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B84
High-Performance Solid Carbide End Mills • Aluminum
Aluminum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B85–B107
Application Data
Lists 524149 022849 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B103
List D502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B103
Lists 022814 022817 422814 422817 . . . . . . . . . . . . .B88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B104
List 4102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B104
List 5102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B104
Lists 022852 524152 . . . . . . . . . . . . . . . . . . . . . . . . .B92–B93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B105
List 024101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B105
List 4103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B105
List 5103 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B97 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B106
List 51N3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B106
List 4909. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B106
List 4979 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B107
List 49N9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B107
List 49G9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B107
B85
High-Performance Solid Carbide End Mills • Aluminum
List D502
• Center cutting.
• Standard items listed. Additional styles
and coatings made to order.
• For information about Custom Solutions,
WWW.WIDIA.COM B87
High-Performance Solid Carbide End Mills • Aluminum
List 4102
• Center cutting.
• Standard items listed. Additional styles
and coatings made to order.
• For information about Custom Solutions,
WWW.WIDIA.COM B89
AluSurf™ Carbide End Mills for High Metal
Removal Rates and Superior Surface Finishes
Operation: Slotting
Workpiece: Aluminum block
Material: 6061 Aluminum
Solution: AluSurf solid carbide end mill AluSurf Delivered 100%
Results: 100% better surface finish on walls and floor Better Surface Finish!
1.2
COMPETITOR WIDIA-Hanita
grade: uncoated tools uncoated tools 1
depth 0.6
of cut (ap): 8mm 8mm
width
of cut (ae): 8mm 8mm 0.4
B90 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
List 5102 • AluSurf™
• Center cutting.
• Standard items listed. Additional styles
and coatings made to order.
• For information about Custom Solutions,
WWW.WIDIA.COM B91
High-Performance Solid Carbide End Mills • Aluminum
List 024101
• Center cutting.
• Standard items listed. Additional
styles and coatings made to order.
• For information about Custom Solutions,
High-Performance Solid Carbide End Mills
PCD
Carbide substrate
B94 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
List 4103
• Center cutting.
• Standard items listed. Additional styles
and coatings made to order.
• For information about Custom Solutions,
WWW.WIDIA.COM B95
AluSurf™ Carbide End Mills for High Metal
Removal Rates and Superior Surface Finishes
Operation: Slotting
Workpiece: Aluminum block
Material: 6061 Aluminum
Solution: AluSurf solid carbide end mill AluSurf Delivered 100%
Results: 100% better surface finish on walls and floor Better Surface Finish!
1.2
COMPETITOR WIDIA-Hanita
grade: uncoated tools uncoated tools 1
depth 0.6
of cut (ap): 8mm 8mm
width
of cut (ae): 8mm 8mm 0.4
B96 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
List 5103 • AluSurf™
• Center cutting.
• Unequal flute spacing.
• Standard items listed. Additional styles
and coatings made to order.
WWW.WIDIA.COM B97
High-Performance Solid Carbide End Mills • Aluminum
List 51N3 • AluSurf™
• Center cutting.
• Unequal flute spacing.
• Standard items listed. Additional styles
and coatings made to order.
High-Performance Solid Carbide End Mills
B98 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
List 4909
• Center cutting.
• Coarse pitch.
• Standard items listed. Additional styles
and coatings made to order.
WWW.WIDIA.COM B99
High-Performance Solid Carbide End Mills • Aluminum
List 4979
• Center cutting.
• Chamfered pitch.
• Standard items listed. Additional styles
and coatings made to order.
High-Performance Solid Carbide End Mills
B100 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
List 49N9
• Center cutting.
• Chamfered pitch.
• Standard items listed. Additional styles
and coatings made to order.
WWW.WIDIA.COM B101
High-Performance Solid Carbide End Mills • Aluminum
List 49G9
• Center cutting.
• Chamfered pitch.
• Standard items listed. Additional styles
and coatings made to order.
High-Performance Solid Carbide End Mills
B102 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
Application Data • List 524149 • List 022849 • List D502
List 524149
List 022849
K10F
A B Uncoated Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc D1 - Diameter
m/min
Group ap ae ap Min Max mm 2,0 3,0 4,0 5,0 6,0 8,0 10,0 12,0
N1 1,2 x D 0,5 x D 1xD 500 - 2000 Fz 0,014 0,021 0,028 0,035 0,042 0,056 0,070 0,084
N2 1,2 x D 0,5 x D 1xD 500 - 1500 Fz 0,011 0,017 0,022 0,028 0,034 0,045 0,056 0,067
For better surface finish, reduce feed per tooth.
List D502
A B Uncoated TiAlN Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc Cutting Speed Vc D1 - Diameter
m/min m/min
Group ap ae ap Min Max Min Max mm 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
N1 1,2 x D 0,5 x D 1xD 500 - 2000 500 - 2000 Fz 0,021 0,028 0,042 0,056 0,070 0,084 0,112 0,140
N2 1,2 x D 0,5 x D 1xD 500 - 1500 500 - 1500 Fz 0,019 0,025 0,038 0,050 0,063 0,076 0,101 0,126
For cutting Aluminum with high silicon, TiAlN coating is recommended.
