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THE SGB GUIDE TO

FORMWORK AND SHORING


SGB supplies formwork, falsework and access products and
services to the building and construction industries in over fifty
countries and to some of the world’s largest industrial complexes.

The SGB Group

SGB supplies formwork, falsework and access products and services to the building and
construction industries in over 50 countries and to some of the world’s largest industrial complexes.
The company can trace its origins back to 1909 and has been at the forefront of
innovation in the access services field since that time.

Today SGB has operating subsidiaries in 17 countries, employing a staff of over 5000
with world wide sales of £250 million (US$400 m).

SGB is a subsidiary of the US based Harsco Corporation and a member of the Harsco
Access Services Group.

Harsco is a diversified provider of industrial services and products, serving the


worldwide infrastructure development, steel and metals, railway transportation, and gas
and energy industries.

The company employs approximately 19,000 people in 40 countries with global sales
of £1400 million (US$2 billion).
SGB FORMWORK

SGB Formwork Safety management


SGB Formwork designs, manufactures SGB is committed to setting the standards
and supplies products ranging from for safe working practice in the industries
simple shoring accessories to technically we work in. Our aim is to provide the
sophisticated formwork and falsework safest possible working environment for
systems. Many are custom-designed to our staff and our customers. We have a
provide the high productivity solutions dedicated safety team and safety advisers
demanded by international construction working across our service network to
projects. ensure that we meet and maintain our
safety commitment.
Supported by a highly experienced
design and sales network, using the latest Project support
technology in computer-aided design,
SGB has vast experience of site
SGB Formwork has had key involvement
supervision on major construction and
on high profile jobs of great complexity.
refurbishment schemes and on key
The company regularly works on projects
industrial complexes. Our specialist
such as bridge support, retaining walls,
project management teams work in close
reservoirs and commercial building work.
partnership with customers to help them
Our overriding aim is to be our ensure that their build and maintenance
customer’s first choice when selecting programmes are completed to schedule
formwork, shoring and access products. and within budget.
We underpin our commitment to
National stock availability
providing the highest levels of on-site
SGB’s national network of service centres
safety and productivity with our
holds stock of our standard range of
investment in support resources and the
products. Our sophisticated inventory
specialist expertise and dedication of the
management system enables us to
entire SGB team.
mobilise stock at short notice to ensure
Product development that our customer’s sites are always fully
SGB is committed to a continuous serviced.
programme of development to ensure that
Other SGB products
our products meet the ever-changing
In addition to our formwork and shoring
needs of the industries we work in.
services, SGB is able to provide a range
Our internal development team works of site support products and services
closely with our customers to develop safe including access services, fencing, ground
and cost-effective solutions to formwork
support, temporary roadways, portable
problems.
cabins and safety products.
Design and engineering
Further information
SGB Formwork has strategically placed
This manual has been written and
Design Offices and a large team of highly
designed to provide an overview of the
experienced design engineers, equipped
formwork products and services available
with the latest design software and
from SGB. More detailed data sheets on
available to work with you on projects
all products are available in electronic or
where the build specification or site
hard copy format. Contact your nearest
conditions demand a tailored design
regional office (see the addresses on
solution.
page 98) for further information.

3
SGB FORMWORK PRODUCT SELECTOR

RECOMMENDED SGB PRODUCT

WALL FORMWORK
Pages 6 - 37

MKII WALL COMPONENTS MKII SOLDIERS, MINI MKII SOLDIERS AND


8 - 19 DU-AL ALUMINIUM BEAMS
Highly versatile formwork and support beams that have been
designed to provide, in their range and strength, a complete
system of formwork beams and accessories.

CRANE-HANDLED LOGIK 60
20 - 23 LOGIK 60 is a panel system for crane-handling that produces
60 kN/m2 concrete pressure resistance from a robust panel.

MAN-HANDLED LOGIK 50
24 - 27 LOGIK 50 is a 50 kN/m2 strength, versatile panel system with
unit weights of 35 kg/m2. This makes it suitable for projects
requiring man-handling capability, where crane access is
restricted or impractical.

CIRCULAR LOGIK 360 AND MULTIFORM CIRCULAR


28 - 33 LOGIK 360 is a 60 kN/m2 circular panel formwork system
suitable for double-sided curved walls. It is fully compatible
with LOGIK 60.

SINGLE-SIDED MULTIFORM A-FRAMES


34 - 35 MULTIFORM A-FRAMES can be used in conjunction with either
LOGIK panels or MKII SOLDIER and beam formwork for the
construction of single-sided wall formwork.

STABILISERS LOGIK, MULTIFORM AND MKII STABILISERS


36 - 37 A full range of SGB raking stabilisers is available for use with
LOGIK and MKII SOLDIER and beam formwork panels.

SLAB FORMWORK
Pages 38 - 53

ALUMINIUM SHORING GASS


40 - 47 A lightweight fast-erection aluminium shoring system capable of
supporting a 140 kN SWL.

STEEL SHORING CUPLOK SUPPORT


48 - 51 SGB CUPLOK is a galvanised fast-erection steel system scaffold,
with a 74 kN maximum SWL.

SOFFIT BEAMS MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS


52 - 53 These provide a versatile range of steel and aluminium primary
and secondary bearers suitable for soffit support.

CLIMBING FORMWORK
Pages 54 - 61

CRANE CLIMBING MULTIFORM CLIMBING BRACKETS AND CL25


56 - 59 The MULTIFORM Climbing Bracket and CL25 provide safe access
and formwork support for lifted pours, and also simplify the
process of fixing soffit edge formwork.

SELF CLIMBING HIGHRISER


60 - 61 HIGHRISER is a crane-independent self-climbing system for the
construction of high-rise concrete cores.

4
RECOMMENDED SGB PRODUCT

BRIDGE CONSTRUCTION
Pages 62 - 75

PARAPET SUPPORT MULTIFORM BRIDGE PARAPET BRACKET


64 - 67 A cantilever formwork system used to facilitate the construction
of concrete edge projections and parapets of composite steel girder
and pre-cast concrete bridge decks.

MKII SOLDIERS
MKII SOLDIERS can be used as beams to undersling bridge support,
or as a frame to overhang for bridge parapet support.

BRIDGE DECK SUPPORT CUPLOK SUPPORT AND GASS


68 - 71 Ground-bearing bridge support can be provided using 74 kN
steel CUPLOK system support scaffolding, or 140 kN aluminium
GASS shoring.

HEAVY DUTY SHORING MKII SHORING


72 - 75 Used in conjunction with SGB Ultra Heavy Duty Shoring
components, standard MKII SOLDIERS can be used to take a
safe working load of up to 32 tonnes.

MULTIFORM SHORING
MULTIFORM beams are engineered in a variety of configurations
to provide heavy shoring and trussed beam solutions.

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES


Pages 76 - 81

FACADE RETENTION MKII SOLDIERS


78 - 79 Suitable for all applications where heavy duty shoring is required
including supporting walls of existing buildings during repair and
refurbishment.

OTHER APPLICATIONS MKII SHORING ACCESSORY COMPONENTS


80 - 81 MKII components suitable for general shoring applications.

ACCESS AND EDGE PROTECTION


Pages 82 - 91

ACCESS SCAFFOLD CUPLOK ACCESS, TUBES AND FITTINGS


84 - 87 The SGB CUPLOK galvanised, multi-purpose scaffold system
is a heavy duty system, but also relatively light and easy to
assemble, making it ideal for access scaffolding.

STAIR TOWERS CUPLOK STAIR TOWER


88 - 89 Strong but light and easy-to-assemble stair towers are also
available in the SGB CUPLOK galvanised, multi-purpose
scaffold system.

EDGE PROTECTION EXTRAGUARD


90 - 91 SGB EXTRAGUARD barrier panels are of triple wire construction for
extra strength and rigidity, galvanised and powder-coated in high
visibility yellow. The panels also incorporate an integral toeboard.

SPECIALS
Pages 92 - 95

TABLES, COLUMNS, SGB Formwork can design and manufacture a tailored solution
GANTRIES AND TRUSSES to suit specific site requirements.
94 - 95

5
WALL FORMWORK A complete range of modern high
productivity wall formwork solutions to suit specific site requirements

6
MKII WALL COMPONENTS PAGE 8 CRANE-HANDLED PAGE 20 MAN-HANDLED PAGE 24

MKII SOLDIERS, MINI MKII SOLDIERS AND LOGIK 60 LOGIK 50


DU-AL ALUMINIUM BEAMS LOGIK 60 is a panel system for crane-handling that LOGIK 50 is a 50 kN/m2 strength, versatile panel
Highly versatile formwork and support beams that produces 60 kN/m2 concrete pressure resistance from system with unit weights of 35 kg/m2. This makes it
have been designed to provide, in their range and a robust panel. suitable for projects requiring man-handling
strength, a complete system of formwork beams and capability, where crane access is restricted or
accessories. impractical.

CIRCULAR PAGE 28 SINGLE-SIDED PAGE 34 STABILISERS PAGE 36

LOGIK 360 AND MULTIFORM CIRCULAR MULTIFORM A-FRAMES LOGIK, MULTIFORM AND MKII STABILISERS
LOGIK 360 is a 60 kN/m2 circular panel formwork MULTIFORM A-FRAMES can be used in conjunction A full range of SGB raking stabilisers is available for
system suitable for double-sided curved walls. It is with either LOGIK panels or MKII SOLDIER and beam use with LOGIK and MKII SOLDIER and beam
fully compatible with LOGIK 60. formwork for the construction of single-sided wall formwork panels.
formwork.

7
WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS

225
MKII SOLDIER SYSTEM
The MKII SOLDIER is a highly versatile

112.5
formwork and support beam that has

170
been designed to bring both exceptional

225
strength and, through its accessories, a
Stiffener detail
wide variety of applications to soldier

225
Plan on end plate
users.

35
The wide range of high quality soldiers

225
and accessories has evolved as a result of
40 x 50 Timber may
long established working relationships be fixed if required

10
with building and civil engineering

5
2.

2.
10

5
25

40

companies. 125

The adaptability of the system allows the Soldier detail


175

225

contractor to use one economical system 3.5


for all types of temporary works.

Benefits
50 60
● Highly adaptable, versatile, economical
Cross section
● Galvanised
● Range of accessories available

Description
The unique profile of SGB’s MKII
SOLDIER, with the pattern of diamond
shaped holes and stiffening ribs is the
result of an extensive computer analysis
which determined the best balance of
strength, stiffness and weight. Length (mm) 75 150 450 675 900 1125 1800 2700 3150 3600
Weight (kg) 5.7 7.2 11.7 17.5 21.5 25.4 37.4 55.2 62.6 71.0
Galvanised soldier system Code No (galv) 443210 443211 443097 443098 443091 443092 443093 443094 443095 443096

All MKII SOLDIER components are of a


Specifications/Properties
hot dipped galvanised finish giving
Finish as specified
excellent robustness and durability to aid
Moment of Inertia (Ixx) 1578 cm4
the longevity of the product.
Minimum Factor of Safety 2.1
End Reaction (see note 1) 115.0 kN
Centre Reaction (see note 1) 115.0 kN
Bending Moment (Hog) 38.0 kNm
Bending Moment (Sag) 38.0 kNm
Bending Moment (at joint) 10.0 kNm
Bending Moment (reinf. joint) 15.0 kNm
Shear (not less than) 75.0 kN
Shear at joint (not less than) 75.0 kN

Guidance notes
1. Minimum bearing length 155 mm (as Tie Washer
4430-20)
2. Weight excludes timber insert. (Additional weight
approx. 1.1 kg/m)

8
Robust, high tensile steel primary beams

Joint to Joint Connection Internal corners


To fix MKII SOLDIERS end-to-end.

4 No M16 x 35 HT set screws and nuts


should be used.

Code No. 584233


Weight: 0.11 kg

Maximum bending moment = 10 kNm.

150

(300)
50 50 50

(225)
50

Soldier Joint Reinforcement Plate


150
50

(300)
For use when it is necessary to increase
50

the capacity bending moment at the joint

11 Spacers @ 300
of two MKII SOLDIERS.
Internal Corner Plan
4 No Joint Reinforcement Plates may be 10 Spacers @ 300
(300)

used complete with M16 x 50 HT set


screws and nuts.
8 Spacers @ 300
5 Spacers @ 300

Code No. (galvanised): 443223


262

Weight: 0.7 kg

Maximum bending moment = 15 kNm.


300 300
300 300

End detail
(300)

(300)
(225)
(300)
262
300

Length (mm) 900 1125 1800 2700 3150 3600


Weight (kg) 19.00 24.1 38.0 56.6 66.3 75.4
Code No (galv) 443255 443254 443253 443252 443251 443250

Waling Clamp
Used for connecting SGB DU-AL Walings
to Internal Corners.
Code No. 443062
Weight: 0.59 kg

9
WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS

Applications
Wall formwork

One of the most popular uses of the MKII


SOLDIER system is as a primary support
beam for wall shuttering applications.
Used with either the contractor’s timber or
SGB’s S150 or T150 DU-AL Aluminium
Beams the system provides an economical
and versatile forming system.

Dual stop end


Soldier support
bracket

Tie rod Dual Walings

Corner
MKII Soldier Tie rod Soldier

Timber Wedges
MKII Soldiers

Corner details

Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.

