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Received 20 March 2002; received in revised form 31 May 2002; accepted 31 May 2002
Abstract
The study of the dynamics of a simple batch distillation usually assumes the equilibrium between the liquid and vapour phases. In
contrast to that approach, this work considers the analysis of the dynamic behaviour of a nonequilibrium simple batch distillation.
A simple batch distillation device is similar to an evapouration unit because no reflux is employed. A mathematical model and their
singular points are analysed through the usual technique of linearization followed by the eigenvalues analysis. The stability nature of
those points is presented for ideal solutions. Phase plane plots are made to show the occurrence of some unexpected behaviours such
as ‘dynamic azeotropic points’ and ‘inversion of the distillation order’. The dependence of these phenomena on the vapour
withdrawal flowrate is established for simple batch distillation.
# 2002 Elsevier Science B.V. All rights reserved.
Keywords: Separations process; Dynamic azeotrope; Nonequilibrium distillation; Dynamic simulation; Stability; Mass transfer
and V refer to the liquid and vapour phases, respec- where xi and yi are mole fractions of the i component in
tively, and the subscript i refers to the components of the liquid and vapour phases, respectively, and o is the
the phases. The chemical potential is function of the modified time variable defined by the integral
system temperature, pressure and phase compositions. t
q
An essential phenomenum in simple batch distillation
devices is the net mass transfer of the component across
o
g N dt
0
(2)
Fig. 2. Phase space for the following conditions: T/280 K, q/0 gmol/s; (kg1 /0.001 m/s; kg2 /0.03 m/s kg3 /0.05 m/s).
Fig. 3. Phase space for the following conditions: T/280 K; q/0.02 gmol/s, (kg1 /0.01 m/s; kg2 /0.01 m/s; kg3 /0.01 m/s).
478 J.M.F. Silva et al. / Chemical Engineering and Processing 42 (2003) 475 /485
Fig. 4. Phase space for the following conditions: T/280 K; q /0.02gmol/s, (kg1 /0.01m/s; kg2 /0.03m/s; kg3 /0.05 m/s).
1
3. Simple batch the distillation of ideal solutions bi (xs )
ai (xs )
The ideal solutions obey the following set of equili- Depending on the process conditions, the nodes can
brium relations: be stable, unstable or saddle points. The stability
P0i characteristics of the nodes will depend on the thermo-
yi xi (9) dynamic and mass transfer interactions of the compo-
P(x)
nents. Owing to this dependence, nodes different from
This set of equations assumes that the vapour phase is those of pure components are called dynamic azeo-
governed by the ideal gas law. Inserting the above tropes, as proposed by Schluender [16]. The third steady
equilibrium equations into Eq. (8), it gives: state condition, mathematically, admits the existence of
a dynamic azeotropic point as a singular point of the
dxi
xi (1ai (x)bi (x)); i 1; 2; . . . ; c1 (10) model. The model of Doherty and Perkins [3,4] does not
do predict this occurrence. The mathematical existence of
J.M.F. Silva et al. / Chemical Engineering and Processing 42 (2003) 475 /485 479
Fig. 5. Phase space for the following conditions: T / 280 K; q /0.02 gmol/s, (kg1 /0.001 m/s; kg2 /0.05 m/s; kg3 /0.1 m/s).
Fig. 6. Phase space for the following conditions: T /280 K; q/0.02 gmol/s, (kg1 /0.005 m/s; kg2 /0.001 m/s; kg3 /10 m/s).
Y
c1
Otherwise, the dynamic azeotropic point becomes
det J(0) (1ai bi ) (20) the stable node, as we will see later. In batch
i1
distillation, there is always at least one stable
The topological nature of this singular point is node. The existence of a dynamic azeotropic point
determined by the eigeinvalues of the Jacobean matrix does not occur when a1 /a2 /. . .a(c1), which
J (0). As it is a symmetric matrix, all the eigenvalues implies that all the kgi are equal, or when q /0,
must be real [17]. The trivial singular point, as a i.e. the distillation process is reversible. In both
consequence, is a node or a saddle point and the cases ai /1 for every component. Such situations
eigenvalues are given by: seem not likely, since each component would be
li 1ai bi (21) usually transferred to the vapour phase with a
different speed.
