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1 0 0 % AUSTRALIAN MADE
2
I.S. Type Series Booklet
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End Suction Pump fully designed, cast, machined and assembled in Australia.
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Produced in different materials, using different types of mechanical seals and lubricated with oil or grease.
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Now available with 2000 kPa pressure rating.
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Neither bulk-manufactured nor pre-ordered. Options available are provided to suit individual situations.
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Flanges can be drilled to AS, ISO or ANSI standard.
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Unmatched extended 24 month warranty from delivery at no extra cost.
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24 Hour Emergency Service Hotline to reduce downtime and for fast parts delivery.
Features Benefits
3
I.S. Type Series Booklet
The KSB Ajax I.S. pump is suitable for handling water, Casings
condensate, oil, aggressive chemical products and Casings are foot mounted, single stage, end suction
other liquids mainly used in the following applications: type. All pump casings are radially split to permit
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Water supply removal of the rotating assembly without disturbing the
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Irrigation pump casing, suction and discharge piping, driver and
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Air conditioning coupling alignment. The vertical centreline discharge
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Fire fighting makes the casing self venting. Casings are supplied
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Drainage with a tapped drain plug at the lowest point for liquid
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Heating drainage. The back cover is held to the casing with
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Chemical and petrochemical studs to facilitate rapid removal of rotating assembly.
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Mining The pressure joint is sealed with a fully confined
gasket.
Flanges
Design Standard pump flanges are drilled to AS2129-1978 -
Table E with alternate drillings available. Gauge
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Horizontal, single stage, end suction centrifugal tappings are supplied on both suction and discharge
pump generally in compliance to ISO 2858 and ISO flanges.
5199.
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The I.S. back pull out design allows for easy mainte- Impellers
nance and repair as the rotating element may Shrouded impellers have front and rear seals to
be removed without disturbing the pipework. minimize leakage and balance axial thrust otherwise
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Multiple options and domestic manufacturing allows caused by the pump’s generated head. Impellers are
for the particular application. fitted with balancing holes that return leakage to
suction and reduce the pressure acting on the stuffing
box to suction pressure. Impellers are dynamically
balanced. Impellers are keyed to the shaft, and locked
Designation: Standard Arrangement axially between sleeve and impeller nut. Direction of
rotation is clockwise as viewed from motor end.
125 - 500 A 10 B 2
Impeller Nut
Discharge diameter (mm)
Impeller nut tightens on the shaft in the direction of
Nominal impeller diameter (mm) normal rotation. Fine pitched metric threads ensure
Mechanical Arrangement locking under most service conditions.
Shaft Sealing
Shaft
Materials of construction Shafts are ground to fit the impeller, sleeve, bearings
Series and coupling. Large radius stress reducing fillets are
provided at shoulders.
Size: Discharge branch size refers to the nominal bore.
e.g. the 150mm discharge branch is suitably sized to Bearings
accept 6 inch pipe. Double row rear and single row front deep groove ball
bearings are grease lubricated through a grease nipple
Shaft sealing: 10 Single mechanical seal located in each bearing cover. A slinger is mounted on
X0 Packed stuffing box the shaft to further protect the impeller and bearing.
Packed Gland
Fitted with removable stuffing box washer, lantern ring
Operating Data and square plaited packing. See page 7 for more
information.
Mechanical Seal
Most types and brands are available. See page 7 for
more information.
4
I.S. Type Series Booklet
Mechanical Options
Mechanical Seals
IS range can be fitted with a wide range of propriety mechanical seals to eliminate gland
leakage. KSB Ajax Pumps work in close co-operation with all major mechanical seal
manufacturers to ensure our customers obtain the optimal seal solutions for hazardous
fluids, abrasive fluids or high temperature and pressure applications. Quench glands and
cyclone Separators can be supplied as optional extras if required.
Oil Lubrication
The bearing arrangement for the IS pump can easily be supplied with oil lubrication should
this be preferred due to the operating conditions.
Flange Options
KSB Ajax IS Casings are produced in local foundry so we have the flexibility to modify
pattern equipment to produce a variety of flange configurations. Pumps can be supplied
with Table E, Table F, ASA and ANSI; depending on clients plant standards to match
preferred pipework codes.
