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Vaccine 23 (2005) 2042–2048

Review

Magnifection—a new platform for expressing recombinant


vaccines in plants
Y. Gleba∗ , V. Klimyuk, S. Marillonnet
Icon Genetics, Biozentrum Halle, Weinbergweg 22, D-06120 Halle (Saale), Germany

Available online 13 January 2005

Abstract

Today, plant biotechnology relies on two processes for delivery and expression of heterologous genes in plants: stable genetic transformation
and transient infection with viral vectors. Although much faster, the transient route until recently was limited because of virus’ low infectivity
and its inability to carry average-size or larger transgenes. A recently developed new generation transfection technology overcomes these
limitations by relying on Agrobacterium as an infective systemic agent that delivers viral replicons. This improved process is being used to
simultaneously start transient gene amplification and high-level expression in all mature leaves of a plant, and such a transfection can be done
on an industrial scale. This eclectic technology, called ‘magnifection’, combines advantages of three biological systems: vector efficiency
and efficient systemic DNA delivery of Agrobacterium, speed and expression level/yield of a plant RNA virus, as well as posttranslational
capabilities and low production costs of a plant. The proposed process allows for industrial production that does not require genetic modification
of plants, that is much faster than previous methods, and that is biologically safe. Numerous applications in the area of vaccine manufacturing
are being discussed.
© 2005 Elsevier Ltd. All rights reserved.

Keywords: Viral vector; Plants; Transient expression

Contents

1. Existing technologies for protein production in plants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043


1.1. First generation production platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043
1.2. Nuclear transformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043
1.3. Plastid transformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043
1.4. Transient expression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043
1.5. Viral transfection as an industrial platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2044
1.6. Two vector engineering strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2044

2. ‘Magnifection’—a new generation transfection technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2044


2.1. Very fast production and R&D process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2045
2.2. Very high expression levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2045
2.3. Inexpensive process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2046
2.4. Versatility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2046
2.5. Biosafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2047

∗ Corresponding author. Tel.: +49 345 5559 887; fax: +49 345 5559 884.
E-mail address: gleba@icongenetics.de (Y. Gleba).

0264-410X/$ – see front matter © 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.vaccine.2005.01.006
Y. Gleba et al. / Vaccine 23 (2005) 2042–2048 2043