The corresponding possibilities are: b) An unstable node occurs at xs 0 only if all
ai (0)bi (0) B/1.
a) A stable node occurs if and only if ai bi /1, since in
this case all the eigeinvalues assume negative values. In these conditions, all the eigenvalues are
As bi (0) obey the relationship: positive. Following a similar reasoning to the above
item, the condition for an unstable node is:
P0i
bi (0) i 1 . . . c1 (22)
P(0)
P0c
and as, at the origin, P *(0) /P0c , this implies that: P0i B i 1 . . . c1 (24)
ai
P0c
P0i i 1 . . . c1 (23)
ai
and there is the possibility that the origin becomes
where P0c is the pure c -component vapour pressure an unstable node.
and, as usual, component c is the heavier one c) Finally, it is possible to get a saddle point when one
(which has the smallest value of P0i ). The origin or more components obey condition Eqs. (23) and
will be a stable node, if the values of P0c determines (24) is valid for the other components, simulta-
the above inequality. Nevertheless, if the values of neously.
ai are such that break the inequality and the origin
becomes an unstable node, another component, i.e. Case 2: when xxs ; such as bi (xs ) 1=ai (xs ); then
one of the other vertices, becomes the stable node. (@P=@xj )T;x? 0 and the Jacobean matrix becomes:
J.M.F. Silva et al. / Chemical Engineering and Processing 42 (2003) 475 /485 481
Fig. 7. Phase space for the following conditions: T /280 K; q/0.02 gmol/s, (kg1 /0.001 m/s; kg2 /0.0015 m/s; kg3 /10 m/s).
2 3
1a1 b1 ... 0 pressure P was calculated using Eq. (26) below. It
6 ... 1a2 b2 ... 0 7 should be noted that this equation corresponds to the
6 7
J(xs ) 6 7 summation over all components, taken into account Eq.
4 :: 5
: (5) given above.
1a(c1) b(c1)
(25) X
3
Akgi Pyi
1 (26)
As this matrix is null, det J(xs )0; this is a none- i1 RTq Akgi P
lementary singular point or a degenerate singular point.
As it is widely known, degenerate points are not The results of the stability studies for all steady states
amenable to mathematical and physical analysis. This considered in the present work are reported in Appendix
is a necessary but not enough condition for the multi- C. The experiments start by considering the equilibrium
plicity of steady states (bifurcation), and a similar result conditions where q/0 and ai /1, Ö/i . This corresponds
was also reported by Luna and Martı́nez [14]. So, we to the situation analysed by Doherty and Perkins [4]. As
will perform numerical simulations of the phase space to expected, the phase plane curves converged to the origin,
reach some conclusions on this question. which corresponds to the least volatile component, as
shown in Fig. 2. In this figure, three different phase
plane trajectories were represented because in the
numerical experiments three different initial points
4. Numerical simulations were selected for describing the system over time. It is
important to note that the mass transfer coefficient
To perform the computational experiments, the dis- values have no influence because the mass transfer is
tillation of a three-component mixture will be investi- very slow.
gated. Component 1 is assumed to be the most volatile In a second set of computational experiments, the q
and component 3 the least one. For equilibrium value was assumed to be different from zero and all
calculation purposes, it is assumed that component 1 components were assumed to have the same mass
has the properties of propane, and components 2 and 3 transfer coefficient. It is usual in chemical engineering
of n -butane and n -pentane, respectively. The mass process design to assume the equality of the mass
transfer coefficients were varied in a large range of transfer coefficients, despite of the fact that this
values to test all possible situations. The values were assumption is not likely to occur. Under these circum-
selected in such a way that it is possible to pick up the stances, again ai /1, Ö/i , and we obtained a similar
important dynamic behaviour, and the exact values are behaviour to that observed in the first case. It is worth
presented in the captions of the figures. For each to point out that the Doherty and Perkins’s model [4] is
selected set of mass transfer coefficients the bulk still valid at nonequilibrium situation, as is this case and
482 J.M.F. Silva et al. / Chemical Engineering and Processing 42 (2003) 475 /485
Fig. 8. Phase space for the following conditions: T/280 K; q /0.02 gmol/s, q/0.21 gmol/s; (kg1 /0.003 m/s; kg2 /0.01 m/s; kg3 /0.1 m/s).
