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Received 3 June 1999; received in revised form 22 February 2000; accepted 15 March 2000
Abstract
The eects of soy protein concentrate and k-carrageenan mix (GELPRO, 3:1 ratio) (ranging from 0 to 3%) and varying levels of
collar fat (ranging from 20 to 40%) on comminuted scalded sausage quality characteristics were investigated. Sausage quality was
determined by measuring textural, hydration and colour characteristics. GELPRO preparate addition favourably aected WHC
and thermal stability of sausages processed regardless of the fat content. Use of an additive aects the sausage texture, but the eect
depends on the amount of the additive used. Fat reduction resulted in a decrease in hardness, gumminess and chewiness of ®nal
products. Lower fat contents were also accompanied by a signi®cant reduction in the cooking yield and WHC. Sausage colour
parameters were aected only by varying fat levels (L*, b*). # 2000 Elsevier Science Ltd. All rights reserved.
levels of fat and to examine its role in enhancing the 2.2. Proximate composition and pH
production yield and textural properties.
Total moisture (950.46 B), fat (960.39) and protein
(981.10) contents were determined in quadruplicate by
2. Materials and methods the Association of Ocial Analytical Chemists (AOAC,
1990) procedures. pH values of the sausages were mea-
2.1. Sausage preparation sured (MAT-1202 pH-meter equipped with SAqP-201
electrode) on a homogenate of 20 g sample in 80 ml
Model sausages were made from: 2nd grade (tendi- distilled water.
nous) beef trimmings±40%, 2nd grade (fatty) pork±
10%, 3rd grade (tendinous) pork±10% and deskinned 2.3. Binding properties
collar fat±20±40%. The meat and fat were ground
separately in a laboratory grinder through a plate with 3 Cooking loss was estimated as (%) weight loss occur-
mm diameter ori®ces. The ground meats and fat were ring during cooking. Thermal emulsion stability (ther-
portioned and packed in polyethylene bags so as to give mal drip) was determined using a modi®cation of the
the various desired composition of batters according to method described by Pohja (1984). Immediately after
the experimental design described (Table 1). Next, they batter preparation about 100 g of batter were stued
were separately frozen in an air-freezer, and kept frozen into cylindrical plastic tubes. The tubes were closed and
atÿ22 C until product formulation. Before processing, kept in a 80 C water bath until 70 C was reached in the
the meat and fat were tempered at 4 C for 18 h prior to core. Internal temperature was measured using a HI
use. During the comminution in a bowl cutter 9043 thermometer (HANNA Instruments, Germany)
(MADO1 Adjutant, Germany) the following nonmeat with copper constantan thermocouples (=2 mm)
ingredients were added: GELPRO1 preparate (obtained inserted in the thermal centre of the batter. After cool-
from Voyer, Kalisz, Poland), 2.0% NaCl, 0.0125% of ing in running tap water, tubes were opened, meat
NaNO2, and 1:2 mol of sodium ascorbate in relation to blocks were dried with ®lter paper and weighed. The
nitrite. The highest fat treatments were formulated with total thermal drip was expressed as a % of sample
30% of water addition. While in reduced fat products, weight. The modi®ed Hamm (Grau & Hamm, 1957)
additional water was added to replace withdrawn fat in procedure was used to measure the water holding capa-
order to come up with the same meat protein level as in city of the ®nal products (WHC). Sausage sample (0.3
the highest fat formulations. The spices used were pep- g) was placed on a ®lter paper (Whatman No. 1) which
per 0.10% and nutmeg 0.08%. GELPRO preparate was was placed between two glass sheets and pressed for 5
a mixture containing 75% soy protein concentrate and min by 2 kg weight. WHC was expressed as the ratio of
25% k-carrageenan. The ®nal temperature of the batters moisture retained in the sample to the initial moisture
never exceeded 14 C. The batters (3 kg each treatment) content.
