GYP Nº 527 July 1996

CSR Gyprock Drywall

®

Masonry Lining
System.
 Contents. Applications.
Description 2. The GYPROCK Drywall Masonry Lining System
Applications 2. is used in the construction of:
Advantages 2.
• Houses.
Fire Resistance 2.
Design Considerations 3. • Renovation projects.

Architectural Specification 3. • Light Commercial Buildings.

Installation – General 4.
True Wall Surfaces 4 – 5.

Control Joints
Irregular Wall Surfaces 6 – 7.
7.
Advantages.
Door Jamb Detail 8. • Minimises cracking along walls below the cornice.
Window Reveal Detail 8 – 9. • Elimination of wet trades with consequent freeing
Installation in Wet Areas 10. up of building programmes.
Jointing, Cornice and Decorating 11.
• Resists cracking that can occur when cement
Wall Fixtures 11.
rendered walls dry out too quickly or as masonry
Health & Safety 12.
settles or moves.

Description. • Eliminates render splash damage on aluminium

window frames.

• Correction of misaligned walls.

The GYPROCK® Drywall Masonry Lining System
is a unique method of lining dry masonry wall surfaces
with GYPROCK® plasterboard. It provides a fast, dry
alternative system to cement render and set plaster
finishes, minimising the delays associated with heavy
wet construction.
The GYPROCK plasterboard can be laminated
directly onto the masonry using GYPROCK Drywall
Masonry Adhesive 100.
• Superior finish compared to cement render.
• Better surface finish than cement render when walls
are patched.
• More damage resistant.
• Better substrate for painting.
• Straighter walls, as this system is less dependent on

The system allows a wide range of architectural plasterer’s skill to achieve flatness.
designs.
It can be used to provide a serviceable and clean
finish for all wall surfaces and window reveals.
It allows correction of wall alignments.
Fire
Where required, GYPROCK AQUACHEK is used
for bathrooms, toilets, laundries and kitchens. Resistance.
Joint treatment of the GYPROCK plasterboard
The GYPROCK Drywall Masonry Lining System
produces a smooth flush surface ready for decoration.
has no established fire rating. However, all GYPROCK
Note: The word ‘masonry’ as used in this brochure,
includes concrete blocks, clay or calcium silicate bricks plasterboard has excellent fire resistance and will not
and autoclaved aerated concrete. burn or support combustion.

2. CSR Gyprock Drywall Masonry Lining Systems.

 Design Architectural
Considerations. Specification.
Services should be installed pr ior to the
GYPROCK plasterboard linings being fixed. SCOPE.

All wall fixtures MUST be fastened to the

The contractor shall furnish all labour, materials
masonr y wall. To prevent distortion of the
and equipment required to complete satisfactorily all
plasterboard around the point of attachment:
GYPROCK Drywall Masonry Lining Systems as
(a) Apply additional daubs of Gyprock Drywall
shown on the drawings and/or as specified.
Masonry Adhesive 100 where the fixture is to be
located.

(b) Locate metal spacers or fer rules between DELIVERY & STORAGE OF MATERIALS.

masonry wall and face of GYPROCK plasterboard.

All materials shall be delivered and stored in an
(c) Fix packing pieces between masonry wall and enclosed area providing protection from physical
back of GYPROCK plasterboard during installation.
damage and exposure to the elements.
Control joints incorporated in a building to permit
movement in the structure must be carried through all
INSTALLATION OF DRYWALL LINING
areas lined with GYPROCK plasterboard.
ON MASONRY WALLS.
GYPROCK plasterboard surfaces are to be isolated
from structural elements by installing control joints: Contractor to supply and install GYPROCK
(a) When a GYPROCK plasterboard surface abuts Drywall Masonry Lining System using:
any structural element or dissimilar wall assembly. • 8mm Recessed Edge GYPROCK Drywall.
(b) In long wall runs, at not more than 12m
• 8mm Recessed Edge GYPROCK AQUACHEK.
centres.
• 10mm Recessed Edge GYPROCK Plasterboard.
Basic wall systems are not to be used where they
• 10mm Recessed Edge GYPROCK AQUACHEK.
may be exposed to excessive moisture or humidity.
Specific designs are available for bathroom and shower • Sheets are to be attached using GYPROCK
locations. Drywall Masonry Adhesive 100 to true/irregular
The GYPROCK Drywall Masonry Lining System wall surfaces.
is an alternative to solid plaster - not a means of
isolating dampness.
JOINT TREATMENT.
All new masonry surfaces must be allowed to dry
out to normal levels before installation of GYPROCK All jointing shall be with CSR Gyprock paper

