Site Preparationi XL

Site Preparation
Instructions
Kongsberg i-XL tables
Note
We remind you that only the ESKO-GRAPHICS staff, or persons

having received an appropriate training, are allowed to handle,
manipulate or do repairs on the system.
______________________________________
A Publication of: ESKO-GRAPHICS
Copyright © 1984-2006 ESKO-GRAPHICS Corporation.

This copyright does not indicate that this work has been published.
All rights strictly reserved. Reproduction or issue to third parties in any form whatever
is not permitted without written authority from the publisher.
ESKO-GRAPHICS reserves the right to change specifications without notice.
Document number: D2992, part number: 32567034

Status: 060209
Esko-Graphics Kongsberg AS
www.esko.com
P.O.Box 1016, N-3601 Kongsberg, Norway
Tel: +47 32 28 99 00 Fax: +47 32 28 85 15 / 32 28 67 63
Site Preparation Instructions Kongsberg i-XL
Table of Content
Welcome............................................................................................................................ 5
Introduction ........................................................................................................................ 5
Receive the equipment from Kongsberg............................................................................ 6
Inspection of Equipment ................................................................................................. 6
Storage ........................................................................................................................... 6
System Label .................................................................................................................. 6
Table Transport ................................................................................................................. 7
Room Preparation.............................................................................................................. 8
General ........................................................................................................................... 8
Floor covering ................................................................................................................. 8
Furniture ......................................................................................................................... 8
Work material storage..................................................................................................... 8
Workflow ......................................................................................................................... 8
Floor load........................................................................................................................ 8
Computer floor ................................................................................................................ 8
Headroom ....................................................................................................................... 9
Safety system .................................................................................................................. 10
System Layout ................................................................................................................. 11
Recommended Layout.................................................................................................. 12
Cables and hoses ......................................................................................................... 13
Connections to sheet feeder, vacuum reverse etc..................................................... 14
Equipment Specification .................................................................................................. 15
i-XL20 ........................................................................................................................... 15
Footprint, i-XL20 ........................................................................................................ 15
Packaging Specification, i-XL20................................................................................. 17
Packaging Specification, i-XL20 incl. PC/Vacuum pump ........................................... 17
i-XL24 ........................................................................................................................... 18
Footprint, i-XL24 ........................................................................................................ 18
Floor construction details, i-XL24............................................................................... 19
Floor construction details, i-XL24 with extension table .............................................. 20
i-XL44 ........................................................................................................................... 22
Footprint, i-XL44 ........................................................................................................ 22
Compressed Air System ............................................................................................... 25
Vacuum System............................................................................................................ 26
Pumps delivered to the different table models ........................................................... 26
Recommended mains fuses for the different vacuum pump models ......................... 27
Electrical connection, vacuum, principal drawing....................................................... 27
Vacuum Pump 60 Hz, Rietschle SAP 150 1,3 kW ........................................................ 29
Dimensions ................................................................................................................ 29
Requirements ............................................................................................................ 29
Noise Level ................................................................................................................ 29
2