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
WWW.WIDIA.COM B103
High-Performance Solid Carbide End Mills • Aluminum
Application Data • Lists 422817 022817 422814 022814 • List 4102 • List 5102 • AluSurf™
K10F K10F-TiAlN
A B Uncoated TiAlN Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc Cutting Speed Vc D1 - Diameter
m/min m/min
Group ap ae ap Min Max Min Max mm 4,0 6,0 8,0 10,0 12,0 14,0 16,0 20,0
N1 1,2 x D 0,5 x D 1xD 500 - 2000 500 - 2000 Fz 0,028 0,042 0,056 0,070 0,084 0,098 0,112 0,140
N2 1,2 x D 0,5 x D 1xD 500 - 1500 500 - 1500 Fz 0,025 0,038 0,050 0,063 0,076 0,088 0,101 0,126
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
List 4102
A B Uncoated Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc D1 - Diameter
m/min
Group ap ae ap Min Max mm 1,5 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
N1 1xD 0,5 x D 1xD 500 - 2000 Fz 0,014 0,018 0,036 0,054 0,072 0,090 0,108 0,144 0,180
N2 1xD 0,5 x D 1xD 500 - 1500 Fz 0,012 0,016 0,032 0,049 0,065 0,081 0,097 0,130 0,162
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
A B Uncoated Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc D1 - Diameter
m/min
Group ap ae ap Min Max mm 1,5 2,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
N1 1,5 x D 0,5 x D 1xD 500 - 2000 Fz 0,014 0,018 0,036 0,054 0,072 0,090 0,108 0,144 0,180
N2 1,5 x D 0,5 x D 1xD 500 - 1500 Fz 0,012 0,016 0,032 0,049 0,065 0,081 0,097 0,130 0,162
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
B104 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
Application Data • Lists 524152 022852 • List 024101 • List 4103
List 524152 022852
List 024101
PCD
A B PCD - PT Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc D1 - Diameter
m/min
Group ap ae ap Min Max mm 6,0 8,0 10,0 12,0
N2 1xD 0,5 x D 0,7 x D 400 - 2500 Fz 0,055 0,075 0,095 0,100
N3 1xD 0,5 x D 0,7 x D 300 - 1500 Fz 0,055 0,075 0,095 0,100
N4 1xD 0,5 x D 0,7 x D 500 - 3000 Fz 0,055 0,075 0,095 0,100
N5 1xD 0,5 x D 0,7 x D 200 - 1000 Fz 0,055 0,075 0,095 0,100
N6 1xD 0,5 x D 0,7 x D 400 800 Fz 0,055 0,075 0,095 0,100
List 4103
A B Uncoated TiCN Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc Cutting Speed Vc D1 - Diameter
m/min m/min
Group ap ae ap Min Max Min Max mm 3,0 4,0 6,0 8,0 10,0 12,0 16,0 20,0
N1 1 x D 0,5 x D 0,7 x D 500 - 2000 500 - 2000 Fz 0,027 0,036 0,054 0,072 0,090 0,108 0,144 0,180
N2 1 x D 0,5 x D 0,7 x D 500 - 1500 500 - 1500 Fz 0,024 0,032 0,049 0,065 0,081 0,097 0,130 0,162
For cutting Aluminum with high silicon, TiCN coating is recommended.
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
WWW.WIDIA.COM B105
High-Performance Solid Carbide End Mills • Aluminum
Application Data • List 5103 • List 51N3 • AluSurf™ • List 4909
List 5103 • AluSurf™
High-Performance Solid Carbide End Mills
A B Uncoated Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc D1 - Diameter
m/min
Group ap ae ap Min Max mm 3,0 6,0 8,0 10,0 12,0 16,0 20,0
N1 1,5 x D 0,5 x D 1xD 500 - 2000 Fz 0,027 0,054 0,072 0,090 0,108 0,144 0,180
N2 1,5 x D 0,5 x D 1xD 500 - 1500 Fz 0,024 0,049 0,065 0,081 0,097 0,130 0,162
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
A B Uncoated Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc D1 - Diameter
m/min
Group ap ae ap Min Max mm 6,0 8,0 10,0 12,0 16,0 20,0
N1 1xD 0,5 x D 1xD 500 - 2000 Fz 0,060 0,080 0,100 0,120 0,160 0,200
N2 1xD 0,5 x D 1xD 500 - 1500 Fz 0,054 0,072 0,090 0,108 0,144 0,180
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
For better surface finish, reduce feed per tooth.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
List 4909
A B Uncoated Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc
m/min D1 - Diameter
Group ap ae ap Min Max mm 6,0 8,0 10,0 12,0 16,0 20,0 25,0
N1 1,5 x D 0,5 x D 1xD 500 - 2000 Fz 0,066 0,088 0,110 0,132 0,176 0,220 0,275
N2 1,5 x D 0,5 x D 1xD 500 - 1500 Fz 0,059 0,079 0,099 0,119 0,158 0,198 0,248
For cutting Aluminum with high silicon, TiCN coating is recommended.
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
B106 WWW.WIDIA.COM
High-Performance Solid Carbide End Mills • Aluminum
Application Data • List 4979 • List 49N9 • List 49G9
List 4979
List 49N9
A B Uncoated Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc
m/min D1 - Diameter
Group ap ae ap Min Max mm 6,0 8,0 10,0 12,0 16,0 20,0 25,0
N1 1xD 0,5 x D 1xD 500 - 2000 Fz 0,078 0,104 0,130 0,156 0,208 0,260 0,325
N2 1xD 0,5 x D 1xD 500 - 1500 Fz 0,070 0,094 0,117 0,140 0,187 0,234 0,293
For cutting Aluminum with high silicon, TiCN coating is recommended.
Multiply ap for milling machine spindle with ceramic bearings by 0,5.
Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordingly
on diameters greater than 12mm.
List 49G9
A B TiCN Recommended Feed Per Tooth (Fz=mm/th) for Side Milling (A).
For Slotting (B), reduce Fz by 20%.
Cutting Speed Vc
m/min D1 - Diameter
WWW.WIDIA.COM B107