Testing Capabilities
With increased emphasis on reliable performance many clients prefer their pumps to be
subjected to hydrostatic and hydraulic testing. KSB Ajax Pumps have in-house testing
capabilities and will perform either witnessed or non-witnessed testing depending on
customer requirements. Testing is performed to AS2417 Grade 2 unless otherwise
specified.
Pump Selection
5
I.S. Type Series Booklet
Materials of Construction
03 04 05 06 07 08 O9 10 11
A10B2 A10C2 A10D2 AX0B2 AX0C2 AX0D2 AXOJJ2 SX0KK2 SX0DD2
CASING S.G. IRON S.G. IRON N/A S.G. IRON S.G. IRON N/A H6C H9A NI-RESIST
IMPELLER CAST IRON Z.F.BRONZE N/A CAST IRON Z.F.BRONZE N/A H6C H9A NI-RESIST
SHAFT 431 SS 431 SS N/A 431 SS 431 SS N/A 316 SS INCOLLOY 316 SS
SHAFT SLEEVE N/A 316 SS 316 SS N/A 316 SS INCOLLOY 316 SS
SPRING SLEEVE 316 SS 316 SS N/A N/A
SEAL M/SEAL M/SEAL N/A P/GLAND P/GLAND N/A P/GLAND P/GLAND P/GLAND
1200
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H9A - Grade H9A, AS 2074 - 1982,
Equivalent Durimet - 20 1000
800 NI - RESIST
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Ni-Resist - Grade S - Ni Cr 20 - 2,
AS 1833 - 1986 400
H6C: 0
Dedicated pattern equipment allows us to produce -20 0 20 60 100 140 180
castings in steels where increased shrinkage occurs O
during casting. Stainless steel is often required for the Temperature C
food industry or chemical process industry for hygienic Maximum operating pressure
and corrosive applications. = pump shut off + suction pressure.
H9A:
In the transfer of liquids that are used in the chemical
Note: For operating pressures above 1600 kPa the
industry, your IS pump may be required to handle
following is required:
liquids that are highly corrosive and kept at very high
- special flanges
temperatures. H9A will handle for example all
- heavy duty oil lubricated bearings
concentrations of H2SO4 at up to 50OC. H9A contains
- special mechanical seal
20% chromium and 30% nickel.
NI Resist:
Reasonably inexpensive solution to handling seawater
and can also handle similar liquids with mildly corrosive
and erosive properties.
6
I.S. Type Series Booklet
M1 M2 M3 M4 M5
BALANCED Yes No No Yes Yes
SINGLE Yes Yes Yes Yes Yes
MATERIAL BQ1PGG BVVFF Q1Q1PFF
FACES carbon v carbon v silicon carbide v silicon carbide v silicon carbide v
silicon carbide ceramic silicon carbide silicon carbide carbon v
ELASTOMERS nitrile vitol nitrile nitrile ethylene propylene
METAL PARTS 316 SS or equal 304 SS or equal 304 SS or equal 316 SS or equal 316 SS or equal
7
I.S. Type Series Booklet
Bearing Selection
Technical Data
Jm for a rotating assembly with coupling is found by adding the appropriate values.
i.e. Jm = Jmr + Jm (coupling)
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I.S. Type Series Booklet
Pum p Bea rings Casing Dia me ter Ra dia l Clea ra nce ** No. of Va ne Max .