Dimensions ................................................................................................................ 30
Requirements ............................................................................................................ 30
Noise Level ................................................................................................................ 30
Dimensions ................................................................................................................ 31
Requirements ............................................................................................................ 31
Noise Level ................................................................................................................ 31
Vacuum Pump 50 Hz, Rietschle SAP 380 3 kW ........................................................... 32
Dimensions ................................................................................................................ 32
Requirements ............................................................................................................ 32
Noise Level ................................................................................................................ 32
Dimensions ................................................................................................................ 33
Requirements ............................................................................................................ 33
Noise Level ................................................................................................................ 33
Dimensions ................................................................................................................ 34
Requirements ............................................................................................................ 34
Noise Level ................................................................................................................ 34
Cutting table with controller........................................................................................... 35
Environmental requirements ...................................................................................... 35
Mains Power Requirements....................................................................................... 35
Direct Mains Connection............................................................................................ 35
Ground System .......................................................................................................... 36
Un-interruptible Power Supply ................................................................................... 36
Noise Level ................................................................................................................ 36
Configuration of Front End PC................................................................................... 36
MultiCut tool head ......................................................................................................... 37
Mains Power Requirements....................................................................................... 37
Direct Mains Connection............................................................................................ 37
Pressurized Air requirements..................................................................................... 37
PC configuration ........................................................................................................ 37
Noise Level ................................................................................................................ 38
Appendix 1: Lifting the cutting table with fork lift .............................................................. 39
Appendix 2: Lifting the cutting table manually.................................................................. 41
Appendix 3: i-XL connections .......................................................................................... 42
3
© Copyright 2006 Esko-Graphics Kongsberg AS, Norway
All rights reserved. This material, information and instructions for use contained herein are the property of Esko-
Graphics Kongsberg AS. There are no warranties granted or extended by this document. Furthermore Esko-Graphics
Kongsberg AS does not warrant, guarantee or make any representations regarding the use, or the results of the use
of the system or the information contained herein. Esko-Graphics Kongsberg AS shall not be liable for any direct,
indirect, consequential or incidental damages arising out of the use or inability to use the system or the information
contained herein.
The information contained herein is subject to change without notice. Revisions may be issued from time to time to
advise of such changes and/or additions.
No part of this system may be reproduced, stored in a data base or retrieval system, or published, in any form or in
any way, electronically, mechanically, by print, photoprint, microfilm or any other means without prior written
permission from Esko-Graphics Kongsberg AS.
This document supersedes all previous dated versions.
Correspondence regarding this publication should be forwarded to:
Tordis Buen (tordis.buen@esko.com)
Kirkegårdsveien 45
N-3601 KONGSBERG
4
Welcome
Welcome to a long-lasting co-operation with Esko-Graphics.
This Site Preparation Instruction Guide is intended to provide information about the equipment
that you will receive and how to prepare the site for the installation.
Introduction
Before the Esko-Graphics Service Engineers arrive on-site to install the system, the following
items given in this handbook should be done:
♦ Prepare the destination room.
♦ Prepare all electrical supplies.
♦ Prepare compressed air supply. If an air compressor is delivered from Esko-Graphics, a

suitable place for the unit should be prepared.
♦ Prepare a suitable room for the vacuum pump. Due to its acoustic noise, the vacuum pump
should be located in a room away from people. Remember electrical supply for the vacuum
pump.
♦ Bring the crates (do not open them) containing the equipment into the destination room.
If properly done, this preparation permits the system to be commissioned as quickly as

possible.
The less time spent on the installation the more time our engineer can spend with department
designers and/or table operator(s) training them on system operation.
If the customer requires additional information, over and above that given here, the Esko-
Graphics Service Department will be glad to provide it.
To ensure that no damage occurs to essential parts, Esko-Graphics Service Engineers must
unpack all equipment.
Under no circumstances must either crates or boxes be opened with crowbars or

similar tools, this can cause damage to the contents.
Immediately after an item is unpacked, it must be inspected carefully for signs of damage.
Note
We remind you that only the ESKO-GRAPHICS staff, or persons having received an
appropriate training, are allowed to handle, manipulate or do repairs on the system.
5
Receive the equipment from Kongsberg
Inspection of Equipment
If a crate is found to be damaged in transit, it must be left exactly as it is and the damage
reported to:
Transport company: Make a remark on the transport document to