2.6. Remaining commercial risks and concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2047


2.7. Potential limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2047

3. Potential applications in the area of vaccines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2047

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2048

1. Existing technologies for protein production in plants have been shown to provide the necessary machinery
plants for expression of fully functional antibodies such as full size
immunoglobulins. Although the proteins expressed this way
1.1. First generation production platforms are in most cases fully functional, the protein yields that can
be obtained from nuclear transgenics are, with very few ex-
The search for inexpensive and efficient expression sys- ceptions, fairly low, in the range of 0.1–0.5% of total soluble
tems for production of recombinant proteins has turned the protein. The other most obvious shortcoming of the tech-
attention of researchers and entrepreneurs to plants as the po- nology is the long R&D duration time, usually 18 or more
tentially cheapest production hosts. The potential of ‘molec- months, required to generate the first 100 mg of protein sam-
ular farming’, the production of recombinant pharmaceutical ple [1–3].
proteins using plants as bioreactors, is being illustrated by
a number of recombinant protein products that are currently 1.3. Plastid transformation
undergoing clinical trials. All these product candidates have
been obtained from plants using expression processes de- The gene encoding the protein of interest can also be
veloped during late 1970s to early 1980s, and all currently integrated on a plastid chromosome. Plastids are plant or-
available ‘first generation’ expression methods suffer from ganelles of symbiotic origin and their genetic machinery
various limitations such as the long time frame necessary closely resembles that of bacteria. In a mature leaf cell,
for stable transformation, the low yield obtained with stable there are up to 100 plastids (chloroplasts), each containing
or transient systems, biosafety concerns around open field up to 100 copies of plastid circular DNA; because of this
cultivation of transgenic crops expressing therapeutic pro- high copy number, expression driven by a plastid gene can
teins, and the inability of transient systems to be scaled up. be as high as 35% of total soluble protein (the gene en-
These available production platforms fall into several cate- coding the large subunit of ribulose-1,5-bisphosphate car-
gories: nuclear transformation, plastid transformation, tran- boxylase/oxygenase, RUBISCO). Similarly, expression lev-
sient expression based on Agrobacterium-mediated delivery, els from transgenes incorporated in the plastid chromosome
and transient expression mediated by plant viral vectors. can reach 25% of total soluble protein (reviewed in [4]), such
high yield being probably the most attractive feature of the
1.2. Nuclear transformation technology. The expressed protein is however confined to the
plastid, an organelle that does not provide many desired post-
Most research in the area of plant-based production of translational modifications such as glycosylation and, like in
pharmaceutical proteins has been based on expression of bacteria, some proteins form inclusion bodies that have to be
transgenes stably integrated on a plant chromosome. The re- refolded during the purification process. Like nuclear trans-
sultant stably transformed transgenic plants are then used as formation, plastid transformation is also a slow process, and
production hosts. In many cases, the transgene of interest is unable to support rapid production of sub-gram quantities
is controlled by a strong constitutive promoter such as the of recombinant protein within 12–18 months.
35S CaMV promoter, and the primary product is in the leaf
biomass which has to be processed promptly after harvest- 1.4. Transient expression
ing for purification of the recombinant protein. In recently
developed approaches, expression of the gene of interest is The following two processes are being routinely used to-
controlled by a seed-specific promoter, and the protein ac- day: transient expression of genes delivered by Agrobac-
cumulates in mature seeds. The obvious benefit of the lat- terium and viral vector-based transient amplification in
ter technology is that, by storing the harvested seed, the up- plants. In both cases, expression relies on delivery of trans-
stream and downstream parts of the operation can be discon- genes by a vector (bacterium or virus), and there is no need
nected. The proteins can be targeted to different subcellular for stable transgene integration [5]. An obvious advantage
compartments, such as the cytoplasm, the nucleus, the plas- of such systems is speed (3–4 days necessary for full ex-
tids, the vacuole, or they can be secreted into the apoplast or pression in leaves infiltrated with agrobacteria, and 10–14
retained in the endoplasmic reticulum, thus providing vari- days for maximum expression from viral vectors). Leaves
ous choices for posttranslational modifications. Importantly, infiltrated by agrobacteria usually express low amounts of
2044 Y. Gleba et al. / Vaccine 23 (2005) 2042–2048

