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Form 2376
March 2007 EW Valve
Trim Replacement
Figure 1. NPS 12x6 EW Series Valve With
(C-seal Constructions) . . . . . . . . . . . . . . . . 20 Type 667 Actuator
ENVIRO-SEALr Bellows Seal Bonnet . . . . . . 21
Replacing a Plain or Extension Bonnet with an Introduction
ENVIRO-SEAL Bellows Seal Bonnet
(Stem/Bellows Assembly) . . . . . . . . . . . . . 21 Scope of Manual
Replacement of an Installed ENVIRO-SEAL
This instruction manual includes installation,
Bellows Seal Bonnet
maintenance, and parts information for NPS 4x2
(Stem/Bellows Assembly) . . . . . . . . . . . . . 22
through 12x8 Design EWD, EWS, and EWT valves
Purging the ENVIRO-SEAL
(figure 1). Refer to separate manuals for instructions
Bellows Seal Bonnet . . . . . . . . . . . . . . . . . 25
covering the actuator and accessories.
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Do not install, operate, or maintain a Design EW
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 valve without first D being fully trained and qualified
in valve, actuator, and accessory installation,
operation, and maintenance, and D carefully reading
and understanding the contents of this manual. If
you have any questions about these instructions,
contact your Emerson Process Managementt sales
office before proceeding.
D100399X012
www.Fisher.com
Instruction Manual
Form 2376
EW Valve March 2007
Table 1. Specifications
2
Instruction Manual
Form 2376
March 2007 EW Valve
W6825-1/IL
3
Instruction Manual
Form 2376
EW Valve March 2007
Table 3. Additional Shutoff Classification for C-seal Trim Per ANSI/FCI 70-2 and IEC 60534-4
Valve Valve Size, NPS Port Diameter, Inches Cage Style Leakage Class
Equal Percentage, Linear, Whisper I,
6x4x2.5 2.875
Cavitrol III (2-stage)
6x4 Equal Percentage, Linear, Whisper I,
4.375 V (for port
8x4 Cavitrol III (1-stage)
Design EWD diameters from 2.875
2 875
8x6 and 12x6 5.375 Whisper III (A3, B3, D3, D3), Cavitrol III (2-stage)
(CL300 CL600)
(CL300, through 8-inch with
8x6 Equal Percentage, Linear, Whisper I, optional C-seal trim)
7
12x6 Cavitrol III (1-stage)
10x8 Equal Percentage, Linear, Whisper I,
8
12x8 Cavitrol III (1-stage)
4
Instruction Manual
Form 2376
March 2007 EW Valve
Table 4. Approximate Weights
VALVE SIZE, NPS
END CONNECTION 4X2 6X4 8X4 8X6 10X8 12X6 12X8
Kg Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg Lb
CL300 (flanged only) 84 185 150 330 234 515 284 625 567 1250 500 1102 653 1440
Flanged 100 220 195 430 272 600 308 680 744 1640 721 1590 857 1890
CL600
Buttwelding 61 135 122 270 177 390 272 600 512 1130 526 1160 658 1450
Flanged --- --- --- --- --- --- 612 1350 --- --- --- --- 1361 3000
CL900
Buttwelding --- --- --- --- --- --- 454 1000 --- --- --- --- 1293 2850
5
Instruction Manual
Form 2376
EW Valve March 2007
initial re-adjustment. See Fisher instruction manuals, 4. Be aware that the cage and seat ring may not
ENVIRO-SEAL Packing System for Sliding-Stem come out with the bonnet and plug/stem assembly. If
Valves or HIGH-SEAL Live-Loaded Packing System this occurs, make provision to support these parts,
(as appropriate), for packing instructions. If you wish as they may fall out unexpectedly.
to convert your present packing arrangement to
ENVIRO-SEAL packing, refer to the retrofit kits listed
in the parts kit sub-section near the end of this Assembly
manual. 1. Start this assembly procedure with the plug/stem
assembly already installed in the bonnet.
2. Put the gaskets and cage onto the bonnet and
plug.
3. Place the seat ring with the seat ring gasket onto
Inverted Globe Valve Applications the cage, if applicable with the valve design.
(Actuator below valve) 4. Raise this bonnet/plug/cage assembly up into the
valve body. Make provision to prevent tipping of
Due to space restrictions in your application, you
these parts as they are being raised into the valve
may be required to mount the valve/actuator
body.
assembly in an inverted orientation, with the actuator
positioned below the valve. If so, the following 5. Torque the bonnet nuts.
procedures will help you with disassembly and 6. Mount the actuator.
assembly techniques.
WARNING Maintenance
Valve parts are subject to normal wear and must be
Avoid personal injury or property inspected and replaced as necessary. Inspection
damage caused by components and maintenance frequency depends on the severity
dropping. of service conditions. This section includes
With the valve/actuator upside down, instructions for packing lubrication, packing
components may drop during maintenance, trim maintenance, lapping metal seats,
disassembly or assembly. Be careful and ENVIRO-SEAL bellows seal bonnet
not to position yourself below the replacement. All maintenance operations may be
valve in the path of falling parts. performed with the valve in the line.
As the bonnet/plug/cage is lowered
from the valve body, the center of WARNING
gravity will be above the lifting points.
Take care to prevent the assembly Avoid personal injury or property
from tipping over as it is lowered. damage from sudden release of
Either leave the actuator attached to process pressure. Before performing
the plug and bonnet, attach straps to any maintenance operations:
the stem, or provide other means to
prevent tipping. D Always wear protective gloves,
clothing, and eyewear when
performing any maintenance
operations to avoid personal injury.
Disassembly
1. Provide adequate support to the actuator while D Disconnect any operating lines
removing it from the bonnet. providing air pressure, electric power,
or a control signal to the actuator. Be
2. Provide adequate support to the bonnet while sure the actuator cannot suddenly
removing the bonnet nuts. open or close the valve.
3. Be aware that the bonnet/plug/cage may tip over D Use bypass valves or completely
as they are lowered from the valve body. Make shut off the process to isolate the
provision to prevent tipping. valve from process pressure. Relieve
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Instruction Manual
Form 2376
March 2007 EW Valve
process pressure on both sides of the
valve. Drain the process media from
both sides of the valve.
D Vent the pneumatic actuator
loading pressure and relieve any LUBRICATOR
actuator spring precompression.
D Use lock-out procedures to be
sure that the above measures stay in
effect while you work on the
equipment.
D The valve packing box may
contain process fluids that are
pressurized, even when the valve has
been removed from the pipeline. 10A9421-A
LUBRICATOR/ISOLATING VALVE
AJ5428-D
Process fluids may spray out under A0832-2/IL
pressure when removing the packing Figure 3. Lubricator and Lubricator/Isolating Valve (optional)
hardware or packing rings, or when
loosening the packing box pipe plug. used in oxygen service or in
D Check with your process or safety processes with temperatures over
engineer for any additional measures 260_C (500_F).
that must be taken to protect against If a lubricator or lubricator/isolating valve (figure 3) is
process media. provided for PTFE/composition or other packings
that require lubrication, it will be installed in place of
the pipe plug (key 14, figure 21). Use a good quality
CAUTION silicon-base lubricant. Do not lubricate packing used
in oxygen service or in processes with temperatures
over 260_C (500_F). To operate the lubricator,
Follow instructions carefully to avoid simply turn the cap screw clockwise to force the
damaging the product surfaces, which lubricant into the packing box. The
could result in damage to the product. lubricator/isolating valve operates the same way,
except open the isolating valve before turning the
Note cap screw and then close the isolating valve after
lubrication is completed.
Whenever a gasket seal is disturbed
by removing or shifting gasketed
parts, install a new gasket upon Packing Maintenance
reassembly. This is necessary to
ensure a good gasket seal because the Note
used gasket may not seal properly. For valves with ENVIRO-SEAL
live-loaded packing, see the Fisher
instruction manual, ENVIRO-SEAL
Packing Lubrication Packing System for Sliding-Stem
Valves, Form 5306, for packing
Note instructions. For valves with
HIGH-SEAL live-loaded packing, see
ENVIRO-SEAL or HIGH-SEAL packing the Fisher instruction manual,
does not require lubrication. HIGH-SEAL Live-Loaded Packing
System, Form 5263, for packing
instructions.
WARNING Key numbers refer to figure 4 for PTFE V-ring
packing and to figure 5 for PTFE/composition
To avoid personal injury or property packing, unless otherwise indicated.
damage resulting from fire or For spring-loaded single PTFE V-ring packing, the
explosion, do not lubricate packing spring (key 8, figure 4) maintains a sealing force on
7
Instruction Manual
Form 2376
EW Valve March 2007
PACKING PACKING
FOLLOWER FOLLOWER
(KEY 13) FEMALE 1 FEMALE (KEY 13)
ADAPTOR 1 ADAPTOR
12A7837–A/IL
LOWER WIPER 1
1 LOWER WIPER
UPPER WIPER
(KEY 12)
PACKING
FOLLOWER (KEY 13)
MALE ADAPTOR
PACKING RING
FEMALE ADAPTOR
LANTERN RING
(KEY 8)
PACKING BOX
RING (KEY 11)
the packing. If leakage is noted around the packing cannot be stopped in this manner, go to the
follower (key 13, figure 4), check to be sure the Replacing Packing procedure.
shoulder on the packing follower is touching the If there is undesirable packing leakage with other
bonnet. If the shoulder is not touching the bonnet, than spring-loaded packing, first try to limit the
tighten the packing flange nuts (key 5, figure 21)
until the shoulder is against the bonnet. If leakage
8
Instruction Manual
Form 2376
March 2007 EW Valve
from the valve by unscrewing the yoke locknut (key
UPPER WIPER
(KEY 12) 15, figure 21) or the hex nuts (key 26, figure 21).
PACKING
FOLLOWER
3. Loosen the packing flange nuts (key 5, figure 21)
(KEY 13) so that the packing is not tight on the valve stem.
Remove any travel indicator parts and stem locknuts
from the valve stem threads.