plasterboard. jointing tape, corner beads, bedding and finishing

When lining true wall surfaces, an allowance of about cements, and used as detailed in CSR Gyprock
5mm should be made for adhesive thickness (per side). Brochure N° 547, Installation Manual.

3. CSR Gyprock Drywall Masonry Lining Systems.

 Installation.
GENERAL.
Masonry surfaces are to be firm, clean, dry and free
of dust, oil, for m release agents and cur ing
compounds.
Establish the basis of a true wall plane before
commencing installation.
Levelling pads are to be used where irregularities in
wall surface exceed 15mm.
GYPROCK sheets can be fixed horizontally or
vertically.
Daubs of GYPROCK Drywall Masonry Adhesive
100 can be applied to the wall surface or to the back of
the sheets.
Hold sheets in position until adhesive sets by using
temporary masonry nails.
Because GYPROCK Drywall Masonry Adhesive
100 is a setting type cement, do not use mix after
setting or hardening has commenced. Mix only a
sufficient quantity so that:
(a) The wall area prepared for lining at any time
can be covered with one sheet of GYPROCK
plasterboard.
(b) The GYPROCK Drywall Masonry Adhesive
100 will maintain its working properties for the
duration of the installation and final positioning of the
sheets.
GYPROCK AQUACHEK can be adhered direct to
true or irregular masonry wall surfaces where it is to be
used as a substrate for tiles. Additional mechanical
fasteners must be used in tiled areas. (Refer to page 10).
4.
TRUE WALL SURFACES.
Check alignment of the wall with a straight edge to
establish the wall alignment.
Strike a chalk line on ceiling and floor for use as a
guide to align the face of the GYPROCK
plasterboard.
If you intend to apply the daubs to the wall, mark
the wall where the sheet edges fall to keep daubs
50mm away from the edges of the sheet.
Measure and cut the sheets to fit horizontally or
vertically.
Stagger Butt Joints a minimum of 900mm.
Mix the Drywall Masonry Adhesive 100 to a fairly
thick consistency.
If the wall alignment is flat and true, using a 75mm
broadknife, apply 50mm diameter daubs of adhesive,
standing up a minimum of 15mm high, at not more
than 50mm from all sheet edges and at 450mm
maximum centres vertically and horizontally to the
wall or to the back of the sheet. If the wall is out of
alignment by up to 15mm, bigger daubs are
recommended.
Additional daubs must be applied at butt joints,
external angles and around power points, plumbing
fixtures, doors, windows and skirtings.
Position boards and use a straightedge to tamp the
boards into alignment both vertically and horizontally.
Hold sheets in position for at least 80 to 100
minutes, to allow adhesive to set, by temporary
masonry nails through sheet edges. If necessary, use
temporary blocks in the field of the board.
Alternatively, if the wall alignment is flat and true,
and a ‘solid wall’ effect is desired, apply Drywall
Masonry Adhesive 100 over the entire board surface of
the wall with a 10mm x 10mm notched trowel before
positioning the sheet and aligning.
CSR Gyprock Drywall Masonry Lining Systems.
 HORIZONTAL FIXING TO TRUE WALL SURFACE.
ADHESIVE DAUBS ON MASONRY WALL.