protein, similar to the expression levels seen in stably trans- limiting (for example, too species-specific, or rate-limiting)
formed tissues under control of the same promoter (in a ma- or undesired (such as the ability to create functional infectious
jority of cases, the 35S CaMV promoter is being used). It viral particles) and rebuilding the process by either delegating
is generally believed that Agrobacterium-based infiltration the missing functions to the host (that has been genetically
cannot be used on an industrial scale and is limited to early modified to provide those functions in trans) or replacing
R&D stages; that perception stems from the low yields ob- them with analogous functions that are not derived from a
tainable using agroinfiltration and from technical difficul- virus (a ‘deconstructed virus’ vector strategy). In more ad-
ties expected in designing the equipment for industrial-scale vanced forms, these expression systems integrate elements
throughput. of the viral machinery, such as RNA/DNA amplification and
cell-to-cell movement, along with non-viral processes, such
1.5. Viral transfection as an industrial platform as for example, amplicon formation/systemic delivery via
agrodelivery or activation from a chromosomal DNA, substi-
Virus-based technology, on the other hand, is scalable and tution of systemic movement of the viral vector by intracellu-
is being used on an industrial scale by at least one company, lar generation of amplicons from a chromosomally encoded
Large Scale Biology Corp., Vacaville, CA. There has been pro-replicon or pro-virus [10].
impressive technical progress over the last few years in the
development of production processes and hosts for expres-
sion using viral vectors (for the latest reviews, see, for exam- 2. ‘Magnifection’—a new generation transfection
ple [1,6–9]). These studies have changed our understanding technology
of both the advantages and the limitations of the viral vectors
currently in use. Icon Genetics, a German plant biotechnology company,
One of the conclusions made by some researchers was has developed a new generation expression platform that fully
that in its present form, viral vectors suffer from obvious and utilizes advantages of a ‘deconstructed virus’ strategy and
inherent shortcomings and that future progress may require effectively addresses most of the shortcomings of today’s
more radical approaches, in particular, the design of viral vec- technologies [11–13].
tors that are not simple carbon copies of a wild-type virus car- The process which we term ‘magnifection’, is a simple
rying a heterologous coding sequence, but are more integrated and indefinitely scalable protocol for heterologous protein
with a transgenic plant host that has been pre-engineered to expression in plants, which is devoid of stable genetic trans-
provide different functions, including some functions earlier formation of a plant, but instead relies on transient amplifi-
controlled by the viral vector, thus allowing for a more effi- cation of viral vectors delivered to multiple areas of a plant
cient, controlled and safe process. body (systemic delivery) by Agrobacterium (Figs. 1–3). Such
a process is in essence an infiltration of whole mature plants
1.6. Two vector engineering strategies with a diluted suspension of agrobacteria carrying T-DNAs
encoding RNA replicons. In this process, the bacteria as-
Among the functions that a wild-type virus is capable sume the (formerly viral) functions of primary infection and
of performing are: initial host infection, nucleic acid am- systemic movement, whereas the viral vector provides for
plification/replication, protein translation, assembly of ma- cell-to-cell (short distance) spread, amplification and high-
ture virions, cell-to-cell spread, long-distance spread, repro- level expression. A few adult tobacco plants are sufficient
gramming of the host biosynthetic processes, suppression of for early construct optimisation and fast production of mil-
silencing, etc. Not all of these functions are necessarily re- ligram or gram quantities of recombinant protein for pre-
quired in a vector, whereas some other new functions, such as clinical or clinical evaluation. The scale-up (industrial) ver-
high-level expression of the heterologous gene, are required. sion is essentially the same, and requires a simple apparatus
There are two ideologically different approaches that could for high-throughput vacuum-infiltration of whole plants. This
be used to develop an ideal viral vector/host process. eclectic technology combines advantages of three biological
Historically, the first one was to design a vector that is as systems: vector efficiency and systemic delivery capabili-
capable of infecting a plant as a wild-type virus, but is in addi- ties of an Agrobacterium, speed and expression level/yield
tion engineered to carry and express a heterologous sequence of a virus, and posttranslational capabilities and low cost of a
coding for a gene of interest (a ‘full virus’ vector strategy). plant. The magnifection platform effectively addresses most
The progress, in this case, was the result of extensive studies of the major shortcomings of earlier plant-based technolo-
that focused on engineering a vector that was essentially a gies by providing the overall best combination of the fol-
fully functional virus, that, despite carrying and expressing a lowing features: high expression level, high relative yield,
heterologous sequence, has retained infectivity, stability and low up- and downstream costs, very fast and low cost R&D;
systemic virulence in its host. and low biosafety concerns. These features differentiate the
The other, later trend, is reflecting an ideology that ad- magnifection expression platform from the first generation
mits inherent limitations of the viral process, and attempts to production platforms in plants and are detailed in the follow-
‘deconstruct’ the virus by eliminating the functions that are ing paragraphs.
Y. Gleba et al. / Vaccine 23 (2005) 2042–2048 2045

Fig. 1. Time course of transgene (GFP) expression in magnifected leaves of Nicotiana benthamiana. Coomassie-stained polyaccrylamide protein gel showing:
M, protein standards in kDa; 1,14: crude extract from uninfected leaf tissue; 2–12: same, from infected leaf tissue 2–12 days after infiltration; 13, GFP standard;
the arrow indicates the GFP.

2.1. Very fast production and R&D process est possible speed of R&D in the industry. Such timelines are
unprecedented for traditional GMO-based plant biotechnol-
The newly introduced industrial steps (material infiltra- ogy.
tion and short-term incubation) take less than 10 days of time
and require only relatively straightforward manipulations, all 2.2. Very high expression levels
with high throughput potential. The speed of scale up that the
technology offers is perhaps the most attractive element of Magnifection provides up to 5 g of recombinant protein
such industrial process. The research and development ver- per kilogram of fresh leaf biomass; with the recombinant
sion of the process is equally very fast, the rate-limiting steps protein relative yield being up to 80% of the total soluble
being vector engineering time (done in bacteria) and the in- protein. These yields reflect the fact that, as a result of ampli-
cubation time (a few days) necessary for viral amplification. fication by the viral vector, most protein in the system is the
Milligram and gram quantities of recombinant protein are protein of interest, thus, the platform addresses the volume
available in 3–4 weeks, and the scale up to 100 kg is possible and cost of both upstream as well as downstream process
within less then one year, thus the platform provides the high- components. The yields are 10–100-fold higher, and relative

