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DC Power Systems

GAMATRONIC
Our Power, Your Confidence
Power System 1UDC+
Up to 38 rectifiers & a controller, 1266A

The Gamatronic 1U DC+ power system provides clean DC power to sensitive equipment while simultaneously charging
the battery bank, and supplies backup power during mains failure.

The 1U DC+ contains a 19” 1 U subrack that can house up to 3 hot-plugged rectifiers, or 2 rectifiers + controller and
an LVD device.

Max system capacity: Up to 13 subrack (38 rectifiers + controller), 1266 A with height of 13 U.

Basic shelf:
1U DC+ type I - includes a 19” 1U shelf (subrack) with up to 3 rectifiers.

Electronic Basic shelf:


1U DC +type II - includes a 19” 3U shelf with up to 2 rectifiers + SC 1UDC+ controller
and an Electronic LVD device.

Features
100A for each 1U shelf
Intelligent power module, digitally controlled
One to three hot-swap rectifiers in each shelf
Active current sharing among rectifiers
Universal input voltage
A built-in dual 70 A Electronic Low Voltage Disconnect device (ELVD)
for battery protection
Option to connect 2 external LVD contactors up to 1600 A
A high-performance, hot-swap system controller (SC 1UDC+) to measure,
monitor and control voltages, current, power, battery, temperature, etc.
USB (SC1U DC+) or TCP/IP+USB communication (SC 1UDC+ NET)
Temperature compensation enhances battery life
Battery current limit
Up to two battery sets handled in one system
Automatic and pre-programmed battery test (for each battery set)
Automatic and pre-programmed equalize charging mode
Comprehensive remote control and monitoring of the system using a dedicated
graphical user interface (GeMSi, PSM-1UDC+)
Breaking alert by modem (option)

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1UDC+ Specifications
INPUT
Nominal Voltage (-15% +12%) 100Vac 240Vac
Voltage Range 85Vac 285Vac, with derating
Maximum Current1 (@ full load) Nx10A
Frequency 47Hz 63Hz
Power Factor (@ Full Load) >0.99
Protection Varistors against transients, fuses in both lines
OUTPUT
Voltage (default) 54 0.2Vdc
Adjustable Range 47Vdc 58Vdc
Regulation (line & load) 1%, 0.25% with controller
Nominal Current1 Nx33.3A (Vin>195V)
Nx16A (Vin=110V)
(max 38 modules)
Ripple & Noise @ BW=30MHz 200mVp/p, 20mVrms
Psophometric Noise -52dbm over 600 (<2mV)
Effieciency (nominal load) up to 96%

Overload Current1 Nx35A (Vin>200V)


(Short circuit current, Vo=0) Nx14A (Vin=230V)
Over-voltage Protection 59.5V
Protection Current limited, short circuit proof, output fuses
Walk-in Time 10s
Hold-up Time 20ms (90% load, output decays to 46V)
Output Current Indication 4 LEDs bar-graph on the front panel
Active Current Sharing 10% accuracy @ full load
GENERAL
Withstand Voltage (1 min)2 3000VacINPUT/OUTPUT, 1500vAC INPUT/GND, 700Vdc OUTPUT/GND
Operating ambient Temperature -10o 70oC, output de-rated above 50oC by 5%oC
Storage Temperature -20o 80oC
Humidity <95% non-condensing, equipped with standard 1U DC+ rack
EMC EN300 386-2 V1.1.1.3 (1997), EN55022, EN61000-4-2,3,4,5,6,11,
EN61000-3-2, EN61000-3-3
Safety Conforms to IEC950, EN60950
Dimensions (1 module) 146mm (W) x 44mm (H) x 260mm (D)
Weight (1 module) 1.2Kg

Notes:
1. “N” denotes the number of power modules
2. Equivalent DC test voltage is applied to overcome Y-capacitors leakage current to ground. Output is floating (not
grounded during test).

- All specifications are subject to change without prior notice


- All images are for illustration only

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Power System 2012 NET (PS 2012)
The Gamatronic PS 2012 power system provides clean DC power to sensitive
equipment, and at the same time charges the battery bank and supplies backup
power during mains failure.
The PS 2012 can house up to 64 hot-swap rectifiers, a sophisticated system controller
and an LVD device.
Input voltages can be of one or three phases.
The system is constructed of 19” subracks, each can house up to three (three-phase)
or six (single-phase) rectifiers.
Optional 23” subracks are also available (7 rectifiers).