were stued into 32 mm cellulose casings (Teepak1
Wienie-Pak1). Sausages were smoked with wood smoke 2.4. Colour
in a programmed traditional smoking-cooking chamber
(KERRES1 CS 350 EL, Germany) at 60 C for 40 min. The colour of sausages was measured using a re¯ec-
and than scalded until 70 C (T 10 C) was reached tance colorimeter Minolta CR 200b and expressed as
in the core and thereafter cooled down in cold running CIE Lab L* (lightness), a* (redness), b* (yellowness).
water for 5 min and stored at 0±4 C. An average value was determined by taking observa-
tions from four dierent cut surfaces of the same sau-
Table 1
sage.
Levels of variables in sausages formulated according to experimental
design (%) 2.5. Textural properties
No. GELPRO Collar fat
The textural characteristics of cooked sausages were
1 0 20 analysed according to texture pro®le analysis (TPA)
2 1.5 20 (Bourne, 1982) using a Stevens- QTS 25 texturometer.
3 3.0 20
4 0 30
The centre cores of the sausage samples were cut (25
5 1.5 30 mm in diameter, 15 mm height) and compressed twice
6 1.5 30 to 70% of their original height. A cross-head speed of
7 3.0 30 50 mm/min was applied. The TPA parameters, namely
8 0 40 hardness (peak force on ®rst compression [N]), fractur-
9 1.5 40
10 3.0 40
ability (®rst bite, the force required to produce the ®rst
fracture [N]), cohesiveness [ratio of the active work
Z. Pietrasik, Z. Duda / Meat Science 56 (2000) 181±188 183
Table 3
Regression coecients and analysis of variance of the regression models for binding characteristicsa
Fig. 2. Eect of fat and GELPRO levels on thermal drip from cooked
Fig. 1. Eect of fat and GELPRO levels on cooking loss of sausages. batters.
Carballo, & Solas, 1995). The variable that most in¯u- signi®cantly aected WHC determined for model
enced thermal drip was GELPRO addition, which sausages. The results of model ®tting showed that the
exhibited an inverse linear eect (P<0.01). Fat level variables studied signi®cantly aected this parameter.
appeared to have little in¯uence on this parameter, only This eects manifested itself in the linear terms (P
the quadratic term of the model fell within the 95% <0.05) (Table 3). Thus, the larger the preparate and fat
limit of signi®cance (P=0.015). The largest thermal drip addition, the smaller was the amount of liquid that
i.e. 8.21% was determined for sausages processed with- separated o during pressing the sausage sample (Fig.
out evaluated additive and 20% added collar fat. The 3). The best results had been reported for sausages pro-
smallest thermal drip was observed for sausages manu- cessed with 3% preparate and 40% collar fat level. The
factured with 1.5±3.0% added fat-substitute and 30% smallest values of this parameter were observed for
collar fat addition (Fig. 2). However, an interactive sausages manufactured without GELPRO and 20% fat
eect was found between fat level and GELPRO con- addition. An inverse relationship between fat content
centration. Thus, the eect of an additive on this para- and amount of water released found in the present work
meter varied with the percentage of fat in the sausages. is consistent with the results reported by number of
Analysis of variance indicated that the regression authors (Cavestanty et al., 1994; Carballo, Mota et al.,
model for WHC was highly signi®cant. Water holding 1995; Hughes, Cofrades & Troy, 1997), (Table 3).
capacity (WHC) is the ratio of moisture retained in the
sample to the initial moisture content, so the higher 3.2. Textural properties
percentage indicates release of less moisture. Generally,
as the fat content of processed meat products is gradu- Analysis of variance indicated that the regression
ally reduced while the water content is increased, the models developed for the hardness, cohesiveness, gum-
product's water-binding capacity becomes the critical miness and chewiness were adequate (Table 4). They
issue in production. Both fat-substitute and fat addition were not signi®cant (P>0.05) for fracturability
Z. Pietrasik, Z. Duda / Meat Science 56 (2000) 181±188 185
(R2 0:722) and springiness (R2 0:580) Changes in than higher-fat ones (Barbut and Mittal, 1996; Bloukas
fat content signi®cantly aected the textural character- et al., 1997; Sofos & Allen, 1977). Therefore, apart from
istics of the sausages. Product hardness, generally, fat contribution, the protein content appears to play a
increases with the increase of both fat and fat-substitute major role in the ®rmness of the ®nished product.
