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www.elsevier.com/locate/micromeso
Department of Chemical and Materials Engineering, University of Cincinnati, Cincinnati, OH 45221-0012, USA
Received 12 May 2005; received in revised form 27 September 2005; accepted 27 September 2005
Available online 29 November 2005
Abstract
The generation of mesoporosity in 1-dimensional zeolite ZSM-12 was explored by using carbon black as template for the expected
mesoporosity during synthesis. After the carbon particles were burned off, intracrystalline mesopore networks were formed. For rela-
tively high C/Si and H2O/Si ratios, there is higher opportunity to generate mesoporosity. All the samples were characterized by
X-ray diffraction, nitrogen physisorption, SEM, ICP and FT-IR. Mesoporous ZSM-12 samples with nominal Si/Al ratios of 40, 60, 75,
100 in the gel, were successfully synthesized. The mesopore volumes were in the range of 0.15–0.19 cm3/g and the mesopores distributed
in the range of 10–50 nm were determined by nitrogen physisorption. The STPD and FT-IR results revealed that these mesoporous
ZSM-12 samples possess the same number of acid sites as regularly synthesized ZSM-12 samples for comparable Si/Al ratios. For
the synthesis gel containing the same Si/Al ratios, Si/Al ratios were almost the same in both the mesoporous and conventional ZSM-
12 products, which indicated that the carbon black involved in the synthesis did not affect the crystallization efficiency of aluminum dur-
ing the nucleation. The conversion of n-tridecane and 1,3-dimethylcyclohexane were chosen as test reactions. The mesoporous ZSM-12
samples (‘‘Swiss Cheese’’ like) are found to exhibit higher activity compared to conventional ones especially under high WHSVs. The
enhanced activity we observed can be attributed to the introduction of the mesopores in the zeolite crystals, which decreases the intra-
crystalline mass transfer limitations. Moreover, the mesoporous samples promoted the production of longer and more branched prod-
ucts than the case of the traditional samples since the former ones favor to a higher extent the outwards diffusion of the products.
2005 Elsevier Inc. All rights reserved.
1387-1811/$ - see front matter 2005 Elsevier Inc. All rights reserved.
doi:10.1016/j.micromeso.2005.09.030
X. Wei, P.G. Smirniotis / Microporous and Mesoporous Materials 89 (2006) 170–178 171
approach to introduce the mesopores into the zeolite crys- 200 C for 4 h prior to measurement. Micropore volumes
tals is achieved by applying the post-treatment procedures and external surface areas were determined using t-plot
such as dealumination [8] or desilication [9], which cause analysis [15]. Pore size distribution was calculated from
sometimes partial collapse of the zeolite crystals [10]. the adsorption isotherm according to the method devel-
Recently, introducing intracrystalline mesopores into oped by Barret et al. [16].
the zeolites is realized by using carbon material as template
during the zeolite crystallization [11,12]. This strategy con- 2.3. SEM
sists of impregnating a carbon source namely, carbon black
[12] with a zeolite precursor solution which promotes the Scanning electron microscopy was done on selected
nucleation of the zeolite crystals around the carbon mate- samples to determine the crystallite size and morphology
rial. In this manner, the zeolite crystals grow and partially using a Hitachi S-4000 field emission SEM. The calcined
encapsulate the carbon. During the subsequent calcination, samples were placed on a carbon film and Pt was deposited
the carbon is burned off, which results in the generation of onto the samples for 20 min to attain adequate
intracrystalline mesopores. Compared to other strategies, conductivity.
this method possesses several advantages. First of all, it is
a general method for introducing mesopores into zeolite 2.4. Acidity characterization
crystals regardless of their structure and can be used in
principle for any zeolite to form a ‘‘Swiss cheese’’ like net- The number of acid sites was characterized by STPD.
work of meso- and even macropores. Moreover, one can Catalyst (50 mg) was loaded in a quartz reactor. After
form mesoporosity without utilizing dealumination that dried at 500 C for 2 h in a flow of helium, the sample
may decrease significantly the zeoliteÕs acidic nature and was cooled down to 150 C and exposed to a mixture of
crystallinity. NH3 and helium for 1 h. Then, pure helium was purged
In this paper, we report the preparation of mesoporous for 2 h in order to remove the physisorbed NH3. Finally,
ZSM-12 with different Si/Al ratio for the first time. ZSM- the sample was heated in helium flow of 30 ml/min at a rate
12 is a high silica zeolite with unidimensional 12-membered of 10/min up to 600 C. The ammonia concentration was
ring channel system and pore openings of 5.7 · 6.1 Å [13]. recorded by the TCD.