S150
Walings Tie rod Mini MKII Soldier

MKII Soldiers

S150 DU-AL beam

MKII Soldiers with


4-clamp connection Tie rod with wing nuts
and washer plates
S150 DU-AL beam
Dual stop
end Soldier
support bracket
Stop end details

Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.

10
Lifting Bracket Form Jack Hop Up Bracket
Bolted to the top of Soldiers, to provide Primarily used to level the form, they can Designed to support 3 scaffold boards
facilities for lifting by crane. A minimum be used horizontally as a plumbing plus 1 toeboard, complete with a spigot to
of two per form should be used. device. A minimum of two jacks are locate a guard post. The Hop Up Bracket
required per form side. can be fixed at any of the bolt holes
Code No. (galvanised): 443080
Weight: 4.8 kg
between the diamond holes.
Code No. (galvanised): 443216
Weight: 4.3 kg Code No. (galvanised): 443081
4 No M16 x 35 HT set screws and nuts
Weight: 5.6 kg
are required. 2 No M16 x 45 HT set screws and nuts
are required. 1 No M16 x 90 HT bolt and nut is
required.

Soldier Bracing Coupler


Fixed to the Soldier, these provide a
coupler for the attachment of scaffold
tube, required when lacing and bracing is Push Pull Bracket
to be attached for applications such as Support Plate Used to give a positive connection for up
freestanding falsework. to 3 Shoring Adaptors to Soldiers either
Where it is necessary to give additional
Code No. (galvanised): 443235
horizontally, vertically or diagonally.
support to the walings and form face on
Weight: 3.9 kg Code No. (galvanised): 443077
crane handled forms, these can be bolted
Weight: 13.0 kg
to the bottom of the Soldiers. They should
260
be fitted on the Soldiers to which the 1 No M24 x 90 HT bolt and nut (grade
100

lifting brackets are attached. 8.8) per Shoring Adaptor.


Code No. (galvanised): 443083 For loading details please contact your
Weight: 3.81 kg
'U' PIECE local SGB Formwork Design Office.
2 No M16 x 35 HT set screws and nuts
are required.

For loading details please contact your


Waling Clip
local SGB Formwork Design Office.
Used as an alternative method to attach
300

standard scaffold tube to a Soldier.


Code No. 445500
Weight: 0.6 kg

11
WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS

Timber Waling Clamp Soldier Brace/Wheel Connector


Used with the J Bolt to fix timber walings This item has two functions:
to the Soldier. 1. It can be bolted to the Soldier to
accommodate a Shoring Adaptor, or
Code No. 443123
Weight: 0.3 kg 2. The MKII SOLDIER system can be made
J Bolt
mobile by fixing a wheel of a maximum
of 48 × 150 mm diameter.
Code No. 443124
Weight: 0.45 kg Code No. (galvanised): 443272
Weight: 9.0 kg

2 No M16 x 90 HT bolts and nuts


Swivel Connector required. (Wheel to be quoted
A multi-function component that is fixed to separately).
two ends of Soldiers that can alter the Wheel Code No: 443073
angle between 59-180°
Code No. (galvanised): 443271
Weight: 6.1 kg
Universal Anchor Clamp
Used to fix Dual T150 beams to Soldiers. 4 No M16 x 35 HT set screws and nuts
(grade 8.8) per Soldier end are required.
Code No. 717606
Weight: 0.31 kg

Universal Clamp 59°

Used to fix S150 Dual Walings to Soldier


or Soldier to Soldier fixing.
Code No. 443036
Weight: 0.60 kg

12
Tie Rod MKII Tie Washer Plastic Sleeving
Continuous threaded rods, specifically Designed with lugs on the base to prevent Used as a distance keeper between form
designed and manufactured for use as any rotation when used with SGB MKII faces, these allow tie rods to be
formwork tie rods for all types of concrete SOLDIERS. withdrawn for re-use.
structures.
Available for hire or sale. Available in 3 m lengths.
15 mm and 20 mm tie rods and
SWL = 115 kN For sale only.
accessories are compatible with all other
leading makes. Bar size (mm) Code No. Weight (kg) Bar size (mm) Code No. Weight (kg)
15 443020 0.65 15 421847 0.66
Available for hire or sale. 20 421872 0.66

Length (m) Code No. Weight (kg)


15 mm diameter
0.75 421831 1.12
1.00 421826 1.50
1.50 421832 2.25
2.00 421828 3.00
3.00 421830 4.50 Hexagon Nut
6.00 421829 9.00 Available for the 15 mm tie bar. Ideal for
SWL 95.5 kN (2:1 safety factor)
use where access is restricted.
20 mm diameter
Available for hire or sale.
0.40 421869 1.07
Sleeving Cone
1.00 421860 2.68 Bar size (mm) Code No. Weight (kg)
1.50 421870 4.02 15 421822 0.23 For use with the Plastic Sleeving tube to
6.00 421871 16.08 suit either 15 mm or 20 mm tie rod.
SWL 165 kN (2:1 safety factor)
For sale only.
Bar size (mm) Code No. Weight (kg)
60 15 421848 0.01
20 421867 0.02

Joint Nut
Used for the joining of tie rods. Complete
with centre stop to ensure equal spacing Tie Washer
Wing Nut
or bar inside the connector. Used with Wing Nuts, this can be used to
A knock-on Wing Nut used in conjunction
clamp wall shutters together.
with tie plates for securing the rods in Available for hire or sale.
formwork applications. Wing Nuts are Available for hire or sale.
Bar size (mm) Code No. Weight (kg)
self colour or anti-rust finish. 15 421823 0.41 Tie Bar size (mm) Code No. Weight (kg)
Available for hire or sale. 20 421862 0.43 15 421856 1.41
20 421861 1.88
Bar size (mm) Code No. Weight (kg)
15 421839 0.33
20 421865 0.35

110

13
WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS

Water Barrier Rock Anchor


Cast into the concrete wall between two For securing single sided formwork to
tie bars, these allow through-tie systems to rock or concrete walls. Hole diameter
be used in water-retaining structures. required 36 mm - 38 mm. Conduct tensile
tests before applying final load.
For sale only.
For sale only.
Bar size (mm) Code No. Weight (kg)
15 452520 0.55 Bar size (mm) Code No. Weight (kg)

20 452525 0.65 15 452324 0.30

End Tie Washer


Used in conjunction with standard tie rods Pigtail Anchors
and thrust plates these enable two soldiers When cast-in Pigtail Anchors provide
to be fixed at right angles. anchorage into previous concrete pours.
For sale or hire. For sale only.
Bar size (mm) Code No. Weight (kg) Length (mm) Code No. Weight (kg)
15 443234 0.65 450 451345 0.74
600 451360 0.99 Form Anchor
A securing device for single-sided
formwork, slab edge formwork,
guardrails etc. It provides an anchor point
Length
for most makes of 15 mm rod.

For sale only.


Plastic Plywood Plug Bar size (mm) Code No. Weight (kg)
15 452322 0.1
A round tapered Plastic Plug for filling
redundant tie holes in plywood.
Plastic Sleeving Plug
Choose maximum size possible and
hammer in for tight seal. A flexible, tight fitting plug for the internal
water sealing of Plastic Sleeving. Used
For sale only.
prior to filling with a recommended grout.
D size (mm) Code No. Weight per 1000 (kg)
For sale only.
20 452310 1.85
22 452311 1.85 Bar size (mm) Code No. Weight per 1000 (kg)
26 452312 1.85 15 452316 9.50
20 452317 14.40

14
WALL FORMWORK SOLDIER AND BEAM
Lightweight, general
MINI MKII SOLDIERS purpose formwork beams

● High tensile rolled steel profile


● Lightweight section at 8.4 kg/m
● Nailing holes in top flange Length: 1.8 m
Weight: 15 kg 25 70 25
● 10 kNm bending capacity
60
5 5
The MINI MKII SOLDIER is a versatile

50 25
lightweight formwork beam that has been
designed to give a robust, easy-to-handle
Length: 1.3 m
solution to awkward formwork areas.

50
Weight: 11 kg
The section profile has been optimised,

50
giving an excellent balance of strength
MINI MKII SOLDIERS – elevations, section and detail

50
and weight. The section is rolled from
special high tensile steel, allowing a
35 50 35 ø 7 holes
lightweight section to be utilised. The
beam has also been structurally Closed robust end complete with nailing holes
for direct fixing of timber
engineered to allow regular lightening 120
apertures, giving the benefit of reduced
weight, along with the opportunity to fix Open flanged end for clamping of
DU-AL/timber beams
accessories to the beam.

The MINI MKII SOLDIER is suitable as a


primary beam for small-to-medium wall Plywood

or base pours, a stop-end beam for


general wall formwork pours, or as a LOGIK 60
anchor plate
lightweight support beam.

The heavy duty hot-dip galvanised finish Secondary beam


S150 or similar
to the beam offers a superior robust steel
coating giving maximum longevity.
LOGIK 60 stop end
MINI MKII SOLDIER
An added feature of the beam is the tie holder

nailing holes in the top flange, giving the Stop end plan
opportunity to fix directly to plywood or
timber. The beam can also be used
inverted, where the open flange allows
DU-AL beams to be clamped securely.
Guidance notes
1. Minimum bearing length 80 mm.
2. Centre reaction and tie 100 x 100 x 10 mm or
MKII Tie Washer (Code No: 443020).
3. For bending moments at joints see MINI MKII data
sheets.
4. For detailed dimensions and bolt configurations see
MINI MKII data sheets.
5. For load cases see MINI MKII data sheets.
6. Section properties are based on test data and are
not theoretical.
7. Maximum loads and moments are safe working
loads unless otherwise stated.

15
WALL FORMWORK SOLDIER AND BEAM

MINI MKII SOLDIERS

Specifications/Properties

Finish as specified
Weight 8.4 kg/m
C. S. Area (gross) 11.95 cm2
C. S. Area (average) 8.94cm2
Young’s Modulus (E) 206000 N/mm2
Moment of Inertia (Ixx) 152.5 cm4
Moment of Inertia (Iyy) 118.0 cm4
rx 4.13 cm
ry 3.6 cm
Minimum Factor of Safety 2
End Reaction (see note 1) 36.0 kN
Centre Reaction (see note 1) 45.0 kN
Bending Moment (Hog) 10.0 kNm
Bending Moment (Sag) 10.0 kNm
Tie Load (see note 2) 45.0 kN
Shear Max. 36.0 kN

16
WALL FORMWORK SOLDIER AND BEAM

DU-AL ALUMINIUM BEAMS

Aluminium walings S150 Aluminium walings T150 Aluminium walings


The use of aluminium over timber has Length (m) Code No. Weight (kg) Length (m) Code No. Weight (kg)
great advantages. Aluminium is lighter 1.2 715212 4.80 1.2 717512 6.96

and stronger than timber and therefore 1.8 715218 7.20 1.3 717513 7.54
2.7 715227 10.80 1.6 717516 9.28
allows larger assemblies of formwork,
3.6 715236 14.40 1.8 717518 10.44
which in turn reduces the labour cost of
4.2 715242 16.80 2.5 717525 14.55
fixing and erecting.
5.1 715251 20.40 3.6 717536 20.92
SGB offers two types of DU-AL aluminium 5.7 715257 22.80 3.9 717539 22.66
waling beam, the standard S150 for 6.4 715264 25.60 4.2 717542 24.36

general use, and the T150, which is a 7.2* 715272 28.80 4.8 717548 27.84
* Non-standard length 5.0 717550 29.05
stronger section and ideal for use where
5.4 717554 31.37
the soldier centres need to be wider
Properties 6.4 717564 37.16
apart.
Moment of resistance 6.80 kNm 7.2 717572 41.76
Area 11.96 cm2
Inertia xx 356 cm4
Properties
Inertia yy 43.764 cm4
Moment of resistance 13.00 kNm
Section Modulus Zxx 47.15 cm3
Area 18.87 cm2
Weight 3.24 kg/m
Inertia xx 574.3 cm4
Young’s Modulus 68900 N/mm2
Inertia yy 147.4 cm4
Section modulus Zxx 75.36 cm3
Weight 5.81 kg/m
Young’s Modulus 68900 N/mm2

44.2
150

150

75

18
80

17
WALL FORMWORK SOLDIER AND BEAM

DU-AL ALUMINIUM BEAMS

S150 wall application Universal Clamp Universal Anchor Clamp


Used to fix S150 DU-AL Walings to Used to fix DU-AL T150 beams to Soldiers.
Soldier or Soldier to Soldier fixing.
Code No. 717606
Code No. 443036 Weight: 0.31kg
Weight: 0.60kg

18
Lightweight, aluminium formwork beams
with nailable timber inserts

DU-AL ancillary components


Note: All components on this page are fabricated
from steel with a galvanised finish.

