Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
A PROJECT REPORT
ON
ORGANISATIONAL STUDY
AT
KERALA ELECTRICALS & ALLIED ENGG CO. LTD.
KASARAGOD
[A Government of Kerala Undertaking]
Submitted by:
PRAJWAL RAO K.B.
Reg. No: 092130442
Srinivas Institute of Management Studies
Mangalore
Guided By:
Prof .R. K. Acharya
Faculty:
Master of Business Administration
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DECLARATION
This project is prepared as a part of summer internship given by
my college Srinivas Institute of Management Studies. I have included the
materials collected from within the organization. The subject matter of the
project is as per the academic requirement put forth by curriculum guideline
of Mangalore University.
I sincerely thank the Personnel Officer of KEL Kasaragod unit, Mr. Ibrahim
Sherif for his resourceful guidance in successfully completing my project.
I declare that all the contents of this project are compiled based on
information, records and guidance authentically made available to me by the
authorized persons of KEL, and out of my observations during the course of
the project.
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ACKNOWLEDGEMENT
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TABLE OF CONTENTS
INTRODUCTION 5
COMPANY PROFILE 6-10
STRUCTURE 11
DEPARTMENTS
PURCHASE DEPT 12-13
PRODUCTION DEPT 14-18
MARKETING DEPT 19-23
QA & DESIGN DEPT 23-26
PERSONNEL&ADMN.DEPT 27-37
FINANCE. DEPT 38-42
CONCLUSION 43
SUGGESTIONS 44
BIBILOGRAPHY 45
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INTRODUCTION
K E L is one among the largest, most vibrant and productive public sector
undertaking and is fully owned by the Government of Kerala. A multi
product engineering company, consistently catering to an envious client
base, ranging from army and air force of India to world renowned space
research organizations, highly competent engineering companies and
mammoth institutions like Indian railways.
The company with four major state of the art manufacturing
units spread across Kerala has a pan India presence with marketing offices at
major metro and selected cities. The company produces different products in
all units. It includes train lighting alternator division, transformer division,
structural division, LT switchgear division and general purpose alternator
division.
KEL unit at Kasaragod is the 1Vth unit of the company. The
foundation stone of the unit has been laid down on 26-01-1984 and was
inaugurated on 26th august 1990. The product manufacturing here is
brushless AC generator ranging from 15 KVA to 1500 KVA. At first, unit
has also been producing diesel generators. But at present it produces the AC
alternators that convert the mechanical energy in to electrical energy.
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INDUSTRIAL PROFILE
Electricity is a form of energy involving the flow of electrons. It is the
basic part of the nature and it is one of our most widely used forms of
energy. An electric generator is a device for converting mechanical energy
into electrical energy. An electric utility power station utilizes either a
turbine, engine, water wheel or similar machines to drive an electric
generator or a device that convert mechanical or chemical energy into
electricity. An alternator is such a device which is essential for the working
of a generator.An alternator is an electronic device that converts mechanical
energy to electrical energy in the form of alternating current. Most
alternators use a rotating magnetic field but linear alternators are
occasionally used. KEL is an alternator manufacturing company. KEL is
engaged in producing brushless alternators. A brushless alternator is
composed of two alternators built end-to-end on one shaft.
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COMPANY PROFILE
K E L is one among the largest, most vibrant and
productive public sector undertaking and is fully owned by the Government
of Kerala.KEL was established in 1964. A multi product engineering
company, consistently catering to an envious client base, ranging from army
and air force of India to world renowned space research organizations,
highly competent engineering companies and mammoth institutions like
Indian railways. The company with 5 states of art manufacturing units spread
across Kerala has a pan India presence with marketing offices in major
metros and selected cities. The 5 places were KEL operates are Kollam,
Ernakulum, Olavakkod and Kasaragod. The products produced in all the
units are different. This project is about the working of Kasaragod unit. The
company’s all-India marketing network with regional offices in all major
metro cities cater to major institutional clients like the state electricity
boards, Indian railways, and various defence establishments besides the
general market clients.
The company wants to be a globally recognized enterprise committed to
enhancing stakeholder value by providing world class engineering and
power system solutions. KEL has a mission of building long term
relationship with stakeholders in environment of fair business ethics and
values.