Extra daubs at
butt joints,
skirting etc.
450mm max
50mm max. centres
from sheet 50mm max.
edge from sheet edge

450mm max
centres
GYPROCK Plasterboard

50mm max.
from sheet
edge

Daubs of GYPROCK
Drywall Masonry Adhesive 100 GYPROCK Plasterboard

6mm min. gap

VERTICAL FIXING TO TRUE WALL SURFACE.

ADHESIVE DAUBS ON MASONRY WALL.

50mm max.
from sheet
edge 450mm max. 50mm max.
centres from sheet
edge

50mm max.
from sheet
edge

450mm GYPROCK
max. Plasterboard
centres

50mm max.
from sheet
edge

Extra daubs
at skirting Daubs of GYPROCK
Drywall Masonry
6mm min. gap Adhesive 100

5. CSR Gyprock Drywall Masonry Lining Systems.

 Installation.
IRREGULAR WALL SURFACES. STEP 1.
SET OUT OF LEVELLING PADS – IRREGULAR WALL.
Levelling pads are to be used where irregularities in HORIZONTAL SHEET FIXING.
the wall surface exceed 15mm.
600mm max. centres
Where the wall requires more than 25mm of 100mm
max.
packing to bring it back to a true line, a furring system
should be used. Refer to Furring System Installation
details in CSR Gyprock ® Brochure N° 525,
GYPROCK Plasterboard Over Masonry Walls.
Irregular wall surfaces require straightening with a 600mm
max.
series of levelling pads, spaced to suit width of sheets. centres

Check the wall with string lines or straight edge to

find high spots and use these as a guide for the level to
be set.
Determine the true line for finished wall surface,
and mark out GYPROCK plasterboard widths on the
wall.
GYPROCK
Position 75mm x 50mm alignment pads of 100mm Drywall Masonry
max. Adhesive 100
GYPROCK plasterboard as illustrated, and attach to 75 x 50mm Levelling Pads of
GYPROCK Plasterboard
wall with GYPROCK Drywall Adhesive 100 to a true
line.
Space pads about 100mm from floor and at
midpoints as illustrated. Alternatively, a 100mm wide
GYPROCK plasterboard strip can be used at the
skirting line. STEP 2.
Measure and cut sheets to fit hor izontally or ADHESIVE APPLICATION DETAIL.
HORIZONTAL SHEET FIXING.
vertically.
Extra daubs at
butt joints, Daubs of GYPROCK
Mix the Drywall Masonry Adhesive 100 to a fairly Adhesive skirtings etc. Drywall Masonry Adhesive 100
daubs at 450mm max. centres and
thick consistency. 50mm 50mm max. from all sheet edges
max. from
sheet Levelling Pads
Apply 50mm diameter daubs of adhesive to the edges
wall, standing up a minimum of 25mm high, at not
Adhesive
more than 50mm from all sheet edges and at 450mm daubs at
450mm
maximum centres vertically and horizontally. Apply max.
centres
higher daubs where necessary.
Additional daubs must be applied at butt joints, Adhesive
daubs
external angles and around power points, plumbing 50mm
max. from
fixtures, doors, windows and skirting. sheet
edges
Position boards and use a straight edge to press the GYPROCK
boards back onto the levelling pads. Plasterboard

Hold sheets in position for at least 80 to 100

minutes, to allow adhesive to set, by temporary
masonry nails through sheet edges into the levelling
pads. If necessary, use temporary blocks in the field of 6mm min. gap

the board.

6. CSR Gyprock Drywall Masonry Lining Systems.

 Control Joints.
Control joints incorporated in a building to permit
STEP 1.
SET OUT OF LEVELLING PADS – IRREGULAR WALL. movement in the structure must be carried through all
VERTICAL SHEET FIXING. areas lined with GYPROCK plasterboard.
GYPROCK plasterboard surfaces are to be isolated
600mm max. centres
100mm from structural elements by installing control joints:
max.
(a) When a GYPROCK plasterboard surface abuts
any structural element or dissimilar wall assembly.
(b) In long wall runs, at not more than 12m centres.
1350mm
max. Preconstruction planning of control joint locations
centres
is recommended to satisfy both structural and aesthetic
considerations.