that effect.
Esko-Graphics Kongsberg AS If Esko-Graphics Kongsberg AS was
P.O.Box 1016 responsible for shipping.
N-3601 KONGSBERG, Norway
Telephone: (+47) 32 28 99 00
Telefax: (+47) 32 28 67 63 /
32 28 85 15
Customer's insurance company: If the customer was responsible for the
shipping.
In either case, nothing further should be done with the item until the representative of the
insurance company has inspected the damage and decided what action is to be taken.
Storage
While in the crates, store the equipment in a storage room, protected from weather, including
direct sunlight and extreme temperatures.
The storage temperature must be kept within -20o C to +40 o C / -4 o F to +104 o F with
humidity less than 95% RH non-condensing.
System Label
A system label as shown below is affixed to the table stand near to the Main Power Unit.
Kongsberg i-XL-24
S.no.: 258536
Power: 115V 10A 60 Hz 1000VA
Kongsberg Norway
Made in Norway, 2003
6
Table Transport
Due to its high weight, special attention should be paid to the methods used to bring the table
into the destination room.
Note:
• These recommendations are valid for all mechanical parts.
• Pay attention to local regulations regarding safety and protective
equipments, such as protective shoes, gloves and lifting straps.
Please follow the recommended rules:
♦ Keep the table top(s) in the wooden crate(s) as long as possible. This is due also if the
table is moved vertically. While in the case, the top(s) are protected even if moved
vertically.
♦ Use forklift to bring the case into a suitable height for lifting.
♦ Be careful when the table is lifted out of the wooden case. Use wood / plastic bars to
protect the racks. Minimum height 50 mm / 2", see Appendix A.
Two methods for lifting the table top are described here:
1) Using a forklift. Detailed information is found in Appendix 1.
2) Lifting manually. Information is found in Appendix 2.
We recommend using a forklift for this purpose.
7
Room Preparation
General
The accuracy obtained from the system depends upon room standards.
In order to maintain the high accuracy provided by the system, the instructions given here
must be adhered to.
The accuracy of the system is related to a temperature of +20 o C / +68 o F, and a relative
humidity of 50%.
However, the system can operate satisfactorily in temperatures between +10 o C and +30 o C /
+50 o F and +86 o F, and relative humidity of 30% to 80%.
Floor covering
The main criteria regarding the selection of floor-covering material is that it must be non-
static. Nylon carpets should not be used. Curtains should be non-static and lint-free.
Furniture
The furniture in the room (i.e. chairs, desks, cabinet’s etc.), additional to the system
equipment should be made of low-shedding, low static-generating materials.
Work material storage

The conditions under which materials are stored are also important where accuracy is
concerned. Assuming an air-conditioned room is provided for the Cutting System, we
recommend that the material to be used be stored in a room with the same conditions as the
cutting room.
Workflow
Please note the recommended material transport direction indicated in the System Layout
chapter. To obtain maximum productivity, it is important to plan material handling.
Handling heavy materials is a danger to personal health. Actions should be taken to
avoid lifting heavy materials manually.
Floor load
The floor must be level and capable of supporting an evenly distributed load of 500 kg/m² (0.7
lbs/in²). The floor must also be able to prevent the table from being subjected to vibrations.
(Most shop/office floors meet these requirements.)
Computer floor
Provided there are solid bases for table legs (e.g. concrete stands or steel beams), it is
recommended that the floor be built in the style used for computer and electronic equipment
installations. This style provides removable false-floor sections with channels underneath for
cables. Detailed information is given in the 'Equipment specification' chapter.
8
Headroom
The total height of a standard machine is specified in the chapter ‘Equipment specification’.
If the machine is equipped with a router, either FlexiHead M or MultiCut, a gallow is mounted
on the traverse as illustrated here:
2290 mm / 90 inches
Ensure the headroom is sufficient allowing the gallow to move freely.
9
Safety system
d A
Sheet
Feeder B
i-XL
d
D
A Mains Power on/off.

B Emergency stop button.
The safety light beam system consists of three light beams, two in front of the
C
traverse and one behind.
D Safety stop mechanism.
Yellow / Black tape on the floor to indicate attention area. d >= 1,2 m / 4 ft.
When running with the Sheet Feeder, this area will be used for material transport.
When loading material manually, this area should be considered as an attention
area.
Machine movement will stop and servo power will be switched off if:
• One of the light beams are broken.
• The stop mechanism is activated. A person standing too near the table activates the stop
mechanism, for instance.
10
System Layout
A recommended system layout for the different types of tables is shown in the illustration
below.
Requirements:
1. A minimum spacing between the equipment and walls.
2. A minimum spacing between the units required by maintenance personnel.
Recommendations:
1. Add space in front and on one side of the table to ease operation and material handling.
Furniture should be taken into account when the system layout is decided.
2. If not supplied from a central system, locate the Vacuum Pumps and Air Compressor
outside the room to reduce the noise level within the room to a minimum.
3. Although all the information is confined to the recommended layout, there are no
restrictions regarding the way the system is laid-out, except:
1. Maximum lengths of cables. If special cable length is required, these must be ordered
separately
2. The required minimum spacing is maintained.
3. The safety requirements are maintained and the safety system operates as intended.
11
Recommended Layout
i-XL
Symbol Explanation
This is the material flow direction when working with
Sheet feeder or vinyl cutting. Ensure there is enough
space in both ends of the machine to allow for proper
material handling.
When loading material manually onto the cutting table,
this is the recommended material flow direction. Ensure
there is enough space to allow for proper material
handling.
We recommend you add additional space here, allowing
the operator easy access to the whole working area.
Important, especially for the i-XL-4x series of tables. The
minimum width h = 80 cm / 2.5 ft.
This space is required also for system maintenance.
12
Cables and hoses
C V1
(1) (2) (4) (5) (3)
(7) (6) (8) (9)
(10)
(11)
M (12)
(13)
(14)
MPU
Symbols used in figure:
Symbol Explanation
MPU Main Power Unit cabinet
El. Cable ( mains )
El. Cables ( signals )
Hoses
C Air compressor
V1 Vacuum pump
V2 Additional vacuum pump
Air regulator and manometer

