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CUSTOMER FIXTURE SPECIFICATION

*Quote number:_______________________
*Job number:_________________________

Customer:_________________________ Telephone:_______________________
Contact Name:_____________________ Fax: ____________________________
Contact Title:______________________ E-mail:__________________________

End User:_________________________ Telephone:_______________________

Contact Name:_____________________ Fax: ____________________________
Contact Title:______________________ E-mail:__________________________
*For T&T use only.
____________________________________________________________________________________

Customer Equipment Information

Welding system, make and model______________________________________________________

‰ Not applicable
‰ Mounting configuration and hole pattern attached (required)
‰ Manual
‰ CAD Model
‰ Pictures

Torch, make and model (if applicable)___________________________________________________

Robot arm, make and model (if applicable)_______________________________________________

Power supply existence, make and model (if applicable)

‰ Electric________________________________________________________________
‰ Hydraulic______________________________________________________________
‰ Pneumatic______________________________________________________________

Power supplied through:

‰ Tailstock
‰ Headstock
‰ Other_________________________________________________________________

Information about the existing process:

‰ Not applicable
‰ Pictures
‰ Reference drawings
‰ Description attached (required)

Operator position (facing equipment):___________________________________________________

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‰ Head stock on left hand side
‰ Head stock on right hand side
Production Load/Unload

Expected parts/hour:__________________ ‰ Manual

Estimated annual production:___________ ‰ Automated
Life expectancy of product:____________
Clamping
Fixture Capabilities
‰ Manual
‰ Tack weld o Des-ta-co
‰ Finish weld o Wolverine
o Subweldments required o Other_________________
(List of subs and parts attached) o T & T Tool’s discretion
o All individual parts ‰ Pneumatic
‰ Tack and finish weld o Des-ta-co
o Subweldments required o Bimba
(List of subs and parts attached) o SMC
o All individual parts o Parker
‰ Machining o Other__________________
‰ Weld and machining o T & T Tool’s discretion
‰ Checking ‰ Hydraulic
o Vektek
Fixture Style o Hytec
o Des-ta-co
‰ Trunion o Parker
o Backbone o Other__________________
o Window frame o T & T Tool’s discretion
Weight limit__________lbs ‰ Spares_______________________
Swing diameter________in
Length_______________in Actuation/Manual Controls
‰ Rotary table
Weight limit__________lbs ‰ Manual valves. Brand______________
Height limits__________in o Button Operated
Diameter_____________in o Lever Operated
‰ Bench o Foot Operated
Length_______________in ‰ Two hand safety valve required
Width________________in ‰ Solenoid valves. Brand_____________
Height_______________in Voltage___________________
‰ Table top ‰ Controls mounting specification
Length_______________in attached
Width________________in
‰ Slap-ons required Actuation/Automatic

Trunion Stand ‰ Robot I/O’s. Available_____________

‰ Programmable Relay
‰ Manual pin indexing ‰ PLC
‰ Air brake
‰ Motorized
‰ On casters
‰ Fixed (no casters)
‰ Not required

Tooling Adjustability Hydraulic Plumbing
‰ Shim pack (0.120”)
o Standard adjustment (4 x
0.030”)
o Fine adjustment (3 x 0.030” + 2
x 0.015”)
o T & T Tool’s discretion
‰ Spares__________________________
‰ Other___________________________
Tooling Material Plumbing Protection
‰ 4140 Pre-hard (28-32 Rc)
‰ 4140 Heat treated (45-50 Rc)
‰ A2 Heat treated (50-55 Rc)
‰ Carburized cold rolled steel (55-60 Rc)
‰ Fortal® Aluminum
‰ 6061 Aluminum
‰ Other___________________________ Special Features
‰ T & T Tool’s discretion
Tooling Finish
‰ Black oxide
‰ Black zinc
‰ Airborne Coatings anti-weld spatter
coating
‰ Anodize
o Hard coat
o Color_____________________
Fixture Finish
Engineering
‰ T & T Tools standard (black paint)
‰ Paint___________________________
‰ Color___________________________
Pneumatic Plumbing
‰ Weld spatter resistant flexible tubing
(pneumatic, black-extend/blue-retract)
- Standard
‰ Copper tubing
‰ Nickel-plated brass “push-lock”
fittings – Standard
‰ Other___________________________
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‰ Carbon steel hydraulic tubing –
Standard
‰ Hydraulic hose with 37° J.I.C. female
crimped fittings – Standard
‰ Parker “ferrule lock, bite type” fittings
– Standard
‰ Flare fittings. Brand_______________
‰ Other___________________________
‰ Weatherhead insulation, spatter
protective – Standard
‰ Sheet metal
‰ Leather
‰ Other___________________________
‰ Sensing
o Part presence
o Part clamping
o Part position
‰ Pressure switch
‰ Delay valves (save on robot I/O’s)
‰ Part ejection
‰ Quick-change tooling. Specify_______
‰ Metric fasteners
‰ Metric components
‰ Other___________________________
‰ Customer supplied material
o Hard copies
o AutoCAD files
o SolidWorks files
o Pro-E files
o Other_____________________
o Finished part for reference
o Components for try-out. Sets__
‰ Proposal drawing required
‰ Approval documentation
o Hard copies
o AutoCAD files. Version______
o SolidWorks files. Version____
o Pro-E files. Version_________
o Other_____________________
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‰ Fixture documentation (on paper,
standard)
Fixture picture
Fixture assembly drawings
Hydraulic or pneumatic schematic (if
applicable)
Electrical wiring (if applicable)
‰ Special requirements
o Metric or dual dimensioning
o Separate B.O.M.
o Spare parts list
o Electronic simulation
o Operating manual

Inspection

‰ Parts try-out at T & T Tool location

‰ Parts try-out at customer’s site
‰ Critical dimensions inspection report
‰ Certified inspection report
‰ Other___________________________

Lifting

‰ Overhead crane (eyebolts)

‰ Forklift (tubular contraption)
‰ Other___________________________

Additional Customer Specifications

(Be as descriptive as possible)

‰ Attached
‰ See below