can be seen in the curves presented in Fig. 3. The third than the mass transfer coefficient of the other two
set of computational experiments were carried out components. In this case, the origin still remains a stable
assuming that q is different from zero and that all node, but component 2 also becomes a stable node. In
mass transfer coefficients have different values, and Fig. 6, it is shown a situation where the phase plane
under these circumstances, ai "/1, Ö/i . Similarly to the trajectories converge to the component with intermedi-
previous situation, the origin remained as a stable point. ate volatility (component 2). This fact indicates the
The phase plane trajectory, however, became different, multiplicity of the steady-state of an ideal solution, as it
as shown in Fig. 4. is suggested by the theory exposed before. In the present
An interesting phenomena occurred when component case (ideal solutions) such behaviour was obtained by
3 mass transfer coefficient was assumed to be 2 times using very different mass transfer coefficients for all
higher than that corresponding to component 2 and 100 components. It might occur that for real solution a
times higher than component 1 mass transfer coefficient. similar behaviour can be obtained without assuming
The origin still remains as a stable node, but a such a difference between the mass transfer coefficient
modification of the distillation path occurs, reflecting values. For example, the consideration of solutions
the fact that component 2 distillates before component nonideality would mean the introduction of component
1, as it is easy to see in Fig. 5. In spite of the large i activity coefficient multiplying the irreversibility factor
volatility of component 1, its lower mass transfer ai in the Eq. (23). Activity coefficients lower than 1 in
coefficient reduces the transfer velocity to the vapour such equation willl increase the possibility of inverting
phase. This is the reason for the inversion of the the distillation order. It should be noted that the mixture
distillation order. In the literature, there are already acetone-chloroform mentioned above exhibits signifi-
reports of a similar inversion of the distillation order. cant negative deviation from ideality.
For example, this behaviour happens in the distillation Another phenomena predicted by the model and
of the mixture chloroform, acetone and benzene, in obtained in the numerical experiments is the occurrence
which the azeotrope acetone-chloroform (boiling point of a dynamic binary azeotropic stable point for ideal
of 64.5 8C) distils before pure chloroform (61.2 8C) [3]. mixtures, as shown in Fig. 7. In this case, the theory
Obviously, in the majority of the experimental situa- shows that the origin is still a stable node and the
tions, the higher mass transfer coefficient correspond to vertices, components 1 and 2, are saddle point and
the most volatile component. unstable node, respectively, what also suggests the
Exploring the inversion phenomena through numer- existence of multiple steady states. The captions of the
ical analysis, a very interesting result was obtained when above mentioned figures show the values of the para-
the mass transfer coefficient of the least volatile meters which induce the above result. In the present
component was assumed to be thousands of times larger work there is no mathematical restriction to the
J.M.F. Silva et al. / Chemical Engineering and Processing 42 (2003) 475 /485 483
existence of a dynamic azeotropic point as occurs in the a) the rate of vapour withdrawn is zero, i.e. the
Doherty and Perkins [4] equilibrium model. According distillation is performed under reversible con-
to Doherty and Perkins [4], if a binary ideal mixture ditions (very slow distillation) or
possesses an azeotropic point, it would not be an isolate b) the mass transfer coefficients of the compo-
singular point because it belongs to the straight line yi / nents have the same values.
xi , and this violates the hypothesis of an isolated point.
Such restriction does not exist in our model, where a Condition (b) is the only one where the Doherty and
dynamic azeotropic point appears without any doubt. Perkins [4] model prevails under irreversible conditions.
It was verified that the Jacobean matrix of the In the general case, the nonequilibrium model predicts
dynamic azeotrope is null, and this is a necessary that the following system behaviours for ideal mixture
condition to occur multiplicity of steady states. For are also possible:
this reason, some operational parameters were disturbed
1) The occurrence of a situation in which the residual
in order to confirm the existence of bifurcation. As ai is
liquid curve converges to the component with
a function of several operational variables, it was tried
intermediate volatility (see Fig. 6).
to perturb those variables to test the behaviour of the
2) The occurrence of stable dynamic azeotropic points
model. The parameters were the interfacial area, dis-
(see Figs. 7 and 8).
tillation temperature and flow rate. When we change the
3) A change in the vapour withdrawn rate may result
vapour flow rate ten times its initial value, a change in
in a change on the stability of the equilibrium point.
the phase plane trajectory occurred, as shown in Fig. 8.