M
13
Plug Fuse
Item Length outside
Type supplied by Total Length
No size Cutting Table
customer
Metric Imperial Metric Imperial
1 x 115 V 20A
1 1 x 230V Yes 16A 15 m 49 ft 12 m 39 ft
(Air Compressor is optional)
Air hose for pressurised air.
2 15 m 49 ft
Air connector: 3/8 X 1/4 in.
3 Vacuum 1 control. (230V) 15 m 49 ft 12 m 39 ft
4 1 x 230V (Vacuum 1) 15 m 49 ft 12 m 39 ft
3 x 230V See
5 3 x 400V Yes separate 5m 16 ft
Mains for Vacuum pump chapter
1 X 115V 10A
6 1 x 230V Yes 5A 10 m 33 ft
Main Power Unit
7 Tube for vacuum, ø75 mm 15 m 49 ft
Network Connection
8
Customer responsible
1 x 115V / 1 x 230V (PC) 15A 1.5 m 5 ft
9 Yes
Std. PC cable 8A
10 MultiCut power, see separate chapter
11 Sheet Feeder control, see Technical manual for details.
12 Vacuum reverse control, see Technical manual for details.
13 Vacuum section control, see Technical manual for details.
14
NOTES:
1) 115V / 230V / 400V cabling outside the Cutting Table is to be provided by the Customer,
according to local standards, see chapter: Power Supply System.
2) The PC is not included in the shipment from Esko-Graphics Kongsberg AS.
Connections to sheet feeder, vacuum reverse etc

For information, see Appendix 3
14
Equipment Specification
i-XL20
Footprint, i-XL20
W2
W1
Wt
W1
Lt
Distance mm Inch Distance mm Inch

Lt 2010 79,1 Wt 1870 73,6
W1 264 10,4
W2 810 31,9
Metric Imperial
Height, table top 925 mm 36,4"
Height, top of carriage, raised traverse 1340 mm 52,8"
Weight, total 405 kg 890 lbs
Note: On machine without conveyor belt, Lt is 300 mm / 11,8 inch shorter.
15
Floor construction details, i-XL20
Wf
Wt
Wf
L1 L2 L3

L1 445 17,5 Wt 1870 73,6
L2 1120 44,1 Wf 40 1,6
L3 445 17,5
a 1120 44,1
b 1790 70,5 d 300 11,8
This is the recommended layout if you have to improve the strength of your floor by steel
beams or concrete stands:
d
b b d d
a
a
Layout of steel beam support Layout of concrete stands as an

alternative
16
Packaging Specification, i-XL20
Crates Height, H Width, W Length, L Weight Net weight

mm inch mm inch mm inch kg lbs kg lbs
1 Table Top:
2 Traverse /
Frame
3 Misc
Packaging Specification, i-XL20 incl. PC/Vacuum pump

1 Table Top:
2 Traverse /
Frame
3 Misc
17
i-XL24
Footprint, i-XL24
W2
W1
Wt
W1
Lt

Lt 3720 146,5 Wt 1870 73,6
W1 264 10,4
W2 810 31,9
Metric Imperial
18
Wf
Wt
Wf
L1 L2 L3 L4