PACKING RING
(KEY 7)
LANTERN RING
WARNING
(KEY 8)
PACKING BOX
RING (KEY 11)
To avoid personal injury or property
damage caused by uncontrolled
movement of the bonnet, loosen the
9.5 mm 12.7 mm 19.1, 25.4, OR bonnet by following the instructions in
(3/8 INCH) (1/2 INCH) 31.8 mm
STEM STEM (3/4, 1, OR the next step. Do not remove a stuck
12A8188-A
12A7815-A 1Ć1/4 INCH) STEM bonnet by pulling on it with equipment
12A8173-A
A2619-1 / IL that can stretch or store energy in any
TYPICAL (DOUBLE) ARRANGEMENTS other manner. The sudden release of
Figure 5. Detail of PTFE/Composition Packing Arrangements
stored energy can cause uncontrolled
movement of the bonnet.
leakage and establish a stem seal by tightening the
packing flange nuts. Note
If the packing is relatively new and tight on the stem The following step also helps to
and if tightening the packing flange nuts does not provide additional assurance that the
stop the leakage, the valve stem may be worn or valve body fluid pressure has been
nicked so that a seal cannot be made. The surface relieved.
finish of a new valve stem is critical for making a
good packing seal. If the leakage comes from the 4. Hex nuts (key 16, figure 22, 23 or 24) attach the
outside diameter of the packing, the leakage may be bonnet (key 1, figure 21) to the valve body (key 1,
caused by nicks or scratches around the packing figure 22, 23 or 24). Loosen these nuts
box wall. If performing any of the following approximately 3 mm (1/8 inch). Then loosen the
procedures, inspect the valve stem and packing box body-to-bonnet gasketed joint by either rocking the
wall for nicks and scratches. bonnet or prying between the bonnet and valve
body. Work the prying tool around the bonnet until
the bonnet loosens. If no fluid leaks from the joint,
Replacing Packing proceed with bonnet removal as described in the
following steps.
WARNING
CAUTION
Refer to the WARNING at the
beginning of the Maintenance section To avoid damage to the seating
in this instruction manual. surface caused by the valve plug and
1. Isolate the control valve from the line pressure, stem assembly dropping from the
release pressure from both sides of the valve, and bonnet after being lifted part way out,
drain the process media from both sides of the temporarily install a valve stem
valve. If using a power actuator, also shut-off all locknut on the valve stem when lifting
pressure lines to the power actuator and release all the bonnet. The locknut prevents the
pressure from the actuator. Use lock-out procedures valve plug and stem assembly from
to be sure that the above measures stay in effect dropping out of the bonnet.
while you work on the equipment. 5. Completely remove the hex nuts (key 16) and
2. Disconnect the operating lines from the actuator carefully lift the bonnet off the valve body.
and any leak-off piping from the bonnet. Disconnect 6. Remove the locknut and separate the valve plug
the stem connector, and then remove the actuator and stem from the bonnet. Set the parts on a
9
Instruction Manual
Form 2376
EW Valve March 2007
12.7 mm 19.1, 25.4, & 31.8 mm valve plug into the valve body and slide the bonnet
(1/2 INCH) (3/4, 1 & 1Ć1/4 INCH) over the stem and onto the stud bolts (key 15,
STEM STEM figure 22, 23, or 24).
SINGLE ARRANGEMENTS Note
PACKING
Proper performance of the tightening
FOLLOWER procedures in step 11 compresses the
(KEY 13)
spiral wound gasket (key 12, figure 22
GRAPHITE
RIBBON through 23) or load ring (key 26, figure
PACKING RING
(KEY 7)
24) enough to both load and seal the
1 1
GRAPHITE seat ring gasket (key 13, figure 22, 23
FILAMENT
PACKING RING
or 24). It also compresses the outer
(KEY 7) edge of the bonnet gasket (key 10,
1 LANTERN
RING (KEY 8)
figure 22 through 24) enough to seal
PACKING BOX the body-to-bonnet joint.
RING (KEY 11)
14A1849-B 14A1780-B
The proper bolting procedures in step
12.7 mm 19.1, 25.4, & 31.8 mm
(1/2 INCH) (3/4, 1 & 1Ć1/4 INCH)
11 include--but are not limited
STEM STEM to--ensuring that bolting threads are
clean, and evenly tightening the nuts
DOUBLE ARRANGEMENTS onto the studs in a criss-cross pattern.
NOTES:
1 0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS; Because of the bolt-up characteristics
USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING. of spiral wound gaskets, tightening
A6067 / IL
one nut may loosen an adjacent nut.
Figure 6. Detail of Graphite Ribbon/Filament Packing Repeat the criss-cross tightening
pattern several times until each nut is
protective surface to prevent damage to gasket or tight and the body-to-bonnet seal is
seating surfaces. made. When the operating temperature
7. Remove the bonnet gasket (key 10, figure 22 has been reached, perform this
through 24), and cover the opening in the valve body torquing procedure once again.
to protect the gasket surface and prevent foreign 11. Lubricate the bolting (not necessary if factory
material from getting into the valve body cavity. pre-lubricated stud bolt nuts are used) and install it,
8. Remove the packing flange nuts, packing flange, using proper bolting procedures during tightening so
upper wiper, and packing follower (keys 5, 3, 12, that the body-to-bonnet joint will withstand test
and 13, figure 21). Carefully push out all the pressures and application service conditions. Use
remaining packing parts from the valve side of the the bolt torques in table 5 as guidelines.
bonnet using a rounded rod or other tool that will not 12. Install new packing and the metal packing box
scratch the packing box wall. Clean the packing box parts according to the appropriate arrangement in
and the metal packing parts. figure 4, 5, or 6. Place a smooth-edged pipe over the
9. Inspect the valve stem threads and packing box valve stem and gently tap each soft packing part into
surfaces for any sharp edges that might cut the the packing box.
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Instruction Manual
Form 2376
March 2007 EW Valve
Table 5. Body-to-Bonnet Bolt Torque Guidelines
BOLT TORQUES(1)
VALVE SIZE
SIZE, NPS
NSm LbfSft
4x2 102 75
6x4 or 8x4 259 191
CL300 or CL600 548 404
8x6
CL900 1315 970
10x8 745 550
12x6 548 404
CL300 or CL600 732 540
12x8
CL900 2712 2000
1. Determined from laboratory tests.
13. Slide the packing follower, upper wiper, and the procedure in the appropriate actuator instruction
packing flange (keys 13, 12, and 3, figure 21) into manual.
position. Lubricate the packing flange studs (key 4,
figure 21) and the faces of the packing flange nuts Trim Maintenance
(key 5, figure 21). Install the packing flange nuts.
14. For spring-loaded PTFE V-ring packing, WARNING
tighten the packing flange nuts until the shoulder on
the packing follower (key 13, figure 21) contacts the
Observe the warning at the start of the
bonnet.
Maintenance section.
For graphite packing, tighten the packing flange
nuts to the maximum recommended torque shown in
table 6. Then, loosen the packing flange nuts, and CAUTION
retighten them to the recommended minimum torque
shown in table 6. In the following applicable procedures,
to avoid damaging parts, do not grip
For ENVIRO-SEAL or HIGH-SEAL live-loaded the bellows shroud or other parts of
packing, refer to the note at the beginning of the the stem/bellows assembly. Grip only
Packing Maintenance section. the flat areas on the stem where it
For other packing types, tighten the packing flange extends out of the top of the bellows
nuts alternately in small equal increments until one shroud.
of the nuts reaches the minimum recommended For C-seal construction, see the appropriate C-seal
torque shown in table. Then, tighten the remaining sections in this instruction manual.
flange nuts until the packing flange is level and at a
90-degree angle to the valve stem. Except where indicated, key numbers in this section
are referenced in figure 22 for Design EWD
15. Mount the actuator on the valve assembly, and constructions, figure 22 for restricted trim detail,
reconnect the actuator and valve stem according to figure 23 for Design EWS constructions, and
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Instruction Manual
Form 2376
EW Valve March 2007
OUTER PLUG
INNER PLUG
CAGE
SEAT RING
A7088 / IL
figure 24 for Design EWT constructions. Refer to The surface finish of the valve stem
figures 26 and 27 for Cavitrol III, figure 27 for (key 7) is critical for making a good
Whisper Trim III, and figure 29 for WhisperFlo packing seal. The inside surface of the
construction. cage or cage/baffle assembly (key 3) or
cage retainer (key 31) is critical for
Trim Removal smooth operation of the valve plug
1. Remove the actuator and the bonnet according to and for making a seal with the piston
steps 1 through 5 of the Replacing Packing ring (key 6) or seal ring (key 28). The
procedure. seating surfaces of the valve plug (key
2) and the seat ring (key 9) on a
metal-seat construction are critical for
WARNING tight shutoff. Protect these parts
accordingly while disassembling the
trim.
Avoid personal injury or property
damage from valve or packing leakage. 2. Remove the packing flange nuts, packing flange,
upper wiper, and packing follower (keys 5, 3, 24,
When lifting the valve plug stem (key and 25, figure 21). Carefully push out all the
7) and attached valve plug (key 2) out remaining packing parts from the valve side of the
of the valve, be certain that the cage bonnet using a rounded rod or other tool that will not
(key 3) remains in the valve (key 1). scratch the packing box wall. Clean the packing box
This will prevent cage damage that and the metal packing parts.
might be caused by the cage dropping
back into the valve after being lifted 3. Inspect the valve stem threads and packing box
part way out. surfaces for any sharp edges which might cut the
packing. Scratches or burrs could cause packing box
Use care to avoid damaging gasket leakage or damage to the new packing. If the
sealing surfaces. surface condition cannot be improved by light
Each graphite piston ring (key 6) in a sanding, replace the damaged parts.
Design EWD valve is brittle and in two 4. Remove the load ring (key 26) from an NPS 10x8
pieces. Use care to avoid damage to or 12x8 valve or the cage adaptor (key 4) from any
the piston ring(s) caused by dropping restricted-trim valve through NPS 8x4, and wrap it
or rough handling. for protection.