We started for a given initial point and in the case of the This work considers ideal vapour and liquid phases,
lower flow rate (q/0.02 gmol/s), the system converged and shows the wealth of phenomena occurring in a
to the origin, and for the higher value (q /0.21 gmol/s), simple batch distillation when mass transfer is taken into
the system converged to the dynamic ternary azeotropic account.
point. These results show that the final steady state of Silva [18] considered also regular quadratic solutions.
batch distillation is dependent on vapour flow rate. This This discussion will appear in a future paper.
confirms the existence of steady state multiplicity
(bifurcation) in the simple batch distillation. A similar
result was also reported by Luna and Martı́nez [14] in
their analysis of stability in multicomponent drying of Acknowledgements
homogeneous nonideal liquid mixtures.
This work was supported financially by research
grants from Fundação de Amparo à Pesquisa do Estado
de São Paulo (FAPESP-99/09944-2/98-12302-0) and
5. Conclusion Conselho Nacional de Desenvolvimento Cientı́fico e
Tecnológico (CNPq-521011/95-97 /301309/1996-5).
This work considered the distillation of ideal liquid
mixtures in a batch equipment. The mathematical
analysis was carried out for a general n-component
mixture. The numerical experiments were performed Appendix A: Balance mass equation
considering a three-component mixture.
The mass transfer was included in the mathematical Considering the diagram representation of a batch
model by equating the rate of the vapour that is distillation shown in Fig. 1A below and performing a
withdrawn to the overall mass transfer across the material balance of the component i, it gives:
vapour/liquid interface. The resulting equation allows
d(Nxi )
one to relate yi *, the equilibrium concentration of qyi i 1; 2; . . . c1 (1:A)
component i , at interface, to the bulk vapour concen- dt
tration of this component yi . The insertion of this so
relationship in to the main balance equation leads to
the following conclusions: xi d(N) Nd(xi )
qyi i 1; 2; . . . c1 (2:A)
dt dt
1) batch distillation equipment are devices that re-
quires that the mass transfer phenomena at the From an overall material balance it gives:
interface be considered; d(N)
2) the nonequilibrium model reproduces the Doherty q (3:A)
dt
and Perkins [4] model when the following condi-
tions are fulfilled: so
484 J.M.F. Silva et al. / Chemical Engineering and Processing 42 (2003) 475 /485
which is not an autonomous system. To convert the P0i 5:83 bar P02 1:33 bar P03 0:33 bar
above equation in an autonomous system, a new time
variable is defined by the equation: Then, the conditions of stability given in the figures
are;
d(o) q(t)
(5:A)
dt N(t) Figure 2;
Inserting this equation into the above nonautono- 5.83 /1 /0.33 0.33 /1 B/1.33 0.33 /1 B/5.83
mous system, the following system can be obtained: 1.33 /1 /0.33 5.83 /1 /1.33 1.33 /1 B/5.83
d(xi ) Stable node Saddle point Unstable node
(xi yi ) i 1; 2; . . . c1 (6:A)
do
Figure 3;
which is the autonomous form of the material balance
equation. 5.83 /1 /0.33 0.33 /1 B/1.33 0.33 /1 B/5.83
1.33 /1 /0.33 5.83 /1 /1.33 1.33 /1 B/5.83
Stable node Saddle point Unstable node
2 3
1a1 (ek )b1 (ek )
6 :: 7
6
:
7
6 dbk @P dak @P dbk @P dak @P 7
6a
J(ek ) 6 k b a b 7 (7:A)
dP @x1 T;X 0
k
dP @x1
k
dP @xk T;X ?
k
dP @xk T;X ? 7
6 :: 7
4 5
:
1ac1 (ek )bc1 (ek )
Figure 4;
in the vertices
5.83 /0.74 /0.33 0.33 /1 B/1.33 0.33 /1B/5.83
@P
0 i 1 . . . c1 (8A) 1.33 /0.944 / 5.83 /0.74 / 1.33 /0.944 B/
@xi T;xek 0.33 1.33 5.83
Then Stable node Saddle point Unstable node