Anchor Bolt Friction Bolt c/w Nut T-Bolt Clamp

Code No: 717603 Code No: 717607 Code No: 717605


Weight: 0.08 kg Weight: 0.11 kg Weight: 0.19 kg

56 40
15 45 28
11

M 12
11 40

34

43
23

30

56
Forged Washer Stop End Bracket
11
40
Code No: 717604 Code No: 717611
Weight: 0.10 kg Weight: 2.20 kg
M 12
9
16
0
43

Washer Plate
7
10 mm thick plate with 13 mm diam.
18 40 80
80 hole for use with Soldier Support
190
Code No: 717610
Weight: 0.77 kg
Soldier Support
Code No: 717609 100
Weight: 2.18 kg
16

100
0

80
80
190

19
WALL FORMWORK CRANE-HANDLED

LOGIK 60

Description The panels feature a special rolled steel Column forms

The LOGIK 60 panel system for crane profile 140 mm in depth that combines Standard panel forms can be employed
handling produces 60 kN/m2 concrete with high quality 18 mm plywood. This is for highly rigid, high-quality finishes in
pressure resistance from a robust panel. supported at 300 mm centres and edge- column forms with a wide variety of
The panel is surface-finished with a robust sealed in polyurethane. Multiple tie holes different column size options. Avoids the
hot-dip galvanising to give longevity and allow for tie rods/plates, all of which are need for time-consuming timber and
lower maintenance, resulting in reduced positioned for maximum panel stiffness waling assemblies, by utilising the
costs. Manufactured to tight tolerances, and strength. strength of the novel column coupler
panels are clamped rigidly together with component.
Flexibility
a unique Alignment, Locking and Levelling
ALL Clamp with a single hammer blow. The LOGIK 60 system features a full Circular (polygonal) forms
range of sizes that offer the flexibility to Standard LOGIK panels can be used to
This action is so secure that form
cope with a wide variety of situations create impressive circular (polygonal)
assemblies can then be crane-handled
encountered. structures in conjunction with the use of
without additional structural members. A
their versatile panel clamps and tie plates.
large number of re-uses are then feasible Single sided forms
without the need for time-consuming
SGB LOGIK 60 panels can also be used
stripping down.
to form single-sided wall forms in
conjunction with SGB MULTIFORM
components in an A-Frame configuration.

20
Robust large area formwork panels with
minimal clamping requirements

21
WALL FORMWORK CRANE-HANDLED

LOGIK 60

LOGIK 60 Panels
Width (mm) Code No. Weight (kg)
2700 high
2400 590500 328.7
1200 590502 150.2
900 590503 116.4
600 590504 86.8
450 590505 70.6
300 590506 57.0
1500 high
1200 590540 82.2
900 590541 73.6
600 590542 53.2
450 590543 42.1
300 590544 33.5
2700 high LOGIK 60 panels
1200 high
1200 590550 67.7
900 590551 59.0
600 590552 42.0
450 590553 34.0
300 590554 27.0

1500 high LOGIK 60 panels

18

120

Release Agent 1200 high LOGIK 60 panels Cross section through


LOGIK 60 panel
Code No. Size (litres)
443395 25
443396 205
LOGIK 60 top tie rod holder

LOGIK 60
anchor plate LOGIK 60 clamp

Secondary beam
(S150 or similar)
Wall
width
Plywood

LOGIK 60 stop-end tie holder

MINI MKII SOLDIER

Stop end plan

22
ALL Clamp Standard Sleeving Cone LOGIK Stop End Tie Holder
Code No. 590700 Code No. 421848 Code No. 590807
Weight: 6.95 kg Weight: 0.5 kg
Plastic Sleeving
Code No: 421847 Tie Washer/Nut
Code No. 590803
Weight: 1.9 kg

Extension Bracket Tie Rod


Adjustable Clamp
Code No. 590710 Code No. Size (m) Diameter (mm)
Code No. 590701 421831 0.75 15
Weight: 2.6 kg
Weight: 6.13 kg 421826 1.00 15
421832 1.5 15

Stabiliser
Code No. Size (m) Weight (kg)
590824 3.0 12 Column Coupler
590826 4.5 17.5
Code No. 590722
Weight: 4.6 kg

Top Tie Rod Holder


Code No. 590801
Weight: 1.2 kg

A-Frame Connector

Joint Plate Channel Code No. 590941


Weight: 0.5 kg
Code No. 590721
Weight: 7.5 kg

Walkway Bracket
Alignment Waler
Code No. 590820
Code No. 590823
Weight: 13.9 kg
Weight: 7.45 kg
Attachment
Code No. 590821
Transport Bracket
Weight: 1.7 kg
Code No. 590822
Weight: 11.2 kg

Crane Hook
SWL = 1500 kg

Code No. 590735


Weight: 6.6 kg

23
WALL FORMWORK MAN-HANDLED

LOGIK 50

Description Flexibility Column forms

LOGIK 50 is a 50 kN/m2 strength, The component solutions are fast, flexible Standard panel forms can be employed
versatile panel system with unit weights of and offer a good standard of finish with for highly rigid, high-quality finishes in
approximately 35 kg/m2. This makes it minimal grout loss, avoiding the need to column forms with a need for time-
suitable for projects requiring man- import timber elements requiring special consuming timber and waling assemblies,
handling capability where crane access is skills. by utilising the strength of the novel
restricted or impractical. column coupler component.
Single sided forms
Simple in use, but smart in design Circular (polygonal) forms
SGB LOGIK 50 panels can also be used
concept, the panels are secured in a
to form single-sided wall forms in Standard LOGIK panels can be used to
similar way to the crane-handled version.
conjunction with SGB MULTIFORM create impressive circular structures in
A lightweight clamp is pre-set and
components in an A-Frame configuration. conjunction with the use of their versatile
clamped single-handed in one simple
panel clamps and tie plates.
action.

It can be attached at any number of


horizontal or vertical positions.

Once fastened, a tight connection is


maintained to avoid grout loss. The holes
are positioned at the strongest part of the
panel.

24
Lightweight formwork panels
for all restricted access areas

25
WALL FORMWORK MAN-HANDLED

LOGIK 50

LOGIK 50 Panels
Width (mm) Code No. Weight (kg)
2700 high
900 590101 81.0
600 590102 58.3
450 590103 46.0
300 590104 35.6
1500 high
900 590120 49.6
600 590121 37.9
450 590123 26.6
300 590122 20.5
2700 high LOGIK 50 panels
1200 high
900 590131 39.7
600 590132 30.3
450 590133 21.3
300 590134 16.4
3000 high (for sale only)
750 A570004 83.7
500 A570006 54.4
250 A570008 35.3
1500 high (for sale only) 1500 high LOGIK 50 panels
1000 A570052 51.2
750 A570054 41.5
500 A570056 27.8
250 A570058 21.3

1200 high LOGIK 50 panels


15

80
Release Agent
Code No. Size (litres)
443395 25
Cross section through LOGIK 50 panel
443396 205
LOGIK top tie rod holder

LOGIK 50
LOGIK 50 clamp
anchor plate

Secondary beam
(S150 or similar)
Wall
width
Plywood

LOGIK 50 stop-end tie holder

MINI MKII SOLDIER

Stop end plan

26
LOGIK 50 Clamp Standard Wing Nut Sleeving Cone
Code No. 590300 Code No. 590312 Size: 110 mm Weight: 0.95 kg Code No. 421848
Weight: 1.05 kg
Tie Rod Plastic Sleeving
Code No. Size Code No. 421847
421831 0.75 m
421826 1.00 m
LOGIK 50 Clamp Adjustable
421832 1.5 m
Code No. 590301
Weight: 5.1 kg LOGIK Stop End Tie Holder
Code No. 590807
Weight: 0.5 kg

Alignment Waler
Code No. 590823
Stabiliser Weight: 7.45 kg
Top Tie Rod Holder
Code No. Size (m) Weight (kg)
590824 3.0 12 Code No. 590801

590826 4.5 17.5 Weight: 1.2 kg

Column Coupler
A-Frame Connector
Code No. 590310
Code No. 590941
Weight: 1.95 kg
Weight: 0.5 kg

Joint Plate Channel


Walkway Bracket
Code No. 590721
Code No. 590820
Weight: 4.8 kg Weight: 13.9 kg

Attachment
Code No. 590821
Weight: 1.7 kg

Transport Bracket
Code No. 590822 LOGIK 50 Crane Hook
Weight: 11.2 kg SWL = 1000 kg

Code No. 590311


Weight: 6.0 kg

27
WALL FORMWORK CIRCULAR

LOGIK 360

LOGIK 360 is the first plywood-faced Crane handling and transport are also
truly circular panel formwork system. The much easier with LOGIK 360, because of
patented design of LOGIK 360 the low unit weight of approximately
demonstrates SGB Formwork’s innovative 58 kg/m2, combined with the slim profile
approach to circular formwork. of the panel, measuring just 140 mm
deep.
LOGIK 360 has very few components,
cutting the chances of site losses to an The standard SGB Formwork panels can
absolute minimum. A LOGIK 360 wall is be used for circular walls down to 4 m
constructed with a 1.24 m Inner Panel, a minimum radius. Further panels are
1.25 m Outer Panel, LOGIK 60 Ties and available to cope with smaller radii, down
Tie Washers, and LOGIK 60 Adjustable to 2.5 m minimum radius.
Clamps.
LOGIK 360 is also fully compatible with
The new design has eliminated the the LOGIK 60 panels, making transitions
hundreds of bolts, turnbuckles, beams, from straight walls to circular walls simple
walers and multiple components and easy.
commonly used on older systems.

LOGIK 360
● Truly circular panel formwork system
● Fast and simple setting procedure.
● Fully assembled panels.
● Lightweight slim profile
● Compatible with LOGIK 60

28
Superior assembly times for
truly circular panel formwork

29
WALL FORMWORK CIRCULAR

LOGIK 360

1240 mm wide Internal Panels


Height (mm) Code No. Weight (kg)
Standard sizes
1200 590568 88
1800 590567 141
2400 590566 170

Also available (for sale only)


300 590570 21
600 590569 60
3000 (3 Tie) 590579 221
3000 (2 Tie) 590580 196
3600 590565 249

1250 mm wide External Panels


Height (mm) Code No. Weight (kg)
Standard sizes
1200 590574 89
1800 590573 140
2400 590572 171

Also available (for sale only)


300 590576 22
600 590575 61
3000 (3 Tie) 590577 222
3000 (2 Tie) 590578 196
3600 590571 250
The above panels can be used to a minimum radius
of 4 m. Smaller panels are available for radii down to
a minimum of 2.5 m.

Release Agent
Code No. Size (litres)
443395 25
443396 205

LOGIK 360 Internal and External Panels: 2400, 1800, 1200 and 600 mm high

Plywood

LOGIK 60
anchor plate

Secondary beam
S150 or similar

LOGIK 60 stop end


MINI MKII SOLDIER
tie holder

Stop end plan

30
LOGIK 60 ALL Clamp Standard LOGIK 60 Adjustable Clamp LOGIK 60 Stop End Claw Tie Holder
Code No. 590700 Code No. 590701 Code No. 590806
Weight (kg): 6.95 Weight (kg): 6.13 Weight (kg): 1.4

360 70

Bolt LOGIK 60 Crane Hook Walkway Bracket


Code No. Component SWL = 1500 kg Code No. 590820
021041 M16 Bolt Grade 8.8 × 100 mm long Weight: 13.9 kg
Code No. 590735
023050 M16 Standard Nut Grade 8.8
Weight: 6.6 kg Attachment
026510 M16 Heavy Flat Washer
Code No. 590821
Finish: All items zinc plated
Weight: 1.7 kg

31
WALL FORMWORK CIRCULAR

MULTIFORM CIRCULAR

The System Adjustment clamp details

MULTIFORM Circular Formwork System is 1) The adjustable clamp slides onto the
suitable for double-sided curved walls MF1 Waler and is bolted onto the
with a minimum outer radius of 5 m. MF3 beam.

It offers easy setting and adjustment of 2) Adjustment is then made by turning the
curvature with wide spacing of ties @ screw thread of the adjustable clamp.
1.25 m (1.88 m2/tie).
Infill details
Concrete pressures of up to 60 kN/m2 1) Simple infill details allow gaps to be
can be accommodated. compensated for with a minimum of MULTIFORM Circular Panels

Minimum adjustment infill solutions, either adjustment. Height (m) Width (m) Code No. Weight (kg)

external or internal, give maximum 1.25 2.5 590993 321.4


2) This means standard size panels can
3.0 2.5 590994 330.3
versatility to all stock. be fully utilised for all radii and wall
3.5 2.5 590995 397.0
thicknesses.
General Guidelines 4.0 2.5 590996 430.2
4.0 1.25 590991 216.6
Plan detail

1) Set the panels to the correct radii by


2500
turning the adjustable clamp.

2) Lift the panels into place.

3) Connect the adjoining panels with the


wedged articulated coupling.

4) Make finite adjustments with the


adjustable spindle and articulated
3000

coupling.

MULTIFORM Circular Panel – typical


elevation and plan

32
Fully adjustable component
circular formwork

33
WALL FORMWORK SINGLE-SIDED

MULTIFORM A-FRAMES

Multiform A–Frames
● Single-sided forming
● 2 m – 5 m modular sizes
● Larger sizes available
● Sliding foot feature
● Compatible with all formwork types

MULTIFORM A-Frames are used in the


construction of single-sided walls when
tieing through the formwork is not
possible.

A-Frames are used for the construction of


concrete walls cast against the face of
existing walls in basement construction or
similar.

MULTIFORM A-Frames are available in


2 m, 3 m, and 5 m modular sizes, fully
assembled for immediate use on site.

They are compatible with all LOGIK panel


formwork as well as traditional soldier
and beam formwork.

The frames are made up largely of bolted


connections, making repair and
maintenance simple and easy.