The SC2012 NET system controller is a highly sophisticated device that can manage
up to 64 rectifiers in parallel.
DC to DC and DC to AC Inverters modules can also be incorporated.

Features
Up to 64 parallel hot-swap rectifiers
Single or three phase configuration
Low Voltage Disconnect device (LVD) for battery protection
A high-performance system controller SC2012 for measuring, monitoring
and indication of voltages, currents, power, temperature, battery parameters
etc.
RS232 and / or TCP/IP communication (SC2012 NET)
Temperature compensation is employed to enhance battery life
Up to two battery sets handled in one system

Comprehensive remote control and


monitoring of the system using a dedicated
graphical user interface (GUI)
AC and DC distribution panels - flexible to
user’s requirements
Intelligent digital active current sharing
among rectifiers
Battery current limit

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System Controller 2012 NET
(SC 2012 NET)
Features
Large 4x40 characters LCD with back light
Numeric keypad on panel
Control of LVD(s) (2 separate)
Periodic and manual battery test
DC voltage compensation according to battery temperature
Three temperature sensors for a reliable measurement Real-Time-Clock (RTC) with backup
Audible alarm 256 event log and data log (statistic values)
Measurements and indications: Sophisticated Graphic User Interface (GUI) (on PC)
DC voltage Battery charge current limit
Load current Communication via SNMP - TCP / IP (PPP - 10BASET)
Battery current(s) / temperature / voltage / status 24 user-definable digital inputs
Rectifier currents / voltage / temperature / status Four galvanic-isolated ten-bit resolution voltmeters
AC voltage(s), current(s) and frequency Up to four ten-bit resolution ampermeters
Status of input, output, LVD, rectifiers, battery and system breakers, 24 LED indicators on the front panel
temperature Control of up to 48 rectifiers
Dry-contact signals, user-definable (22 dry contacts programmable Control of up to 20 additional DC/DC converters
out of 96 alarms) RJ45 for Ethernet communication plus D9 for RS232
Ambient temperature Remote software upgrade via Ethernet
Control: GPRS communication option
Battery test Auto Detect Rotate Alarms
DC voltage setting (EQUALIZE or FLOAT charge modes) Network / Ethernet failure check and repair
LVD threshold setting (connect, disconnect) Alarm trap via Ethernet and modem
Rectifier activation/shutdown - up to 48 rectifiers in one power system Available dry input of site devices
Calibration measurement (all-digital, no analog potentiometers) of Current sharing management
AC and DC currents and voltages measured by the controller WING option

System Controller 2012U


Features Measurements and indications:
DC voltage; Load current; Battery voltage; Battery current; Rectifier
2 x 16 character LCD with backlight
current(s); AC voltage(s); Status of input, output, LVD, rectifiers, battery
1U cabinet
and circuit breakers
RS232 serial port
Control:
LED indicators on the front panel Battery temperature compensation
Audible alarm Battery test - periodic & manual
6 x user definable digital outputs DC voltage setting (EQUALIZE or FLOAT charge modes)
3 x ten-bit resolution voltmeters LVD threshold setting (connect/disconnect)
2 x ten-bit resolution ammeters Digital calibration of AC voltage(s), DC voltage(s) and current(s)
2 x battery temperature sensors for Real-Time-Clock (RTC) with backup for up to 2 weeks
accurate measurement 255 event log and data log (statistical values)
Battery current limit
Sophisticated Graphical User Interface (GUI) (on PC)
Control of up to 24 x rectifiers
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Power System 2012
Single Phase Rectifiers Specifications
Single Phase Input
RECTIFIER MODULE 24-100 48-50
INPUT
Input Voltage Range 230V 15% @ full load, 90-184V with derating
Current (at full load) N*13a @ 230Vac N*13a @230Vac
N=Number of Rectifiers N*12a @ 120Vac N*12a @120Vac
Frequency 47Hz to 63Hz
Power Factor (at full load) 0.99
THDI (at full load) 6%
OUTPUT
Voltage (default) 27 0.2Vdc 54 0.2Vdc
Adjustable Range 24-29Vdc 45-57Vdc
Regulation (line load with system controller) 0.5%
Nominal Current N*100A @ 230Vac N*50A @ 230Vac
Ripple & Noise 50mV p-p 20mVrms
Psophometric Noise -52 dbm over 600 (<2mV)
Efficiency (nominal load) 90% 91%
Overload Current (foldback at short-circuit) 105% of Nominal Current
Over-Voltage Protection 30Vdc 60Vdc
Walk-In Time 5-10sec
Hold-Up Time 5ms 4ms
Front Panel Three-digit seven-segment display
for each rectifier module
4X40 characters LCD with back-light
at the control panel
Active Current Sharing 10% accuracy at full load (with controller)
GENERAL
System Controller Full status monitoring and communication
with Gamatronic controller
Withstand Voltage (1 min) 3000Vac INPUT/OUTPUT
1500Vac INPUT/GND
500VdcOU TPUT/GND
Operating Temperature -10o +45oC (up to 60oC with derating)
Storage Temperature -20o +80oC
EMC EN50081-2, EN50082-2
EN55022
EN61000-4-2,3,4,5,6,11
EN61000-3-2, EN61000-3-3
Safety According to IEC950, EN60950
Dimensions (W xH x D) Subrack 19”/23” x 6U x 505mm
Rectifier 71 x 266 x 420mm
Weight (Kg) Subrack (N*4.6)+4.2 (N*4.8)+4.2
Rectifier 4.6 4.8