Any damage to the gasket sealing 5. On a 102 mm (4-inch) travel valve with Whisper
surfaces could cause the valve to leak. Trim I cage or on any NPS 8x6 or 12x6 valve with
12
Instruction Manual
Form 2376
March 2007 EW Valve
Whisper Trim III cage, remove the bonnet spacer
(key 32) and bonnet gasket (key 10) on top of the
spacer. Then on any construction with a cage
retainer (key 31), remove the cage retainer and its
associated gaskets. A Whisper Trim III cage retainer
has two 3/8-16 UNC threads in which screws or
bolts can be installed for lifting.
8. For TSO (tight shutoff trim) constructions, Figure 8. Typical Balanced TSO Trim
perform the following steps (refer to figures 7 and 8):
Lapping Metal Seats
D Remove the piston ring, anti-extrusion rings,
backup ring, and retainer. CAUTION
To avoid damaging the ENVIRO-SEAL
D Remove the set screws that lock the outer plug bellows seal bonnet assembly, do not
to the inner plug. attempt to lap the metal seating
surfaces. The design of the assembly
prevents rotation of the stem and any
D Using a strap wrench or similar tool, unscrew forced rotation will damage internal
the outer plug from the inner plug. Do not damage components of the ENVIRO-SEAL
the outer plug guide surfaces. bellows seal bonnet.
Except with respect to the ENVIRO-SEAL Bellows
Seal Bonnet assembly, with metal seat
D Remove the protected soft seat seal. constructions, seating surfaces of the valve plug and
seat ring (keys 2 and 9, figures 24 through 26) can
be lapped for improved shutoff. (Deep nicks should
D Inspect the parts for damage and replace if be machined out rather than ground out.) Use a
needed. good quality lapping compound of a mixture of 280
to 600-grit. Apply the compound to the bottom of the
9. For all constructions, inspect parts for wear or valve plug.
damage that would prevent proper operation of the Assemble the valve to the extent that the cage (and
valve. Replace or repair trim parts according to the cage retainer and bonnet spacer, if used) is in place
following procedures for lapping metal seats or other and the bonnet is bolted to the valve. A simple
valve plug maintenance procedures, as appropriate. handle can be made from a piece of strap iron
13
Instruction Manual
Form 2376
EW Valve March 2007
locked to the valve plug stem with nuts. Rotate the To install a new two-piece seal ring, apply a general
handle alternately in each direction to lap the seats. purpose silicone-base lubricant to both the backup
After lapping, remove the bonnet, and clean the seat ring and seal ring (keys 29 and 28). Place the
surfaces. Completely assemble the valve as backup ring over the stem (key 7) and into the
described in the Trim Replacement portion of the groove. Place the seal ring over the top edge of the
Trim Maintenance section, and test the valve for valve plug (key 2) so that it enters the groove on one
shutoff. Repeat the lapping procedure if leakage is side of the valve plug. Slowly and gently stretch the
still excessive. seal ring, and work it over the top edge of the valve
plug. The PTFE material in the seal ring must be
permitted time to cold-flow during the stretching
Valve Plug Maintenance procedure; so avoid jerking sharply on this ring.
Except where indicated, key numbers in this section Stretching the seal ring over the valve plug may
are referenced in figure 22 for Design EWD valve make it seem unduly loose when in the groove, but it
plugs, figure 11 for Design EWS valve plugs, and will contract to its original size after insertion into the
figure 24 for Design EWT valve plugs. cage.
For the Design EWT spring-loaded seal ring, the
ring used on a valve plug having a 136.5 mm (5.375
CAUTION inch) or less port diameter may be removed
undamaged by first working the retaining ring
If replacing the piston ring (key 6) or (key 27) off with a screwdriver. Then carefully slide
seal ring (key 28), be careful not to the metal backup ring (key 29) and seal ring (key 28)
scratch the surfaces of the ring groove off the valve plug (key 2). The spring-loaded seal
in the valve plug or any of the surfaces ring used on a valve plug having a 178 mm (7-inch)
of the replacement ring, or the or greater port diameter must be carefully pried
replacement ring may not seal and/or cut from its groove. Therefore, it cannot be
properly. reused.
1. With the valve plug (key 2) removed, according to A spring-loaded seal ring must be installed so that its
the Trim Removal section, proceed as appropriate: open side faces toward either the top or the bottom
of the valve plug, depending on flow direction, as
For the Design EWD carbon-filled PTFE piston shown in view A of figure 22 or 24. To install a
ring, the ring is split in one place. If there is visible spring-loaded seal ring on a valve plug with a 136.5
damage, spread the ring slightly, and remove it from mm (5.375 inch) or less port diameter, slide the seal
the groove in the valve plug. To install a carbon-filled ring (key 28) onto the valve plug followed by the
PTFE piston ring, spread the ring apart slightly at the metal backup ring (key 29). Then install the retaining
split, and install it over the stem and into the groove ring (key 27) by inserting one end in the groove and,
in the valve plug. The open side must face along the while turning the plug, press the ring into the groove.
stem, depending on flow direction, as shown in view Again, be careful not to scratch any surfaces of the
A of figure 22. ring or plug.
For each Design EWD graphite piston ring, the To install the seal ring on a valve plug with 178 mm
ring can be easily removed since it is in two pieces. (7-inch) or greater port diameter, lubricate it with a
A new graphite piston ring is furnished as a general purpose silicone-base lubricant. Then gently
complete ring. Use a vise with smooth or taped jaws stretch the seal ring, and work it over the top edge of
to break this replacement ring into halves. Place the the valve plug. The PTFE material in the seal ring
new ring in the vise so that the jaws will compress must be permitted time to cold-flow during the
the ring into an oval. Slowly compress the ring until it stretching procedure; so avoid jerking sharply on the
snaps on both sides. If one side snaps first, do not ring. Stretching the seal ring over the valve plug may
try to tear or cut the other side. Instead, keep make it seem unduly loose when in the groove, but it
compressing the ring until the other side snaps. Be will contract to its original size after insertion into the
sure to match the broken ends when installing the cage.
ring in the valve plug groove.
For the Design EWT two-piece seal ring, the ring
cannot be reused as it is a closed ring, which must CAUTION
be pried and/or cut from the groove. Then the
elastomeric backup ring (key 29) can be spread Never reuse an old stem or adaptor
slightly and removed. with a new valve plug. Using an old
14
Instruction Manual
Form 2376
March 2007 EW Valve
stem or adaptor with a new plug Table 7. Valve Stem to Plug Torque and Pin Replacement
requires drilling a new pin hole in the Data
stem (or adaptor in case an VALVE STEM STEM TORQUE,
DRILL SIZE,
ENVIRO-SEAL bellows seal bonnet is DIAMETER MINIMUM TO MAXIMUM
INCHES
being used). This drilling weakens the mm Inch NSm LbfSft
stem or adaptor and may cause failure 12.7 1/2 81 to 115 60 to 85 0.125
in service. However, a used valve plug 19.1 3/4 237 to 339 175 to 250 0.1875
may be reused with a new stem or 25.4 1 420 to 481 310 to 355 0.25
adaptor except with Cavitrol III trim. 31.8 1-1/4 827 to 908 610 to 670 0.25
Note and 27 for Cavitrol III, figure 16 for Whisper Trim III,
and figure 29 for WhisperFlo constructions.
The valve plug and valve plug stem for
Cavitrol III trim are a matched set and 1. With a restricted-trim seat ring construction,
must be ordered together. If the install the adaptor gasket (key 14) and seat ring
Cavitrol III valve plug or valve plug adaptor (key 5).
stem is damaged, replace the entire 2. Install the seat-ring gasket (key 13), seat ring
assembly (key 2, figure 26 and 27). (key 9), or disk seat (key 22). With a PTFE-seat
construction install the disk and disk retainer
2. To replace the valve stem (key 7), drive out the (keys 21 and 23). With an NPS 8x6 CL900 Design
pin (key 8). Unscrew the valve plug from the stem or EWT valve with Cavitrol III cage, install the spiral
adaptor. wound gasket (key 12) on the seat ring.
3. To replace the adaptor (key 24, figure 21) on 3. Install the cage or cage/baffle assembly (key 3).
ENVIRO-SEAL bellows seal bonnets, place the plug Any rotational orientation of the cage or assembly
stem assembly and valve plug in a soft-jaw chuck or with respect to the valve is acceptable. A Whisper
other type of vise so that the jaws grip a portion of Trim III cage designated by level A3, B3, or C3 may
the valve plug that is not a seating surface. Drive out
the pin (key 36, figure 21). Reverse the plug stem be installed with either end up. The level D3
assembly and valve plug in the soft-jaw chuck or cage/baffle assembly or Cavitrol III cage assembly,
vise. Grip the flat areas on the valve stem just below however, must be installed with the hole pattern end
the threads for the actuator/stem connection. next to the seat ring. If a cage retainer (key 31) is to
Unscrew the valve plug/adaptor assembly (key 24, be used, place it on top of the cage.
figure 21) from the valve stem assembly (key 20,
4. For constructions other than TSO (tight
figure 21).
shutoff trim), slide the valve plug (key 2) and stem
4. Screw the new stem or adaptor into the valve assembly or valve plug and ENVIRO-SEAL bellows
plug. Tighten to the torque value given in table 7. seal assembly into the cage. Make sure the piston
Refer to table 7 to select the proper drill size. Drill ring or seal ring (key 6 or 28) is evenly engaged in
through the stem or adaptor, using the hole in the the entrance chamfer at the top of the cage (key 3)
valve plug as a guide. Remove any chips or burrs, or cage retainer (key 31) to avoid damaging the ring.
and drive in a new pin to lock the assembly. 5. For TSO (tight shutoff) trim constructions,
5. For ENVIRO-SEAL bellows seal bonnets, grip the perform the following steps (refer to figures 7 and 8).
flats of the stem extending out of the top of the D Thread the outer plug onto the inner plug until
bellows shroud with a soft-jaw chuck or other type of the parts seat metal to metal, using a strap wrench
vise. Screw the valve plug/adaptor assembly onto or similar tool that will not damage the outer plug
the valve stem. Tighten as necessary to align the pin guide surfaces.
hole in the stem with one of the holes in the adaptor.