Fig. 2. Leaf of edible plant (red beet) expressing GFP, 7 days after infiltration; the picture on the right is photographed under UV light.
2046 Y. Gleba et al. / Vaccine 23 (2005) 2042–2048

Fig. 3. Magnifected Nicotiana benthamiana plants expressing recombinant protein (GFP), 7 days after infiltration, UV light.

yields are 10-fold or more higher than with other existing We estimate that the cost of production using magnifection
plant-based alternatives. In addition, these parameters po- in a greenhouse operation, assuming a yield of 0.8 g recombi-
sition the magnifection platform to out-perform traditional nant protein per kilogram fresh biomass, will be in the range
fermentation and bioreactor processes in the production of of less than $1 per gram of crude protein, and the cost of goods
many important product classes. of purified protein produced under GMP-compliant condi-
tions will be less than $50 per gram. Based on yields obtained
2.3. Inexpensive process with existing magnICON technology, downstream purifica-
tion costs are expected to be lower than with any other plant-
The process is inexpensive, because plant leaf material based, or established non-secreting, production platform.
and the minimal amount of required bacterial biomass can
both be produced very cheaply. The high level of gene ex- 2.4. Versatility
pression and the high relative protein yield achievable in
our amplification system also minimizes the cost of down- Magnifection has been shown to work with dozens of pro-
stream purification. Earlier claimed advantages of making teins tested so far, including physiologically neutral, but also
recombinant proteins in seed, that allow producers to cou- highly toxic proteins and enzymes, single chain antibodies,
ple seasonal biomass production with the continuous down- antigens, cytokines, hormones, etc. (Table 1). Tobacco is our
stream processing by storing seed until the processing can production host of choice (non-food, non-feed), but the tech-
be accommodated, are easily achieved with the magnifec- nology works with many other, in particular edible, species.
tion platform. Although the protein is made in leaves, ac- Icon Genetics is not currently producing monoclonal antibod-
tivation of protein production is controlled by infiltration, ies or proteins from very long genes (over 2.3 kb), but expect
so the plants can be grown in batches and subject to pro- to initiate such programs during the next 12 months. Repre-
cessing after the amplification in the batch has been ini- sentative yields of protein obtained from fresh leaf biomass
tiated. Such a process allows the manufacturer to effec- include 1.2 g/kg for somatotropin, 5.1 g/kg for interferon alfa,
tively and seamlessly couple the front-end and downstream 5.4 g/kg of several bacterial antigens, and 0.4–1.5 g/kg for
operations. various single chain antibodies.
Y. Gleba et al. / Vaccine 23 (2005) 2042–2048 2047