L1 415 16,3 Wt 1870 73,6
L2 1445 56,9 Wf 40 1,6
L3 1445 56,9
L4 415 16,3
a 1445 56,9
b 1790 70,5 d 300 11,8
c c
b b
a a a a
Layout of steel beam support Layout of concrete stands as an

alternative
19
Floor construction details, i-XL24 with extension table
Wf
Wt
Wf
L1 L2 L3 L5 L6
Lt_ext

L1 520 20,5 Wt 1870 73,6
L2 1445 56,9 Wf 40 1,6
L3 1445 56,9
L5 1156 45,5
L6 978 38,5
Lt_ext 5544 218,3
20

1 Table Top 370 14,6 1950 76,8 3600 141,7 550 1210 428 942
Frame /
2 Traverse / 920 36,2 560 22,0 2460 96,9 195 429 140 308
Misc
3 Frame / Misc 940 37,0 1870 73,6 3070 120,9 600 1320 410 902
PC/Computer
4 890 35,0 880 34,6 1420 55,9 84 185 69 152
stand

1 Table Top:
Frame /
2 Traverse /
Misc
21
i-XL44
Footprint, i-XL44
W2
W1
Wt
W1
Lt

Lt 3810 150 Wt 2402 94,6
W1 264 10,4
W2 810 31,9
Metric Imperial
22
Wf
Wt
Wf
L1 L2 L3 L4 L5

L1 448 17,6 Wt 2402 94,6
L2 1120 44,1 Wf 11 0,4
L3 648 25,5
L4 1120 44,1
L5 475 18,7
a 1120 44,1
b 2380 93,7
c 648 25,5 d 300 11,8
23
d
d d
b b
a c a a c a
Layout of steel beam support Layout of concrete stands as an alternative

1 Table Top 370 14,6 1830 72,0 2470 97,2 365 803 265 583
2 Table Top 370 14,6 1830 72,0 2470 97,2 365 803 265 583
Frame/Vacuum
3 950 37,4 1250 49,2 2470 97,2 395 869 280 616
/Misc
Traverse /
4 910 35,8 520 20,5 2970 116,9 230 506 160 352
Misc
5 Frame/Misc 950 37,4 1250 49,2 2470 97,2 290 638 185 407
PC/Computer
6 830 32,7 500 19,7 1150 45,3 100 220 75 165
stand

1 Table Top
2 Table Top
Frame/Vacuum
3
/Misc
Traverse /
4
Misc
5 Frame/Misc
PC/Computer
6
stand
24
Compressed Air System

The Compressed Air System consists of:
• Air Source; Industry Pressurized Air or dedicated Air Compressor.

• Connection Hose
• Air Regulator Valve.
• The customer is required to provide the pressurized air source.
• The customer is required to install the airline that leads from the air source to the sample
room and terminate the line with a quick disconnect.
The Air source is required to meet the following specifications:
Description Requirements
Pressure 8 – 10 bar ( 8-10 kg/cm2, 8-10*105 Pa ). Constantly
above 7 bar measured locally at the outlet for the
table.
Capacity 30 l/min at 7 bar
Moisture content Dew. Point - 10o C
Purity Particle content to be less than 5 µm in any
dimension
Guidelines to the customer when purchasing a compressor
• Air compressors make a bit of noise and should be located outside the room where the
equipment is located.
• The compressor should be installed according to local regulations.
• The recommended minimum air container volume is 30l.
25
Vacuum System
The Vacuum System consists of:
♦ Pump(s)
♦ Connection Tube(s), diameter 75 mm.
Notes
♦ The pump(s) should be located outside the room as recommended.
♦ If the vacuum pump is supplied locally, be sure parts for installing the pump and the ø75
mm tube are available.
♦ To achieve maximum vacuum hold-down effect it is very important to avoid sharp corners
on all tubes and connectors. Use 30o bends.
♦ Pump cables are delivered without connectors for wall outlet.
♦ The service engineer will connect wires for vacuum control to the controller at the time of
installation.
Pumps delivered to the different table models
Rietschle SAP 530 5,5 kW – 50 Hz