All specifications are subject to change without prior notice

Gamatronic manufactures 3 phase rectifier model 48V 100A. Technical information is available on:
www.gamatronic.com

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Power System 1006
(PS 1006)
The Gamatronic PS 1006 power system provides
clean DC power to sensitive equipment, and at the
same time charges the battery bank and supplies
backup power during mains failure.

The PS 1006 contains a 19” subrack that can house


up to six hot-plugged rectifiers, a V/A meter or
controller and an LVD device.

Two configurations are available:


Basic shelf I includes a 19” 3U shelf (subrack) with up to six rectifiers,
a digital V/A meter and an Electronic LVD device.
Basic shelf II includes a 19” 3U shelf with up to six rectifiers, SC 1006
controller and an Electronic LVD device.

Features
One to six hot-swap rectifiers
Active current sharing among rectifiers
Universal input voltage
A built-in dual 70A Electronic Low Voltage Disconnect device (ELVD) for
battery protection
A high-performance, hot-swap system controller (SC 1006) measure,
monitor and control voltages, current, power, battery, temperature
parameters etc.
RS232 (SC1006) or TCP/IP communication (SC 1006 NET)
Temperature compensation enhance battery life
Battery current limit
Up to two battery sets handled in one system
Automatic and pre-programmed battery test (for each battery set)
Automatic and pre-programmed equalize charging mode
Comprehensive remote control and monitoring of the system using a
dedicated graphical used interface (GeMSi, PSM-DC 1006)
Breaking alert by modem (option)
Battery / Load terminals protected by a dedicated thermal-magnetic circuit
breaker

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System Controller 1006 (Standard)
Features
Large bright three-digit display
RS232 serial port via RJ45
Control of ELVD(s)
Battery current limit
Periodic and manual battery test
DC voltage compensation according battery temperature
Two temperature sensors for reliable measurement
LED indicators on the front panel
Audible alarm
Measurements and indications:
DC voltage
Load current
Battery current
Rectifier current
Power (in Watts)
AC voltage and frequency
Status of input, output, ELVD, rectifiers, battery and circuit breakers
Battery temperature
Breaking alert by modem
Dry-contact signals (3 alarms)
Control:
Battery test
Two charging modes (FL, EQ)
DC voltage-settings (EQUALIZE or FLOAT charge modes)
ELVD threshold setting (connect, disconnect)
Unconditional control of each ELVD
Calibration by software (all-digital, no analog potentiometers)
Graphical User Interface (GUI) (PC)
Real-Time-Clock (RTC) with backup
Events log
Additional dry contacts (3)

System Controller 1006 NET (optional)


Additionally the NET model offers:
Communication via SNMP - TCP /IP from front panel by RJ45
User defined communications - RS232 or SMMP (PPP / 10baseT)