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MAJOR PRODUCTS OF THE COMPANY
General purpose Alternators
51 ratings in 10 frame sizes
Special purpose Alternators
Marine Duty Alternators
Alternators with Special Protection
Alternators for different loads like Thyristor,
Rectifier, Welding, Induction furnace etc.
Alternators for different altitudes and ambient
Temperatures.
Alternator with different temperature rise classes.
Alternators for different power factor
Requirements.
Traction Alternators
For Railway Applications
Different rating from 194 kW to 960 kW
For Indian/Overseas
Low RPM Alternators
For alternate energy applications
Train Lighting Alternators
For coach lighting for Indian Railways
MAJOR COMPETITORS OF K E L
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Stamford Power
Kirloskar Electric/Green
Leroy Somers India
Crompton Greaves LTD
Elgi
ABG
Prestigious Projects of KEL
1992-500 kva,750v DA Set for Power Car-Railways
1998-100 kva,400 Hz High-frequency Alternator-
Defense
2003-194 KW Traction Alternator for DETC-Railways
2004-960 KW Traction Alternator for HHP DEMU-
Railways
2005-500 KVA Dual Speed Alternator for DTS-
Railways
2005-75 KVA, 400 Hz BPSV for Akash Missile System-
Defence.
2006-320 KVA Under slung Power Car DA Set-J&K
Railways
2006-350 HP Traction Alternator-Angolan Railway
2008-125 KVA Alternator for SPART-Railways
2009-600 RPM Alternators for Euro Supplies, Ireland
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Kasaragod is the 4th unit of the company. The foundation stone of the unit
has been laid down on 26-01-1984 and the unit was inaugurated on 26 th
august 1990.The product manufacturing company here is brushless AC
generator ranging from 15 KVA to 1500 KVA. At first, unit had also been
producing diesel generators. But at present it produces the AC alternator that
convert the mechanical energy in to electrical energy. The brushless
alternators are equipped with the most modern tools, automatic winding
machines, regenerative test bench and various sophisticated testing
equipment.
KEL generators manufactured at the kasaragod unit established a
capital outlay of 18 crores in technical collaboration with Leroy Somers of
France, a world leader in producing electrical machinery. The factory is
equipped with the most modern facilities which include CAD centre, the
CNC machines, vacuum pressure impregnation chamber, automatic roll
winding, dynamic balancing machines, and test bench with computerized
loading facility up to 1500 k v a etc. The unit produces the alternators
according to customer specifications and is of different ratings. The rating
are decided by the policy of KEL.
PURCHASE DEPT.
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PURCHASING PROCESS
Purchase department
Offers
Comparative Statement
Approval
Purchasing order
Supply of materials
Stock(Stores)
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The purchase department purchases the raw materials and tool required for
the production of alternators. The major factors that the purchase department
takes into consideration when purchasing the materials are
QUALITY
The raw materials should be of high quality. Quality raw materials would
ensure durability to the product.
PRICE
After considering quality, then price of the materials is considered. Price is
an important factor to be considered. The company would like to purchase
the materials at a reasonable price.
DELIVERY
The delivery period should not be too long. K E L, while purchasing the
materials selects those suppliers who deliver the materials quickly.
SERVICE
After sales services provided by the suppliers should be good.
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PRODUCTION DEPT.
PRODUCTION
Production is concerned with converting the raw materials into finished
products. The various stages in developing a new product are:
Input collection
Review
Design
Verify meet
Prototype
Validation
The company has the licensed capacity to produce 3000 alternators per
year
Fabrication
Machine shop
Winding
Varnishing
Testing
Painting
Dispatching
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Raw materials used for production
MAINTENANCE
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Hierarchy of Production Dept.
MANAGER (WORKS)
AM AM AM AM AM
WORKERS
Production Activities
Fabrication
This is the first stage in production of alternators. The sheet purchased for
producing alternators are processed under this stage. The sheets will vary
according to their rating. They are cut, bent and rolled. Shaft is also
processed here. They are cut for both single bearing and double bearing
alternators. The shafts are cut according to its rating. After fabrication
welding is done. Materials like Gusset, Lifting ring and fixation are used for
handling the materials easy. They are fixed to the alternator so that they can
be carried from one place to another.