Table 1 ported are fully predictive of what should be expected when


Plateform validation: variety of genes expressed using magnifection using magnifection since the ‘full viral’ vector strategy and
• Interferons, growth hormones, colony stimulating factors (6* ) ‘magnifection’, are essentially the same processes from the
• Mabs, single chain antibodies, antibody fusions (15) end-result point of view (amount, quality of the recombinant
• Bacterial antigens, viral antigens, antigen mutants and fusions,
adjuvants, epitope carriers (16)
protein and other metabolites in a plant cell). In addition, as
• Enzymes and enzyme inhibitors of animal, plant, microbial or mentioned above, the magnifection process itself has been
viral origins (6) validated through expression of a number of antigens of mi-
• Other (8) crobial and viral origin and a number of antibodies.
• Total: over 50 proteins of human, animal, plant, bacterial, viral
origin
2.7. Potential limitations
∗ Number of genes/constructs tested.
There are potentially some areas in which the posttransla-
2.5. Biosafety tional modifications, especially plant-specific glycosylation
pattern, of plant-made recombinant proteins, will render the
Because of very high expression levels, production of most material non-functional, in case of a vaccine, poorly immuno-
pharmaceutical and veterinary proteins can be performed genic. We have no evidence for this being the case so far, but
entirely in a contained facility, thus minimizing biosafety- the data are very limited, and general conclusions can hardly
related risk. The whole process can be performed follow- be drawn; any final answer in each particular case will require
ing a straightforward protocol, similar to existing industrial the evaluation of the molecule of interest. It is worthwhile to
microbial technologies; it requires, in addition to well es- remember, however, that alternative expression platforms all
tablished industrial upstream (greenhouse plant cultivation) face similar limitations; in particular, microbial cells lack gly-
and downstream (protein extraction and purification) com- cosylation, and patterns of sugars added to proteins in yeast
ponents, a contained technology block that includes a small or insect cells, or even avian cells, are all different from gly-
bacterial fermentation apparatus, an apparatus for vacuum- cosylation provided by human cells.
infiltration of batches of plants, and a chamber/greenhouse Like with any other expression platform, an economically
for subsequent short-term incubation. Such a block would of acceptable expression level of a gene of interest may not al-
course require certain safety ‘locks’ to prevent the release ways be possible in a magnifected plant. Our exploration has
of agrobacteria into the open environment and to protect the identified a couple of such difficult cases, one of them being
operating personnel. the hepatitis B surface antigen, which, when expressed at high
As a result of high expression levels, the whole process levels in a plant, is extremely toxic to the host. However, the
can be fully contained in a greenhouse: a 1 ha greenhouse is history of production host development in microbial biotech-
capable of producing up to 500 kg of recombinant protein per nology tells us that the yields seen in early experiments can
year. Comparable amounts made in transgenic corn (epicyte usually be dramatically improved through manipulation of
data) or transfected tobacco utilizing first-generation viral the gene, the vector and the production host.
vectors (LSBC) would require a 1000-fold larger space. The A more difficult and challenging remaining task is adapta-
vectors used are based on our ‘deconstructed virus’ strategy tion of the magnifection process for expression of oligomulti-
(they are lacking essential viral functions), thus no wild type meric proteins such as IgG antibodies, since the viral vectors
virus can be generated as a result of an uncontrolled recom- have to be manipulated to express two or more polypeptides
bination event. In addition, the use of tobacco, a non-food, in equimolar amounts. Our work in this area has allowed us to
non-feed plant, further mitigates the biosafety concerns. Icon identify several effective strategies, but the expression levels
has developed innovative technology for the control of gene achieved so far need further improvement.
flow from transgenic plants intended for use in agricultural
applications. This additional technology is also available, if
needed, for use with the magnifection platform. 3. Potential applications in the area of vaccines

2.6. Remaining commercial risks and concerns The production process described lends itself to many ap-
plications in the area of vaccine research and production,
Although the proposed commercial platform is new and its primarily because of speed of R&D, fast scale up and manu-
potential was so far exemplified with only a modest number facturing process, and low production costs [14,15].
of cases (Table 1), the remaining process risk is, in our opin- Rapid commercial production of specific recombinant
ion, very low. Plants have been used to express a great variety vaccine types in situations with time constraints could be an
of antibodies and antigens, and, in a number of cases, the re- especially promising application of the plant-based process
search addressed and confirmed overall functionality (in case described here. Since the industrial cycle (from engineered
of vaccines, immunogenicity) of the molecules produced in bacterial vector to pure protein) takes less than three weeks,
plants (see reviews [1,5]). Many of these experiments were a rapid manufacturing of recombinant vaccine in response
based on the use of plant viral vectors, and the results re- to a pandemic, such as a flu, could perhaps be addressed
2048 Y. Gleba et al. / Vaccine 23 (2005) 2042–2048

better by magnifection then by the current industrial process. ing the time from DNA to patient, a very important parameter
We are not there yet, as more studies are required to test and in this case.
perhaps improve the efficacy of plant-expressed recombinant
vaccines such as influenza haemagglutinins, but the data ac-
cumulated thus far with other plant-derived vaccines are very References
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the viral particles collected from the primary host to infect bacco plants. Proc Natl Acad Sci USA 1999;96(2):703–8.
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Levy R, et al. Individualized human scFv vaccines produced in
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the transfection process can be done immediately on many firm relevance to the tumor Ig. J Immunol Methods 2003;278
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