SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Fireproofing Concrete Application Inspection SAIC-B-1002 18-May-05 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Concrete fireproofing shall be either cast-in-place, precast or gunite with

A1 AC-036915
a minimum thickness of 50mm (2").

The fireproofing concrete shall be a dense (structural) concrete with 28

day design compressive strength shall be 28 MPa (4000 psi) . SAES-Q-
001, Sec. 4.17.a.
SAESB-006
A2 Note: Ordinary dense concrete is the preferred fireproofing of structures
Sec. 8.1
and supports because of its proven economy, durability, and
effectiveness in hydrocarbon fires. All reinforced concrete including
concrete with minimum reinforcement for temperature and shrinkage
control are defined as structural concrete.

All fireproofing concrete shall be chamfered as follows:

Pipe Supports: 50 mm
A3 AD-036711
Beams: 5 mm
Columns (except pipes): 25 mm
Angles: 25 mm

The minimum required number of concrete test cylinders shall be 1 for 3 AD-036711 &
A4
days of age, 1 for 7 days of age and 2 for 28 days of age. AC-036915

Vessels greater in volume than 2.5m 3 (15 barrels) of flammable liquid

SAES-B-006
A5 shall be fire proofed over their supports or skirt from grade elevation. to
Sec. 5.3.1
within 30mm of the vessel itself.

A clearance of 30 mm shall be maintained between the vessel surface SAES-B-006

A6
and the fireproofing material on support legs, skirts, and saddles. Sec. 5.3.3.b

A clearance of 30 mm shall be provided between a sliding surface and SAES-B-006

A7
the fireproofing material on a sliding support. Sec. 5.3.3.c

An internally insulated vessel operating at a fluid temperature above

260°C shall not have the top 300 mm of the skirt fireproofed.
SAES-B-006
A8
Sec. 5.3.3.d
Commentary Note:This will avoid cracking of the fireproofing due to
expansion and contraction of the vessel.

Vessel support legs shall be fireproofed from grade up to a level SAES-B-006

A9
30 mm below the contact line/surface between the legs and vessel. Sec. 5.3.3.e

The saddle supports for single horizontal vessels shall be fireproofed up

to the vessel midpoint; i.e., up to the 3 o'clock and 9 o'clock positions. If SAES-B-006
A10
the saddle supports do not extend to the vessel midpoint, fireproof the Sec. 5.3.3.f
entire saddle support.

The skirt supporting a tower or vertical vessel shall be fireproofed on the

inside (to within 30mm of the vessel) and outside surfaces. Fireproofing SAES-B-006
A11
of the inside of a vessel skirt is not required if the vessel skirt is provided Sec. 5.3.3.g
with only one access opening and no more than one pipe penetration.

Page 1 of 2
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER

Application/Placement, Sampling and Testing Inspection SAIC-B-1002 18-May-05 CIVIL-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The bolts for the support of shell-and-tube heat exchangers and the area SAES-B-006
A12
within 30mm of the bolts, shall not be fireproofed. Sec. 5.3.4

Wire mesh shall be provided in all fireproofing concrete. The wire mesh
A13 shall be either 4" x 4" - 10 GA. X 10 GA (SAMSS 12-743-625) or 2" x 2" - AD-036711
14GA x 14 GA (SAMSS 12-743-620).

20 mm diameter x 125 mm spacers (and connectors) tack welded at 600

A14 AD-036711
mm centers (SAMSS 12-720-570) shall be provided

Vertical columns supporting piping shall be fireproofed up to of horizontal

SAES-B-006
A15 member(s) above the fire hazardous zone regardless of height, including
Sec. 5.5.1
any attached pipe supports other than spring or rods.

Horizontal beams in contact with a process heater floor or shell shall not
SAES-B-006
A16 be fire-proofed; All beams below the process heater and not in contact
Sec. 5.4.2
with it shall be fireproofed.

Horizontal members shall be fireproofed their full length when the

SAES-B-006
A17 columns supporting them are fireproofed up to the point of support or
Sec. 5.5.4
beyond it above the horizontal members.

Cantilevers, bracing, and dummy supports shall be fireproofed when any SAES-B-006
A18
attached members are fireproofed. Sec. 5.5.5

In fire hazard zones, a fireproofed catch beam or pillar shall be provided

SAES-B-006
A19 for hydrocarbon or toxic material piping which is suspended from rods or
Sec. 5.5.6
supported by a spring.

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-B-006 -- Fireproofing for Plants, 30 June 2003
2- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 29 October 2002
3- AD-036711 -- Concrete Fireproofing for Structural Members, 09 May 1995
4- AC-036915 -- Details: Fireproofing Specifications for Columns and Vessel Skirts, 07 Feb 1999

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 2 of 2