The acidic form of ZSM-12 has demonstrated to possess FT-IR was performed to check the presence of extra-
better selectivity in the hydroisomerization of n-C7 over framework Al. FT-IR measurements were performed by
other zeolites [14]. However, due to its unidimensional using a Bio-Rad FTS-40 spectrometer equipped with a high
channel, the intracrystalline diffusion is highly limited in temperature flow cell having CaF2 windows. After purging
ZSM-12. By using carbon as template, meso- and even with helium at 500 C, the sample was cooled down to
macropores are generated after carbon is burned off. All 150 C and pyridine was adsorbed until saturation was
the samples synthesized with carbon were highly crystalline achieved. The sample was then purged with helium for
based on the XRD results. The synthesized materials pos- 1 h under 200 C and the spectrum was collected.
sessed a secondary pore size distribution ranging from 10
to 50 nm. Conversion of tridecane and 1,3-dimethylcyclo- 2.5. Synthesis of mesoporous ZSM-12
hexane were chosen as a model test. The mesoporous
ZSM-12 exhibited better conversion compared with con- For the synthesis experiments, tetraethylammonium
ventional ZSM-12 of comparable Si/Al ratios, which offers hydroxide (Fluka, 40 wt.% in water) was used as the tem-
proof for enhanced mass transfer in these mesoporous plate, LUDOX HS-40 colloidal silica (40 wt.%, DuPont)
ZSM-12. was used as the silica source and sodium aluminum oxide
(Alfa Aesar, Technical grade) was the aluminum source.
2. Experimental Carbon black particles (BP-2000) having an average parti-
cle diameter of 12 nm obtained from Cabot Corporation
2.1. XRD were used as inert matrices. The carbon black was dried
at 150 C for 10 h prior to use. Distilled water was used
XRD was employed to identify the synthesized zeolite throughout the work.
and its crystallinity. The XRD patterns were recorded with Mesoporous ZSM-12 samples with different Si/Al ratios
a Siemens powder X-ray diffractometer using CuKa radia- were synthesized during the work. The preparation of the
tion. The 2h values chosen were from 5 to 40 with step- gel for one of our batches is described below as an example.
wise 0.1/s. TEAOH solution (10.8 ml) was mixed with 6.8 ml of dis-
tilled water and 0.144 g of sodium aluminum oxide and
2.2. Nitrogen physisorption stirred till the solid dissolved. Then, 4.6 g carbon black
was impregnated to incipient wetness with the above solu-
Nitrogen adsorption and desorption measurements were tion and stirred vigorously. Then, 14.8 ml Ludox and 44 ml
performed at liquid nitrogen temperature on a Micromeri- H2O were added to the mixture. The gel was transferred
tics ASAP 2010. The samples were degassed in vacuum at into a 120 ml capacity Teflon-lined stainless steel autoclave
172 X. Wei, P.G. Smirniotis / Microporous and Mesoporous Materials 89 (2006) 170–178
Intensity (a.u.)
tilled water and dried overnight. Removal of the carbon
and organic template was achieved by careful calcination
in air at 550 C for 12 h. Si/Al=75
play an important role in the crystallization process and the of carbon could not generate more mesopores. A similar
mesoporosity generation. Higher C/Si ratios result in the trend was also found for the synthesis of mesoporous
generation of more mesopores, because the possibility that ZSM-12 with Si/Al ratio of 100, the highest mesopore vol-
the ZSM-12 crystals grow around the carbon increases ume that could be achieved was 0.18 cm3/g by selecting
while more amount of carbon occurred in the system. C/Si of 1.5 in the synthesis.
