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Since its inception, the Ispat Group has been moving from
strength to strength, consistently breaking new grounds and
spearheading new developments in iron and steel. Ispat Industries, the
flagship of the Ispat Group, has taken expansive technological strides
to emerge as one of India’s leading manufacturers of quality steel
products. In the process, the company and its parent Group have
achieved many firsts in the steel sector and swept past a host of
memorable milestones.
1952
Mr. M L Mittal, the founder chairman of the Ispat Group, begins
his foray into the iron and steel business with the takeover of an ailing
rolling mill in Calcutta, India. The plant is turned around and later sold
off.
1953
A combination of technological vision and management leads
Mr. M.L. Mittal to experiment with an electric arc furnace at a steel
plant in Vizag, India. Spotting emerging trends in steel-making
technology, he establishes nine such Greenfield plants in India. Soon,
he acquires the necessary licence and takes over TOR Steel.
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1974
Mr. M L Mittal enters the international steel arena by setting up
PT Ispat Indo in Indonesia. He christens his steel-making Group as
‘The Ispat Group’. In the Hindi language, Ispat means steel.
1980
This decade witnesses a series of acquisitions around the world
and hectic expansion in India. The Ispat Group takes over the Iron &
Steel Company of Trinidad and Tobago, Sidemgical Del Balsar SA,
Mexico, and additional units in Canada, Germany and Ireland. In
India, the Group sets up the first thin gauge galvanized sheet unit, a
specialty mini-mill to make rails and structures - Ispat Profiles, and a
cold rolling complex at Nagpur.
1984
Nippon Denro Ispat Limited was incorporated in 1984 and was
granted the first Industrial License by Government of India for
manufacturing Galvanised Plain/Corrugated Sheets.
1985
Nippon Denro Ispat Limited, now known as Ispat Industries
(IIL), is established and it rapidly emerges as the largest manufacturer
of galvanised steel products in the private sector.
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1988
To better provide steel solutions to an increasingly sophisticated
marketplace, IIL sets up a highly advanced cold rolling reversing mill,
in collaboration with Hitachi of Japan, to manufacture a wide range of
cold rolled carbon steel strips.
1988
IIL installs a colour coating line – the first of its kind in India –
for the manufacture of pre-painted colour steel sheets.
1988
Nippon Denro Ispat Limited was granted Industrial License for
Cold Rolled Sheets.
1994
Business interests within the Ispat Group are demarcated. The
eldest son, Mr. L N Mittal continues to manage the international
operations while Mr. Pramod Mittal and Mr. Vinod Mittal, the
younger brothers focus on steel and other businesses in India.
1994
IIL commissions the world’s largest gas-based single mega
module plant for manufacturing direct reduced iron (sponge iron), at
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its Maharashtra-based Dolvi plant. Within three months, the plant
exceeds its capacity of 1 million tones per annum (MTPA) of high
quality DRI.
1995
A 1.5 MTPA hot strip mill with Continuous Strip Processing
(CSP) technology is installed at Dolvi. A mechanised multi-functional
jetty situated close to the plant facilitates the automation of raw
material handling.
1998
A world-class integrated steel plant for the production of hot
rolled coils is launched, armed with cutting edge technologies, such as
the Conarc Process for steel making and the Compact Strip Process,
both introduced for the first time in Asia.
2000
The new millennium is witness to the erection and
commissioning of a 2 MTPA blast furnace at the Dolvi steel complex
in record time.
2003
Sponge iron capacity increased from 1.2 mtpa to 1.4 mtpa
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2004
» Hot rolled coil steel-making capacity increased from 1.5 mtpa to 2.4
mtpa
2005
Further expansion of Hot rolled coil steel capacity under
implementation.
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ISPAT Today
Ispat Industries Limited (IIL) is one of the leading integrated
steel makers and the largest private sector producer of hot rolled coils
in India. Set up as Nippon Denro Ispat Limited in May 1984 by
founding Chairman Mr. M L Mittal, IIL has steadily grown into a Rs.
9,400-crore company, assuming its position as flagship of the reputed
Ispat Group. A corporate powerhouse with operations in iron, steel,
mining, energy and infrastructure, the Group today figures among the
top 20 business houses in the country.
The complex also has a 1.6 million tones per annum sponge iron
(DRI) plant, which was commissioned in 1994 as the world's largest
and most efficient gas-based single mega module plant. Moreover, the
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Dolvi complex is home to a 2 million tones blast furnace and also
boasts a mechanized multi-functional jetty situated nearby, that
facilitates the automation of raw material handling. A new 2.24
million tones per annum sinter plant; 1260 tones per day oxygen and a
new electric arc furnace have also been commissioned at IIL Dolvi.