P35 CONTROL JOINT.

1350mm
max.
centres

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ADHESIVE APPLICATION DETAIL. 18mm max. gap Plasterboard
VERTICAL SHEET FIXING. between sheets

Daubs of GYPROCK CSR GYPROCK Plasterboard

Drywall Masonry Adhesive 100
Adhesive at 450mm max. centres and
daubs at 50mm max. from all sheet edges

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Levelling at skirting
edges Pads sheet edges GYPROCK
Plasterboard

7. CSR Gyprock Drywall Masonry Lining Systems.

 Door Jamb Window

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GYPROCK Set RONDO P12 for 10mm plasterboard
Plasterboard over window reveals and window heads so that they will
line up with the face of wall or levelling pads if used.
Use a paper-bound edge of square edge
GYPROCK plasterboard to abut the window frame,
or finish using Rondo P15 Stopping Angle or Casing

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Masonry Wall
Apply daubs of Gyprock Dr ywall Masonr y
Adhesive 100 at 200mm centres to the back of the
GYPROCK plasterboard reveal strips.
Press GYPROCK plasterboard reveal strips into

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GYPROCK RONDO P04 for 8mm plasterboard
Plasterboard RONDO P05 for 10mm plasterboard

Shadowline Stopping Angle

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8. CSR Gyprock Drywall Masonry Lining Systems.

 Window Reveal Detail.


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and Head

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and Head Frame Plasterboard or P01

9. CSR Gyprock Drywall Masonry Lining Systems.

 Installation in WATERPROOFING
The entire GYPROCK AQUACHEK surface

Wet Areas. which is to receive tiles in a shower recess or

bath over shower situation, as well as the
wall/floor junction must be treated with a
NON TILED AREAS. flexible water proofing membrane mater ial
which continues to the floor waste.
For areas that are not to receive ceramic tiles, install
A compatible tile adhesive is to be used to fix tiles
GYPROCK AQUACHEK with GYPROCK Drywall to waterproofing membrane.
Masonry Adhesive 100, using daubs at the same centres
Refer to CSR Gyprock Brochure N° 548 –
as detailed previously.
GYPROCK AQUACHEK Wet Area Lining System,
for additional installation information.
TILED AREAS.
SHOWER RECESS DETAIL.
Wall areas that are to receive ceramic tiles, such as a
shower recess or shower over bath, must be fastened GYPROCK Drywall Masonry Adhesive 100 daubs
behind all mechanical fixings
with mechanical fixings as well as GYPROCK Drywall
Masonry Adhesive 100. Daubs of adhesive must be Ceramic
tile line
applied where mechanical fixings are to be inserted to
support the plasterboard. Flexible Sealant
around penetrations
Adhesive daubs and fasteners are to be applied in a
200mm x 450mm grid pattern commencing 50mm Fixings
50mm max. BASE COAT
from sheet edges and tile line, as illustrated. from sheet 100/120
edges and Paper Tape
For the first row of daubs at floor level and above
the bath, and around plumbing penetrations, apply
additional adhesive daubs to support the plasterboard GYPROCK AQUACHEK
sheet edge.
450mm max.
Alternatively, apply Gyprock Drywall Masonry
200mm
Adhesive 100 over the entire board surface or wall max.
with a 10mm x 10mm notched trowel.
Position boards, and use a straight edge to tamp the
boards into alignment both vertically and horizontally.
Hold sheets in position until adhesive sets (80 to
100 minutes) by temporary masonry nails through
sheet edges.
IMPORTANT: When cutting the GYPROCK
AQUACHEK, mark on the face of the sheet where
the plumbing pipes and electric wires are located. This 6mm
Apply Waterproofing min. gap
will ensure the nylon anchors or screws do not 48mm GYPROCK HEBEL
Screws or Countersunk Membrane to entire wall at bottom
Head Nylon Anchors and floor surface within of sheet
penetrate pipes or wires. tiled area

When the adhesive has set hard, mechanical

fastenings must be inserted to coincide with adhesive
daubs. Where walls are Autoclaved Aerated Concrete,
use 48mm GYPROCK HEBEL Screws. Where walls COUNTERSUNK HEAD NYLON ANCHOR
are clay or calcium silicate bricks, or concrete blocks, BOUSTEAD ANC 05025, 05040 OR SIMILAR.
pre-dr ill through the plasterboard and into the
masonry before inserting countersunk head nylon
anchors. (See illustration).
Plasterboard joints in tiled areas are to be set with BASE
COAT 100 or BASE COAT 120 and paper tape only.