Lamination
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The welded materials are taken to the lamination and they are laminated
there.
Machine Shop
Machine shop is a place where the processing is done using the machines.
The machines which are used in the machine shop are:
Winding
The materials processed through the machine shop are taken for winding.
There are 3 ways of winding in KEL.
Varnishing
Varnishing is done to protect the alternator from damage. As the major part
of the product is covered by copper wire there is possibility that wires may
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be damaged. So it is important to varnish it and protect it. Varnishing is done
by the machine. After the winding is done, alternators are kept in a heating
machine. The machine is kept for heating for 2-12hours depending upon its
rating. The varnished machine is also kept for heating so as to get it set.
Assembling
After varnishing is done components are assembled into finished product i.e.
the alternators.
Painting
The alternator is painted differently. The paints are different for all the
alternators according to its size. KEL has green, blue colored alternators.
Final testing
After all the above steps are completed, the alternator is taken for final
testing.
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MARKETING DEPT.
Marketing department is concerned with all the activities that direct
the flow of goods and services from producers to consumers. Marketing is
used both to increase sales of an existing product and to introduce new
products.
The marketing department of Kerala Electricals and Alliance Engineering
Company LTD of Kasaragod actually performs dispatching function. As it is
a Government Owned organization, it does not involve in any advertising or
sales promotion activities. Therefore the marketing department does only a
dispatching job. The marketing department receives the offers from the
customers and tries to satisfy their need by delivering the product as quickly
as possible. The delivery time taken by the department is large as it requires
the approval of the head office for selling bulk alternators.
HEAD-MARKETING
STAFF
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FUNCTIONS OF MARKETING DEPARTMENT
Enquiries and offers
Receiving enquiries for alternators
For GP alternators and standard spares K E L have
Price lists for various categories of customers like
Single party, original equipment assembler, export
To Nepal which shall be offered with terms and
Conditions in line with the commercial policy and
Technical details as per our current product
Broachers.
Orders
Orders received are reviewed to meet the requirements for
delivery and post delivery activities as per contractual obligations,
regulatory and statutory requirements related to the product both
standard and
Implied.
Finished products
Production department declares the finished goods against
corresponding sales orders, upon which dispatch clearance from the
customer is sought with demand of payment.
The finished goods shall be dispatched to customers, with due
compliance to contract review and standing regulatory and statutory
requirements.
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KEL has full fledged service facilities at all metros, with trained
engineers.
As per K E L commercial policy, all the products are warranted
against defective materials and poor workmanship for 18 months from
the date of dispatch or 12 months from the date of commissioning.
Defects shall be attended to and rectified.
Repairs
Repairs will be provided free of cost under warranty period and an
offer for repair shall be presented to the customer after due estimation
at work.
Dispatch Section
This section makes sure that quality of the product is protected after
final inspection and test bill is being handed over to the customer. This
covers the entire product to be dispatched. Production department
transfers the finished goods to the finished goods stores. Daily dispatch
shall be planned in consultation with production and finance
department ensuring funds for excise duty payment. Adopting adequate
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packing system avoid transit damage and collecting invoice cum
delivery challan against each department.
Transfer copy
Mod vat copy
Sales declaration for outside state only
Octroie exemption certificate
Transit insurance shall be arranged for finished goods dispatch.
Spare section
A spare part section is maintained under the supervision of marketing
department. This section maintains a stock of spare parts purchased to be
used in the installation and after sales service of the products manufactured
by the company. Existence of this section helps the company to provide
service under one roof for manufacture, installation and after sales service.
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MAJOR COMPETITORS OF K E L
KEL produces alternators and sells it mainly to Indian Railways.
Therefore the company has to face some tough competition in the market.
The marketing department tries to match the needs of the customers to make
sure that the customers are attached to them. The company has the following
competitors:
Stamford Power
Kirloskar Electric/Green
Leroy Somers India
Crompton Greaves LTD
Elgi
ABG
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DESIGN AND QUALITY ASSURANCE
Quality Assurance
The quality of the materials and final product is important.kel has a separate
department known as quality assurance department which aims at ensuring
quality of the materials purchased, quality of processing and quality of
output. Quality assurance is done 3 times:
Mechanical
Electrical
It is done by the departments.
