP, PPAP and customer complaints management pr
ocess with KSS and TRW.
Transferred to Mexican plant Supplier PPAP and NCTs management process with KS
S.
Launched 2002 Ford Explorer program, to produce safety restraint systems, with
an annual volume of 450,000 car sets, obtaining the Q1 award as direct participa
nt of this achievement with KSS.
Reduced in-plant lead time from 8 weeks to one day with JCI.
Cellular Manufacturing implementation with JCI, AT&T and KSS.
Reduced machine downtime from >6% to < 1% with KSS.
Job Certification Program implementation, multi-skill worker with JCI and KSS.
Pay for Knowledge, multi-skill worker, concept implementation, minimum of 5 job
s per employee with JCI.
Lean Manufacturing concept implementation, production lines and warehouse, in o
rder to improve Inventory Turns from 8 to > 25 turns/year, improve delivery to f
rom 75% to > 98%; improve Productivity from 65% to > 85% with JCI and KSS.
Cellular Manufacturing implementation to all KSS manufacturing plants, Mexico (
Agua Prieta, Juarez and Valle Hermoso) and Italy (Arzano) with KSS.
Team player on transferring of manufacturing facilities from US to Mexico with
Zenith, JCI and KSS.
Team Leader on transferring a plant from Mexico (Juarez) to Mexico (Velle Hermo
so) with KSS.
Reduced repair cost/unit from $ 25 to < $ 16 dls. , by implementing cellular ma
nufacturing cost with AT&T.
Establishment of production standards, line layouts, plant layouts and direct l
abor requirements for 2,500 direct reports with Zenith.
EDUCATION AND TRAINING
INDUSTRIAL ENGINEERING DEGREE
ITRCM # 7 Madero Tamaulipas, Mexico
Number two in class; 9.5 out of 10, equivalent to 3.8 average in US.
Professional Development
Statistical and Process Quality Control
Fundamentals of Statistical Process Control
JIT and TQC
World Class Manufacturing
Toyota Production System
Quality and Productivity
Gemba Kaizen
QS 9000
ISO/TS 1649

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