Accessories for the A-Frames such as


walkway brackets are fully compatible
with LOGIK panel formwork, making
good cross-utilisation of products.

The A-Frames contain a “Sliding foot”


feature to enable the wall to be fully
tightened to the wall kicker.

The 2 m Mini A-Frame is ideal for the


construction of deep base pours where tie
deformation prevents the use of double-
sided concrete pours. The modular units
allow simple, fast, reliable installation. The
Mini A-Frame contains a unique frame-
setting feature, allowing the units to be
anchored and accurately aligned in just
two actions.

34
Simple forming of single-sided,
tie-less walls and bases

87 A-frame lifting eye


(SWL=10 kN)

A-Frame Connector
Scaffold Scaffold Code No. 590941
coupler coupler
Weight: 0.5 kg

3441

2065

5059
Scaffold
coupler Scaffold
coupler

Tie washer nut


38 diameter
adjustable jack
(SWL=127 kN) Connector
120 1146 177 1246

MULTIFORM 3 metre A-Frame Mini A-Frame


Code No. 590900 Code No. 590905

Scaffold Weight: 200.5 kg Weight: 98.8 kg


coupler
Tie washer nut

Tie bar
60
Loop Joint nut
anchor 12

40 70 50
2013 95 160

MULTIFORM 5 metre A-Frame 308 Mini A-Frame Anchor Connector


Code No. A619500 Code No. 590939
289
Weight: 375 kg Weight: 1.5 kg
38 diameter
adjustable jack
Multiform Loop (SWL=250 kN
Anchor Tie per pair)

Code No. Size (mm)


590938 15
590937 20

35
WALL FORMWORK STABILISERS

LOGIK, MULTIFORM AND MKII STABILISERS

SGB Formwork Stabilisers/Props The Heavy Duty LOGIK and MULTIFORM


● Simple and accurate adjustment of Stabilisers are a higher-load robust prop,
stabilisers available in modular lengths 3.1 – 4.5 m,
and 4.0 – 6.3 m.
● Full-length range catered for
● Range of load applications The stabilisers are largely made up from
bolted connections, allowing easy
SGB Formwork has a range of modular replacement of damaged parts.
size stabilisers to accommodate a
complete range of propping. Heavy Duty LOGIK/MULTIFORM
Push/Pull Prop
LOGIK stabilisers are cost-effective, Code No. Size (m) Weight (kg)
lightweight props available in modular 590915 3.1 - 4.5 43
1.5 m, 3.0 m, 4.5 m, & 6.0 m lengths. 590916 4.3 - 6.5 (illustrated) 54
The stabilisers can be simply connected to
LOGIK Panels, MULTIFORM Beams, or
MKII SOLDIERS.

LOGIK Stabiliser
Code No. Size (m) Weight (kg)
590824 3.0 (illustrated) 12
590826 4.5 17.5

36
Robust range of stabilisers for all formwork
stability and adjustment needs

100
337.5

Heavy duty push/pull


prop adaptor

Tubular shoring
106 adaptor
Heavy Duty Push/Pull
Prop Adaptor

Alternative connection
660 170
detail using the MkII
Push-Pull Bracket
225

320

Tubular Shoring Adaptor

MKII SOLDIERS with shoring accessory


components
For longer, heavier support requirements
MKII SOLDIERS can be used in
conjunction with Tubular and Threaded
Shoring Adaptors to a maximum 10 m
length.

9 m length illustrated.

(For details of MKII SOLDIERS see pages


8 to 9. For details of shoring accessory
components see pages 79 to 81.)

490
475 max 170
225

150

Threaded Shoring Adaptor


180

Threaded shoring
175 135 adaptor

Swivel Base Plate Swivel base


plate

37
SLAB FORMWORK Modern award-winning shoring solutions
for all types of concrete frames

38
ALUMINIUM SHORING PAGE 40

GASS
A lightweight fast-erection aluminium shoring system
capable of supporting a 140 kN SWL.

STEEL SHORING PAGE 48 SOFFIT BEAMS PAGE 52

CUPLOK SUPPORT MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS


SGB CUPLOK is a galvanised fast-erection steel These provide a versatile range of steel and aluminium
system scaffold,with a 74 kN maximum SWL. primary and secondary bearers suitable for soffit support.

39
SLAB FORMWORK ALUMINIUM SHORING

GASS

Developed from the extensive experience GASS is safer


gained by SGB working on many of the ● Locking feature on frames gives visible
largest and most demanding construction reassurance that it is secured
projects worldwide, GASS has been ● Higher shear loading capacity of
designed and manufactured to meet the frames
speed, safety and economic demands of ● Access platform options provide firm
the modern construction industry.
working area
GASS is safer, stronger and more ● Integral safe guardrail height with
versatile than any previously available working platform
system, yet it still offers competitive ● Head plates interlock to prevent rotation
economic advantages. The strength and
versatility offered by the GASS system GASS is better
bring the benefits of aluminium shoring to GASS has been awarded five
a wider range of construction projects international patents to protect its
and contractors, many of them producing innovative design, and in 1999 GASS
higher levels of productivity. won the Construction Awards Research
and Development Award.
High productivity
● Lightweight aluminium components DIN approved
enable greater volumes of falsework to GASS has been officially checked and
be assembled approved for load rating by the
● Unique locking feature for Ledger Government Structures Office in Germany
Frames is hammer-fastened, and simple to code DIN 4421, which closely
to locate resembles the forthcoming British
● 140 kN heavy duty capacity reduces (European) Standard prEN12812.
number of components required
● Ledger Frames can be located at any
vertical position along the leg

Highly adaptable
● 8-way connection into the GASS leg
● GASS is commonly used in the
construction of:
RESERVOIRS – using GASS rolling
table forms
RESIDENTIAL AND COMMERCIAL
CONCRETE FRAMES – using GASS
flying tables and GASS backprops
INDUSTRIAL STRUCTURES – using
fix and strike GASS tower structures for
heavily loaded slabs

40
140 kN high productivity, lightweight
aluminium shoring with integral brace frames

41
SLAB FORMWORK ALUMINIUM SHORING

GASS

Main components Outer Leg


GASS has been designed to require only Benefits of the Outer Leg
three main individual components, Outer ● Up to 1314 mm continuous adjustment
Leg, Inner Leg and Ledger Frame. with standard jack, and 2400 mm with 366
This results in minimum component special jacks
identification difficulties. ● 8 slot profile allows versatility for
attachment of Ledger Frames in multiple
directions
● No loose parts L
200
● Interlocking Head Plate eliminates
45 0

Ø120 eccentricity
● Raised ‘lip’ on headplates ensures 4 No
200 M12 x 65 (Grade 8.8) nuts and bolts
c/w 2 No washers remain in place
● Latch design enables Inner Leg to be
secured safely every time
● 8 point profile provides high rigidity to
Inner Leg

Lengths of Outer Leg

Code No. Length L Height range Weight


(mm) (m) (kg)
60 SGB
718001 1400 1.49 – 2.73 8.04
8 20 718002 2490 2.58 – 3.82 12.73
718003 3580 3.67 – 4.91 17.41 200

718004 4670 4.76 – 6.00 22.10

L Inner Leg
Benefits of Inner Leg

● Up to 1314 mm continuous adjustment 8


20
● Interlocking Base Plate eliminates
eccentricity
● Dry-coated thread requires no
additional lubricant
● Cast collar for optimum strength
● Removable grub screw for easy collar
replacement

Lengths of Inner Leg


200
Code No. Length L (mm) Weight (kg)
718015 780 5.5

7.5 718014 1400 8.7


718016 1680 10.2 200

Ø126 718017 2800 13.7


Outer Leg

Inner Leg

42
3.0 m Leg centres Ledger Frame

1361 Benefits of the Ledger Frame

● Only 4 wedge connections per frame


result in fast installation
● Clearly visible wedge results in easy

1195
1000
A identification that Ledger Frame is
safely and correctly installed
● Ledger Frames can be removed from an
erected structure, to enable personnel
2722
and material access
0
50 ● Ledger frames in 4 sizes offer the user
2.4 m Leg centres versatility with a minimum number of
1061 components
● When utilising Access Platforms, top
rung of Ledger Frame provides a secure
handrail
1195
1000

Detail A

2122 Wedge
Length between Leg Centres connections
80 1 1. Bolt in parked
1.8 m Leg centres
2 position, Ledger
Frame offered to
Single Guard Rail Outer Leg.
Length (m) Code No. Weight (kg) 2. Raise Wedge to
1195
1000

1.2 718131 3.6 advance bolt fully.


1.5 718132 3.9 4
1.8 718133 4.3 3. Bolt inserts
2.4 718134 5.0 automatically into
1522 3.0 718135 5.7 leg slot.
3
4. Turn Wedge
1.2 m Leg centres
B through 90° to
engage bolt in slot.
150
80
5. Hammer Wedge
to secure bolt in
5
1195
1000

leg slot.

922

Detail B

Ledger Frames

Frame length (m) Code No. Weight (kg)


1.2 718020 9.4
1.8 718021 10.3
2.4 718022 13.4
3.0 718023 15.8
43
SLAB FORMWORK ALUMINIUM SHORING

GASS

Secondary components Ring Nut & Bolt GASS T Bolt

Rocking Head Base Plate A novel single assembly ring nut for An assembly of T Bolt and washer with a
connecting GASS end to end. No spanner captive nut to prevent loss. Used to
Code No. 718091
Weight: 8.25 kg
required, insert with one hand, do up connect DU-AL beams to head plates.
with podger.
Code No. 718099
GASS can cope with sloping soffits or
Code No. 718901 Weight: 0.60 kg
bases simply by attaching the
Weight: 0.35 kg
Swivel/Rocking Head Plate to either the Nuts for GASS T Bolt
Head, Base or Jack Plate to allow for any
Code No. 718901 Ring nut
slope up to 15°. Code No. 718902 Standard nut

To Head Plate attachment: 4 No M12 ×


65 (Grade 8.8) Nut and Bolt complete
with 2 No Washers required.

Beam attachment: 2 No GASS T bolts


required.

Spanner
Code No. 718063
Weight: 6.4 kg Soldier Fixing Bracket - Type II
Extension Leg
To ease stripping of GASS Inner Legs Single assembly fixing bracket and ring
Size: 500 mm nut to connect GASS plate to DU-AL
when under load, the GASS Spanner
Code No. 718007 beam.
locks around the collar of the Inner Leg
Weight: 5.63 kg
and promotes a safe and controlled Code No. 718096
Where very high shoring is required, the release. (An extension arm is provided for Weight: 0.35 kg
GASS Extension Leg allows multiple leg additional torque.)
build-up.

4 No M12 × 65 (Grade 8.8) Nuts and


1053
Bolts complete with 2 No Washers
200
required.
R 50

1148

44
Mobility GASS Castor and Shoe Trolley Unit
GASS can achieve greater optimisation Code No. 718079 Code No. 718078
by moving the system quickly and Weight: 9.8 kg Weight: 15.5 kg

effectively around a site without the need The GASS castor was designed to By simply attaching the GASS Trolley Unit
to erect and dismantle every time. improve site mobility with GASS forms, to the corners of a bay with fast Wedge
and is an integral part of the lifting and Couplers, GASS can be a mobile system
GASS Lifting and Lowering Trolley
lowering unit. However, this component ideal for Rolling or Flying Tables.
The GASS Lifting and Lowering Trolley also has the flexibility to be used on its
enables erected units of equipment to be own for other applications that do not
moved around a slab without the need to require the rigidity of the trolley solution. 263
erect and dismantle every time. Quickly
fixed in position, the trolley is a highly
productive mobile unit that simply
attaches to the corners of a bay, and then
147
forms a rolling unit.

A special Low Level Trolley is available for


car parks.
Trolley Code No Height (mm) Weight (kg)
Standard 718080 2247 188
Low Level 718090 2062 188

Threaded stem
1200

Front Rear

Collar

Outer leg

Prop handle

271

425 to 100

45
SLAB FORMWORK ALUMINIUM SHORING

GASS

Cantilever Bracket Access Platforms Transom Unit


Size: 1200 mm Size (mm) Code No. Weight (kg) Used to support scaffold boards as an
Code No. 718028 1800 718082 16.4 alternative to the Access Platform, for
Weight: 7.23 kg 2400 718083 19.0 temporary access while erecting or
3000 718084 23.0
dismantling GASS.
By using the Cantilever Bracket, support
can be provided beyond the slab edge for To assist in the safe erection of a GASS Size (mm) Code No. Weight (kg)
safe working conditions and access when structure we recommend the use of the 1800 717730 6.6

working external form faces. GASS Access Platforms to span from 2400 717731 8.4
Ledger Frame to Ledger Frame.
Specification/properties:
CUPLOK Universal Jack Material: Aluminium Platform Loading: 0.75 kN/m2
The Access Platforms are rated to
Code No. 279550 1.5 kN/m2 SWL. Guidance Notes:
Weight: 3.9 kg Maximum No of scaffold boards in width:
1800 1800 mm: 7 boards 2400 mm: 10 boards
Slots into the end of the Cantilever Frame
and allows fine adjustment of the Forkhead. For sale only

2400
680

CUPLOK Forkhead
Width: 186 mm
Code No. 279657
1200
Weight: 5.2 kg

300
Designed to allow the primary beams to
be held in position. 2400 300

CUPLOK Forkhead
680

1800

CUPLOK
Universal
Jack

300 300

300

Cantilever Bracket

46
GASS Diagonal Brace with Latch Locks
Additional systemised bracing can be
added to GASS structures to give
increased load capacity for free-standing
or special application structures.