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Inspection at the end
It is the inspection of the final product (Alternator) to see whether it is
according to the standards. If it is according to the standards, the product is
approved and the information about the finished product is given to the
marketing department. If not, the mistakes will be identified and corrected.
C customer focus
A Alignment of quality objectives
R Review and continual improvement
E Employees participation and commitment
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DESIGN DEPARTMENT
The design department is important departments in this company. This
department designs the alternators according to the customers order. Cost
reduction is the major factor that this department takes into consideration.
The design department consists of 4 permanent employees.
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Hierarchy of Design& Quality Assurance Dept.
HOD Design& QA
ASST.MANAGER DESIGN
DESIGN
ENGINEER DESIGN
ENGINEER Q&A
DESIGN
DESIGN
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PERSONNEL &ADMN.DEPT.
Managerial
Operative
Advisory
FUNCTIONS
Managerial functions
HR Dept. has a major role in the functioning of the management.It
performs the managerial functions like planning, organizing, staffing,
directing and controlling.
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Advisory functions
HR Dept. has a specified role in educating, training and managing the
human resources. HR management advises the top management in
formulation and evaluation of personnel programmers, policies and
procedures. He also gives advice for achieving and maintaining good human
relation and high employee morale. HR manager often advice the heads of
other department on matter such as man power planning, job analysis and
design, recruitment, selection, training, performance appraisal etc.
Operative functions
Operative functions are those task or duties which are entrusted to the HR
department under the general supervision of personnel manager. The main
operative functions are
Employment
Training and development
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3. Stiching allowance for the eligible workmen will be Rs.375/- for 3
pairs of uniform. Security guard shall be paid stiching charges @
Rs.425/- for 3 pairs.
4. Washing allowance @ Rs.20/- per month will be given to those
workmen who are provided with uniforms and wear the same
regularly.
5. Foot wear: All workmen who are at present supplied uniforms will
continue to be provided with 1 pair of shoes and 2 pairs of socks
every year.
6. Night shift allowance: Night shift allowance of Rs.7/- per night will
be paid to the workmen who attend night shift duties.
7. Milk allowance will be paid @ Rs.5/ day of attendance.
8. Cashier allowance: Workmen handling cash in the absence of the
cashier shall be paid Rs.5/- day of handling. However the maximum
amount payable in a month will be limited to Rs.85/- cashier will be
paid a monthly allowance of Rs.85/-
9. Blue printing allowances: blue printing allowance @ Rs.1.50/ on the
day they take the prints.
10. Subsidized food @ 75 paisa for meals and 15 paisa each for tea
and snack item being provided to the workmen will continue.
11. Cycle allowance for collection of mail etc will be paid @ Rs.4/-
per day they perform such duties.
Miscellaneous
1. Festival Advance shall be paid at Rs. 3000 per year. This is
payable in two installments:
Rs.1500/- for Vishu/Bakrid/Christmas
Rs.1500/- for onam.
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2. Loan for the purchase of two-wheeler: Every year the
management shall give a loan up to a maximum of Rs.7500/-
each to 10 workmen for purchase of motor cycle. This loan
facility is extended for the purchase of second hand two-wheeler.
The loan amount so availed has to be repaid in 72 equal monthly
installments with simple interest of 10%.
3. Leave surrender @ 30 days privilege leave in a financial year.
4. Family planning incentive
5. Attendance bonus scheme: Workmen who attend without availing
any leave on loss of pay including ESI leave and having late
attendance for not more than 3 hours in a calendar year shall be
paid 12 days extra wages as attendance bonus at the rates
prevailing during the month of December of that year.
Workmen who attend duty without availing any leave on loss of
pay including ESI leave and having late attendance for not more
than 6 hours in a calendar year shall be paid 9 days extra wages
as attendance bonus at the rates prevailing during the month of
December of that year.
Workmen who attend duty without availing any leave on loss of
pay including ESI leave and having late attendance for not more
than 12 hours in a calendar year shall be paid 6 days extra wages
as attendance bonus at the rates prevailing during the month of
December of that year.
Workmen who attend the duty without availing any leave on loss
of pay including ESI leave and having late attendance for not
more than 18 hours in a calendar year shall be paid 3 days extra
wages as attendance bonus at the rates prevailing during the
month of December of that year.