Size Volum e Ma x/Min Nom ina l Va ne s W idth Sphe re
Size
040 - 200 6306 3306 1.9 208 / 178 0.20 / 0.15 0.33 / 0.28 6 5 3.5
040 - 250 6306 3306 1.8 262 / 222 0.20 / 0.15 0.33 / 0.28 5 7 5.5
065 - 125 6304 3304 1.9 137 / 110 0.20 / 0.15 0.33 / 0.28 6 18 4.0
065 - 160 6306 3306 2.3 173 / 133 0.20 / 0.15 0.33 / 0.28 6 13.5 5.0
050 - 200 6306 3304 2.6 208 / 180 0.20 / 0.15 0.33 / 0.28 6 9 5.0
050 - 250 6306 3304 5.9 262 / 222 0.20 / 0.15 0.33 / 0.28 6 6 4.5
050 - 315 6308 3308 5.8 330 / 270 0.20 / 0.15 0.33 / 0.28 8 10 7.5
H050 - 315 6308 3308 5.8 330 / 270 0.20 / 0.15 0.33 / 0.28 8 10 7.5
080 - 125 6306 3306 3.1 148 / 94* 0.20 / 0.15 0.33 / 0.28 6 25.5 7.0
080 - 160 6306 3306 3.3 173 / 145 0.20 / 0.15 0.33 / 0.28 6 21 5.5
065 - 200 6306 3306 3.4 210 / 170 0.20 / 0.15 0.33 / 0.28 6 16.5 6.0
065 - 250 6308 3308 5.5 266 / 226 0.20 / 0.15 0.33 / 0.28 6 9.8 6.5
065 - 315 6308 3308 5.7 330 / 270 0.20 / 0.15 0.33 / 0.28 6 7 5.5
H065 - 315 6308 3308 5.7 330 / 270 0.20 / 0.15 0.33 / 0.28 6 7 5.5
080 - 200 6308 3308 5.4 218 / 178 0.23 / 0.18 0.36 / 0.30 6 20 7.5
080 - 250 6308 3308 6.1 268 / 218 0.23 / 0.18 0.36 / 0.30 6 13.8 8.0
080 - 315 6308 3308 7.2 330 / 270 0.23 / 0.18 0.36 / 0.30 5 11 8.5
H080 - 315 NU308 3308 7.2 330 / 270 0.23 / 0.18 0.36 / 0.30 5 11 8.5
080 - 400 6310 3310 9.2 410 / 350 0.23 / 0.18 0.36 / 0.30 6 7.7 6.0
100 - 200 6308 3308 8.2 216 / 185 0.23 / 0.18 0.36 / 0.30 6 30 8.5
100 - 250 6308 3308 8.3 268 / 228 0.23 / 0.18 0.36 / 0.30 6 21 9.5
100 - 315 6308 3308 9.5 328 / 270 0.23 / 0.18 0.36 / 0.30 6 14.7 9.5
H100 - 315 NU310 3310 9.5 328 / 270 0.23 / 0.18 0.36 / 0.30 6 14.7 9.5
100 - 400 6310 3310 13 408 / 328 0.23 / 0.18 0.36 / 0.30 5 12.3 11.0
125 - 200 6308 3308 10 219 / 170* 0.23 / 0.18 0.36 / 0.30 7 41 12.5
125 - 250 6308 3308 13 268 / 232 0.23 / 0.18 0.36 / 0.30 6 31 10.5
125 - 315 6310 3310 13 338 / 278 0.23 / 0.18 0.36 / 0.30 6 20.2 11.0
125 - 400 6310 3310 15 405 / 345 0.23 / 0.18 0.36 / 0.30 6 15 10.5
125 - 500 6313 3313 22 510 / 450 0.23 / 0.18 0.36 / 0.30 6 10.5 9.0
150 - 200 6308 3308 19 225 / 153* 0.27 / 0.20 0.39 / 0.33 6 54.5 11.5
150 - 250 6310 3310 18 278 / 238 0.27 / 0.20 0.39 / 0.33 6 40.5 13.0
150 - 315 6310 3310 19 336 / 280 0.27 / 0.20 0.39 / 0.33 6 29.5 11.5
150 - 400 6310 3310 21 410 / 335 0.27 / 0.20 0.39 / 0.33 6 23.2 12.0
150 - 500 6313 3313 31 518 / 438 0.29 / 0.23 0.42 / 0.35 6 14 12.5
200 - 200 6310 3310 32 235 / 155* 0.29 / 0.23 0.42 / 0.35 6 54 16.0
200 - 250 6310 3310 28 278 / 160* 0.29 / 0.23 0.42 / 0.35 6 59.5 13.0
200 - 315 6310 3310 31 338 / 280 0.29 / 0.23 0.42 / 0.35 6 45 12.0
200 - 400 6313 3313 31 420 / 340 0.29 / 0.23 0.42 / 0.35 6 30.2 13.0
200 - 500 6313 3313 43 518 / 438 0.29 / 0.23 0.42 / 0.35 6 21.3 13.0
250 - 200 6310 3310 55 239 / 180* 0.29 / 0.23 0.42 / 0.35 5 58.5 18.0
250 - 250 6310 3310 51 288 / 188* 0.32 / .025 0.45 / 0.38 6 64 18.0
250 - 315 6313 3313 48 350 / 275* 0.32 / .025 0.45 / 0.38 6 60 17.0
250 - 400 6313 3313 59 425 / 365 0.32 / .025 0.45 / 0.38 6 44 12.0
300 - 200 6313 3313 105 352 / 290* 0.32 / .025 0.45 / 0.38 6 78.5 18.0
*Special angle
**Nominal clearance f or materials listed:
A - Cast Iron
B - Stainless Steel; Zinc Free Bronze; Ni-Resist
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I.S. Type Series Booklet
Parts List
*Parts 42.1, 42.2 standard on 200 x 200 and larger, optional on smaller sizes.