10. CSR Gyprock Drywall Masonry Lining Systems.

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MOUNTING HEAVYWEIGHT FIXTURES TO

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Jointing. Wall Fixture

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Tape and set joints and angles between adjacent Spacer or Ferrule

wall surfaces as described in the CSR Gyprock ®

Brochure N° 547, Installation Manual.
Self-tapping Screw
Where sheets are to be used as a substrate for tiling,
GYPROCK

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Cornice. MOUNTING MEDIUM WEIGHT FIXTURES TO

AUTOCLAVED AERATED CONCRETE WALLS.

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Decorating.

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GYPROCK Drywall Masonry Lining System will
accept most decorating mater ials such as paint,
wallpaper and textured finishes. An oil based sealer
must be used before applying wallpaper or vinyl GYPROCK Drywall
Masonry Adhesive 100
sheeting. Refer to the CSR Gyprock Installation ®

Autoclaved Aerated
Manual for painting and decorating instructions. Concrete Wall

11. CSR Gyprock Drywall Masonry Lining Systems.

 CSR Building Solutions Web Site.
www.csr.com.au
CSR designLINK® Technical Support Service.
Telephone: 1800 621 117.
New South Wales and ACT.
376 Victoria Street, Wetherill Park NSW 2164.
Telephone: (02) 9844 7944. Facsimile: (02) 9844 7877.
Queensland.
768 Boundary Road, Coopers Plains QLD 4108.
Telephone: (07) 3212 6400. Facsimile: (07) 3212 6456.
Victoria.
159 Wellington Road, Clayton VIC 3168.
Telephone: (03) 9265 4000. Facsimile: (03) 9265 4011.
South Australia.
Lot 100 Sharp Court, Mawson Lakes SA 5095.
Telephone: (08) 8344 0640. Facsimile: (08) 8344 0644.
Western Australia.
21 Sheffield Road, Welshpool WA 6106.
Telephone: (08) 9365 1666. Facsimile: (08) 9365 1656.
Tasmania.
11 McLean Court, Berriedale TAS 7011.
Telephone: 0419 477 601. Facsimile: (03) 6249 2701.
Northern Territory.
Lot 1625 Coonawarra Road, Winnellie NT 0820.
Telephone: (08) 8984 4070. Facsimile: (08) 8947 0034.

Health & Safety.

Information on any known health risks of our products and how to handle them
safely is on their package and/or the documentation accompanying them.
Additional information is listed in the Material Safety Data sheet.
To obtain a copy, telephone 1800 807 668.

Guarantee.
CSR Limited guarantees its Gyprock® products to be free of defects in materials and manufacture.
If a CSR product does not meet our standard, we will, at our option, replace or repair it, supply
an equivalent product, or pay for doing one of these.
CSR recommends that only products, components and systems recommended by it be used.
If this is not done, CSR will need to be satisfied that any defect in its product is attributable to our
failure to meet our standard (and not another cause) before this guarantee applies.
This guarantee excludes all other guarantees and liability for damage or loss in connection with
defects in CSR's product, other than those imposed by legislation.
FC6050.0796.BMS

 CSR Gyprock®, CSR Limited A.C.N. 000 001 276.

The following are trade marks of CSR Limited and are under license.
CSR™, Gyprock®, Supa-Ceil™, Fyrchek™, Soundchek™, Aquachek™, Freshtone™, Colortone™, Supatone™, Bradford™, designLINK®.

12. CSR Gyprock Drywall Masonry Lining Systems.