However, more amount of carbon will result in more vis-
cous gel, which could decrease the opportunity for the 3.3. Nitrogen physisorption
nutrients to come in close proximity and continue the
crystallization. Fig. 3 provides the nitrogen adsorption and desorption
In order to get pure ZSM-12 crystals under even higher isotherms of mesoporous ZSM-12 with Si/Al ratios of 40,
C/Si ratio in the system, higher H2O/Si ratio has to be 60, 75 and 100, respectively, after burning off the carbon.
applied which could decrease the viscosity of the sol–gel. All nitrogen adsorption isotherms contain a steep uptake
The affect of the H2O/Si on the synthesis of ZSM-12 with below P/P0 = 0.02 and hysteresis loop from P/P0 = 0.6
different Si/Al ratios was studied first. The effect of the to about P/P0 = 1, which suggests the co-existence of
gel composition on the synthesis of mesoporous ZSM-12 micropores and mesopores. In Table 2, we present the
is listed in Table 1. Under relatively low Si/Al ratios, BET surface areas, micropore volumes, mesopore volumes
namely 40, the H2O/Si ratios had to be fixed about 10, and external surface area. External surface areas, micro-
which is possible due to the fact that ZSM-12 is an inher- and mesopores volumes were calculated based on t-plot
ently high silica zeolite. Even a small variation from this method. The pore size distribution was derived from the
value resulted in the occurrence of amorphous material. adsorption branch of isotherm according to the BJH model
In this case, the highest C/Si that could be reached was [15]. In Fig. 4, pore size distributions of mesoporous ZSM-
0.5 with H2O/Si of 10, which resulted in the generation 12 with Si/Al ratios of 40, 60, 75 and 100 are given. It can
of mesopores volume of 0.15 cm3/g. Addition of more car- be seen that all the sample possess mesopores with sizes in
bon or H2O into the system resulted in the synthesis of the range of 10–50 nm. All these findings indicated that by
amorphous material. Increasing the Si/Al ratio made the
system less sensitive to the change of H2O concentration.
While Si/Al ratio in the gel was increased to 60, the 340
H2O/Si range that favors the synthesis of highly crystalline 320
300
Si/Al=100
ZSM-12 could be broadened, ZSM-12 could be highly crys- 280
tallized with H2O/Si of 30. Meanwhile, the C/Si ratio could
Adsorption Volume (cm /g)
260
3
also be increased from 0.5 to 1, under which the ZSM-12 240 Si/Al=75
with mesopore volume of 0.16 cm3/g could be successfully 220
200
synthesized. As Si/Al ratios approached 75 or 100, the 180
highest H2O/Si and C/Si ratios which allowed the nucle- 160 Si/Al=60
ation of highly crystallized ZSM-12 were 45 and 1.5, 140
120 Si/Al=40
respectively. As for the ZSM-12 with Si/Al of 75, the mes- 100
opore volume increases from 0.11 cm3/g to 0.19 cm3/g as 80
the C/Si ratio increases from 0.25 to 1.5. Further addition 60
40
20
0
Table 1 0.0 0.2 0.4 0.6 0.8 1.0
Effect of gel composition on the mesoporous ZSM-12 synthesis and the
Relative Pressure
generation of mesopore volume
Si/Al H2O/Si C/Si Product Mesopore Fig. 3. Nitrogen adsorption and desorption isotherms of mesoporous
volume (cm3/g) ZSM-12 with Si/Al of 40, 60, 75, 100.
0.10 Those images are shown in Fig. 5. It can be seen that all
3
0.09 the samples with different Si/Al ratios have almost the same
0.08
crystal size distributed in the range of 0.7–1 lm. One can
0.07
observe large openings (caves) of various shapes at the
0.06
0.05
external surface of the crystal ranging from 20 to about
0.04
400 nm in size.