levels. Regardless of the fat content, the sausages pro- The data determined for fracturability were only
cessed with experimental additive exhibit higher hard- slightly in¯uenced by varying levels of fat additive used,
ness in relation to ones manufactured without additives while the amount of GELPRO added had no eect on
(Fig. 4). This textural variable also depends on the values of this parameter. Increased fat-substitute level
amounts of collar fat used. Increase in fat content sig- to 3% resulted in nearly 50% higher values of gummi-
ni®cantly (P <0.01) increased hardness values, as gen- ness and chewiness in comparison to control batches
erally found with increase in fat and decrease in with 0% level of an additive (Figs. 5 and 6). Depending
moisture content. It was reported in many works that on range of fat reduction disparate results are recorded
when fat content is reduced by increasing the propor- in the literature for the eect of fat level on chewiness
tion of added water and keeping the amount of protein and gumminess (Barbut & Mittal, 1996; Bloukas &
essentially constant, low-fat products are obtained with Paneras, 1996; Carballo, Fernandez, Baretto, Solas, &
less hardness (Bloukas & Paneras, 1993; Carballo, Colmenero, 1996; Cofrades, Carballo, & Jimenezcolme-
Baretto, & Colmenero, 1995; Carballo, Fernandez, nero, 1997; Eilert, Blackmer, Mandigo, & Calkins,
Baretto, Solas, & Colmenero, 1996; Cavestany, Colme- 1993). Most researchers report that fat reduction in
nero, Solas, & Carballo, 1994; Colmenero et al., 1995; frankfurters and bologna results in products that are
Gregg, Claus, Hackney, & Marriott, 1993). However, ®rmer, more rubbery and more chewy. However, when
fat reduction does not necessarily result in comminuted decrease in fat content is accompanied by increase in
products that are more tender. A number of authors water, products with the opposite characteristics can be
have found low-fat comminuted products to be tougher obtained. In the present study data for gumminess and
Fig. 3. Eect of fat and GELPRO levels on WHC of sausages. Fig. 4. Eect of fat and GELPRO levels on hardness of sausages.
Table 4
Regression coecients and analysis of variance of the regression models for textural parametersa
tribution resulting in lower values of L could be low-fat frankfurters manufactured with potato starch, ®nely
noticed. This was not surprising since the increase in the ground toasted bread and rice bran. Journal of Muscle Foods, 7,
109±129.
proportion of fat, the lighter than the other batter
Bloukas, J. G., Paneras, E. D., & Papadima, S. (1997). Eect of car-
components, does contribute to the increase in L value. rageenan on processing and quality characteristics of low-fat frank-
A reduction in fat level generally favours the appear- furters. Journal of Muscle Foods, 8, 63±83.
ance of darker colourings (higher redness values and Bourne, M. C. (1982). Food texture and viscosity. New York: Aca-
lower lightness values). The meat's darker appearance is demic Press.
due to a reduction in the overall light scattering asso- Brauer, H. (1993). Fat-reduced frankfurter-type sausage. A technology
for preventing too ®rm and rubbery a bite. Fleischwirtschaft, 73, 64±
ciated with the scattering properties of fat. Redness was 65.
not appreciably changed among the treatments due to Brewer, M. S., Mc Keith, F. K., & Britt, K. (1992). Fat, soy and car-
increase in the fat levels. This again was expected since rageenan eects on sensory and physical characteristics of ground
the amount of lean meat, contributing the myoglobin beef patties. Journal of Food Science, 57, 1051±1055.