SWL = 6.25 kN

Configuration

Brace Outer used Inner used


A 1340 1340
B 1340 1765
C 2400 1765

Brace Type Code No. Weight (kg)


Diagonal Brace A 718055 9.02
Diagonal Brace B 718056 10.02
Diagonal Brace C 718057 14.0

GASS Jack Bracing Collar


Allows the systemised GASS Diagonal
Braces to be fitted to the GASS Inner
Legs.
Code No. 718045
Weight: 1.5 kg

47
SLAB FORMWORK STEEL SHORING

CUPLOK SUPPORT

SGB CUPLOK was the first ever Soffit support Spigotless Verticals
galvanised, multi-purpose scaffold system The range of CUPLOK equipment gives These allow the insertion of jacks with
in the UK. It is a well proven heavy duty the system the capability to tackle virtually various head components to meet the
support system which is relatively light any soffit support application with the requirements of different support
and easy to assemble and suitable for most cost-effective approach. We can applications, such as aluminium beam
falsework support or access, building and provide a large number of grid variations support or decking systems.
civil engineering projects. to fit steel, aluminium or timber joists.
Code No. Length (m) Weight (kg)
SGB’s experience of using CUPLOK on Complimenting CUPLOK is our DU-AL 270043 0.4 2.4
projects all over the world enables us to Aluminium Beam System. DU-AL ’s high 270083 0.8 4.1

offer you absolute confidence when using 270133 1.3 6.6


strength and low weight result in
this system. 270183 1.8 9.1
increased productivity.
270233 2.3 11.6
The principal feature of CUPLOK is the The DU-AL system comprises a selection
unique node point - locking up to four of 3 beams in a variety of lengths. In each Note: 1 m, 2 m and 3 m
spigotless verticals are also
horizontals in one single action without case the beams are supported in available for access.
the use of nuts, bolts or wedges. The Forkheads and fastened by means of a
locking device is formed by a fixed lower quick fixing clamp.
cup, which is welded to the vertical at
0.5 m intervals, and a sliding upper cup. Benefits
The forged blade ends of the horizontals The key advantages of CUPLOK over
are located in the lower cup. The upper traditional scaffolding are:
cup is moved down and rotated by
● 74 kN leg load
hammer blows to give a positive and rigid
● Unique node point: 4 connections in one
connection.
● Systemised quick erection bracing
Hot-dipped galvanising is the finest ● 20% lighter than traditional scaffolding
practical coating that can be applied to a
scaffold system, providing a long working
life and better handling to the user as well
as improved appearance and durability.

48
Fast connections and 74 kN with
the original system scaffold

49
SLAB FORMWORK STEEL SHORING

CUPLOK COMPONENTS

Guardpost Bracket Internal Adjustable Brace Handrail Post


Accepts a standard 48.3 mm scaffold The Internal Adjustable Brace fixes to the A spigoted CUPLOK post with two cups
tube as a Handrail Post to facilitate horizontal CUPLOK members at each end. for the insertion of guard rails.
handrailing around slab perimeters. Can
Brace diameter: 48.3 mm Code No. 279244
be bolted to all CUPLOK Headplates.
Maximum rating: 12.5 kN (tension or Weight: 4.9 kg
Code No. Length (mm) Weight (kg) compression)
279700 233 1.7
Short Brace (to fit the following bay sizes)
Code Overall lengths Weight
No. X (m) Y (m) L (mm) (kg)
279810 1.2 1.0 1562 10.8
1.3 1.0 1640

500
1000
1.6 1.0 1887
1.2 1.5 1921
1.3 1.5 1985
Jack Brace Type S and Type L 1.8 1.0 1059

280
1.6 1.5 2193
The Jack Brace fits to the CUPLOK
1.8 1.5 2343
horizontal member at one end and to the

150
1.3 2.0 2385
Jack Bracing Coupler at the Jack end.
Long Brace (to fit the following bay sizes)
Type S is for horizontal bays of up to
1.8 m. (Brace diameter: 42.4 mm.) Code Overall lengths Weight
No. X (m) Y (m) L (mm) (kg)
Type L is for horizontal bays of up to 279820 1.6 2.0 2561 15.1
2.5 m. (Brace diameter: 48.3 mm.) 1.8 2.0 2692
2.5 1.0 2692
SWL: 6.25 kN
2.5 1.5 2915 Cantilever Frame
Type Code No. Length (mm) Weight (kg) 2.5 2.0 3202
L min. L max.
Supports the decking or formwork beyond
S 279720 1277 2182 6.8 the edge of the slab. The frames have
L 279710 1688 2775 10.9 blade ends for locating in the cup joint
and accept Jacks in three positions.

L L Code No. Length (m) Weight (kg)


Y 279615 1.5 20.5
279610 1.0 18.5

Bracing Coupler X

Used to adapt standard Forkheads and


Head Plates for use with Jack Braces.

A fast action wrap-around fitting Spigot Pin

incorporates the two locating lugs. A quick-action locking device which


resists minor tensile forces between
Code No. 279740
Weight: 0.8 kg
vertical members.

SWL = 4 kN
Code No. 279340
Weight: 0.09 kg

50
Horizontals (Ledgers)/Transoms Bracing Base Plate Bracing Forkhead
The forged blade ends with minimum The Bracing Base Plate is used as a base Incorporates locating lugs to accept Jack
projection to resist site damage and locate plate to accept the Universal Jack and a Braces for systemised bracing.
in a cup joint on the standard. maximum of 4 Cuplok Jack Braces. Code Width Length Weight
Code No. Length (m) Weight (kg) Code No: 279510 No. (mm) (mm) (kg)
271060 0.6 2.7 Weight: 2.4 kg 279676 86 200 4.2
271090 0.9 3.7 279681 162 150 4.0
271100 1.0 4.1
271120 1.2 4.8
271127 1.25 5.0
271160 1.6 6.2
Note: 1.3, 1.8 and 2.5 m lengths are also available
for access. Swivel Base Plate
For use on angles of up to 45° eliminating
the need for special timber wedges.
Supports loads of up to 57 kN depending
on inclination. Bracing Couplers can be
Universal Jack
located where jack bracing is required. Rocking Forkhead
Used at either the top or bottom of a
scaffold support structure in conjunction Code No. Height (mm) Weight (kg) For slabs with soffits sloping in one or two
279520 159 4.3 directions. Allows primary timber beams
with Forkheads, Adaptors or Base and
Head Plates. to be sloped along their length and also
in the transverse direction.
Code Overall Weight Effective
No. length (mm) (kg) ranges (mm) Maximum rotation of support bar: 45°
279550 860 3.9 620 Secondary beam axis: 9°
279540 660 3.0 420 Maximum slope: primary beam axis: 10°
SWL = 57 kN
Code No. Width (mm) Weight (kg)
Fixed Forkhead 279686 186 6.9
For traditional timber steel or aluminium See SGB Technical Data for detailed information on
beam support. Used with a Universal Jack the use of this component.
to give height adjustment.
Code Width Length Weight
No. (mm) (mm) (kg)
279650 86 200 3.9
279653 162 150 3.7
279657 186 200 5.2

Base and Head Plate


Used at the bottom and top structure.
Accepts Universal Jack.
Code No. Height (mm) Weight (kg)
279500 110 2.3

51
SLAB FORMWORK SOFFIT BEAMS

MKII SOLDIERS & DU-AL ALUMINIUM BEAMS

DU-AL Aluminium T225 Beam


The lighter aluminium T225 DU-AL beam,
with SWL bending 29 kNm, can be used
when loading is less onerous and
falsework structures require stripping and
re-erecting.
Length (m) Code No. Weight (kg))
1.8 717418 16.06
2.4 717424 21.41
3.0 717430 26.76
3.6 717436 32.10
4.2 717442 37.46
4.8 717448 42.80
5.4 717454 48.17
6.0 717460 53.52
7.2 717472 64.22
7.5 717475 66.90

Properties
Moment of Resistance 29.25 kNm
Area 32.90 cm2
50 60 Inertia xx 2301 cm4
Inertia yy 329 cm4
Section modulus Zxx 204.5 cm3
Weight 8.92 kg/m
Young’s modulus 68900 N/mm2

Length Weight Code No


(mm) (kg) (galv)

3600 71.0 443096


225

3150 62.6 443095

2700 55.2 443094


100

Secondary beams
1800 37.4 443093
The secondary beams are the single-web
S150 DU-AL beam, with SWL bending
The versatile MKII SOLDIER and DU-AL 1125 25.4 443092 6.8 kNm, and the stronger twin-web
aluminium beams combine to make a T150 DU-AL beam, with SWL bending
wide-ranging system of primary and 13 kNm. Both DU-AL secondary beams
900 21.5 443091
secondary beam support. The MKII are supplied with a timber insert for
SOLDIER and DU-AL combinations have a suitable nailing of plywood. Timber
full range of accessories to clamp the 675 17.5 443098
walings can also be clamped safely to
components quickly and safely. MKII SOLDIERS, giving further choice in
450 11.7 443097 the selection of secondary beams to suit
MKII Soldiers
site conditions.
The strongest primary beam is the MKII
150 7.2 443211
SOLDIER, with SWL bending 38 kNm, For details of MKII SOLDIERS, DU-AL
S150 and T150 beams and other
making it ideal for falsework table use.
75 5.7 443210 components, see under SOLDIER AND
BEAM (pages 8-19).
52
Strength in depth, with a complete range of
primary and secondary soffit beams

Universal Clamp Universal Anchor Clamp


Connects secondary beams to primary A longer version of the “T” bolt combined
44.2 beams. Recommended where forms are to with a Universal Clamp arm and captive
be handled repeatedly or are likely to be nut. Used for fixing either DU-AL T150
150

subject to considerable vibration. walings to SGB MKII SOLDIERS, or DU-AL


T150 or T225 beams to each other.
Code No. 443036
Weight: 0.31 kg Code No. 717606
75
Weight: 0.31 kg
DU-AL S150 beam
150

18
80

DU-AL T150 beam

Fittings

Soldier Fixing Bracket - Type II


Single assembly fixing bracket and ring
nut to connect GASS plate to DU-AL
beam.
Wedge Clamp Soffit Guardpost & Clamp
Code No. 718096
Weight: 0.35 kg A quick-action fixing method suitable for A versatile component easily fixed to all
connecting any combination of DU-AL sizes of DU-AL beams anywhere along
beams. their length without the need to drill holes.
Constructed of aluminium, it provides a
Code No. 715690
Weight: 0.34 kg
post to which a guardrail of aluminium or
steel scaffold tube can be fixed with
standard scaffold couplers. A toeboard
can also be fitted using normal clips.

See EXTRAGUARD on pages 90-91 for


systemised edge protection.
Code No. 717200
Weight: 4.10 kg

GASS T Bolt
An assembly of T Bolt and washer with a
captive nut to prevent loss. Used to
connect DU-AL beams to head plates.
Code No. 718099
Weight: 0.60 kg

Nuts for GASS T Bolt


Code No. 718901 Ring nut
Code No. 718902 Standard nut

(For illustrations see page 44.)


53
CLIMBING FORMWORK Slick, economical
climbing formwork solutions for all crane-climbing and
self-climbing applications

54
CRANE CLIMBING PAGE 56 SELF CLIMBING PAGE 60

MULTIFORM CLIMBING BRACKETS AND CL25 HIGHRISER


The MULTIFORM Climbing Bracket and CL25 provide HIGHRISER is a crane-independent self-climbing
safe access and formwork support for lifted pours, and system for the construction of high-rise concrete cores.
also simplify the process of fixing soffit edge formwork.

55
CLIMBING FORMWORK CRANE-CLIMBING

MULTIFORM CLIMBING BRACKET

Multiform Climbing Bracket


● Integral climbing of formwork and
platform
● Panel formwork or traditional formwork
● Allows a variety of secondary beams
● Trip-free access deck

MULTIFORM Climbing Brackets are a


robust economical solution to the integral
climbing of formwork and access
platforms. The system can be used with
either LOGIK panel formwork or MKII
SOLDIER and DU-AL aluminium beam
formwork. The formwork is fixed to the
travelling cart assembly and simply rolled
back along a rack and pinion, giving
huge savings in craneage time.

The versatile MULTIFORM Climbing


Bracket allows a variety of secondary
platform beams to be used, up to a
maximum size of 225 mm, giving a stiff
reliable platform for any size span or
cantilever.

When the next anchor point has been


fixed, the whole unit is lifted up, giving a
safe area for reinforcement to be fixed.

The anchor point consists of a recoverable


anchor cone, with a nailing disc to assist
casting the cone into the wall pour.

The MULTIFORM Climbing Brackets come


with a range of trailing platforms for
access to the cast face for making good
and recovering anchor cones.

The internal platform beams can be


climbed either using the pivoting foot, or
an internal shoe bolted onto the wall. If
the pivoting foot is used, a special steel
mould is available for casting the correct
shaped bearing port into the wall.