Ispat is the only steel maker in India and among a few in the
world to have total flexibility in choice of steel making route, be it the
conventional blast furnace route or the electric arc furnace route. Its
dual technology allows Ispat the freedom to choose its raw material
feed, be it pig iron, sponge iron, iron ore, scrap or any combination of
various feeds. It also has total flexibility in choosing its energy source,
be it electricity, coal or gas.
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and managers with specialized domain knowledge, ensure the choice
of the relevant technology and the ability to produce international
quality products at a competitive price.
In line with its vision for the future, IIL is expanding its HRC
capacity to 3.6 million. Moreover, it aims to complete its vertical
integration process, increase the proportion of high-grade and value-
added steel products in its product mix and leverage the advantage the
modern design and the size of the facilities offers.
In the short span of time since its inception, Ispat Industries has
steadily raised the bar - in terms of its relentless pursuit of
technological advancement, unwavering focus on innovation, strident
emphasis on quality products and its constant initiatives aimed at
ensuring customer satisfaction. As it rapidly forges ahead on all these
fronts, IIL has successfully reinforced its position as market leader,
while simultaneously making technological breakthroughs and setting
even higher standards for it.
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INTEGRATED STEEL COMPLEX
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ISPAT Overview
Manufactures and markets Hot Rolled (HR) coils, Cold Rolled (CR)
Business
Coils, Galvanized and Colour Coated sheets
Uses the Thin Slab Casting Technology and the Twin Shell Electric Arc
Furnace, one of the most advanced steel making technologies in the
Technology world
and Combines the usage of sponge iron from the sponge iron (DRI) plant
Facilities
and hot metal from the blast furnace in the Electric Arc Furnace for
making steel
Captive port with annual handling capacity of 10 MTPA
Appreciation for the efforts taken by the Plant & its personnel in
enhancement of the Manufacturing Excellence.
Winner 2006: ‘Ispat Industries Ltd, Sponge Iron Plant, Raigad' has
been declared as the winner of “Golden Peacock Environment
Management Award” for the year 2006 by a jury headed by Justice P
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N Bhagwati, Former Chief Justice of India. (During 8th World
Congress on Environment Management at Palampur).
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• CII Exim Bank Award for Business Excellence 2008
Board of Directors:-
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Mr. Pramod Mittal Chairman
ISPAT Product
SPONGE IRON
GALVANISED SHEETS/COILS
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Ispat Industries Limited was the first Indian company to set up a
Continuous Galvanizing Line for thin gauge sheets in 1985. In fact, the
company pioneered the manufacture of thin, medium and thick gauge
galvanized steel sheets in the country. With two Galvanizing Lines at
its plant at Kalmeshwar, it manufactures coils and GP/GC sheets that
meet the highest international specifications.
Quality Policy
Environment Policy
Safety Policy
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and minimize health hazards in the company's operations, maintenance
and other plant activities.
To achieve this objective:
• IIL will strictly comply with relevant statutory provisions
and adhere to various technical codes and standards.
• The company has set up a fire and safety department
manned by qualified professionals who will be closely
associated with the day-to-day operations of the plant, and
who will also impart relevant training to the employees. This
will ensure that safe, healthy and environment-friendly
conditions prevail within the company, and that accidents are
prevented.
• The company is committed to involving its employees in
safety activities through their active participation in safety
committees meetings, fire drills and safety week
celebrations.
• The safety performance of each employee will be evaluated
at the time of his or her annual appraisal and career
advancement review.
• The company shall impart adequate training to employees
to improve safety within the company.
• The company shall periodically assess the status on safety,
health and environment by using various techniques such as
safety audits and risk assessments.
Hazard Identification
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To identify the hazards in the day-to-day operations, we conduct
internal and external safety audits every year. This year, we conducted
internal safety audits through Tata AIG Risk Management Services
and IFFCO Tokyo Risk Assessment Services. An external safety audit
was also held through M/s K R Bedmutha Asso. Additionally, the
company's own officers carry out safety surveys and inspections at
regular intervals.
Training
Quality
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IIL's unwavering focus on quality is epitomized by its efficient
work force, its adoption of the latest international technology and its
exemplary product standards that emerge from the most stringent
quality control tests. Additionally, it boasts technologically advanced
machines and systems, professional management and a pioneering zeal
that is constantly in search for a new model of production. At IIL, all
these ingredients are synthesized to create an indomitable spirit for
excellence.