0.03
0.02 3.5. TEM
0.01
0 10 20 30 40 50 60 70 80 90 Fig. 6 shows a series of high resolution TEM images for
Average diameter (nm) the mesoporous ZSM-12 with Si/Al ratio of 100. Crystals
with mesopores can be clearly seen in Fig. 6a. Fig. 6b–d
Fig. 4. Pore size distributions of mesoporous ZSM-12 with Si/Al of 40 focus on the edge of the ZSM-12 crystal and it can be seen
(d), 60 (m), 75 (j), 100 (.) derived from the adsorption isotherm.
that a large number of mesopores appear on the surface of
ZSM-12 crystals. The bright part on the edge of the crystal
indicates the existence of mesopores generated after the
using the same carbon source with comparable particle removal of carbon after the calcination. However, the bulk
size, the mesopores generated have comparable size distri- crystal was too thick to image mesopores inside. In Fig. 6e
bution. Our findings indicated that in principle one can taken under the highest magnification, the size of the mes-
generate mesopores in zeolite material by using carbon opores is around 40–50 nm. This is in accordance with the
source as the second template without loosing any flexibil- pore size distribution results we obtained with the BET
ity in synthesis in terms of the Si/Al ratios. technique.
Fig. 5. SEM images of mesoporous ZSM-12 (a) with Si/Al = 40, (b) with Si/Al = 60, (c) with Si/Al = 75, (d) with Si/Al = 100.
X. Wei, P.G. Smirniotis / Microporous and Mesoporous Materials 89 (2006) 170–178 175
Fig. 6. A series of TEM images of mesoporous ZSM-12 with Si/Al ratio of 100.
100
2.0
90
-1
1545 cm -1 1455 cm 80
1.6 Si/Al=100
70
Absorbance
Conversion (%)
60
1.2
Si/Al=75
50
Si/Al=60 40
0.8
Si/Al=40 30
20
0.4 10
0
1600 1550 1500 1450 1400 10 20 30 40 50
Wavenumber (cm-1) WHSV (h ) -1
Fig. 7. FT-IR absorbance spectra of pyridine absorbed on mesoporous Fig. 8. Conversion of tridecane over mesoporous ZSM-12 with Si/Al = 40
ZSM-12 with different Si/Al ratios. (j), conventional ZSM-12 with Si/Al = 40 (h), mesoporous ZSM-12 with
Si/Al = 60 (d), conventional ZSM-12 with Si/Al = 60 (s), mesoporous
ZSM-12 with Si/Al = 100 (m) and conventional ZSM-12 with Si/Al = 100
there was a prominent peak at 1545 cm 1, indicating that (D).
the most of the sites in these mesoporous ZSM-12 are
Brönsted acid sites [18]. This is an additional evidence that
both types of ZSM-12 were highly crystallized. generated mesoporosity of the synthesized ZSM-12. The
performance of different kinds of ZSM-12 is presented in
3.7. Product Si/Al versus gel Si/Al Fig. 8 for comparison. For the ZSM-12 with the same
Si/Al ratio, under relatively low WHSV, it can be seen that
Earlier, our group [17] has discussed the relation the conversion of n-tridecane over regular ZSM-12 samples
between product Si/Al versus gel Si/Al for ZSM-12 synthe- and the mesoporous ones are almost comparable. How-
sis by using TEAOH as the template and they found that ever, as the WHSV increased, the mesoporous ZSM-12
under higher Si/Al ratios, the product ZSM-12 always samples had better performance in terms of activity. For
has richer aluminum in the framework than the gel. When mesoporous ZSM-12 with low Si/Al ratio, namely 40, the
the Si/Al ratio becomes lower, the product had nearly the conversion dropped from 88% at WHSV of 10 h 1 to
same Si/Al ratio as the gel. The similar trend was found 76% at WHSV of 50 h 1 due to the shorter residence time.