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1006 Power System Technical Specifications
RECTIFIER MODULES 12V-18A 12V-30A 24V-15A 24V-30A 48V-12A 48V-25A 48V-30A 60V-15A
INPUT
Nominal Voltage (-15%, +12%) 100 ~ 240Vac with derating
Voltage Range 85Vac to 270Vac
Maximal Current (at full load) 1
N*3.5A N*6A N*6A N*10A N*6A N*10A N*10A N*10A
Frequency 47Hz to 63Hz
Power Factor (at full load) 0.99
OUTPUT
Voltage (default) 13.5 0.2Vdc 27 0.2Vdc 54 0.2Vdc 67.5 0.2Vdc
Adjustable Range (manual) 10-15Vdc 20-30Vdc 47-60Vdc 60-75Vdc
Regulation (line & load) 0.5%
Nominal Current 1 N*18A N*30A N*15A N*30A(Vin>100V) N*12A(Vin>150V) N*25A(Vin>165V) N*30A(Vin>200V) N*15A(Vin>100V)
N*20A(Vin<100V) N*8A(Vin<150V) N*18A(165>Vin>120V)5 N*16A(Vin=110V) N*10A(Vin<100V)
Ripple & Noise @ BW=30MHz 200mV p-p, 20mVrms
Psophometric Noise -52dbm, 2mV max
Efficiency (nominal load) 86% @ 230Vac 88% @ 230Vac 90% @ 230Vac 92% @ 230Vac 91% @ 230Vac 92% @ 230Vac
82% @ 115Vac 84% @ 115Vac 87% @ 115Vac 89% @ 115Vac 87% @ 115Vac 89% @ 115Vac
Overload Current 1
<N*20A <N*31A <N*16A <N*31A(Vin>100V) <N*13A(Vin>150V) <N*26A(Vin>165V) N*31A(Vin>200V) <N*18A
<N*21A(Vin>100V) <N*9A(Vin>150V) <N*19A(165>Vin>120V)
(short circuit current, Vo=0) N*3A<Isc<N*5A N*6A<Isc<N*8A N*3A<Isc<N*4A N*6A<Isc<N*8A N*3A<Isc<N*5A N*4A<Isc<N*6A <N*14A(Vin=230V) N*3A<Isc<N*5A
Over-voltage Protection 15V 30V 60V 75V
o o o o o o o o o o o o
Operating Temperature -10 to +65 C -10 to +45 C -10 to +65 C -10 to +40 C -10 to +45 C -10 to +40 C
Walk-in Time <1 sec
Hold-up Time (fully loaded) 40ms 20ms 20ms 10ms 15ms 10ms
Output Current Indication 10 LED’s bar-graph (1st LED indications operation only)
Active Current Sharing 10% accuracy at full load

GENERAL
System Controller 2
Full status monitoring and communication with a PC,
dedicated Graphical User Interface
Withstand Voltage (1 min) 3 3000Vac INPUT / OUTPUT, 1500Vac INPUT / GND,
1000Vdc OUTPUT / GND
Humidity <95% non-condensing, equiped with standard PS1006 rack
Storage Temperature o o
-20 to 80 C
EMC EN 300 386-2 V1.1.1.3 (1997), EN55022, EN6100-4-2, 3, 4, 5, 6, 11,
EN 61000-3-2 and EN 61000-3-3
Safety Complies with IEC950, EN60950
Dimensions Subrack 19”(W) x 3U (H) x 320mm (D) w/o terminals (360mm with terminals)
Rectifier Module 60mm (W) x 135mm (H) x 235mm (D)
Weight (Kg) Subrack1 (N*1KG)+4.2Kg (fully equipped system - max.10.2Kg)
Rectifier Module 1Kg
ELVD
Max. Current Withstand 2x60 ADC or 1x100A
Trip Voltage Levels 4 Disconnect:42 0.5Vdc, Reconnect (AC line recovers): 49 0.5Vdc

1. N=number of modules
2. Basic Shelf 1 has V/A meter. Basic Shelf 2 has a system controller.
3. Equipment DC test voltage is applied to overcome Y-capacitors leakage current to ground.
Output is floating (not grounded) during test.
4. Programmable with SC1006 if included
5. N*18A to N*12A decreases linearly for Vin<120V [N*12A (for Vin=85V)]

All specifications are subject to change without prior notice

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Dc-Dc Converter
48/24 600W Modules
Features
Resonant topology
Zero current switching and frequency control that ensures a low noise level
Converters can be connected in parallel (N+1).
Communication with system’s controller (SC2012 NET)
Protection against short circuit
Reverse polarity protection
Active current sharing for parallel operation (with controller SC2012 NET)
Hot-swap unit
Manually adjusted or by controller (SC2012 NET)
Wide input voltage range
Up to 6 units in 19” shelf (Optional 7 units in 23” shelf)