Secure the adaptor to the stem with a new pin. D Mark the top of the inner plug and outer plug
with alignment marks in the assembled position.
Trim Replacement D Disassemble the outer plug from the inner plug
Except where indicated, key numbers in this section and install the seal over the inner plug, so that the
are referenced in figure 22 for Design EWD seal rests below the threaded area.
constructions, figure 22 for restricted trim detail,
figure 23 for EWS construction, and figure 24 for D Thread the outer plug onto the inner plug and
Design EWT constructions. Refer to figures 26 tighten with a strap wrench or similar tool until the
15
Instruction Manual
Form 2376
EW Valve March 2007
64 64
VIEW A
7
8
65
64 A
2
9
A6790 / IL
alignment marks line up. This will ensure that the Retrofit: Installing C-seal Trim
plug parts are metal to metal and the seal is
compressed properly. Do not damage the outer plug
Note
guide surfaces.
Additional actuator thrust is required
for a valve with C-seal trim. When
D Install set screws centering the inner plug in the installing C-seal trim in an existing
outer plug and torque to 11 NSm (8 lbfSft). valve, contact your Emerson Process
Management sales office for
D Assemble the piston ring, anti-extrusion rings, assistance in determining new
backup ring, and retainer. actuator thrust requirements.
Assemble the new valve plug/retainer assembly
6. For all constructions, place the gaskets (with C-seal plug seal) using the following
(keys 12, 11 or 14 if used, and 10) and the shim, if instructions:
used (key 53), on top of the cage or cage retainer. If
there is a cage adaptor (key 4) or a bonnet spacer
(key 32), set it on the cage or cage retainer gaskets CAUTION
and place another flat sheet gasket (key 10) on top
of the adapter or spacer. If there is only a cage To avoid leakage when the valve is
retainer or bonnet spacer, place another flat sheet returned to service, use appropriate
gasket on the retainer or spacer. methods and materials to protect all
sealing surfaces of the new trim parts
7. With an NPS 10x8 or 12x8 valve, install the load while assembling the individual parts
ring (key 26). and during installation in the valve
8. Mount the bonnet on the valve, and complete body.
assembly according to steps 11 through 15 of the 1. Apply a suitable high-temperature lubricant to the
Replacing Packing section. Be sure to observe the inside diameter of the C-seal plug seal. Also,
note prior to step 11. lubricate the outside diameter of the valve plug
16
Instruction Manual
Form 2376
March 2007 EW Valve
where the C-seal plug seal must be pressed into the
proper sealing position (figure 9). CAUTION
2. Orient the C-seal plug seal for correct sealing Do not remove the existing valve stem
action based on the process fluid flow direction from the valve plug unless you are
through the valve. planning to replace the valve stem.
D The open interior of the C-seal plug seal must Never reuse an old valve stem with a
face up in a valve with flow-up construction new plug or reinstall a valve stem after
(figure 9). it has been removed. Replacing a valve
stem requires drilling a new pin hole in
the stem. This drilling weakens the
D The open interior of the C-seal plug seal must stem and may cause failure in service.
face down in a valve with flow-down construction However, a used valve plug may be
(figure 9). reused with a new valve stem.
9. Remove the existing valve stem and plug, cage,
and seat ring from the valve body following the
Note appropriate instructions in the Trim Removal section
in this manual.
An installation tool must be used to 10. Replace all gaskets according to appropriate
properly position the C-seal plug seal instructions in the Trim Replacement section in this
on the valve plug. A tool is available as manual.
a spare part from Emerson Process
11. Install the new seat ring, cage, valve
Management or a tool could be
plug/retainer assembly, and stem into the valve body
manufactured following the
and completely reassemble the valve package
dimensions given in figure 10.
following the appropriate instructions in the Trim
3. Place the C-seal plug seal over the top of the Replacement section in this manual.
valve plug and press the C-seal plug seal onto the
plug using the C-seal installation tool. Carefully
press the C-seal plug seal onto the plug until the CAUTION
installation tool contacts the horizontal reference
surface of the valve plug (figure 11). To avoid excessive leakage and seat
erosion, the valve plug must be
4. Apply a suitable high-temperature lubricant to the initially seated with sufficient force to
threads on the plug. Then, place the C-seal retainer overcome the resistance of the C-seal
onto the plug and tighten the retainer using an plug seal and contact the seat ring.
appropriate tool such as a strap wrench. You can correctly seat the valve plug
5. Using an appropriate tool such as a center by applying the full actuator load. This
punch, stake the threads on top of the plug in one force will adequately drive the valve
place (figure 12) to secure the C-seal retainer. plug to the seat ring, thus giving the
C-seal plug seal a predetermined
6. Install the new plug/retainer assembly with C-seal permanent set. Once this is done, the
plug seal on the new stem following the appropriate plug/retainer assembly, the cage, and
instructions in the Trim Replacement section of this the seat ring become a matched set.
manual. With full actuator force applied and the
7. Install piston rings by following instructions in the valve plug fully seated, align the
Trim Replacement section of this manual. actuator travel indicator scale with the
lower end of valve travel. Refer to the
8. Remove the existing valve actuator and bonnet appropriate actuator instruction
following the appropriate instructions in the manual for information on this
Replacing Packing section in this manual. procedure.
17
Instruction Manual
Form 2376
EW Valve March 2007
∅A
∅B
45° X 0.06
ÉÉÉÉ
ÉÉÉÉ ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ ÉÉÉÉ
8° - 9°
C
ÉÉÉÉ
ÉÉÉÉ
D ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ ÉÉÉÉ
ÉÉÉÉ
∅F
45° X 0.02
∅G BREAK SHARP
CORNER
∅H 45° X 0.01 MAX
A6777 / IL
Figure 10. C-sealt Plug Seal Installation Tool
18
Instruction Manual
Form 2376
March 2007 EW Valve
the stem. This drilling weakens the
stem and may cause failure in service.
INSTALLATION
However, a used valve plug may be
TOOL reused with a new valve stem.
19
Instruction Manual
Form 2376
EW Valve March 2007
RETAINER C-seal
RETAINER
UPPER SEATING
SURFACE
SEAT SEAT
RING RING
20
Instruction Manual
Form 2376
March 2007 EW Valve
D The open interior of the C-seal plug seal must With full actuator force applied and the
face down in a valve with flow-down construction valve plug fully seated, align the
(figure 9). actuator travel indicator scale with the
lower end of valve travel. Refer to the
appropriate actuator instruction
Note manual for information on this
procedure.
An installation tool must be used to
properly position the C-seal plug seal ENVIRO-SEAL Bellows Seal Bonnet
on the valve plug. A tool is available as
a spare part from Emerson Process Replacing a Plain or Extension Bonnet
Management or a tool could be with an ENVIRO-SEAL Bellows Seal
manufactured following the Bonnet (Stem/Bellows Assembly)
dimensions given in figure 10.
Except where indicated, key numbers in this section
3. Place the C-seal plug seal over the top of the are referenced in figure 22 for Design EWD
valve plug and press it onto the plug using the constructions, figure 22 for restricted trim detail,
installation tool. Carefully press the C-seal plug seal figure 23 for Design EWS constructions, and figure
onto the plug until the installation tool contacts the 24 for Design EWT constructions. Refer to figures 26
horizontal reference surface of the valve plug and 27 for Cavitrol III, figure 27 for Whisper Trim III,
(figure 11). and figure 29 for WhisperFlo constructions.
1. Remove the actuator and bonnet according to
4. Apply a suitable high-temperature lubricant to the steps 1 through 6 of the Replacing Packing
threads on the plug. Then, place the C-seal retainer procedure in the Maintenance section.
onto the plug and tighten the retainer using an
appropriate tool such as a strap wrench. 2. Lift out the cage.
3. Remove and discard the existing bonnet gasket.
5. Using an appropriate tool such as a center Cover the valve body opening to protect sealing
punch, stake the threads on top of the plug in one surfaces and to prevent foreign material from
place (figure 12) to secure the C-seal retainer. entering the valve body cavity.
6. Replace the piston ring(s) following instructions in Note
the Trim Replacement section of this manual.
The ENVIRO-SEAL stem/bellows
7. Return the seat ring, cage, plug/retainer assembly for Design E valves is
assembly, and stem to the valve body and available only with a threaded and
completely reassemble the valve package following drilled plug/adaptor/stem connection.
the appropriate instructions in the Trim Replacement The existing valve plug can be reused
section of this manual. with the new stem/bellows assembly
or a new plug can be installed.
4. Inspect the existing valve plug. If the plug is in
good condition, it can be reused with the new
CAUTION ENVIRO-SEAL stem/bellows assembly. To remove
the existing valve plug from the stem, first, place the
existing plug stem assembly in a soft-jaw chuck or
To avoid excessive leakage and seat other type of vise so that the jaws grip a portion of
erosion, the valve plug must be the valve plug that is not a seating surface. Drive out
initially seated with sufficient force to or drill out the pin (key 8).
overcome the resistance of the C-seal
5. Then, reverse the plug stem assembly in the
plug seal and contact the seat ring.
soft-jaw chuck or vise. Grip the valve stem in an
You can correctly seat the valve plug
appropriate place and unscrew the existing plug
by applying the full actuator load. This
from the valve stem.
force will adequately drive the valve
plug to the seat ring, thus giving the
C-seal plug seal a predetermined CAUTION
permanent set. Once this is done, the
plug/retainer assembly, the cage, and When installing a valve plug on the
the seat ring become a matched set. ENVIRO-SEAL stem/bellows assembly,
21
Instruction Manual
Form 2376
EW Valve March 2007
the valve stem must not be rotated. Table 8. Recommended Torque for ENVIRO-SEALr
Damage to the bellows may result. Bellows Seal Bonnet Packing Flange Nuts
VALVE
Do not grip the bellows shroud or VALVE STEM MINIMUM TORQUE
MAXIMUM
other parts of the stem/bellows TORQUE
SIZE, DIAMETER
assembly. Grip only the flat areas on NPS THROUGH
NSm LbfSin NSm LbfSin
the stem where it extends out of the PACKING
top of the bellows shroud. 4x2 1/2 2 22 4 33
6x4 to
1 5 44 8 67
12x8
Note
13. Install the new packing and the metal packing
The ENVIRO-SEAL stem/bellows box parts according to the appropriate arrangement
assembly has a one-piece stem. in figure 15 or 16.