56
Versatile, safe crane-climbing
for up to 6 m high wall pours

Formwork
Climbing cone panels
and anchor plate

Walkway

Push/pull
props

Travelling cart
Timber assembly
packs Code No 591802
Total weight: 113.4 kg

Internal support beam

Beam connector
M24 External shoe
Pivoting foot
Internal Code No 591853
(alternative to
shoe Total weight: 5.48 kg
internal shoe)
Bottom frame
assembly
Climbing cone Code No 591801
(staggered to Total weight: 181.3 kg
avoid clashing)
Code No 591813
Total weight: 1.27 kg

Trailing platform
Size Code Weight
1.5 591803 34 kg
3.0 591804 47 kg
4.5 591805 61 kg

MULTIFORM Climbing Bracket – overview of system

57
CLIMBING FORMWORK CRANE-CLIMBING

CL25 GENERAL PURPOSE CLIMBING BRACKET

With a safe working load of up to 25kN,


the CL25 bracket can provide safe access
and formwork support for lifted pours. It
also simplifies the process of fixing soffit
edge formwork.

Supported from an existing tie point or


cast-in anchor, the triangulated design of
the frame allows simple installation and
reduces the risk of damage to the
concrete finish.

Complete assemblies can be pre-


fabricated on the ground and lifted into
place to support both personnel and
formwork. With decking, toeboards and
handrails, a secure working area can be
provided.

Benefits
● Maximum SWL of 25 kN (2.5 tonnes)
● Single fixing point to concrete
● Can accommodate trailing work
platform
● Can be supported from tie fixing point
● Provides safe working deck at any
height
● Maximum 2.4 m horizontal spacing
● Continuous deck possible around
outside corners
● Can be pre-fabricated at ground level

Fixing
Brackets are normally fixed to an existing
cast-in tie point. Recoverable anchor
screws can also be used.

Minimum concrete strength for all


applications is 21 N/mm.

The general purpose bracket is non-


adjustable. For applications where
significant adjustment is required, contact
our Technical Services Department.

58
Lightweight climbing bracket
for access and formwork

CL25 Bracket CL25 Applications


Galvanised finish.
Code No. 443240
Weight: 30 kg

1400

Fixing to steel

Recoverable Anchor Screw


1220

Fixing to concrete

Recoverable Anchor Screw


Tie Adaptor
For use when fixing the SGB CL25 Bracket
For use with the SGB CL25 bracket.
to concrete.
Internal diameter available = 18, 22 or
25 mm. Size must be specified. Size must be specified.

For sale only. For sale only.


Code No. Diameter (mm) Weight (kg) Code No. Size (mm) Weight (kg)
152393 18 0.3 452328 M24 × 200 0.91
152394 22 0.3 452327 M24 × 140 0.72
152395 25 0.3 452326 M20 × 120 0.50

59
CLIMBING FORMWORK SELF-CLIMBING

HIGHRISER

Highriser
● Self-climbing formwork
● Independent of crane
● Steel-faced or ply-faced formwork
● Jumpform or Climbform

HIGHRISER is a self-climbing formwork


system for the construction of high-rise
concrete cores or bridge piers. The system
is able to operate totally independently of
a crane, after an initial set-up, and
hydraulically climb up the structure.

The system is available in either


“Jumpform” or “Climbform”.

The Jumpform system climbs within a


confined core with a steel table
cantilevering out over the external walls to
support the external shutters and platform.

The Climbform system climbs up the


external face of the wall only.

The units are jacked up in a rack system


by a series of interconnecting hydraulic
jacks. The bearing feet of the frames are
always maintained at a low enough
distance from the pour level, such that
concrete curing time is not a critical issue.

The basic climbing units can be used with


either steel-faced forms or ply-faced forms
to suit the project.

The design is versatile enough to cope


with any shape of structure, and changes
in plan dimensions can also be designed
into the frame.

60
Fast, tailored hydraulic
climbing without the crane

61
BRIDGE CONSTRUCTION A full product range for the
construction of bridge decking and bridge parapets, and for all
heavy duty bridge shoring requirements

Images of this project on pages 2, 5, 62 and back cover reproduced with kind permission of Anglia Newspapers Ltd

62
PARAPETS PAGE 64

MULTIFORM BRIDGE PARAPET BRACKET


A cantilever formwork system used to facilitate the
construction of concrete edge projection and parapets
of composite steel girder and pre-cast concrete bridge
decks.

MKII SOLDIERS
MKII SOLDIERS can be used as beams to undersling
bridge support, or as a frame to overhang for bridge
parapet support.

HEAVY DUTY SHORING PAGE 72


MKII SHORING
Used in conjunction with SGB Ultra Heavy Duty
Shoring components, standard MKII SOLDIERS can be
used to take a safe working load of up to 32 tonnes.

MULTIFORM SHORING
MULTIFORM beams are engineered in a variety of
configurations to provide heavy shoring and trussed
beam solutions.

BRIDGE DECK SUPPORT PAGE 68

CUPLOK SUPPORT AND GASS


Ground-bearing bridge support can be provided using
74 kN steel CUPLOK system support scaffolding, or
140 kN aluminium GASS shoring.

63
BRIDGE CONSTRUCTION PARAPET SUPPORT

MULTIFORM BRIDGE PARAPET BRACKET

The MULTIFORM Bridge Parapet Bracket


is a cantilever formwork system. It is used
to facilitate the construction of concrete
edge projections and parapets of
composite steel girder and pre-cast
concrete bridge decks.

The system utilises much less equipment


than a traditional under-slung
arrangement and aims to maximize the
following benefits:
● speed of erection and striking
● operative safety
● versatility for all parapets
The system allows for all the work to be
done by operatives on the concrete deck.
The versatile MULTIFORM beam allows for
bolt-on options to be used to deal with
any size of parapet arrangement.

System outline
This innovative parapet system really has
been designed with the user in mind.

The attention to detail removes the need


for awkward timber packers, and allows
the user to simply set the positioning
jacks.

The large handled tapered She Bolt allows


for simple and easy removal from the set
concrete. The Multiform C-hook also
completes the systemised approach,
enabling large units to be economically
crane lifted for erection and striking.

Web Support
SGB’s Web Support can also be used to
provide an economical method of
supporting in-situ bridge decks through
pre-loaded consumable polyester beam
hangers.

64
Fast erection and striking units
for casting bridge parapets

Main support rod


Code No 591516
She bolt Total weight: 3.45 kg
Code No 591521
Total weight: 4 kg

Beam bracket
Code No 591526
Total weight: 2.5 kg

Multi-directional tie bracket


Top positioning jack
bolted between beam members

Top horizontal beam


Top positioning
Beam connector
jack hub
Code No 591522

Universal hinge Bolt & spacer

Vertical beam

Bolt & spacer


Half coupler
bracket Handrail bracket
996 mm Extension beam
Push/pull prop Code No 591213

Parapet Bracket Main Frame


Parapet Bracket Main Frame plus Beam Connector
Code No 591501 plus 996 mm Extension beam
Total weight: 133.3 kg Total weight: 162.5 kg

1 m Concrete Cantilever Application 2 m Concrete Cantilever Application

Jack end
Code No 591514
Total weight: 0.52 kg

Bottom jack bracket Bottom jack


Code No 591513 Code No 279550
Total weight: 1.55 kg Total weight: 3.9 kg

65
BRIDGE CONSTRUCTION PARAPET SUPPORT

MKII SOLDIERS

MKII Soldier Bridge Parapets


● Underslung suspended falsework
● Steel composite bridges
● Pre-cast concrete bridges
● Overslung static/travelling frame

Standard MKII SOLDIERS and ancillaries


can be used for the construction of
concrete parapets and bridge decks.

The soldiers can be underslung beneath


the bridge to enable the concreting of
bridge decks and parapets to both steel
composite and pre-cast concrete bridge
construction.

The strong, versatile MKII SOLDIERS make


an ideal solution for suspending bridge
falsework over roads, railway lines and
waterways.

The underslung solution can be used for


the construction of the full width of a
bridge deck in a single pour.

The MKII SOLDIER has also been used on


numerous projects as an overslung frame.
This solution gives an economical frame
for repairing bridge parapets or casting
newly formed parapets after the central
deck section has been poured.

The versatile MKII SOLDIER overslung


frame can be a project-specific design,
using standard soldier components, to
make a strong, stable frame for the
construction of any size of parapet.

66
Versatile underslung or overslung
parapet support frames

67
BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT

CUPLOK SUPPORT

● 74 kN leg load
● Unique node point: 4 connections in one
● Systemised quick-erection bracing
● 20% lighter than traditional scaffolding

The design of CUPLOK is ideal for bridge


support work since its strength and
versatility can produce great savings in
erection and supervision times on site. The
fastening of four components at once, on
one level, makes CUPLOK a highly
economical support medium.

Systemised bracing and the rocking


(sloping) components cater for falls in
both directions. SGB have a wide variety
of ledger sizes (from 0.6 m to 2.5 m) to
produce the most economical grid layout
for any thickness of slab.

The 74 kN leg loading capacity will


reduce the number of vertical or
horizontal supports required, and improve
productivity.

CUPLOK has a long history of successful


support to motorway and trunk road
bridges across the world.

For details of CUPLOK components,


please refer to Slab Formwork: Steel
Shoring: CUPLOK Support (pages 48-51).

68
Fast connections and 74 kN with
the original system scaffold

69
BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT

GASS

GASS Bridges DIN approved


● 140 kN leg load GASS has been officially checked and
● High productivity approved for load rating by the
● Integrally braced Ledger Frames Government Structures Office in Germany
● Adaptable 8-way connection to code DIN 4421, which closely
resembles the forthcoming British
GASS is a high productivity aluminium (European) Standard prEN12812.
shoring system suitable for supporting
bridge deck pours. Its high leg load Full second order theory datasheet rules
capacity of 14 T maximum SWL makes it apply, giving simple compliance to
ideal for large, heavily loaded concrete prEN12812 class B1 structures without a
decks. 15% load penalty.

GASS is made up from a unique Outer


Leg with 8 different locations for For details of GASS components, please
connecting the bracing frames. refer to Slab Formwork: Aluminium
The strong Inner Leg, with a massive Shoring: GASS (pages 40-47).
1300 mm of adjustment, gives the system
superior flexibility in overcoming different
ground terrains and obstacles.

The Ledger Frames are locked into the


outer legs by a fast and simple-to-use
wedge action. The stiff Ledger Frames
eliminate the need for any further bracing
members, making GASS one of the fastest
shoring systems to assemble.

70
140 kN high productivity, lightweight
aluminium shoring with integral brace frames

71
BRIDGE CONSTRUCTION HEAVY DUTY SHORING

MKII SHORING

● Adjustable heavy duty shoring up to


320 kN
● Bridge support applications
● Standard MKII SOLDIER components

MKII SOLDIERS are also suitable for


heavy duty bridge shoring applications.
Standard equipment can be used with a
heavy duty shoring jack to achieve
320 kN safe loading. This allows
substantial savings to be made on
traditional shoring applications, utilising
far less equipment.

The MKII SOLDIERS are of robust hot


dipped galvanised finish, and are simply Multishore Pivot Base Multishore Swivel Jack

bolted together at connections. The system Part of the Ultra Loading components. It Provides adjustment in a range from
contains a pivoting head plate to provide can be used where it is necessary to 350 to 485 mm for final levelling.
an easy-to-use solution for sloping soffits. incorporate sloping levels either at the
SWL = 320 kN
base or head of a shore. Fixed directly to
a Multishore swivel jack. Code No. (galvanised): 443213
For details of MKII SOLDIER components, Weight: 20 kg
SWL = 200 kN
please refer to Wall Formwork: Soldier
4 No. M16 x 35 HT set screw and nuts
and Beam: MKII SOLDIERS (pages 8-14) Code No. (galvanised): 443214
are required per soldier end.
and Facade Retention and Specialist Weight: 20kg
Framed Structures: MKII SOLDIERS (pages
4 No M16 x 35 HT set screws and nuts
78-81).
(grade 8.8) per end are required.
350 to 485

72
Versatile shoring for pre-cast
beams of up to 320 kN

73
BRIDGE CONSTRUCTION HEAVY DUTY SHORING

MULTIFORM SHORING

Multiform Shoring
● Versatile heavy duty shoring
● 1000 kN shoring towers
● 800 kNm trussed beam shoring
● 3200 kNm trussed beam shoring
● 12000 kNm full plate girder

MULTIFORM beams are used in many


innovative applications for heavy duty
shoring. The versatile beams are
combined to form a range of heavy duty
shoring solutions.

MULTIFORM T100 is the 1000 kN leg-


load tower for heavy shoring of bridge
beam structures. The system is made up of
modular units, largely from standard
MULTIFORM components. The system is
simply bolted together at the joints,
making for quick erection and
dismantling, and also gives the benefit of
easily repairable sections.

MULTIFORM MF120 truss is a systemised MULTIFORM T100


truss beam capable of SWL 800 kNm. It
is made from 120 mm deep MULTIFORM
sections. It is suitable for shoring in-situ
bridge decks in a variety of applications.

MULTIFORM MF120

74
Versatile 1000 kN heavy duty
towers and trusses

MULTIFORM MF2500 is a full plate girder


beam with a Safe Working Load of
12000 – 24000 kNm. It is used in
combination with the MULTIFORM MF120
truss to give a launched in-situ bridge
deck solution.