Workmen who attend duty without availing any leave on loss of
pay including ESI leave and having late attendance for not more
30
than 24 hours in a calendar year shall be paid 2 days extra wages
as attendance bonus at the rates prevailing during the month of
December that year.
Health measures
The following health measures are adopted by KEL as per the
factories act 1948:
Cleanliness
Ventilations
External sources
Advertisement
Employment exchange
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Recruitment by PSC
Recruitment by board
Selecting is the process of sorting out candidates from among those applied.
The different stages involved in selection are
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Employees are provided training to make them competent in
knowledge regarding the products, its features, cost benefits,
security measures and uses of the product.
3. Induction training
Induction training is an introduction to the company, its working
environment, employees working in the organization to the newly
employed. Immediate supervisor is responsible for induction
training.
4. Promotion, demotion
Promotion is the upward movement in the job hierarchy of an
organization. The promotion is done on seniority cum merit basis.
Demotion is the downward shift in the job resulting in loss of
pay, status etc.
TRADE UNIONS
Trade unions are associated with common interest or taste.
These associations are formed to protect and safeguard the common
interest of the workers in general. The trade unions are
Kasaragod KEL employees union (CITU)
KEL employees association (INTUC)
KEL workers union (STU)
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STRUCTURE OF HR DEPARTMENT
HOD
PESONNEL
OFFICER
ASSISTANT
PERSONNEL
OFFICER
JUNIOR
OFFICERS
FINANCE DEPARTMENT
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The finance department of KEL is headed by Mr.Bharath Kumar Shetty
Manager. There are many activities a finance manager does. The major
functions of the finance manager of KEL are as follows:
ACCOUNTING FUNCTIONS
All the recording of income expenses etc are done by the finance
department.
The finance manager is a part of decision making committee. The committee
is formed to take decisions on the supplier from whom to buy the materials,
setting the price for the alternators etc.
KEL standards specify that all purchases exceeding 10 lakh should be
reported to the corporate office.
PAYMENT
The payment is made by the finance department. Normally the payment is
made not by cash but by means of Demand Draft, Check or online payment.
Only payment involving small amount is paid by cash.
OBSERVING EXPORTS
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The finance manager also performs the tax related things.
Being a manufacturing company there are many auditing that take place at
KEL.
Internal statutory audit
AG audit
Tax audit
Excise audit
Sales tax audit
The finance department has some duties within the organization they are
Payment of salaries
Payment of bonus
Gratuity
Maintenance of PF records
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Sources of finance
The major source of finance for KEL is SBT (State Bank of Travancore)
The other sources of finance for KEL are State bank of India and State Bank
of Mysore.
FINANCE MANAGER
ASSISTANT MANAGER
CLERKS
OFFICE ASSISTANTS
CONCLUSION
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KEL is an efficient unit comparatively well equipped with
respect to men and machines. Bottlenecks and red tapism in
decision making in marketing sector is the main limitation of the
organization. The fact that this unit can produce quality products
with competitive prices is proven by an interest shown by other
reputed companies of the country in the same field to associate or
take over this unit. The unit certainly has a bright future if fruitful
steps are taken to improve the customer base by creating:
Greater awareness among potential customers
Greater decision making powers to marketing personnel
Framing rules and regulation of marketing section of the unit
after thoroughly studying the competitors marketing strategies.
SUGGESTIONS
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KEL generators manufactured at Kasaragod unit established
a capital outlay of 18 crores in technological collaboration with
Leroy Somers of France. The factory is also well equipped with
latest technologies. But the major problem that the factory faces is
transportation, as the factory is situated in a remote place. The
advantage is that it doesn’t create any pollution.
KEL largely depends on Indian Railways. To become a profitable
concern, KEL should try to develop various marketing strategies so
as to explore new markets. Compared to nearest competitors KEL
has less flexibility with respect to fixation and change of terms and
conditions to win market competition. KEL should try to convert
small customer base in to a larger customer base.KEL should be
much more aggressive in its marketing. More authority and
flexibility to the unit managers to win over competition will
improve the market for the company.
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BIBILOGRAPHY
WEBSITE: WWW.KEL.CO.IN
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