Rietschle SAP 180 1,5 kW – 50Hz
i-XL20, 50Hz X
i-XL20, 60Hz X
i-XL22/24/24M/42, 50Hz X
i-XL22/24/24M/42, 60Hz X
i-XL44/46, 50Hz X
i-XL44/46, 60Hz X
Gasket applications, 50Hz X
Gasket applications, 60Hz X
26
Recommended mains fuses for the different vacuum pump models
Eff. Recommended mains fuses

Pump Part.no 3xV Hz
kW A (A)
SAP 150 1,3 42428052 230 V (Δ) 60 6,4 16
SAP 150 1,3 42428052 400V (Υ) 60 3,7 6
SAP 180 1,5 42428045 230 V (Δ) 50 7,7 16
SAP 180 1,5 42428045 400V (Υ) 50 4,5 10
SAP 300 3,6 42425645 230 V (Δ) 60 15,2 32
SAP 300 3,6 42425645 400V (Υ) 60 8,8 20
SAP 380 3,0 42425637 230 V (Δ) 50 15,9 32
SAP 380 3,0 42425637 400V (Υ) 50 9,2 20
SAP 450 6,5 42432450 230 V (Δ) 60 28,0 50
SAP 450 6,5 42432450 400V (Υ) 60 16,0 32
SAP 530 5,5 42423335 230 V (Δ) 50 23,5 32
SAP 530 5,5 42423335 400 V(Υ) 50 13,5 25
SAP 530 6,5 42423343 230 V (Δ) 60 28,0 50
SAP 530 6,5 42423343 400V (Υ) 60 16,0 32
Electrical connection, vacuum, principal drawing

Mc
GC800
Ma
M
R Ov
27
Abbreviations Description
M Vacuum pump motor
Ma 3 - phase, connected to motor via control relay and motor overload relay
Mc Single phase voltage for pump control
R Control relay ( ON / OFF )
Ov Motor overload relay
Notes:
The wall outlet shall meet the following requirements according to EN60204-1:
♦ Short circuit protection by fuses according to table in chapter 'Cables and hoses'.
♦ Insulation failure protection by automatic disconnection or alarm signal.
It is the customer's responsibility to prepare the electrical installation according to local
requirements.
28
Vacuum Pump 60 Hz, Rietschle SAP 150 1,3 kW

Dimensions
Packed Unpacked
Description Metric Imperial Metric Imperial
Height 322 mm 13 inch
Width 282 mm 11 inch
Length 369 mm 15 inch
Weight 20,5 kg 45 lbs
Requirements
ELECTRICAL Voltage: 230V/400V AC +10%, 3-Phases
Frequency: 60 Hz +5%.
Power: 1300VA
ENVIRON- Temperature: Operating: +10°C to +30°C / +50°F to
MENTAL +90°F
Relative Humidity: Operating: 30% to 80%
Noise Level
Description dB(A)
Average noise level, discharge connected to a 63
pipeline
29
Dimensions
Packed Unpacked
Description Metric Imperial Metric Imperia
l
Length 368,5mm 15 inch
Requirements
Power: 3000VA
MENTAL +90°F
Noise Level
Description dB(A)
pipeline
30
Dimensions
Packed Unpacked
Weight 44 kg 97 lbs
Requirements
Power: 3600 VA
MENTAL +90°F
Noise Level
Description dB(A)
pipeline
31
Vacuum Pump 50 Hz, Rietschle SAP 380 3 kW
Dimensions
Packed Unpacked
Weight 58 kg 128 lbs
Requirements
Power: 3000VA
MENTAL +90°F
Noise Level
Description dB(A)
pipeline
32
Dimensions
Packed Unpacked
Weight 89 kg 196 lbs
Requirements
Power: 6500 VA
MENTAL +90°F
Noise Level
Description dB(A)
pipeline
33
Dimensions
Packed Unpacked
Requirements
Power: 5500 VA
MENTAL +90°F
Noise Level
Description dB(A)
pipeline
34
Cutting table with controller
Environmental requirements
Temperature: Operating: +10°C to +30°C / +50°F to +86°F