MULTIFORM MF240 truss is a systemised


truss beam capable of SWL 3200 kNm. It
is made from 240 mm deep MULTIFORM
sections, combined with the MF120 truss.
It is suitable for heavier, longer span in-
situ bridge decks.

MULTIFORM MF2500

MULTIFORM MF240

75
FACADE RETENTION AND SPECIALIST FRAMED
STRUCTURES Economical, tailored solutions for heavy horizontal
and vertical shoring loads provided by MKII framed structures

76
FACADE RETENTION PAGE 78

MKII SOLDIERS
Suitable for all applications where heavy duty shoring is required, including
supporting walls of existing buildings during repair and refurbishment.

MKII SHORING ACCESSORY COMPONENTS


MKII components suitable for general shoring applications.

OTHER APPLICATIONS PAGE 80

77
FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES FACADE RETENTION

MKII SOLDIERS

● Modular facade-retention solution


● Site-specific framed structure designs
● Heavy duty shoring up to 500 kN/leg
● Economical bracing solutions

With the galvanised steel MKII SOLDIER it


is possible to make-up three-dimensional
structural frames for use as facade-
retaining shores or heavy duty dead
shores.

For this purpose a Multiway Connector


Push Pull Bracket Multiway Connector
and special braces have been developed.
The Multiway Connector is a special node Used to give a positive connection for up This enables Soldiers to be erected as a
point in the frame structure, on to which a to 3 Shoring Adaptors to Soldiers either three-dimensional frame, allowing
maximum of 8 Soldiers can be connected. horizontally, vertically or diagonally. Soldiers to be connected on either axis for
a single or double Soldier.
A special push/pull bracket has been Code No. (galvanised): 443077

developed to enable intermediate bracing Weight: 13.0kg Code No. (galvanised): 443089

with Soldiers to be used at any arbitrary Weight: 29.0 kg


1 No M24 x 90 HT bolt and nut (grade
point on the Soldier. 8.8) per Shoring Adaptor. 4 No M16 x 35 HT set screws and nuts
The MKII SOLDIER, when used as a (grade 8.8) per end are required.
For loading details please contact your
compression member, has different local SGB Formwork Design Office.
loading characteristics about its two main
axes of inertia due to its asymmetric
237

shape. The arrangement of the shore


when erected may also dictate the method
of bracing to obtain the required capacity. 56
300

5
5
Special details have been developed for 31

use in facade-retention applications for


connecting the frame to the facade.

Heavy leg loads of up to 500 kN can be


supported by the Multiway Connector by
doubling up the vertical Soldier.

A special wedge jack component is


available if the structure has to be struck
under load. These jacks have a limited
height adjustment range of 100 mm.

78
Strong steel shoring of
up to 500 kN

Threaded Shoring Adaptor Web Bearing Plate Swivel Shoring Base


Bolted to the end of a Soldier, this 2 No Web Bearing Plates are required to Designed for use in conjunction with
attachment provides a screw-threaded clamp the HD Push/Pull Prop Adaptor to either Threaded or Tubular Shoring
fine adjustment range of 150 mm to the Soldier at the diamond hole position. Adaptor for bolting inclined shore to a
475 mm. suitable foundation.
Code No. (galvanised): 443086
Code No. (galvanised): 443238 Weight: 0.6 kg SWL = ±90 kN (limited by adaptors)
Weight: 8.5 kg
2 No M12 x 80 HT bolts and nuts per 2 Code No. (galvanised): 443087
4 No M16 x 35 HT set screw and nuts No Web Bearing Plates are required. Weight: 5.0 kg
(Grade 8.8) required.
1 No M24 x 90 HT bolt and nut (grade
Properties Normal Reinforced 8.8) are required.
(Special Order)
Maximum Comp. 100 kN 100 kN
Maximum Tension 50 kN 80 kN

12
5
2
10

180
175 135

Tubular Shoring Adaptor Heavy Duty Push/Pull Prop Adaptor Right Angle Connector
Bolts to the end of a Soldier, to provide Used in conjunction with Web Bearing The Right Angle Connector is used to fix
adjustment in fixed steps. Overall height Plates, it provides a strong connection to Soldiers end-to-end at right angles.
varies from 405 - 645 mm in 80 mm Soldiers and develops the full load
Code No. (galvanised): 443247
increments. In conjunction with the potential of the shore in tension or
Weight: 11.2 kg
Threaded Shoring Adaptor it is usable in compression.
most shoring applications. 4 x No M16 x 35 HT set screws and nuts
Code No. (galvanised): 443085
per Soldier end are required.
SWL = 70 kN (to Web Bearing Plate) Weight: 6.8 kg

Code No. (galvanised): 443079 2 No M24 x 90 HT bolts and nuts are


Weight: 12.9 kg required.

4 No M16 x 35 HT set screw nuts (Grade


8.8) are required.

79
FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES OTHER APPLICATIONS

MKII SOLDIERS

Soldier Brace/Wheel Connector Head/Base Plate Soldier Shear Connector


This item has two functions: Used to spread the load at the top or Can be used to join a Soldier at right
1. It can be bolted to the Soldier to bottom of a shore, these can be bolted to angles without any reduction in shear
accommodate a Shoring Adaptor, or the end of the Shoring Adaptors. loading. Can be used, for example, to fit
Soldiers or Shoring Adaptors.
2. The MKII SOLDIER system can be made SWL Compression = 100 kN (limited by
mobile by fixing a wheel of maximum adaptors) Code No. (galvanised): 443270
48 mm width × 150 mm diameter. Weight: 7.0 kg
Code No. (galvanised): 443084
Safe Shear load = 10 kN
Code No. (galvanised): 443272 Weight: 3.2 kg
Weight: 9.0kg 2 No M16 x 90 HT bolts and nuts to
1 No M12 x 80 HT bolt and self-locking
connect into the Soldier, and 4 No M16 x
2 No M16 x 90 HT bolt and nuts nut (optional).
60 mm countersunk bolts and nuts.
required. (Wheel to be quoted
separately).

Wheel Code No. 443273

75
180

180

Forkhead Waling Clip


Forkheads can be used in place of the Used as an alternative method to attach
Head/Base Plate and will support MKII standard scaffold tube to a Soldier.
SOLDIERS and timber or steel beams up
Code No. 445500
to 170 mm wide.
Weight: 0.6 kg
SWL Compression = 100 kN (limited by
adaptors)

Code No. (galvanised): 443218


Weight: 4.8 kg

1 x No M12 x 80 HT bolt and self-locking


nut (optional).

176 8
200
140

176
66 100

80
Multishore Pivot Base Soldier Bracing Coupler
Part of the Ultra Loading components. It Fixed to the Soldier, this provides a
can be used where it is necessary to coupler for the attachment of scaffold
incorporate sloping levels either at the tube, required when lacing and bracing is
base or head of a shore. Fixed directly to to be attached for applications such as
a Multishore swivel jack. freestanding falsework.

SWL = 200 kN Code No. (galvanised): 443235


Weight: 3.9 kg
Code No. (galvanised): 443214
Weight: 20kg
'U' PIECE
4 No M16 x 35 HT set screws and nuts 260

(grade 8.8) per end are required.

100
Multishore Swivel Jack
Provides adjustment in a range from
350 mm to 485 mm for final levelling.

SWL = 320 kN Swivel Connector

Code No. (galvanised): 443213 A multi-function component that is fixed to


Weight: 20 kg two ends of Soldiers, and can adjust the
angle in the range 59-180°.
4 No. M16 x 35 HT set screw and nuts
are required per soldier end. Code No. (galvanised): 443271
Weight: 6.1kg

4 No M16 x 35 HT set screw and nuts


(grade 8.8) per Soldier end are required.
350 to 485

225 110
X Ø24
0
10
170

81
ACCESS AND EDGE PROTECTION SGB is one of the world’s
most experienced suppliers of access and edge protection
equipment, with a modern range of light and heavy duty products.

82
D
AR
A GU
TR
EX

RD
G UA
T RA
EX

ACCESS SCAFFOLD PAGE 84 EDGE PROTECTION PAGE 90

CUPLOK ACCESS, TUBES AND FITTINGS EXTRAGUARD


The SGB CUPLOK galvanised, multi-purpose scaffold system is a SGB EXTRAGUARD barrier panels are of triple-wire construction for extra
heavy duty system, but also relatively light and easy to assemble, strength and rigidity, galvanised and powder-coated in high visibility
making it ideal for access scaffolding. yellow. The panels also incorporate an integral toeboard.

STAIR TOWERS PAGE 88

CUPLOK STAIR TOWER


Strong but light and easy-to-assemble stair towers are also available
in the SGB CUPLOK galvanised, multi-purpose scaffold system.

83
ACCESS AND EDGE PROTECTION ACCESS SCAFFOLD

CUPLOK ACCESS

CUPLOK access Ledger Brace


SGB CUPLOK is equally suited to access This provides ledger bracing when
solutions as to support applications (see extended tie patterns are used. Contains
pages 48–51). It can accept either captivated simple-to-use wedge couplers.
scaffold boards or timber or steel battens,
SWL = 6.25 kN
and can be used to form Staircase
Towers, Circular Scaffolds, Loading Code No. Length L (mm) Weight (kg)

Towers and Mobile towers. 277531 1700 9.3


279551 2060 10.7
Built-in staircase access is also available.
The CUPLOK User Manual contains more L

detailed information and is available on


request. Side view Half swivel coupler
of coupler
● Fast-erection systemised access scaffold Wedge and
wedge bolt
● Robust, hot-dip galvanised components
● Full range of accessories Intermediate Transom
● Choice of decking Provides safe mid-bay support for 38 mm
Spigoted verticals scaffold boards. Fabricated jaw sections
at ends are turned downwards to prevent
Spigoted verticals have integral spigots,
dislocation. Integral locking device at one
150 mm long, provided at the top of
end prevents movement along the
each, for making vertical connections with
horizontal.
other verticals.
Code No. Length (m) Weight (kg)
Code No. Length (m) Weight (kg)
272120 1.2 5.2
270100 1.0 5.5
272130 1.3 5.5
270200 2.0 11.4
272180 1.8 7.3
270300 3.0 16.6
272250 2.5 16.5
Spigotless verticals are also available for
support applications. Refer to page 48.

Horizontals (Ledgers)/Transoms
Forged blade ends with minimum
projection resist site damage and locate in
a cup joint on the standard.
Code No. Length (m) Weight (kg)
Castor Wheel
271130 1.3 5.1
271180 1.8 7.0 Mobile tower structures can be built using
271250 2.5 9.5 the standard CUPLOK components
together with either steel or rubber castor
wheels.
Code No. Size (mm) Weight (kg)
Rubber 279080 240 6.7
Steel 279100 240 7.0

Spigoted verticals

84
Original CUPLOK system scaffold
for fast, versatile access

Hop-Up Bracket Half Coupler Braces for Access and CUPLOK Face Brace
Falsework Scaffolds
Provides extra width for working Used for bracing access scaffolds.
platforms, lift adaptions or where These provide plan bracing for both
Brace diameter: 48.3 mm
scaffolds cannot be located directly access and falsework structures. Fixed
SWL = 6.35 kN (tension or compression)
adjacent to the work face. Used with with simple and fast wedge half couplers.
intermediate transoms. Code Overall length (m) Weight
Half Coupler Braces are available for all
No. X Y L (kg)
Bracket Code No. Size (mm) Weight (kg) CUPLOK bay lengths from 1.0 m to
276202 2.5 2.0 3202 11.5
2 board 274200 585 6.3 2.5 m. For the full range, please refer to 276153 2.5 1.5 2916 10.7
0.565 m SGB datasheets. 276180 1.8 2.0 2691 9.8
3 board 274300 815 7.7 276150 1.8 1.5 2343 8.7
0.795 m

Wedge half
coupler (fixed) L

Single Board Support


Code No. Size (mm) Weight (kg)
279300 266 1.5 Swivel blade
X

Ledger Adaptor
Used in pairs with 48.3 mm diameter 5 m and 7.5 m Bridging Ledgers
tube cut to suit to provide special lengths These are used to allow the removal of
of horizontals. either 1 or 2 vertical standards from the
Inside Board Transom Code No. 271900 elevation of a scaffold.
Provides mid-bay support for 38 mm Weight: 1.7 kg Code No. Width (m) Weight (kg)
scaffold boards when 1 – 3 board Hop- 300 centre 271920 5m 33.7
Up Brackets are used. 271930 7.5 m 40.7

No of boards Code No. Weight (kg)


I board 273101 7.5
2 board 273200 8.5
3 board 273300 9.5 Swivel end blades
Return Device
Code No. 279280

1300 290 Weight: 1.15 kg 125


5000
Centres of verticals

5 m Bridging Ledger

75
2500 2500 2500

150 7500
Centres of verticals
Locking device
7.5 m Bridging Ledger

Inside Board Transom (one board)


85
ACCESS AND EDGE PROTECTION ACCESS SCAFFOLD

TUBE AND FITTINGS

● SGB is the UK’s largest supplier of


scaffolding products
● Fully compliant with British Standards
● High quality specification
● Wide range available for light and
heavy duty requirements
● Full range of accessories

SGB pioneered the development of


traditional scaffolding. SGB offers an
extensive range of scaffold tube, fittings,
boards and accessories, making a system
adaptable for most access applications.