Ispat is the only steel maker in India and among a few in the
world to have total flexibility in choice of iron and steel making route,
be it the conventional blast furnace route or the electric arc furnace
route. Its dual technology allows Ispat the freedom to choose its raw
material feed, be it pig iron, sponge iron, iron ore, scrap or any
combination of feed-mix. It also has total flexibility in choosing its
energy source, be it electricity, coal or gas.
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ISO certificate to ISPAT Industry Ltd.
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Hand Over & Take Over Policy of ISPAT
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Hand over and take over Policy in case of Employee being out of
Office for 7 or more days:-
Objective:
To ensure proper transfer of work/assignments and culture of learning
cross functional activities & to have uninterrupted work flow when
employee is out of office for 7 or more days.
Scope:
All the employees including full time Consultants and Advisors of
Ispat Industries Limited.
Policy:
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4. Employee going on leave/training/deputation or any other
reasons, for 7 or more days must hand over Charge including lotus
notes communications in Matrix format clearly indicating Urgent and
important jobs, Pending matters, total job/assignments being handled.
6. The person taking over charge has to sit & operate from the
chamber of Incumbent for around 2 hours daily.
Note: It is mandatory for all the employees that while handing over
the charge they must fill up the attached standard format and give it to
the employee taking over charge.
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Performance Management System
Performance Management is the use of performance measurement
information to effect positive change in organizational culture,
systems and processes, by helping to set agreed upon performance
goals, allocating and prioritizing resources, informing managers to
either confirm or change current policy or program directions to meet
those goals, and sharing results of performance in pursuing those
goals.
Productivity Improvements
Organization/Structural Improvements
Enhanced Strategic Capabilities
• Establishing targets
• Identifying vital measures throughout an organization to assess
strategic performance
• Providing relevant reports and analysis
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• Instituting a formal process to evaluate performance and take
improvement initiatives.
Objectives:
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Role of CARA
Grade (E00-E07)
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• Accordingly, the Promotions letters will be issued to the
individuals based on the rate of Increments decided in the wage
settlement.
Grade (E08-E12A)
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• Framing of Compensation Strategy by HR for the subsequent
year which includes the Increment and Promotion and ELVP
guidelines after consultation with all Divisional heads and HR
Committee members.
Grade (E13-E19) – Balanced Score Card
Objectives
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• After approval of Reviewer, Annual plan will be freeze for the
respective year.
• There will be link in the PMS system that appraise can see the
annual plan of all senior executives who will be in the same
(Division or Department wise) hierarchy.
Key Features of Monthly Plan
• All annual KRA will show automatically in your monthly plan.
• Perspective weight age can be changed month to month basis but
the weight age criteria will remain same.
• No editing option will be there for that KRA.
• There will be provision to add only two extra KRA in each
perspective.
• These extra KRA will show automatically in annual plan in the
respective perspective as an additional KRA which will not be
the part of annual rating calculation.
• Monthly target and weigthage will be editable.
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Mission:
To be amongst the world’s most admired new generation steel
company in our products, in the manner in which we service our
clients, in our work -ethics and in our culture of societal integration.
An Introductory Statement:
In support of its Vision and Mission, ISPAT Industries Ltd. sets
forth the ideals of motivation, life long learning, service to others,
enrichment through diversity, commitment to excellence, mutual
respect, and pe rsonal integrity. The Company is guided by the belief
that a sense of true society is achieved when these ideals and values
are reflected in the behavior of its employees towards one another.
ISPAT Industries Ltd. is committed to creating an atmosphere of
respect and civility amongst its employees. The charge to the “SHEE
(Safety, Health, Environment and Ethics)” Pillar to create a Code of
Conduct and Ethics provided the organization with the opportunity to
define our standards of behavior towards each other.
As employees of the organization, our interactions with one
another are to be guided by these principles as set forth in the Code of
Conduct and Ethics developed through The Company’s governance
process. In order to make this a living document, each m ember of the
organization must commit to these standards and promote its general
principles. Failure to follow this Code of Conduct and Ethics will call
for Disciplinary action.