6. To attach the valve plug to the stem of the new 14. Install the packing flange. Properly lubricate the
ENVIRO-SEAL stem/bellows assembly, it is packing flange stud bolts and the faces of the
necessary to first attach the plug to the adaptor packing flange nuts.
(key 24, figure 21). Locate the adaptor. Notice that a For graphite packing, tighten the packing flange
hole has not been drilled in the threads where the nuts to the maximum recommended torque shown in
plug screws onto the adaptor. Secure the valve plug table 8. Then, loosen the packing flange nuts, and
in a soft-jaw chuck or other type of vise. Do not grip retighten them to the recommended minimum torque
the plug on any seating surface. Position the plug in shown in table 8.
the chuck or vise for easy threading of the adaptor.
Thread the adaptor into the valve plug and tighten to For other packing types, tighten the packing flange
the appropriate torque value. nuts alternately in small equal increments until one
of the nuts reaches the minimum recommended
7. Select the proper size of drill bit and drill through torque shown in table 8. Then, tighten the remaining
the adaptor using the hole in the valve plug as a flange nut until the packing flange is level and at
guide. Remove any metal chips or burrs and drive in a 90-degree angle to the valve stem.
a new pin (key 8) to lock the plug/adaptor assembly
15. Install the travel indicator parts and stem
together.
locknuts; mount the actuator on the valve body
8. Attach the plug/adaptor assembly to the according to the procedure in the appropriate
ENVIRO-SEAL stem/bellows assembly by first actuator instruction manual.
securing the stem/bellows assembly in a soft-jaw
chuck or other type of vise so that the jaws of the Replacement of an Installed
chuck or vise grip the flats of the stem extending out
of the top of the bellows shroud. Screw the valve ENVIRO-SEAL Bellows Seal Bonnet
plug/adaptor assembly onto the valve stem. Tighten (Stem/Bellows Assembly)
the plug/adaptor assembly until it is snug. Then turn 1. Remove the actuator and bonnet according to
the plug/adaptor assembly to the next pin hole in the steps 1 through 6 of the Replacing Packing
valve stem. Drive in new pin (key 36, figure 21) to procedure of the Maintenance section.
lock the assembly.
2. Lift out the cage. Remove and discard the
9. Inspect the seat ring (key 9). Replace, if existing bonnet gasket and bellows gasket. Cover
necessary. the valve body opening to protect sealing surfaces
10. Place a new gasket (key 10) into the valve body and to prevent foreign material from entering the
in place of the bonnet gasket. Install the new valve body cavity.
stem/bellows assembly with valve plug/adaptor by
placing it into the valve body on top of the new
bellows gasket. CAUTION
11. Place a new gasket (key 22, figure 21) over the
The ENVIRO-SEAL stem/bellows
stem/bellows assembly. Place the new
assembly for Design E valves is
ENVIRO-SEAL bonnet over the stem/bellows
available only with a threaded and
assembly.
pinned plug/adaptor/stem connection.
12. Properly lubricate the bonnet stud bolts. Install The existing valve plug can be reused
and tighten the bonnet hex nuts to the proper torque. with the new stem/bellows assembly
22
Instruction Manual
Form 2376
March 2007 EW Valve
UPPER WIPER
(KEY 12)
BUSHING
(KEY 13)
FEMALE ADAPTOR
PACKING RING
PACKING SET
MALE ADAPTOR (KEY 6)
SPACER (KEY 8)
THRUST SPACER (KEY 8)
RING
(KEY 39)
SPRING SPACER
(KEY 8) (KEY 8)
THRUST
12B4182–A/IL
RING 12B4185–A–SHT1/IL 12B4182–A–SHT2/IL 12B4185–A–SHT2/IL
(KEY 39)
A5855/IL
9.5 mm 12.7 mm 9.5 mm 12.7 mm
(3/8 INCH) (1/2 INCH) (3/8 INCH) (1/2 INCH)
STEM STEM STEM STEM
FOR S31603 (316 SST) PACKING FOR ALL PACKING BOX MATERIALS
BOX PARTS EXCEPT S31603
SINGLE ARRANGEMENTS
UPPER WIPER
BUSHING (KEY 12)
(KEY 13)
BUSHING
(KEY 13)
BUSHING FEMALE
(KEY 13) ADAPTOR
PACKING SET
PACKING RING (KEY 6)
SPACER
(KEY 8) MALE ADAPTOR
SPACER (KEY 8)
THRUST
RING
(KEY 39)
12B4183–A/IL 18A0906–D/IL 18A5338–B/IL
23
Instruction Manual
Form 2376
EW Valve March 2007
BUSHING
(KEY 13)
GRAPHITE FILAMENT
PACKING RING (KEY 7)
GRAPHITE RIBBON
PACKING RING (KEY 7)
SPACER (KEY 8)
assembly, the valve stem must not be areas on the valve stem just below the threads for
rotated. Damage to the bellows may the actuator/stem connection. Unscrew the
result. plug/adaptor assembly from the stem/bellows
Do not grip the bellows shroud or assembly. Unscrew the valve plug from the adaptor.
other parts of the stem/bellows 6. To attach either the existing or a new valve plug
assembly. Grip only the flat areas on to the stem of the new ENVIRO-SEAL stem/bellows
the stem where it extends out of the assembly, first attach the plug to the adaptor (if the
top of the bellows shroud. valve plug was removed from the adaptor) as
follows:
Note
D Locate the adaptor. Notice that a hole has not
The ENVIRO-SEAL stem/bellows been drilled in the new adaptor threads where the
assembly has a one-piece stem. plug screws onto the adaptor.
4. If the valve plug and adaptor are not in good
condition and must be replaced, the valve
D Secure the valve plug in a soft-jaw chuck or
plug/adaptor assembly must first be removed from
other type of vise. Do not grip the plug on any
the stem/bellows assembly and then the valve plug
seating surface. Position the plug in the chuck or
removed from the adaptor. First, place the
vise for easy threading of the adaptor.
stem/bellows assembly and valve plug in a soft-jaw
chuck or other type of vise so that the jaws grip a
portion of the valve plug that is not a seating surface. D Thread the adaptor into the valve plug and
Drive out or drill out the pin (key 8). Drive out the pin tighten to the appropriate torque value.
(key 36, figure 21).
7. Complete the installation by following steps 7
5. Then, reverse the stem/bellows and plug/adaptor through 15 of the ENVIRO-SEAL Bellows Seal
assembly in the soft-jaw chuck or vise. Grip the flat Bonnet installation instructions given above.
24
Instruction Manual
Form 2376
March 2007 EW Valve
Purging the ENVIRO-SEAL Bellows Seal a control valve assembly. Refer to the serial number
Bonnet when contacting your Emerson Process
Management sales office for technical assistance.
The ENVIRO-SEAL bellows seal bonnet has been When ordering replacement parts, refer to the serial
designed so that it can be purged or leak tested. number and to the 11-character part number for
Refer to figure 21 for an illustration of an each part required from the following parts list.
ENVIRO-SEAL bellows seal bonnet. Perform the
following steps for purging or leak testing.
1. Remove the two diametrically opposed pipe plugs WARNING
(key 16, figure 21).
2. Connect a purging fluid to one of the pipe plug Use only genuine Fisher replacement
connections. parts. Components that are not
supplied by Emerson Process
3. Install appropriate piping or tubing in the other Management should not, under any
pipe plug connection to pipe away the purging fluid circumstances, be used in any Fisher
or to make a connection to an analyzer for leak valve, because they will void your
testing. warranty, might adversely affect the
4. When purging or leak testing has been performance of the valve, and could
completed, remove the piping or tubing and reinstall give rise to personal injury and
the pipe plugs (key 16, figure 21). property damage.
Note
Neither Emerson, Emerson Process
Management, nor any of their affiliated
entities assumes responsibility for the
Parts Ordering selection, use and maintenance of any
Each body-bonnet assembly is assigned a serial product. Responsibility for the
number, which can be found on the valve. This same selection, use, and maintenance of any
number also appears on the actuator nameplate product remains with the purchaser
when the valve is shipped from the factory as part of and end-user.
25
Instruction Manual
Form 2376
EW Valve March 2007
Parts Kits
Gasket Kits
Gasket Kits (includes keys 10, 12, 13, and 53; plus 11 and 14 for restricted trim)
PART NUMBER
VALVE SIZE, NPS –198 to 593_C
(–325 to 1100_F)
4x2 RGASKETX182
6x4x2.5 RGASKETX282
6x4 or 8x4 RGASKETX212
8x6 or 12x6
RGASKETX392
CL300, CL600, or CL900
8x6 or 12x6
RGASKETX412(1)
Whisper Trim I
10x8 or 12x8 RGASKETX232
1. Includes a quantity 2 of key 10.
26
Instruction Manual
Form 2376
March 2007 EW Valve
HIGH-SEAL and ENVIRO-SEAL Packing ULF packing key numbers, and figure 20 for duplex
Retrofit Kits packing key numbers.
Retrofit kits include parts to convert valves with Stems and packing box constructions that do not
existing standard bonnets to the HIGH-SEAL or meet Emerson Process Management stem finish
ENVIRO-SEAL packing box construction. Refer to specifications, dimensional tolerances, and design
figure 17 for key numbers for HIGH-SEAL packing. specifications, may adversely alter the performance
For ENVIRO-SEAL packing, refer to figure 18 for of this packing kit.