pigment was constant in all the treatments. However, Carballo, J., Baretto, G., & Colmenero, F. J. (1995). Starch and egg
white in¯uence on properties of bologna sausage as related to fat
many authors reports the redder appearance of low-fat content. Journal of Food Science, 60, 673±677.
sausages (Barbut & Mittal, 1996; Bloukas & Paneras, Carballo, J., Mota, N., Baretto, G., & Colmenero, F. J. (1995). Bind-
1993; Bloukas et al., 1997; Carballo et al., 1995b; ing properties and colour of bologna sausage made with varying fat
Hughes et al., 1997). The higher values of the a para- levels, protein levels and cooking temperatures. Meat Science, 41,
meter is most likely due to a reduction of the yellow 301±313.
Carballo, J., Fernandez, P., Baretto, G., Solas, M. T., & Colmenero,
colour component associated with the fat. Collar fat F. J. (1996). Morphology and texture of bologna sausage as related
contribution was also the only factor that signi®cantly to content of fat, starch and egg white. Journal of Food Science, 61,
aected yellowness (P<0.05). Yellowness was linearly 652±655.
proportional to fat level in sausages which is again pro- Cavestany, M., Colmenero, F. J., Solas, M. T., & Carballo, J. (1994).
portional to the amount of the collar fat that introduces Incorporation of sardine surimi in bologna sausage containing dif-
ferent fat levels. Meat Science, 38, 27±37.
yellowish hue in colour. The smallest yellowness of Chempaka, M. Y. S., & Babji, A. S. (1996). Eect of non-meat pro-
sausages (b ) was recorded when they were processed teins, soy protein isolate and sodium caseinate, on the textural
without addition of GELPRO and minimum fat con- properties of chicken bologna. International Journal of Food Science
tent. and Nutrition, 47, 323±329.
Claus, J. R., & Hunt, M. C. (1991). Low-fat, high-added bologna
No signi®cant eect of preparate addition on the
formulated with texture-modifying ingredients. Journal of Food Sci-
sausage colour parameters (L , a , b ) was observed ence, 56, 643±647652.
(P<0.05). For yellowness, only the linear component Cofrades, S., Carballo, J., & Jimenez-Colmenero, F. (1997). Heating
had any signi®cance, although less than 95%, but more rate eects on high-fat and low-fat frankfurters with a high content
than 90%, thus had very little in¯uence on b . of added water. Meat Science, 47, 105±114.
Colmenero, F. J. (1996). Technologies for developing low-fat meat
products. Trends in Food Science & Technology, 7, 41±48.
Colmenero, F. J., Carballo, J., & Solas, M. T. (1995). The eect of use
4. Conclusions of freeze-thawed pork on the properties of bologna sausages with
two fat levels. International Journal of Food Science and Technology,
GELPRO preparate as a recipe component of batter 30, 335±345.
favourably aected WHC and thermal stability of sau- Dexter, D. R., Sofos, J. N., & Schmidt, G. R. (1993). Quality char-
acteristics of turkey bologna formulated with carrageenan, starch,
sages processed regardless of the fat content. However, milk and soy protein. Journal of Muscle Foods, 4, 207±223.
although this additive was successfully used to control Eilert, S. J., Blackmer, D. S., Mandigo, R. W., & Calkins, C. R.
binding properties in the model system, it did not (1993). Characteristics of low-fat frankfurters manufactured with
improve the textural parameters. No signi®cant in¯u- modi®ed beef connective tissue. Journal of Muscle Food, 4, 269±289.
Grau, R., & Hamm, R. (1957). Uber das Wasserbindungsvermogen im
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Wasserbindung im Fleisch. Fleischwirtschaft, 32, 295.
was observed. Gregg, L. L., Claus, J. R., Hackney, C. R., & Marriott, N. G. (1993).
Low-fat, high added water bologna from massaged, minced batter.
Journal of Food Science, 58, 259±264.
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