A. Code of Conduct
B. Business Ethics
1. Responsibilities& obligations to Customers
2. Fair Competition
3. Fair Transactions
4. Responsibilities to Society & Country
5. General
A. Code of Conduct
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Section 1: Corporate Responsibilities to Employees and Associates
8. Use of Company’s Asset s: The employees shall ensure that all the
company’s assets are used in the best interest of the company. Its
employees must protect and preserve company property as the owners
of the assets (Equipments, Building, and Area etc) by participating in
TPM Jishu Ho zen activities.
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• To be responsible for full implementation and compliance of the
Code of Ethics.
B. Business Ethics
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5. Quality of Products and Services: ISPAT shall be committed to
supply goods and services of the highest quality standards backed by
efficient after sales service consistent with the requirements of the
customers to ensure their total satisfaction.
Providers etc.
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3. Fair Vendor Relations: ISPAT shall support the long -term growth
of our partners and vendors by enhancing their competitiveness
through technological and managerial assistance. We shall pursue
mutual effort and cooperation with our partners and vendors in
promoting a healthy trading environment and maintaining fair trading
system.
Section 5: General
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Any willful material misrepresentation of and/or misinformation on
the financial accounts and reports shall be regarded as a violation of
the Code apart from inviting appropriate civil or criminal action under
the relevant laws.
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Objectives:
This policy seeks to optimize the potentialities of employees fully by
putting her/him through more apt and productive assignments &
exposure and at the same time meet the requirements of the
organization by fully optimizing available talents.
Scope:
• All regular employees in grade E08 & above category preferably
those who have completed two years in the current position.
• In all other grades, inter-departmental and intra-departmental
transfers will take place depending on the opportunities available
within the organization, as well as the company’s requirements.
Rules:
• Inter as well as intra-department rotation will qualify as Job
Rotation.
• Head of Department to prepare monthly plan of rotating 1%
employees based on length of service in the current role.
• HOD to recommend if any additional training is to be imparted
to prepare the employee for the new assignment.
• Suitability for job rotation to be ascertained keeping in view
qualification, skill and experience.
• Job Description for the new role to be made available to the
employee.
• Intra-department rotation to be finalized by HOD. Inter-
department, but intra-division rotation to be finalized by
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concerned Divisional Head. In case of inter-division job rotation,
request is to be routed through HR Department.
• Performance in the new role to be regularly monitored for
smooth operation of the Department.
Objective:
The objective of the joining policy for hassle free step through
recruitment and making joining process smooth and to make the new
entrant feel comfortable.
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Standard Operating Procedures (SOP):
1. FOR ALL NEW JOINEES (Recruitment Dept.)
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Training & Development Policy
Training Objectives
To ensure that organization achieves the business plan by
analyzing business gaps, failures, which includes technical and
behavioral related issues by developing individuals and group learning
and there by competencies to be enhanced for their knowledge, skills
and attitude to achieve business excellence.
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People development has been our key strategy for corporate
performance. In line with the same, we are undertaking intense
training and development activities in our organization in the areas of
technical and functional skill enrichment, managerial competency
enhancement, pioneering operational excellence and new initiatives.
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bound training will be organized. Tests shall be held mid-way and at
the end to ensure perseverance of the learning.
C) On-the Job Training – This shall form the third phase of GEMS
and shall last for the balance three months of the training period. The
trainees shall be allocated specific responsibilities in the department.
They shall then undertake project based hands - on training in the
respective department.
D) The trainees shall then be absorbed into regular grades based upon
the Project presentations, personal interviews (by a panel comprising
of Departmental Representative, Training Manager & HR
representative) and assessment by the Project Tutor.
Transfer Policy
Objective:
Guidelines:
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1. Vacancy to be notified internally and selection process should be
carried out by HRD in consultation with the HOD in whose area the
vacancy exist.
Transport Policy
Objectives:
This policy shall facilitate the commuting of employees to and
from their residence to the place of work as well as for business related
local travel.
Scope: All employees on Ispat Roll are covered under this policy.
(A) Bus Facility–GradeE14&below
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1,00,000 kms or 3 years whichever is earlier. On purchase of the
existing car, they will be eligible to move to the above mentioned
Vehicle Leasing Scheme Reimbursement for the fuel shall be as based
on the distance between residence& workplace of the employee. Over
and above this, expenses reimbursement of on account of maintenance
of vehicle, hiring of Driver, etc. shall be done as per the eligibility of
the respective Grade.
GM and above claiming extra kilometer for using their car for
official purpose will be reimbursed fuel expenses.