+Parts 42.3, 42.4 optional on sizes 200 x 150 and larger, not available for smaller sizes.
When ordering parts quote complete designation from nameplate followed by part number.
10
I.S. Type Series Booklet
Rotation
Dimensions
Discharge
(in mm)
Suction
2 x dia. 15 holes
Service
Flange Pump Pump Feet
Connections
Net Weight kg
Coupling Key
Shaft End
Element No.
Spacer
Discharge
a f h1 h2 b m1 m2 n1 n2 h3 s1 w y *d 1 l A B C
032 - 125 1 50 32 80 290 112 140 50 100 70 190 140 14 M12 190 100 19 40 6x 6 1/4 1/4 3/8 21
032 - 160 1 50 32 80 290 132 160 50 100 70 240 190 14 M12 190 100 19 40 6x 6 1/4 1/4 3/8 26
032 - 200 1 50 32 80 290 160 180 50 100 70 240 190 14 M12 190 100 19 40 6x 6 1/4 1/4 3/8 31
050 - 125 1 65 50 80 290 112 140 50 100 70 210 160 14 M12 190 100 19 40 6 x 6 1/4 1/4 3/8 25
050 - 160 1 65 50 80 290 132 160 50 100 70 240 190 14 M12 190 100 19 40 6 x 6 1/4 1/4 3/8 27
040 - 200 2 65 40 100 360 160 180 50 100 70 265 212 14 M12 235 100 24 47 8 x 7 1/4 1/4 3/8 40
040 - 250 2 65 40 100 360 180 225 65 125 95 320 250 18 M12 235 100 24 47 8 x 7 1/4 1/4 3/8 53
065 - 125 1 80 65 100 290 132 160 50 100 70 240 190 14 M12 190 100 19 40 6x 6 1/4 1/4 3/8 26
065 - 160 2 80 65 100 360 160 180 50 100 70 265 212 14 M12 235 100 24 47 8x 7 1/4 1/4 3/8 38
050 - 200 2 80 50 100 360 160 200 50 100 70 265 212 14 M12 235 100 24 47 8x 7 1/4 1/4 3/8 42
050 - 250 2 80 50 100 360 180 225 65 125 95 320 250 18 M12 235 100 24 47 8x 7 1/4 1/4 3/8 53
050 - 315 3 80 50 125 470 225 280 65 125 95 345 280 18 M12 300 140 32 76 10 x 8 1/4 3/8 1/2 95
H050 - 315 3 80 50 125 470 225 280 65 125 95 345 280 18 M12 300 140 32 76 10 x 8 1/4 3/8 1/2 95
080 - 125 2 100 80 100 360 160 180 65 125 95 280 212 18 M12 235 100 24 47 8x 7 1/4 1/4 3/8 42
080 - 160 2 100 80 100 360 160 200 65 125 95 280 212 18 M12 235 100 24 47 8x 7 1/4 1/4 3/8 43
065 - 200 2 100 65 100 470 180 225 65 125 95 320 250 18 M12 235 100 24 47 8x 7 1/4 1/4 3/8 49
065 - 250 3 100 65 125 470 200 250 80 160 120 360 280 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 77
065 - 315 3 100 65 125 470 225 280 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 98
H065 - 315 3 100 65 125 470 225 280 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 98
080 - 200 3 125 80 125 470 180 250 65 125 95 345 280 18 M12 300 140 32 76 10 x 8 1/4 3/8 1/2 66
080 - 250 3 125 80 125 470 200 280 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 87
080 - 315 3 125 80 125 470 250 315 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 104
H080 - 315 4 125 80 125 550 250 315 80 160 120 400 315 22 M16 340 140 42 106 12 x 8 1/4 3/8 1/2 140
080 - 400 3 125 80 125 550 280 355 80 160 120 435 355 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 155
100 - 200 3 125 100 125 470 200 280 80 160 120 360 280 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 72
100 - 250 3 125 100 140 470 225 280 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 82