PTFE packing key numbers, figure 19 for Graphite
ENVIRO-SEAL Packing Repair Kits packing, and figure 20 for key numbers for duplex
Repair kits include parts to replace the ”soft” packing packing.
materials in valves that already have ENVIRO-SEAL Stems and packing box constructions that do not
packing arrangements installed or in valves that meet Emerson Process Management stem finish
have been upgraded with ENVIRO-SEAL retrofit kits. specifications, dimensional tolerances, and design
Refer to figure 18 for key numbers for PTFE specifications, may adversely alter the performance
packing, figure 19 for key numbers for Graphite ULF of this packing kit.
27
Instruction Manual
Form 2376
EW Valve March 2007
STUD
(KEY 200)
PACKING LOAD
FLANGE SCALE
(KEY 201) (KEY 205)
SPRING INDICATOR
(KEY 202) DISK
(KEY 206)
PACKING RING PACKING
(KEY 209) FOLLOWER
GRAPHITE RIBBON (KEY 203)
PACKING RING GUIDE
(KEY 210) BUSHING
(KEY 207)
GUIDE
PACKING BUSHING
BOX RING (KEY 208)
(KEY 211)
39B4612/A
A6138 / IL
Figure 17. Typical HIGH-SEAL Packing System Figure 19. Typical ENVIRO-SEALr Packing System
with Graphite ULF Packing
213
200
212
201
217
207
215
216
207 207
214
209
211
207
A6297-1 / IL
A6722 / IL
Figure 18. Typical ENVIRO-SEALr Packing System Figure 20. Typical ENVIRO-SEALr Packing System
with PTFE Packing with Duplex Packing
28
Instruction Manual
Form 2376
March 2007 EW Valve
Key Description Part Number
Parts List 8 ENVIRO-SEAL bellows seal spacer, N10276
Numerous available combinations of valve parts For single PTFE packing)
make selection of some parts difficult; when ordering Size 4x2 w/ 12.7 mm (1/2 inch) stem
valve parts for which a part number is not listed, (1 req’d)
For double PTFE, graphite rib/fil packing
provide the valve serial number with the order, Size 4x2 w/ 12.7 mm (1/2 inch) stem (2 req’d)
permitting proper selection of replacement parts to Size 6x4x2.5, 6x4, & 8x4
be made at the factory. w 12.7 mm (1/2 inch) stem (2 req’d)
9* Individual Packing Ring See following table
Note 10 Special Washer See following table
Part numbers are shown for recommended spares 11* Packing Box Ring, S31600
only. For part numbers not shown, contact your 12.7 mm (1/2 inch) stem 1J873235072
Emerson Process Management sales office. 19.1 mm (3/4 inch) stem 1J873335072
25.4 mm (1 inch) stem 1J873435072
31.8 mm (1-1/4 inch) stem 1J873535072
Bonnet (figures 4, 5, 6, and 21) 12* Upper Wiper, felt
Key Description Part Number 12.7 mm (1/2 inch) stem 1J872706332
1 Bonnet 19.1 mm (3/4 inch) stem 1J872806332
If you need a bonnet and/or and ENVIRO-SEAL 25.4 mm (1 inch) stem 1J872906332
bellows seal bonnet as a replacement part, order by 31.8 mm (1-1/4 inch) stem 1J873006332
valve size and stem diameter, serial number, and
desired material. 12* ENVIRO-SEAL bellows seal upper wiper, felt
2 Extension Bonnet Bushing Size 4x2 w/ 12.7 mm (1/2 inch) stem 18A0868X012
3 Packing Flange Sizes 6x4x2.5, 6x4, & 8x4
3 ENVIRO-SEAL bellows seal packing flange w/ 12.7 mm (1/2 inch) stem 18A0870X012
4 Packing Flange Studs 13 Packing follower, 316 stainless steel
4 ENVIRO-SEAL bellows seal stud bolt (2 req’d) 13* ENVIRO-SEAL bellows seal bushing
5 Packing Flange Nuts size 4x2 w/ 12.7 mm (1/2 inch) stem
5 ENVIRO-SEAL bellows seal packing flange (2 req’d)
nut (2 req’d) S31600 (316 SST) 18A0820X012
6* Single PTFE V-Ring Packing Set See following table R30006 (alloy 6) 18A0819X012
6* ENVIRO-SEAL bellows seal packing set S31600 chrome coated 11B1155X012
PTFE (1 req’d for single, 2 req’d for For size 6x4x2.5, 6x4, & 8x4
double) w/ 12.7 mm (1/2 inch) stem (1 req’d)
Size 4x2 w/ 12.7 mm (1/2 inch) stem 12A9016X012 S31600 (316 SST) 18A0824X012
Sizes 6x4x2.5, 6x4, & 8x4 R30006 (alloy 6) 18A0823X012
w/ 12.7 mm (1/2 inch) stem S31600 chrome coated 11B1157X012
(For double PTFE only)(2 req’d) 12A8832X012 13* ENVIRO-SEAL bellows seal bushing/liner
7* Individual Packing Ring See following table size 4x2 w/ 12.7 mm (1/2 inch) stem
7* ENVIRO-SEAL bellows seal packing ring (2 req’d)
Double packing graphite filament N10276 bushing, PTFE/glass liner 12B2713X012
(4 req’d) N10276 bushing, PTFE/carbon liner 12B2713X042
Size 4x2 w/ 12.7 mm (1/2 inch) stem 1P3905X0172 For size 6x4x2.5, 6x4, & 8x4
Sizes 6x4x2.5, 6x4, & 8x4 w/ 12.7 mm (1/2 inch) stem (1 req’d)
w/ 12.7 mm (1/2 inch) stem 14A0915X042 N10276 bushing, PTFE/glass liner 12B2715X012
7* ENVIRO-SEAL bellows seal packing ring N10276 bushing, PTFE/carbon liner 12B2715X042
Double packing graphite ribbon 14 Packing Box Pipe Plug
(4 req’d) 14 Lubricator, steel/440 SST
Size 4x2 w/ 12.7 mm (1/2 inch) stem 18A0908X012 14 Lubricator/Isolating Valve Assy. pl steel
Sizes 6x4x2.5, 6x4, & 8x4 15 Yoke Locknut, steel
w/ 12.7 mm (1/2 inch) stem 18A0918X012 15 ENVIRO-SEAL bellows seal yoke locknut, steel
8 Packing Box Spring or Lantern Ring 16 Pipe Plug for double-tapped bonnet
8 ENVIRO-SEAL bellows seal spring, 316 SST For size 4x2 thru 12x6 valve
Size 4x2 w/ 12.7 mm Steel for WCC steel bonnet
(1/2 inch) stem (single packing only) S31600 for chrome moly steel or
8 ENVIRO-SEAL bellows seal spacer, S31600 316 SST bonnet
For single PTFE packing For size 10x8 or 12x8 valve
Size 4x2 w/ 12.7 mm (1/2 inch) stem Steel for WCC steel bonnet
For double PTFE, graphite rib/fil packing S31600 for chrome moly steel or
Size 4x2 w/ 12.7 mm (1/2 inch) stem (2 req’d) 316 SST bonnet
Size 6x4x2.5, 6x4, & 8x4 16 ENVIRO-SEAL bellows seal pipe plug
w 12.7 mm (1/2 inch) stem (2 req’d) (2 req’d)
30A9425–A/IL
AU3910–A/IL
PLAIN BONNET
35A3976–A/IL
APPLY LUB
42B3947–A/IL
ENVIRO-SEAL
BELLOWS SEAL BONNET CU3911–C/IL
NOTE:
1 PIPE PLUG (KEY 14) INCLUDED ONLY IF BONNET STYLE 1 OR 2
IS DRILLED AND TAPPED FOR PACKING LUBRICATOR AND EXTENSION BONNET
LUBRICATOR IS NOT INSTALLED.
Figure 21. Typical Bonnet with Single PTFE V-Ring Packing Set
31
Instruction Manual
Form 2376
EW Valve March 2007
57A3966-A/IL
DETAIL OF MULTIPLE
PISTON RING FOR
CLASS IV SHUTOFF
FLOW DIRECTION
STD TRIM
WHISPER TRIM CAVITROL TRIM
33
Instruction Manual
Form 2376
EW Valve March 2007
FLOW DIRECTION
CAVITROL TRIM
STD TRIM
WHISPER TRIM
31A9274-C/IL
35
Instruction Manual
Form 2376
EW Valve March 2007
FLOW DIRECTION
VIEW A VIEW A
FLOW UP FLOW DOWN
RING ORIENTATION
43A8592-B/IL
NPS 4x2 THROUGH 12x6 VALVE
WITH STANDARD CAGE AND METAL SEAT
55A8288-B/IL
43A8590-B/IL
DETAIL OF PTFE SEAT AND VALVE PLUG NPS 12x8 VALVE
WITH 2ĆPIECE SEAL RING WITH STANDARD CAGE
APPLY LUB
36
Instruction Manual
Form 2376
March 2007 EW Valve
A2713*/IL
37
Instruction Manual
Form 2376
EW Valve March 2007
FLOW DIRECTION
58A1012-B/IL
54A8146-B/IL
VIEW A VIEW A
NPS 4x2 THROUGH 8x4 NPS 8x6 THROUGH 12x6
VALVES VALVES VIEW A
58A1012-B/IL
Figure 26. NPS 4x2 Through 12x8 Valves with 1-Stage Cavitrolr III Cage
38
Instruction Manual
Form 2376
March 2007 EW Valve
FLOW DIRECTION
VIEW A
VIEW A
55A8886-A/IL
54A7497-B/IL
NPS 4x2 THROUGH 12x6 VALVES
APPLY LUB
Figure 27. NPS 4x2 Through 12x8 Valves with 2-Stage Cavitrolr III Cage
39
Instruction Manual
Form 2376
EW Valve March 2007
FLOW DIRECTION
30A9547-G/IL
52A3328-C/IL
COMPLETE VALVE ASSEMBLY WITH WHISPER TRIM III CAGE
AND SINGLE GRAPHITE PISTON RING
Figure 28. Typical Design EWD Valve with Whisper Trimr III Cage
40
Instruction Manual
Form 2376
March 2007 EW Valve
BONNET SPACER
CAGE RETAINER
WhisperFlo CAGE
DISK RETAINER
DISK
DISK SEAT
SEAT RING
BONNET SPACER
CAGE RETAINER
WhisperFlo CAGE
DISK RETAINER
DISK
DISK SEAT
SEAT RING
41
Instruction Manual
Form 2376
EW Valve March 2007
Key 2* Valve Plug for Design EWT with Two-Piece Seal Ring
STEM DIA, mm (INCH)
VALVE SIZE
SIZE, NPS MATERIAL
12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
Hardened S41600 (416 SST) 1V657546172 1V657646172 --- ---
S31600 (316 SST) 1V657535072 1V657635072 --- ---
4x2
S31600/CoCr-A on seat and
11A5326X012 11A5327X012 --- ---
guide(1)
Hardened S41600 1V657746172 1V657846172 --- ---
S31600 1V657735072 1V657835072 --- ---
6 x 4 x 2.5
S31600/CoCr-A on seat and
11A5332X012 11A5333X012 --- ---
guide(1)
Hardened S41600 1V658146172 1V658246172 1V658346172 ---
S31600 1V658135072 1V658235072 1V658335072 ---
6 x 4 or 8 x 4
S31600/CoCr-A on seat and
11A5344X012 11A5345X012 11A5346X012 ---
guide(1)
For 51 or 76 Hardened S41600 --- 1V658446172 1V658546172 1V658646172
mm S31600 --- 1V658435072 1V658535072 1V658635072
(2 or 3 iinch)
h) S31600/CoCr-A on seat and
8 x 6 or 12 x 6, --- 21A5351X012 20A0103X012 204608X012
travel guide(1)
except for
Whisper
p Trim III Hardened S41600 --- 11A2622X012 --- ---
cages For 102 mm
S31600 --- 11A2622X022 --- ---
(4 inch)
travel S31600/CoCr-A on seat and
--- 21A8128X012 --- ---
guide(1)