Local Travel for this policy shall mean traveling from either
residence or company location (Dolvi, Casablanca, Nirmal or Mittal
Towers) to another company location or to the premises of external
agency located in Mumbai, Navi Mumbai, Raigad, Thane& Kalyan.
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shall be reimbursed after due approval of the concerned Functional
Head.
Note
2. Safety belt in cars: The driver and front seat passenger must apply
the safety belt while driving/ sitting in the car.
Scope:
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All regular employees including Trainees and Contractual workers
working at Dolvi plant.
Process:
Objective:
Scope
Female Members
Male Members
Female Members
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All the employees shall also be provided with one umbrella
annually.
Note
The employees shall take care of the uniform and protect it from
damage or misuse. It is compulsory for employees provided with
company uniform to wear them on all working days in Office.
Alteration or gifting of uniform is not permitted.
Objectives:
Accident compensation
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• Accident compensation will be paid as per the laid-down policy
of the company in force and amended from time to time.
• This covers death / permanent and partial disability and
reasonable medical expenses.
• The cover in the event of death is equivalent to 100times the
gross pay.
• The coverage is for all 365 days against accident within or
outside plant premises.
Grade Amount
Grade E08-E12A Rs. 1,00,000/-
Grade E13 to E14 Rs. 2,00,000/-
Grade E15 & Above Rs. 3,00,000/-
Scope
This policy shall be applicable to all regular employees in Grades
E00-E19 (including Trainees).
For the employees in grades E08 & above, training needs are
derived from the Balance Score Card and assessment of Competencies
through the Assessment Centers.
All projected needs are assimilated and groups are formed on the
basis of level, function, skill /competency, initiative, etc. and an annual
training plan is drawn. This plan contains the dates for each
programme, venue, target population, number of participants per
programme, training Hours per programme, Faculty for the
programme, etc.
Conducting Programmes
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Study of effectiveness of training is done every 3 months
wherein the trained personnel as well as his / her supervisor respond
about the benefits accrued out of the training in terms of skill
/competency up gradation and the resultant tangible / intangible
benefits. Skill / competency assessment is also done to measure the
effectiveness of training imparted.
Retraining
Housing Policy
Objective:
Scope:
Process:
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A) Employees in grades E08 & above
1. Bachelor Accommodation
• The GETs and MTs shall be provided with the Hostel
accommodation.
• On successful completion of Training, the GET/MT/DETs
shall have to vacate the Hostel accommodation and opt for
either a Bachelor’s accommodation or a Family
accommodation.
• In case of semi furnished Hostel / Bachelor’s
accommodation, 10% of the basic pay per month shall be
charged as rent, which will be deducted from the salary.
2. Family Accommodation
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If Company leased accommodation is provided (in case of
employees in all Grades E08 and above) and the rent is more than 40%
of the basic pay, the difference between entitlement & lease rent shall
be recovered from the salary of concerned employee. However, if the
rent is less than the entitled HRA of 40%, the balance amount shall be
given to the employee as a component in Special Allowance.
Leave Rules
Objective:
Scope:
1. Leave Entitlement
All trainees shall also get leave @ 23 days per annum on pro-rata basis
and the same will be credited to their account on 1st January
2. Leave Availment
4. Other Leave
1. Maternity Leave
• It covers only married female employees who have
completed 180 days continuous service on date of availing the
leave restricted to two children.
• Maternity Leave maximum admissible shall be 12 weeks
(84 days) with full pay, six weeks before and six weeks after
delivery or in any other proportions.
2. Paid Holidays
All regular employees shall avail leave for either Birthday or Marriage
Anniversary on application.
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1. Total compulsory annual leave will be of 12 days for every
calendar year.
2. Out of 12 days CAL, leave of 7 days will be taken at a stretch by
employee.
3. Remaining 5 days CAL, can be taken by employee in
combination of 1 to 5 days as per his / her requirement.
4. While proceeding on CAL employees are requested to follow the
handing over and taking over charge policy.
Incase the same is not availed, twelve days leave (CAL) for the
current year will be deducted from their accrued leave balance as on
1st January of Next calendar year.
Recruitment Policy
The Recruitment Policy at ISPAT aims at enriching its pool of
talent through increasing skill and functional expertise, to become a
global leader through committed, motivated and empowered
employees. All of us should remember that it’s not the candidate who
is seeking employment with us but it is we who are seeking him for
the company. Hence, each and every candidate should be treated with
full dignity and respect.
Objective:
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Recruitment Process:
1. Internal Recruitment
Scope:
Process:
2. External Recruitment
Scope:
Process:
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