Tube is available in aluminium,


galvanised and black steel tube. Both
pressed and drop forged fittings are
available, and scaffold boards are either SGB Drop Forged Fittings Ancillary Equipment
BS or MSG grades. SGB has been producing drop forged SGB Formwork has a full range of
fittings for many years and have ancillary equipment to complement the
SGB Pressed Fittings
developed a popular combination of standard scaffold tube and fittings.
Pressed fittings are manufactured from strength and robustness. SGB Double
Gravlock Girder Coupler
alloy steels and fully tested to comply with Couplers in particular include the
the Slip and Distortion test requirements of strongest fittings of their kind available. The SGB Girder Coupler is a highly
BS1139. They are also treated with a zinc economical fitting for fastening scaffold
Double coupler tube to girders with a single bolt
coating with chromate passivation to
provide corrosion resistance. The SGB Double Couplers connect two fastening. It will accommodate flanges of
scaffold tubes at right angles. SGB has up to 70 mm in depth. It is suited to
Swivel Coupler
three versions of Double Couplers loading at right angles to the flange and
Pressed Swivel couplers connect two available to suit site requirements of load must be used in pairs.
scaffold tubes at any angle to provide and economy. The strongest double
ledger, facade or similar bracing. SWL = 30 kN per pair (loaded at right
coupler available is the Drop Forged
angles to the flange)
SWL = 6.25 kN Double Coupler Mk3A.
Code No. 007890
Code No. 006200 SWL = 12.5 kN
Weight: 1.38 kg
Weight: 1.02 kg Code No. 004900
Weight: 1.25 kg

86
Maximum versatility with
full accessories

87
ACCESS AND EDGE PROTECTION TOWERS

CUPLOK STAIR TOWER

4-Legged Staircase Tower


● Compact economical stair tower
● Fast erection CUPLOK components
● 40 m height fully loaded
● 800 mm wide stair units

The 4-legged CUPLOK Stair Tower offers


a compact staircase tower giving excellent
site access with great economy. It
occupies a slimline site space covering
just 3 m x 1.8 m plan area.

The 4-legged staircase utilises standard


2.0 m
CUPLOK components and can be used
fully loaded to 40 m height

The robust hot dipped galvanised 2 m or


1.5 m Staircase Units simply hook into the
Staircase Transom, with the landing made
2.0 m
up from the Staircase Batten Bearer and
Cuplok Battens. (See adjacent illustration
and details below.)
1
No. Transom Unit Code No.
1 Staircase Batten Bearer 279393
2
2 Staircase Transom 279394

1.8 m
3.0 m

600 CRS 120 1494 120


150

550 900 CRS

Staircase batten bearer

1800 CRS

A
150

75

Staircase Transom

End view View A A

88
Compact site
stair tower

Staircase Unit
Available in two sizes, used to provide
safer access for numerous operatives.
Width is 800 mm, steel treads offer a firm
slip-resistant step. The 1.5 m unit
incorporates a small plywood landing at
the base.

Public Access Staircases are also


available if required.
Unit size Code No. Size (mm) Weight (kg)
2 metre 279420 2690 65
1.5 metre 279400 2026 50

Staircase Guardpost
Located at each platform level to support
the centre stairway guardrails (eight-leg
towers only).
Code No. Size (mm) Weight (kg)
279380 1230 (closed) 7.2

89
ACCESS AND EDGE PROTECTION EDGE PROTECTION

EXTRAGUARD SYSTEM

● Triple wire rigid-mesh edge protection


● Highly durable galvanised and powder-
coated finish
● Fast and simple installation
● Patented range of fixing components

SGB EXTRAGUARD is systemised metal


panel edge protection offering a higher
standard of safety to reduce the risk of
falls from height. EXTRAGUARD is a
highly visible full-mesh panel with a
galvanised and powder-coated finish.

EXTRAGUARD comprises a combination


of patented clamping devices, posts and
full-mesh panels with a unique triple wire
construction. This gives the mesh an
unrivalled rigidity and also protects the
edges of the mesh from damage.

New Safety Standard


The new prEN 13374 ‘Temporary Edge
Protection Systems’ is the very first
British/European Standard to be written
solely for edge protection. The new
requirements fundamentally change the
approach to edge protection. In
particular, the deflection requirements
apply to the whole mesh panel area, not
just to the top rail. The rigid triple wire
EXTRAGUARD mesh panel fully meets
these requirements.

Typical applications
U
AG U
TR U AG
EX AG TR
TR EX
EX

RD
UA RD RD
AG UA UA
TR AG
EX AG TR
TR EX
EX

D
AR RD
GU RD UA
RA UA
EX
T
AG AG
R TR
E XT EX

Clamp to DU-AL beams Socket base for Clamp to flat slab


bolting into slab

90
Robust, rigid mesh
edge protection

Components
Mesh panel

EXTRAGUARD barrier panels are of triple


wire construction for extra strength and
rigidity, galvanised and powder-coated in
high visibility yellow. The panels also
incorporate an integral toeboard.

Standard panels are 2.6 m wide, 1.15 m


high and weigh 22 kg for easy handling.
Half length panels are also available.

R D
UA
Guardrail post

Steel or aluminium guardrail posts with


A G
TR
an integral patented mesh retaining clip.

Slab clamp EX
Can be clamped onto slab edges or
upstands up to 550 mm thick. A fast
speed thread makes the clamp quick and
simple to install.

DU-AL beam clamp Mesh panel

Code 617535
Uses a simple wedge clamp to fasten to
Weight 22kg Half panel
the top of SGB’s DU-AL aluminium beams,
and most aluminium formwork beams. Code 617526
Weight 11kg
The clamp accommodates beam widths
from 75 to 100 mm.

Socket base

Uses a simple screw-in action to provide a


solid fixing to the slab surface.
Incorporates both male and female fixing.

Fixing and support


All the EXTRAGUARD mounting systems
feature the patented ‘J’ lock gravity fixing
into which the guard post is inserted.
DU-AL beam clamp

Code 617612
Weight 2.0kg

Transportation
A special mesh pallet is
available for safe and Slab clamp Socket base Guardrail post
secure site transportation. Code 617611 Code 617605 Code 617588
Weight 9.7kg Weight 1.2kg Weight 4.0kg

91
SPECIALS Detailed, special formwork design and manufacture
to suit specific site requirements

92
TABLES, COLUMNS, GANTRIES AND TRUSSES PAGE 94

SGB Formwork can design and manufacture a tailored solution to suit specific site requirements.

93
SPECIALS

TABLES, COLUMNS, GANTRIES AND TRUSSES

● Site-specific design and manufacture


● Tables
● Columns
● Gantries
● Trusses

SGB Formwork has an experienced team


of designers that can produce detailed
special formwork designs to suit your
particular site requirements.

Over the years SGB Formwork has


gained extensive experience in providing
innovative cost effective special formwork
solutions to major projects across the
globe.

SGB Formwork has a history of designing


and manufacturing specials for column
shutters, curved wave wall shutters,
complex moving tables, wall formwork
gantries, bridge pier trusses and match-
casting shutters.

94
Innovative solutions to overcome
individual site requirements

95
ENGINEERING AND DESIGN SERVICES

SGB leads the industry in Product


Development, Drafting and Structural
Software.

Product Development Drafting Structural Software


SGB has a reputation for innovative SGB’s large Formwork Design Team is SGB uses some of the latest structural
product solutions, which is borne out by equipped with the latest design software analysis software in the design of
the continuing drive for product to provide a fast efficient service to the formwork and shoring frames.
improvement. This is delivered by SGB’s site. Design drawings are created using a
own large in-house team of development fast customised SGB CAD system, or on a
engineers, working on future construction specialised panel formwork package.
products, as well as supporting innovative
specials on current projects.

SGB also offers the following technical


suppport packages to engineers and
contractors using SGB equipment.

SGB Formwork Datasheet CD Estimating AutoCAD blocks


All SGB products come with The SGB Formwork Workout Disc contains All SGB product components are
comprehensive support and back-up data. 5 easy-to-use estimating packages for the available in AutoCAD blocks for easy,
Technical product information, giving products GASS, CUPLOK and MKII quick insertion into AutoCAD drawings.
component, application and assembly data SOLDIERS. It also contains a simple-to-use This allows fast creation of scheme
and instructions is available on a simple- structural package for analysing SGB drawings.
to-use SGB Formwork Datasheet CD. beam sections under load.

96
97
CONTACT INFORMATION

SGB Formwork Ireland SGB Formwork


UK Design Offices SGB Scafform Overseas Offices
and Branches Newcourt Business Campus Eastern Europe
St Margarets
London Czech Republic
Co Dublin
609 London Road SGB Cz s.r.o.
Ireland
West Thurrock, Grays Becovska 939
Tel: 00 353 1 834 0707
Essex RM20 3BJ Praha 10 -Uhrineves
Fax:00 353 1 856 7086/5
Tel: 01708 861666 Czech Republic
Fax:01708 869560 For international enquiries Tel: 00 420 2 7210 1511
SGB International Fax:00 420 2 7210 1 530/505
Birmingham
Broadlands Business Campus
Tamworth Road Holmwood Latvia
Dosthill Langhurstwood Road SGB Latvia
Tamworth Horsham Mazcenu alaja 3
Staffs B77 1LT West Sussex RH12 4SU Jaunmarupe, Riga distr
Tel: 01827 289955 LV2166
Fax:01827 250191 Tel: 01403 220000
Latvia
Fax:01403 220001
Tel: 00 371 783 4903
Manchester
Fax:00 371 793 4926
Crabtree Lane Alternatively please visit our website:
Clayton Industrial Estate Poland
www.sgb.co.uk
Openshaw
SGB Poland
Manchester M11 4BR
Bochenskiego 81
Tel: 0161 230 4061
40-859 Katowice
Fax:0161 223 2829
Poland
Glasgow Tel/Fax: 00 48 322 54 5058

2236 London Road


Slovakia
Carmyle
Glasgow G32 8YF SGB Slovakia
Tel: 0141 778 5426 Contact via SGB Cz
Fax:0141 778 6730 Tel: 00 421 556 33 25 92

Slovenia

SGB Slovensko sro


Vajnorská 135
832 37 Bratislava 3, Slovenia
Tel.: 00 386 2 4445 9871/4445 3296
Fax:00 386 2 4445 8691

98
www.sgb.co.uk

Northern Europe Middle East Far East


Denmark Egypt Hong Kong

SGB Denmark ApS SGB Egypt SGB Asia Pacific Ltd


Industriholmen 31-33 Street No 263, Building No 19 Unit 07A
Postboks 1059 New Maadi 38/F Cable TV Tower
DK-2650 Hvidovre Cairo 9 Hoi Shing Road
Denmark Egypt Tsuen Wan, NT
Tel: 00 45 3678 8222 Tel: 00 202 519 3863 Hong Kong
Fax:00 45 3678 4833 Fax:00 202 516 5098 Tel: 00 852 2 8577008/2690 2606
Fax:00 852 2 8577226/26902676
The Netherlands Qatar

SGB North Europe bv SGB Al-Darwish Malaysia

Europaweg 97, 5707 Helmond United WLL SGB Asia Pacific (M) Sdn bhd
Postbus 112, 5700 AC Helmond PO Box 1811 3A-01 & 3A-02, Level 3A
The Netherlands Doha Menara Maxisegar
Tel: 00 31 492 598 698 Qatar Jalan Pandan Indah 4/2
Fax:00 31 492 598 686 Tel: 00 974 4603 983 Pandan Indah, 55100 Kuala
Fax:00 974 4603 984 Lumpur, Malaysia
Tel: 00 603 42965455 or 42965034
Southern Europe
Saudi Arabia Fax:00 603 4296 5033
France
SGB Baroom
SGB SAS Singapore
PO Box 1346
256 Allée de Fétan BP 130
Jeddah 21431 SGB Asia Pacific (S) Pte Ltd
01601 Trevoux, France
Saudi Arabia 23 Gul Road
Tel: 00 33 4 74 08 90 50
Tel: 00 966 2 660 2784 Singapore 629356
Fax:00 33 4 74 08 90 60
Fax:00 966 2 619 2043 Tel: 00 65 6862 6122
Fax:00 65 6862 6133
Portugal
SGB Dabal
Trenci SGB PO Box 1102, Dammam 31341 America
Almeda de Linhas Saudi Arabia
De Torres 61-7, 1700 Lisbon Patent Construction Systems
Tel: 00 966 3 827 3218
Portugal 14942 Talcott, Houston, Texas 77015,
Fax:00 966 3 826 7466
Tel: 00 35 1 2175 76641 USA
Fax: 00 35 1 2175 99080 Tel: 00 1 281 452 1600
United Arab Emirates
Fax:00 1 281 452 5350
Quebeisi SGB
Middle Eastern Head Office
PO Box 5682, Sharjah
United Arab Emirates
Tel: 00 971 6 5330 911
Fax:00 971 6 5330 993
PC Fax: 00 9716 5330 922
For further information on this product or any other products and services, please contact your local branch:
tel: 08705 288 388 email: info@sgb.co.uk www.sgb.co.uk

SGB Group
Harsco House, Regent Park, 299 Kingston Road, Leatherhead, Surrey KT22 7SG
Tel: 01372 381300
10/03

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