100 - 315 3 125 100 140 550 250 315 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 110
H100 - 315 4 125 100 140 550 250 315 80 160 120 400 315 22 M16 340 140 42 105 12 x 8 1/4 3/8 1/2 188
100 - 400 4 125 100 140 630 280 355 100 200 150 500 400 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 155
125 - 200 3 150 125 140 500 225 280 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 70
125 - 250 3 150 125 140 550 250 355 80 160 120 400 315 22 M16 300 140 32 76 10 x 8 1/4 3/8 1/2 104
125 - 315 4 150 125 140 550 280 355 100 200 150 500 400 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 150
125 - 400 4 150 125 140 630 315 400 100 200 150 500 400 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 140
125 - 500 5 150 125 160 630 355 450 120 250 180 620 500 35 M20 400 180 55 104 16 x 10 1/4 3/4 3/4 300
150 - 200 3 200 150 180 500 225 315 80 160 120 400 315 22 M16 330 140 32 76 10 x 8 1/4 3/8 1/2 130
150 - 250 4 200 150 160 550 280 355 100 200 150 500 400 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 150
150 - 315 4 200 150 160 550 280 400 100 200 150 550 450 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 170
150 - 400 4 200 150 160 550 315 450 100 200 150 550 450 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 195
150 - 500 5 200 150 160 630 400 500 120 250 180 670 550 35 M20 400 180 55 104 16 x 10 1/4 3/4 3/4 350
200 - 200 4 200 200 200 600 280 355 100 200 150 500 400 28 M20 390 200 42 106 12 x 8 1/4 1/2 1/2 185
200 - 250 4 200 200 180 550 280 400 100 200 150 550 450 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 180
200 - 315 4 200 200 180 550 315 450 100 200 150 550 450 28 M20 340 140 42 106 12 x 8 1/4 1/2 1/2 186
200 - 400 5 200 200 180 630 355 450 120 250 180 620 500 35 M20 400 180 55 104 16 x 10 1/4 3/4 3/4 300
200 - 500 5 200 200 180 630 400 500 120 250 180 670 550 35 M20 400 180 55 104 16 x 10 1/4 3/4 3/4 370
250 - 200 4 250 250 233 600 280 410 100 200 150 550 450 28 M20 390 200 42 106 12 x 8 3/8 1/2 1/2 220
250 - 250 4 250 250 225 600 315 450 100 200 150 550 450 28 M20 390 200 42 106 12 x 8 3/8 1/2 1/2 300
250 - 315 5 250 250 200 630 355 450 120 250 180 620 500 35 M20 400 180 55 104 16 x 10 3/8 3/4 3/4 370
250 - 400 5 250 250 200 630 400 515 120 250 180 670 550 35 M20 400 180 55 104 16 x 10 3/8 3/4 3/4 400
300 - 200 5 300 300 250 700 400 510 120 250 180 670 550 35 M20 470 180 55 104 16 x 10 3/8 3/4 3/4 400
*d 1 tolerances : 19 = + .009 - 0.04; 24 = + .009 - .004; 32 = +.018, + .002; 42 = + .018, + .002; 55 = + .030, + .011
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KSB provides worldwide:
24 hr service
KSB support their products offering a 24 hour
emergency breakdown service: 1300 301 356
Counselling at site
With the benefits of KSB being a global player we
can offer a comprehensive network of manufacturing
sites and sales offices giving us a comprehensive
distribution network throughout the world assuring
our customers that we offer on site advice.
AP