by using carbon as the second template other than As for the conventional ZSM-12 with the same Si/Al ratio,
TEAOH. The result is listed in Table 4. For the gel with the conversion decreased to a large extent, as shown in the
same composition, the Si/Al in the product were almost figure, from 86% to 55% with the same WHSV change. Evi-
the same regardless of adding carbon black or not into dently, this behavior is due to the higher intracrystalline
the gel, which indicated that the carbon black does not mass transfer limitations in the zeolite crystal. However,
affect the crystallization efficiency of Al during the for the mesoporous ZSM-12 with high Si/Al, 100, the con-
nucleation. version could be kept around 50% even under higher
WHSV, which indicated that the lower conversion in the
3.8. Catalytic experiments high Si/Al ratio mesoporous ZSM-12 was due to the rela-
tively lower acid density. Even under this shorter residence
Cracking of long chain alkane, namely, n-tridecane was time, it is still enough to explore the potential of the meso-
selected as the first test reaction to prove the existence of porous ZSM-12. On the other hand, for the conventional
ZSM-12 with Si/Al of 100, under high WHSV, 50 h 1,
the drop in conversion is more pronounced by decreasing
Table 4 the residence time. Apparently, the presence of mesopores
Product Si/Al ratios versus gel Si/Al ratios for mesoporous and conven- in the ZSM-12 crystals makes the diffusion paths shorter
tional ZSM-12 samples
within the crystals than the conventional ZSM-12, which
Si/Al ratios in the gel Si/Al ratios in the product eases the reactant accessibility to the active sites on the
Mesoporous ZSM-12 ZSM-12 interior surfaces.
40 39 37 The product distributions of tridecane cracking
60 47 49 obtained over the mesoporous and conventional ZSM-12
75 60 61 with Si/Al of 40 are listed in Table 5. It can be seen that
100 82 80
higher amount of short chain alkane, namely C3 and C4
X. Wei, P.G. Smirniotis / Microporous and Mesoporous Materials 89 (2006) 170–178 177
Table 5 as those for branched isomers are higher over the mesopor-
Product distributions of tridecane isomerization and cracking over ous ZSM-12. This type of behavior is attributed to the
mesoporous and conventional ZSM-12 with Si/Al ratio of 40 under
WHSV of 10 h 1
lower diffusion limitation in the mesoporous ZSM-12
which favors the outwards diffusion of products without
M-ZSM-12-40 ZSM-12-40
further cracking.
Tridecane conversion (%) 88 85 In order to further investigate the effect of mesoporosity
Product distribution (mol.%)
Propene 14 19
on the relatively bulky molecule diffusion in the ZSM-12
Isobutane 5 5 crystals, the cracking of another compound composed of
Methyl-propene 1 2 six carbon atoms ring with branches, namely 1,3-dimethyl-
Butane 0 1 cyclohexane was also selected as a test reaction. The results
Butene 3 5 are shown in Fig. 9. It can be seen that the mesoporous
Pentane 7 6 ZSM-12 samples with Si/Al = 40, 60 perform better than
2-Methylbutane 2 2 the conventional ZSM-12 with comparable Si/Al ratios.
2-Pentene 6 5
This is not the case for the ZSM-12 with Si/Al ratios of
2-Methyl-2butene 2 3
100 where the conversion of both types of samples is very
Hexane 3 5 comparable. This behavior is possible due to the lower acid
Hexene 12 11
density over ZSM-12 with high Si/Al ratios.
2-Methylpentane 2 1
2-Methyl-2pentene 2 2
2, 2-dimethylbutane 2 0 4. Conclusions
2, 2-dimethylbutane 1 0
Heptane 9 10 The mesoporous ZSM-12 samples with different Si/Al
Heptene 6 6 ratios in the gel were successfully synthesized by using
2-Methylhexene 1 1 carbon black as the template. After carbon black was
3-Methylhexene 2 0 burned off, the resulted materials had a mesopore volume
2, 3-Dimethylpentane 0 1
0.15–0.19 cm3/g. Higher C/Si and H2O/Si ratios favored
Octane 10 7 the generation of mesopores in the ZSM-12 crystals. The
2-Methylheptane 2 2
involvement of carbon black did not affect the coordina-
3-Methylheptane 3 2
tion of Al into the framework during the nucleation.
Nonane 6 4 The synthesized mesoporous ZSM-12 samples were
found to exhibit better activity in the probe reactions of
cracking of tridecane and 1,3-dimethylcyclohexane, which
were formed within the conventional ZSM-12 compared to was attributed to the generation of mesoporosity in the
mesoporous ZSM-12. On the other hand, the selectivities crystals, which could ease the accessibility of reactants to
towards longer chain alkane, namely C8 and C9, as well the active sites. Over the mesoporous ZSM-12 samples
the selectivity towards production of longer chain alkane
validates the role of decreased diffusional limitations in hin-
100 dering the outwards diffusion of products.
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