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Thorsten Platz, Remote Control, 6 October 2010

Maximum functions in limited spaces

The new DIN Rail RTU560/211
Introduction

 Full RTU560 functionality

 Compactness and cost efficiency
 RTU560 for DIN rail product line:
 Fixed rugged metal housing
 560CMG10 as gateway
 560CIG10 with integrated
multi-I/O-board
 Scalable housing
 560CMU01 with up to 4 integrated
I/O modules
Highlights

 Compact solution
 High degree scalability
 Perfectly designed for distribution and low-end applications
 Cost effective solution for
 Transformer supervision
 Fault current detection
 Decentralized generation
 Fault detection, isolation, restoration
(FDIR)
 Excellent solution for smart grid applications
 IEC 61850 client and server functionality
Description
Functional Scalability

 Basic functions:
 web server for diagnosis and maintainace
 Support of all standard classic protocols such as
IEC 60870-5-101, IEC 60870-5-104, DNP3,
DNP3 over WAN and IEC 61850 client and server
functionality
 Time stamping with 1ms time resolution
 Integrated cyber security features
 Optional functions:
 PLC functionality including smart grid applications
 Directional fault current detection
 Archive for sequence of events, disturbance records, load
profiles and measurands
 Integrated Human Machine Interface
Applications

 One solution for various applications

 Remote control
 Substation automation
 Distribution and smart grid RTU
 Communication gateway
Applications
Remote Control

Control level Control system

Communication level
IEC 60870-5-101,
IEC 60870-5-104,
DNP3, DNP3 over WAN

Station level/bay level

Diagnosis PLC functions Archive Integrated HMI

PLC
functions

Process level
Applications
Substation Automation

Control level Control system

Communication level
IEC60870-5-101,
IEC60870-5-104,
DNP3, DNP3 over WAN

Station level/bay level

Diagnosis PLC functions Archive Integrated HMI

PLC
functions
IEC 60870-5-103,
DNP3, IEC 61850-8-1
MODBUS

Process level
Applications
Distribution and Smart Grid RTU

Control level Control system

Communication level
Communication

Station level/bay level

Diagnosis PLC functions Archive Integrated HMI

PLC
functions

Process level
Applications
Communication Gateway as 61850 server and client

Station level/bay level Station control system

IEC 61850-8-1
Diagnosis Archive

PLC functions Integrated HMI

Process level
Description
Technical Data

 Serial interfaces:
 1 serial I/O bus (wired-OR-Bus)
 3 external communication interfaces (2x RS232C,
1x RS485)
 1 Ethernet 10/100 BaseT (LAN interface)
 Extension I/O modules:
 Binary inputs/outputs
 Analog inputs/outputs
 Direct analog inputs
 Optional: fault current detection
 Up to 750 data points
Description
Technical Data

 Designed for harsh environmental conditions

 Temperature: -25 ... 70 °C
 Relative humidity: 5 ... 95 %
 Remote diagnosis possibility based on web server
technology with data and configuration updates
 Support of all standard classic protocols such as
IEC 60870-5-101, IEC 60870-5-104, DNP3,
DNP3 over WAN
 Time stamping with 1ms time resolution
Description
Technical Data
Rugged Metal Housing Scalable Housing
560CMG10 560CIG10 560CMU01

Integrated 16 binary inputs Up to 4 of the following modules:

I/Os
8 binary outputs 16 binary inputs
8 analog inputs 8 binary outputs
(mA)
6 analog inputs (mA)
2 analog outputs
6 temperature sensors
Dimensions 204 x 105 x 55 mm 230 x 150 x 84 mm (181 – 741) x 116 x 81 mm
WxHxD Depending on integrated
I/Os
Benefits of RTU560 for DIN rail

 Compact gateway / protocol converter

 Optimized for applications without I/O requirements
560CMG10

 Integrated I/Os for small applications

 Optimized for applications with I/O requirements according
to the multi I/O card
560CIG10
 Optimized for higher space efficiency

 Flexible selection of I/O type and number

 Optimized for applications with different I/O requirements
560CMU01
Description
Expandability

 Perfect adaptation for

all types of small
applications
 Extendable with
different I/O
modules
Description
Expandability – Project Example small Application

Control level  16 binary inputs

Control system
 8 binary outputs
Communication level
Communication
 DNP to the NCC
 2 On/Off commmands 220 VAC
Station level/bay level
 6 status points 220 VAC
PLC
functions

Process level
Description
Expandability – Project Example medium Application

Control level  16 control output 24VDC/6A

Control system
 11 status points 220VAC
Communication level
Communication
 27 status points 24VDC
 1 system with 3 AC current 1 AC voltage
Station level/bay level
 1 system with 1 AC current 1 AC voltage
PLC  2 tap position 24VDC (6 bits)
functions

Process level
References
Asia

 Customer need
 Small RTU application for feeder automation
in distribution network
 Small RTU application at bay level for
substation application
 ABB response
 RTU560 for DIN rail for FRTU
(Feeder RTUs)
 RTU560 for DIN rail as DIM (Distributed I/O
Module) at bay level
 Customer benefits
 Space saving
 Remote diagnostics and
maintenance
 Highly adaptable to customer requirements
 Modular I/O module that is freely configurable
in terms of physical design
References
Europe

 Customer need
 DIN rail mounting and cost efficient
components
 GPRS/GSM communication
 ABB response
 RTU560 for DIN rail (560CMG10)
 560CVT02
 External GPRS/GSM modem
 Customer benefits
 Cost efficient
 Short installation time
 Expandable with RTU211 I/O modules
 Direct data logging with 560CVT02
References
Research Project

 ABB is participating at one of Europe’s

leading research projects in smart grid
technology
 RTU560 key component of the smart grid
infrastructure
 Real-time communication between
energy consumers, multiple distributed
energy resources and smart storage
devices
 This way, smart grid applications have been
and will further be developed and
immediately tested
 Applications e.g. for simple transformer
monitoring or integration of smart meter
information have been the first successfully
developed and field proven smart grid
applications
Conclusion

 Full RTU560 functionality

 Compactness and cost efficiency
 Expandable
 Ready for IEC61850
 Ready to do more