Note: See also chapter: Room preparation, General
Mains Power Requirements
Voltage: 115V / 230V AC +10%, Single-Phase
Frequency: 50/60 Hz +5%.
Transients should not exceed 100V for 10
us.
Power: 1000 VA
Direct Mains Connection

A wall outlet for mains connection should be located in a position where it is visible from the
equipment. Alternatively, a lockable Main Power ON/OFF switch can be installed. This to avoid
main power accidentally being switched on while maintenance is carried out.
All installations should be according to local regulations.
♦ Short circuit protection by fuses, max 10A.
requirements.
The conductors from the mains to the units should be terminated in 10 to 20 A ground make-
first/break-last type sockets.
Each conductor should be 1.5 mm2 / 0.023 inch2, and fuses (this applies for all line voltages)
should protect live conductors. The Ground requirements of the system also apply to these
conditions.
Recommended line fuse sizes is found in the chapter: Cables and hoses.
The cables shipped with the system do not have plugs, so that the customer can connect the
type suitable for the power sockets.
35
Ground System
The Ground System serves both as a safety-ground and as the common potential reference
point for the units of the System.
The ground-leads of all the units of the system should be connected to the common ground
terminal in the mains distribution panel (cabinet) for the plant (site) wiring, and must be
connected to true ground.
Un-interruptible Power Supply

To obtain the best performance and system stability, it is highly recommended to install an
UPS ( Un-interruptible Power Supply ) device for the main power to the Cutting system.
Noise Level
Description dB(A)
A-weighted sound pressure level (Lpf) < 70
Configuration of Front End PC

For the control system to work properly, it is a requirement that the operator has “Administrator privileges”
setup on the Front End PC.
36
MultiCut tool head
Mains Power Requirements

When MultiCut is included, the following mains connections must be available:
Fuse
115 / 230 V, 50/60 Hz Single phase for MultiCut motor 16 / 10 A
115 / 230 V, 50/60 Hz Single phase for vacuum cleaner 16 / 10 A
Note: If the vacuum cleaner is bought locally, a female connector for the vacuum cleaner
mains power must be supplied as well.
Direct Mains Connection

A wall outlet for mains connection should be located in a position where it is visible from the
equipment. Alternatively, a lockable Main Power ON/OFF switch can be installed. This to avoid
main power accidentally being switched on while maintenance is carried out.
All installations should be according to local regulations.
♦ Short circuit protection by fuses, max 16A.
requirements.
The conductors from the mains to the units should be terminated in 10 to 20 A ground make-
first/break-last type sockets.
Each conductor should be 1.5 mm2 / 0.023 inch2, and fuses (this applies for all line voltages)
should protect live conductors. The Ground requirements of the system also apply to these
conditions.
Recommended line fuse sizes is found in the chapter: Cables and hoses.
The cables shipped with the system do not have plugs, so that the customer can connect the
type suitable for the power sockets.
Pressurized Air requirements

For MultiCut, it is important that the pressurized air level is constantly above 7 bar measured
locally at the outlet for the table. For details, see chapter: ‘Compressed Air System’.
PC configuration
A system with MultiCut requires two serial lines from the PC; one to the cutting table and one
to the Router controller.
37
Noise Level
Description dB(A)
Vacuum cleaner 63
A-weighted sound pressure level (Lpf) 86
( Material dependant )
38
Appendix 1: Lifting the cutting table with fork lift
Cutting Cutting
table table
Forklift Forklift
Alternative 1 Alternative 2
Using a forklift with a minimum fork lift

length 1,8 m is recommended when the
cutting table is lifted from the box to the
frame.
Strap length, see table below.
If lifting straps are not available, please

H notify Esko-Graphics customer service.
v Be careful and use straps that are

approved for 1000 kg (10000N) or
more.
The figures together with the pictures
below show how the cutting table is
lifted.
This table shows the recommended strap length for the different table sizes:
i-XL20 i-XL22 i-XL24 i-XL4x i-XL20 i-XL22 i-XL24 i-XL4x
Strap length 4m 6m 8m 4m 13 ft 20 ft 26 ft 13 ft
Height H 0,6 m 0,9 m 1,2 m 0,75 m 2 ft 3 ft 4 ft 2 ft
Note:
Pay attention to local regulations regarding the use of forklift for this purpose.
39
If the cutting table is built from

more than one section, the steel
plate extends the table body on
one side.
When lifting the table by the fork

lift, protect this side of the table as
illustrated at left.
Protect the other side of the table

section by a piece of corrugated.
Be careful so that the table section

does not hit the fork lift.
Protect the rack and the shaft on

the fork lift side of the table section
as illustrated at left.
40
Appendix 2: Lifting the cutting table manually

