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Sub : BoilerDoc - Remaining Life analysis for Twin drum Water Tube Boiler – BD 100/1,
Thermax make.
Dear Sir ,
With respect to your precious enquiry we would like to thank you for showing your interest in
considering your boiler has critical equipment & wanting to follow safe operation & ensure safety of
capital equipment like Boilers along with human safety .
It is indeed a great step taken by your organization to avoid unwanted breakdowns & observe healthy
operation.
We would like to inform you that Thermax Ltd has more than 40 years of experience in the field of
boiler manufacturing & life extension services .
We are please to offer our Exclusive services Product for Boiler life extension named as ‘BoilerDoc’.
We are sure you will get maximum benefit utilizing our exciting product .
• BoilerDoc is detailed scientific study for assessing the existing condition & life of a boiler / heater
& hence confirming its safe operation in future.
• BoilerDoc is also Life Extension Program of an equipment as it follows a scientific procedure to
identify any flaws developed in an equipment & suggesting the remedies for the same.
• Life Extension program is NOT a One Time activity. It is on-going Preventive maintenance for
obtaining peak performance of equipment.
• BoilerDoc is a Preventive major to safeguard the boiler & Heaters against possible failures &
accidents.
SCOPE of WORK -
1. Log book scan for past data on operational load pattern for last 2 years.
3. Examination of boiler -
a. Water Drum.
b.Steam Drum
c. From inside- water drum, steam drum- limited to accessibility
REPORT on assessment shall be furnished within 15 days inclusive of analysis of results, necessary
photographs, test results and recommendations if any.
The tests shall include UT, MPI/DP testing, in situ Metallography, hardness, thickness, visual
exam. etc. by qualified competent personnel.
Min. 2 fitters will be required for planned visit of 4 days for help on each day.They shall help Thermax
personnel in sandering, cleaning of weld joints and other help if necessary for boiler examination. Some
accessories such as Sandering machine, polishing emery papers, portable lights, pneumatic connection,
and ele. connection will be required to be provided by EID PARRY.
.
Note : Thermax personnel shall operate under industrial safety norms . For work at heights ,
scaffolding, ladder, safety ropes, PPE as required needs to be provided by EID PARRY. For
work in closed spaces, ventilation needs to be created. In case of any medical help needed the
same shall be provided by the customer.
PREPARATION OF BOILER FOR CONDITION ASSESSMENT BEFORE ARRIVAL OF THERMAX
TEAM
Boiler should be shut down min. 2 days - to cool down the boiler, before the arrival of Thermax team.
Cleaning of furnace, tubeplates and tubes should be carried out by EID PARRY as a preparation.
Lagging, insulation should be removed from drum shells before Thermax team arrival so that the drums
can be examined. Furnace should be cleaned from ash as the same interferes with the studies.
The insulation, fitting work in place etc. shall be carried out by EID PARRY boiler house staff after
Thermax assessment work is over.
QUOTATION
The total charges for above work for the visit of Thermax personnel – 3 nos (for stay of 4 days at site )
shall be ,
Price : Rs. 516,000 (Rupees Five Lacs and sixteen Thousands only)
Thanking you & assuring of our best services at all the times.
Regards
Muthu M Murugan,
Manager-territory,
C & H -Services SBU