CONVERTER MODULE 48 to 24V 24 to 48V


INPUT
Voltage 48Vdc nominal (42-58Vdc) 24Vdc (21-29Vdc)
Current 15A nominal 30A nominal
No Load Current 100mA max 200mA max
OUTPUT
Voltage 24Vdc nominal(adjustable 23-26V) 48Vdc nominal(adjustable 46-53V)
Current 25A nominal (maximum rating) 12.5A nominal (max. rating)
Ripple & Noise Less than 30mV p-to-p, 10mVrms Less than 60mV p-to-p, 20mVrms
Static Voltage Regulation 0.3% for 0-100% output load (load regulation)
0.1% for all input voltage range (input regulation)
Voltage Transient Response Less than 1 mSec by step deviation of the output load in range 10-90% and output
voltage deviation 1.4V
PROTECTIONS
Input Overvoltage & undervoltage, reverse polarity
Output Overvoltage, current limit, short circuit, internal overtemperature
GENERAL
Efficiency 85% typical
Isolation 500VDC input to ground, output to ground, input to output
The input & output are galvanically isolated
one from the other and from ground
Remote Control By external controller (SC 2012 NET)
Cooling Forced
Front Panel Indication LED Green LED for normal operation,
Red LED for alarm
Green LED for remote mode operation
EMC EN55022b
Safety EN60950
Dimensions (WxDxH) (mm) 71 x 420 x 226 (6U)
Weight (Kg) 4
Operating Temperature 5oC 45oC
All specifications are subject to change without prior notice

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Dc-Dc Mini-Converter Modules
The new DC/DC converter series includes flexible modules that convert
unregulated 48V DC voltage to an isolated and regulated DC voltage of the
following range at the output: 12V, 24V, 48V, 60V, 110V.

Modules are equipped with a parallel connection option which enables


them to be connected with several similar modules to increase total power
and increase reliability by redundant operation (N+1).

The modules are protected against input low/high voltage, output over-
voltage, over temperature, and output overload.

A low voltage disconnect (LVD) circuit is included at the input stage to


protect the battery at the input stage from being deeply discharged.

INPUT
Voltage (nominal)* 48Vdc
Voltage Range 20% of nominal (module dependent)
Efficiency 82-91.5% (module dependent)
Protection Against reverse polarity connection
Low Voltage Stops at Vin<85% of nominal voltage
Restart Operation Automatic at Vin>120% of LVD
OUTPUT
Voltage 12, 24, 60, 110Vdc
Power 250-500W maximum (module dependent)
Voltage Adjustment 5%
Voltage Regulation 1%
Ripple 50mVrms (48V)
Protection Short circuit, overload, input OVP, output OVP,
over-temperature, input reverse-polarity
Display 10 LED bar-graph load level display
Parallel Operation Active current-sharing (optional)
Up to 6 converters in 19” 3U height shelf
GENERAL
Operating Temperature -10oC +45oC
Storage Temperature -20oC +80oC
Humidity 0-95% (non-condensing)
dimensions (WxDxH) 60 x 235 x 130mm
Weight 0.8Kg
Withstand Voltage Input-output: 1500VDC
Input-chassis: 1500VDC
Output-chassis: 1500VDC
Cooling Forced, fan speed control
Remote Control By SC 1006/NET controller
EMC EN55022
Safety EN60950
Acoustic Noise <45dBA, 1m distance, fully loaded
* For other input voltage contact sales representative
All specifications are subject to change without prior notice

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GAMATRONIC ELECTRONIC INDUSTRIES LTD.
Headquarters and Factory
14 Hartom St. POB 45029, Jerusalem 97774, Israel
Tel: +972-2-5888222 Fax: +972-2-5828875
info@gamatronic.co.il www.gamatronic.com

Tel-Aviv Sales Office


34 Habarzel St. Ramat Hachayal, Tel Aviv, Israel
Tel: +972-3-6499940 Fax: +972-3-6449791

Gamatronic UK Ltd.
15 Chester Road, Colmworth Business Park, Eaton Socon,
Cambridgeshire, PE19 8YT, United Kingdom
Tel: +44 (0)1480 479889/ 472665 Fax: +44(0)1480 407865
info@gamatronic.net

September 2008