1. Not for use with CB7CU-1 (17-4PH SST) cages above 210_C (410_F).
Key 2* Valve Plug for Spring-Loaded Design EWT Seal Ring (except for Cavitrolr III constructions)
STEM DIA, mm (INCH)
VALVE SIZE
SIZE, NPS MATERIAL
12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4)
4X2 Hardened S41600 (416 SST) 20A4097X012 20A4098X012 --- ---
6 x 4 x 2.5 Hardened S41600 20A9533X012 20A4144X012 --- ---
6 x 4 or 8 x 4 Hardened S41600 20A2641X012 20A4194X012 20A4195X012 ---
Hardened S41600 --- 20A2642X012 20A5621X012 20A7343X012
8 x 6 or 12 x 6,
6 except for
S31600/CoCr-A on seat and
Whisper Trim III cages --- 21A8443X012 20A6706X012 ---
guide(1)
Hardened S41600 --- 21A5356X012 21A5357X012 21A5358X012
S31600 --- 21A5356X022 21A5357X022 21A5358X022
10 x 8 or 12 x 8
S31600/CoCr-A on seat and
--- 21A5362X012 21A5363X012 21A5364X012
guide(1)
1. Not for use with CB7CU-1 (17-4PH SST) cages above 210_C (410_F).
C-sealt Parts for Design EWD Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*)
VALVE PORT STEM PLUG/
TRAVEL CAGE SEAT RING C-seal PISTON RING STEM
SIZE DIA DIA CHARACTER- RETAINER
TRIM
mm ISTIC
NPS Inch Inch Key 3 Key 2 Key 9 Key 64 Key 6 Key 7
(Inch)
Linear 34B5346X022
12 7
12.7 Equal % 37B3194X012 1U2305X0142(1)
37B2279X012 23B6129X012 23B9197X012 14B5341X012
(1/2) 1U2306X0192(2)
Whisper I 34B9852X012
Linear 34B5346X022
19 1
19.1 Equal % 37B3194X012 1K5877X0132(1)
1 37B2279X022 23B6129X012 23B9197X012 14B5341X012
(3/4) 1U4446X0102(2)
Whisper I 34B9852X012
Linear 34B5346X022
25.4
25 4 Equal % 37B3194X012 1K7796X0062(1)
37B2279X032 23B6129X012 23B9197X012 14B5341X012
(1) 1K7891X0242(2)
Whisper I 34B9852X012
Linear 34B5346X012
12.7
12 7 Equal % 37B3194X022 1U2305X0142(1)
34B5345X032 23B6150X012 23B9197X012 14B5341X012
(1/2) 1U2306X0192(2)
Whisper I ---
Linear 34B5346X012
19 1
19.1 Equal % 37B3194X022 1K5877X0132(1)
6X4 4.375 2 3H 34B5345X012 23B6150X012 23B9197X012 14B5341X012
(3/4) 1U4446X0102(2)
Whisper I ---
Linear 34B5346X012
25.4
25 4 Equal % 37B3194X022 1K7796X0062(1)
34B5345X022 23B6150X012 23B9197X012 14B5341X012
(1) 1K7891X0242(2)
Whisper I ---
Linear 34B5346X022
12 7
12.7 Equal % 37B3194X012 1U2305X0142(1)
34B5345X032 23B6150X012 23B9197X012 14B5341X012
(1/2) 1U2306X0192(2)
Whisper I 34B9852X012
Linear 34B5346X022
19 1
19.1 Equal % 37B3194X012 1K5877X0132(1)
37H 34B5345X012 23B6150X012 23B9197X012 14B5341X012
(3/4) 1U4446X0102(2)
Whisper I 34B9852X012
Linear 34B5346X022
25 4
25.4 Equal % 37B3194X012 1K7796X0062(1)
34B5345X022 23B6150X012 23B9197X012 14B5341X012
(1) 1K7891X0242(2)
Whisper I 34B9852X012
Linear 34B5346X022
12 7
12.7 Equal % 37B3194X012 1U2305X0142(1)
37B2279X012 23B6130X012 23B9197X012 14B5341X012
(1/2) 1U2306X0192(2)
Whisper I 34B9852X012
Linear 34B5346X022
19.1
19 1 Equal % 37B3194X012 1K5877X0132(1)
1 37B2279X022 23B6130X012 23B9197X012 14B5341X012
(3/4) 1U4446X0102(2)
Whisper I 34B9852X012
Linear 34B5346X022
25.4
25 4 Equal % 37B3194X012 1K7796X0062(1)
37B2279X032 23B6130X012 23B9197X012 14B5341X012
(1) 1K7891X0242(2)
Whisper I 34B9852X012
8X4 4 375
4.375 2
Linear 34B5346X012
12.7
12 7 Equal % 37B3194X022 1U2305X0142(1)
34B5345X032 23B6130X032 23B9197X012 14B5341X012
(1/2) 1U2306X0192(2)
Whisper I ---
Linear 34B5346X012
19 1
19.1 Equal % 37B3194X022 1K5877X0132(1)
3H 34B5345X012 23B6130X032 23B9197X012 14B5341X012
(3/4) 1U4446X0102(2)
Whisper I ---
Linear 34B5346X012
25.4
25 4 Equal % 37B3194X022 1K7796X0062(1)
34B5345X022 23B6130X032 23B9197X012 14B5341X012
(1) 1K7891X0242(2)
Whisper I ---
1. For Standard Bonnet.
2. For Style 1 Extension Bonnet.
-continued-
C-sealt Parts for Design EWD Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*) (continued)
VALVE PORT STEM PLUG/
TRAVEL CAGE SEAT RING C-seal PISTON RING STEM
SIZE DIA DIA CHARACTER- RETAINER
TRIM
mm ISTIC
NPS Inch Inch Key 3 Key 2 Key 9 Key 64 Key 6 Key 7
(Inch)
Linear 34B5346X022
12 7
12.7 Equal % 37B3194X012 1U2305X0142(1)
34B5345X032 23B6130X032 23B9197X012 14B5341X012
(1/2) 1U2306X0192(2)
Whisper I 34B9852X012
Linear 34B5346X022
19 1
19.1 Equal % 37B3194X012 1K5877X0132(1)
8X4 4.375 2 37H 34B5345X012 23B6130X032 23B9197X012 14B5341X012
(3/4) 1U4446X0102(2)
Whisper I 34B9852X012
Linear 34B5346X022
25.4
25 4 Equal % 37B3194X012 1K7796X0062(1)
34B5345X022 23B6130X032 23B9197X012 14B5341X012
(1) 1K7891X0242(2)
Whisper I 34B9852X012
Linear 33B9178X012
19.1
19 1 Equal % 34B3628X012 1K5877X0132(1)
33B9195X012 20B0811X012 23B9182X012 13B9176X012
(3/4) 1U4446X0102(2)
Whisper I ---
1
Linear 33B9178X012
25.4
25 4 Equal % 34B3628X012 1N7047X0052(1)
33B9195X022 20B0811X012 23B9182X012 13B9176X012
(1) 1L8776X0032(2)
Whisper I ---
Linear ---
19 1
19.1 Equal % --- 1K5877X0132(1)
34B7699X022 33B8104X012 23B9182X012 13B9176X012
(3/4) 1U4446X0102(2)
Whisper I 34B9828X012
8X6 7 2 3H
Linear ---
25.4
25 4 Equal % --- 1N7047X0052(1)
34B7699X012 33B8104X012 23B9182X012 13B9176X012
(1) 1L8776X0032(2)
Whisper I 34B9828X012
Linear 33B9178X012
19 1
19.1 Equal % 34B3628X012 1K5877X0132(1)
34B7699X022 33B8104X012 23B9182X012 13B9176X012
(3/4) 1U4446X0102(2)
Whisper I ---
37H
Linear 33B9178X012
25 4
25.4 Equal % 34B3628X012 1N7047X0052(1)
34B7699X012 33B8104X012 23B9182X12 13B9176X012
(1) 1L8776X0032(2)
Whisper I ---
Linear 33B9178X012
19 1
19.1 Equal % 34B3628X012 1K5877X0132(1)
33B9195X012 33B6131X012 23B9182X012 13B9176X012
(3/4) 1U4446X0102(2)
Whisper I 34B9828X022
1
Linear 33B9178X012
25.4
25 4 Equal % 34B3628X012 1N7047X0052(1)
33B9195X022 33B6131X012 23B9182X012 13B9176X012
(1) 1L8776X0032(2)
Whisper I 34B9828X022
Linear 33B9178X022
19.1
19 1 Equal % 34B3628X022 1K5877X0132(1)
34B7699X022 33B6133X012 23B9182X012 13B9176X012
(3/4) 1U4446X0102(2)
Whisper I 34B9828X012
12X6 7 2 3H
Linear 33B9178X022
25.4
25 4 Equal % 34B3628X022 1N7047X0052(1)
34B7699X012 33B6133X012 23B9182X012 13B9176X012
(1) 1L8776X0032(2)
Whisper I 34B9828X012
Linear 33B9178X012
19.1
19 1 Equal % 34B3628X012 1K5877X0132(1)
34B7699X022 33B6133X012 23B9182X012 13B9176X012
(3/4) 1U4446X0102(2)
Whisper I 34B9828X022
37H
Linear 33B9178X012
25.4
25 4 Equal % 34B3628X012 1N7047X0052(1)
34B7699X012 33B6133X012 23B9182X012 13B9176X012
(1) 1L8776X0032(2)