Please follow the recommended rules:
♦ When lifting, add people so that the load for each one is below 77 lbs / 35 kg.
♦ When lifting, do not lift by the racks or guides. Use the front and back ends of the table for
lifting as illustrated:
If, for any reason, you have to move the table after it has been removed from the wooden
crate, pay attention to the following:
♦ Be extremely careful not to hit the racks or guides in any way. Do not use racks or guides
for lifting.
♦ If the table is moved in vertical position, place wood bars along the bottom side of the
table.
41
Appendix 3: i-XL connections
42
43

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We remind you that only the ESKO-GRAPHICS staff, or persons

A Publication of: ESKO-GRAPHICS

Copyright © 1984-2006 ESKO-GRAPHICS Corporation.

ESKO-GRAPHICS reserves the right to change specifications without notice.

Document number: D2992, part number: 32567034

Vacuum Pump 50 Hz, Rietschle SAP 180 1,5 kW ........................................................ 30

© Copyright 2006 Esko-Graphics Kongsberg AS, Norway

This document supersedes all previous dated versions.

Correspondence regarding this publication should be forwarded to:

♦ Prepare the destination room.

♦ Prepare all electrical supplies.

♦ Prepare compressed air supply. If an air compressor is delivered from Esko-Graphics, a

If properly done, this preparation permits the system to be commissioned as quickly as

Under no circumstances must either crates or boxes be opened with crowbars or

Receive the equipment from Kongsberg

Transport company: Make a remark on the transport document to

Please follow the recommended rules:

1) Using a forklift. Detailed information is found in Appendix 1.

2) Lifting manually. Information is found in Appendix 2.

We recommend using a forklift for this purpose.

Work material storage

A Mains Power on/off.

1. A minimum spacing between the equipment and walls.

2. A minimum spacing between the units required by maintenance personnel.

Cables and hoses

(7) (6) (8) (9)

Symbols used in figure:

V2 Additional vacuum pump

Air regulator and manometer

Connections to sheet feeder, vacuum reverse etc

Distance mm Inch Distance mm Inch

Note: On machine without conveyor belt, Lt is 300 mm / 11,8 inch shorter.

Floor construction details, i-XL20

Distance mm Inch Distance mm Inch

Layout of steel beam support Layout of concrete stands as an

Packaging Specification, i-XL20

Crates Height, H Width, W Length, L Weight Net weight

Packaging Specification, i-XL20 incl. PC/Vacuum pump

Crates Height, H Width, W Length, L Weight Net weight

Distance mm Inch Distance mm Inch

Note: On machine without conveyor belt, Lt is 300 mm / 11,8 inch shorter.

Floor construction details, i-XL24

Distance mm Inch Distance mm Inch

Layout of steel beam support Layout of concrete stands as an

Floor construction details, i-XL24 with extension table

Distance mm Inch Distance mm Inch

Packaging Specification, i-XL24 incl. PC/Vacuum pump

Crates Height, H Width, W Length, L Weight Net weight

Packaging Specification, i-XL24

Crates Height, H Width, W Length, L Weight Net weight

Distance mm Inch Distance mm Inch

Note: On machine without conveyor belt, Lt is 300 mm / 11,8 inch shorter.

Floor construction details, i-XL44

Distance mm Inch Distance mm Inch

Layout of steel beam support Layout of concrete stands as an alternative

Packaging Specification, i-XL44 incl. PC/Vacuum pump

Crates Height, H Width, W Length, L Weight Net weight

Packaging Specification, i-XL44

Crates Height, H Width, W Length, L Weight Net weight

Compressed Air System

• Air Source; Industry Pressurized Air or dedicated Air Compressor.