Whisper I 34B9828X012
1. For Standard Bonnet.
2. For Style 1 Extension Bonnet.
3. Requires bonnet spacer 34B1369.
-continued-
C-sealt Parts for Design EWD Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*) (continued)
VALVE PORT STEM PLUG/
TRAVEL CAGE SEAT RING C-seal PISTON RING STEM
SIZE DIA DIA CHARACTER- RETAINER
TRIM
mm ISTIC
NPS Inch Inch Key 3 Key 2 Key 9 Key 64 Key 6 Key 7
(Inch)
19.1 Linear 37B1663X022
37B6392X022 29A9704X012 34B9827X012 24B9826X012 1K5880X0262(1)
(3/4) Equal % 37B5635X022
3 1
25.4 Linear 37B1663X022
37B6392X012 29A9704X012 34B9827X012 24B9826X012 10A3282X222(2)
(1) Equal % 37B5635X022
2 25.4 Whisper I 47B6378X012 10A3282X222(2)
37B6389X012 29A9704X012 34B9827X012 24B9826X012
3.5(3) (1) Whisper I 47B5214X012 1K7783X0032(2)
1
2 31.8 Whisper I 47B6378X012 10A6073X072(2)
10X8 8 37B6379X012 29A9704X012 34B9827X012 24B9826X012
3.5(3) (1-1/4) Whisper I 47B5214X012 - - -(2)
19.1 Linear 37B1663X012
37B1665X032 29A9704X022 34B9827X012 24B9826X012 1K5880X0262(1)
(3/4) Equal % 37B5635X012
25.4 Linear 37B1663X012
3 3H 37B1665X012 29A9704X022 34B9827X012 24B9826X012 10A3282X222(2)
(1) Equal % 37B5635X012
31.8 Linear 37B1663X012
37B1665X022 29A9704X022 34B9827X012 24B9826X012 1L2298X0202(2)
(1-1/4) Equal % 37B5635X012
19.1 Linear 37B1663X022
37B1665X032 29A9704X022 34B9827X012 24B9826X012 1K5880X0262(1)
(3/4) Equal % 37B5635X022
25.4 Linear 37B1663X022
3 37B1665X012 29A9704X022 34B9827X012 24B9826X012 10A3282X222(2)
(1) Equal % 37B5635X022
31.8 Linear 37B1663X022
10X8 8 37H 37B1665X022 29A9704X012 34B9827X012 24B9826X012 1L2298X0202(2)
(1-1/4) Equal % 37B5635X022
2 25.4 Whisper I 47B6378X012 10A3282X222(2)
34B9848X012 29A9704X012 34B9827X012 24B9826X012
3.5(3) (1) Whisper I 47B5214X012 1K7783X0032(2)
2 31.8 Whisper I 47B6378X012 10A6073X072(2)
--- 29A9704X012 34B9827X012 24B9826X012
3.5(3) (1-1/4) Whisper I 47B5214X012 - - -(2)
25.4 Linear 37B1663X012
37B1665X012 29A9704X022 34B9827X012 24B9826X012 10A3282X222
(1) Equal % 37B5635X012
12X8 8 3 3H
31.8 Linear 37B1663X012
37B1665X022 29A9704X022 34B9827X012 24B9826X012 10A3282X222
(1-1/4) Equal % 37B5635X012
1. For Standard Bonnet.
2. For Style 1 Extension Bonnet.
3. Requires bonnet spacer 34B1369.
TSO Parts for Design EWT Valve (Keys 3*, 9*, 2*, 28*, 63*, 29*, and 27*)(1)
VALVE PORT STEM PLUG/ ANTI-EXT BACKUP RETAINING
CHARAC- CAGE SEAT RING SEAL RING
SIZE DIA DIAMETER STEM ASSY RING RING RING
TERISTIC
NPS Inch mm Inch Key 3 Key 9 Key 2 Key 28 Key 63 Key 29 Key 27
Linear 2U236633272
Equal % 2U236333272
6x4 4 1875
4.1875 19 1
19.1 3/4 38B0278X012 38B0282X012 10A4223X142 21B9341X012 10A4224X012 10A4225X012
Quick Open 2U236033272
Whisper 23A8915X032
Linear 2U236633272
Equal % 2U236333272
8x4 4 1875
4.1875 19 1
19.1 3/4 38B0279X012 38B0282X012 10A4223X142 21B9341X012 10A4224X012 10A4225X012
Quick Open 2U236033272
Whisper 23A8915X032
Linear 2U505933272
Equal % 2U506133272
8x6 6 8125
6.8125 19 1
19.1 3/4 38B0280X012 38B0284X012 10A2643X112 22B5998X012 12B5997X012 14A4652X012
Quick Open 2U506333272
Whisper 23A8913X032
Linear 2U505933272
Equal % 2U506133272
12x6 6 8125
6.8125 19 1
19.1 3/4 38B0281X012 38B0284X012 10A2643X112 22B5998X012 12B5997X012 14A4652X012
Quick Open 2U506333272
Whisper 23A8913X032
1. Travel is 2-Inch. Trim is 812.
Key 3* Cage (except for Whisper Trimr III and Cavitrolr III constructions)
CF8M
Standard
(316 SST), R30006
Valve Size, NPS Cage Style Stainless
Electroless (Alloy 6)
Steel(1)
Nickel Coating
Quick-opening 2U223433272 2U740448932 2U223439102
Equal percentage 2U223733272 2U741048932 2U223739102
4x2
Linear 2U224033272 2U741648932 2U224039102
Whisper Trim I 2V502533272 --- 2V5025X0012
Quick-opening 2U227633272 2U740548932 2U227639102
Equal percentage 2U227933272 2U741148932 2U227939102
6x4x2 5
6x4x2.5
Linear 2U228233272 2U741748932 2U228239102
Whisper Trim I 2V502633272 2V503348932 2V5026X0012
Quick-opening 2U236033272 2U740748932 2U236039102
Equal percentage 2U236333272 2U741348932 2U236339102
6x4 or 8x4
Linear 2U236633272 2U741948932 2U236639102
Whisper Trim I 23A8915X032 --- 23A8915X012
Quick-opening 2U506333272 2U8069 2U506339102
Equal percentage 2U505933272 2U8067 2U505939102
8x6 or 12x6,
except for Linear 2U506133272 2U8068 2U506139102
p Trim III
Whisper 51 mm (2 inch) travel 23A8913X032 --- 23A8913X012
cages NPS 8x6 valve 23A7190X012 --- 23A7190X022
Whisper Trim I 102 mm
(4 inch) travel NPS 12x6 valve 23A7191X012 --- 23A7191X022
Quick-opening 20A3249X012 20A5469X012 20A3249X092
Equal percentage 20A3245X012 20A5467X012 20A3245X092
10x8 or 12x8
Linear 20A3247X012 20A5468X012 20A3247X092
Whisper Trim I, NPS 10x8 valve only, 102 mm (4-inch) travel 43B7381X012 --- ---
1. Standard stainless steel is CB7CU-1 (17-4PH SST). S41600 (416 SST) is standard for Whisper Trim III cages in NPS 8X6 and NPS 12X6 with 5.375 inch port.
Keys 10*, 11*, 12*, 13*, 14*, and 53* Gaskets and Shims(1)
To 593_C
Valve Size, NPS Key Number
(To 1100_F)
Set RGASKETX182
10 1R3299X0042
4x2 12 1R329799442
13 1R3296X0042
53 16A1938X012
Set RGASKETX282
10 1R3724X0042
11 1R3846X0042
6x4x2.5 12 1R384599442
13 1R3844X0052
14 1J5047X0062
53 16A1939X012
Set RGASKETX212
10 1R3724X0042
6x4 or 8x4 12 1R372299442
13 1J5047X0062
53 16A1941X012
Set RGASKETX392
10 1U5081X0052
8x6 or 12x6
12 1U508599442
CL300,
CL300 CL600,
CL600 or CL900
13 1V644199442
53 16A1942X012
Set RGASKETX412
10 (qty 2) 1U5081X0052
8x6 or 12x6
12 1U508599442
Whisper I
13 1V644199442
53 16A1942X012
Set RGASKETX232
10x8 or 12x8 10 10A3265X112
13 10A3266X082
1. Whisper Trim III construction requires 2 bonnet gaskets (key 10), so order a set plus 1 extra bonnet gasket for that construction.
Cavitrol, ENVIRO-SEAL, Whisper Trim, WhisperFlo, and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson
Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks
and service marks of Emerson Electric Co. C-seal is a mark owned by Pressure Science, Inc. All other marks are the property of their respective
owners. This product may be covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under
pending patents.
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not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
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Emerson Process Management
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Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com
52
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