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Complete Hakko SHOWROOM

Table of Contents

HAKKO FM-203 Soldering System ........................2


HAKKO FX-951 Soldering Station ..........................3

SOLDERING
HAKKO T15 Series Tips ......................................4-5
HAKKO Nitrogen Soldering System ......................6
Accessories for FX-951, FM-203 and FM-204 ......7
HAKKO 936 Soldering Station................................8
HAKKO 937 Soldering Station................................9
HAKKO Irons for Soldering Stations ....................10
HAKKO 900 Series Soldering Tips........................11
HAKKO MACH-1 Soldering Iron ..........................12
HAKKO Dash Soldering Iron ................................13
HAKKO 455,456 Soldering Irons ..........................14
HAKKO Matchless and FX-901 Soldering Iron ....15
HAKKO 373 Soldering Self Feeder ......................16
DESOLDERING

HAKKO FM-204 and FM-205 Desoldering Station.17


HAKKO FM-2024 Desoldering Module ................18
HAKKO 472D Desoldering Station ......................19
HAKKO 807 & 817 Desoldering Irons ..................20
HAKKO 808 Desoldering Tool ..............................21
HAKKO Iron Holders ............................................22

HAKKO FR-803B SMD Hot Air Rework Station ....23


REWORK

HAKKO FR-801 & FR-802


SMD Hot Air Rework Station ..............................24
HAKKO FR Series Access., Boom Stand & 394 ..25
HAKKO Hot Air Nozzles ..................................26-27
HAKKO FR-830 Preheater & BGA Nozzles ..........27
HAKKO FM-2022 SMD Parallel Remover ............28
HAKKO FM-2023 SMD Mini Parallel Remover ....29
HAKKO FR-1418 BGA Rework System ..........30-34
HAKKO FR-1012B Board Preheater ....................35
HAKKO FR-860 Preheat Plate ..............................35
HAKKO 950 SMD Hot Tweezer ............................36
HAKKO 851 SMD Rework Station ........................37
1-800-88-HA KKO
SOLDERING
*The specifications written here may be subject to change without notice.

Hakko products and designs are protected under U.S. Patents 6,054,678, 6,087,631, 6,329,641, 6,750,431, 7,126,086, 7,269,892, 6,972,396, 6,710,304, 7,325,714, 7,392,926, D375,904, D431,434, D522,328,
D480,522, D467,408, D439,821, D489,236, D505,053, D505,605, D491,031, D530,349, D554,550, D554,545, D542,110, D550,731, D564,318, D569,403, D590,853 as well as other patents pending.
S O L D E R I N G P OT
HAKKO FX-301B & FX-300 Soldering Pot ............38
HAKKO 485 Soldering System ..............................39

HAKKO Purpose of Fume Extraction ....................40


HAKKO FA-400 Smoke Absorber ..........................41
HAKKO Fume Extraction Filters ............................42
HAKKO HJ3100 Fume Extraction System ............43
EXTRACTION

HAKKO HJ3100 Accessories ..................................44


HAKKO Loc-Line® Kit ............................................45
FUME

HAKKO Bench Top Hood Kit ..................................46


HAKKO Alsident Kit................................................47

HAKKO FG-100 Thermometer ..............................48


HAKKO FG-101 Soldering Tester ..........................49
ACCESSORIES

HAKKO FT-800 Thermal Wire Stripper ..................50


HJ5000 Heat Gun ..................................................50
HAKKO FT-700 Tip Polisher....................................51
HAKKO 498, Dip Liner & 611 Reel Stand...............52

CHP Introduction ..................................................53


CHP Cutters......................................................54-55
CHP Extractors ......................................................56
H A N D TO O L S

CHP Shears & Depaneling Tools............................57


CHP Lead Forming ................................................58
CHP

CHP Wire Strippers & Pneumatic Tools ................59


CHP Cable Strippers & Screwdrivers ....................60
CHP Tweezers........................................................61
CHP Pliers ..............................................................62
CHP Speciality Pliers ............................................63

1-800-88-HAKKO
SOLDERING

The Hakko FM-203 brings more soldering


functionality to your workbench while delivering
the heat you need to the soldering area FAST.
Select any soldering temperature you want
without changing the tip—one tip, any
soldering temperature. ESD Safe.

Features and Benefits


See the See the • Dual soldering iron ports
Video Video
online online • Excellent thermal recovery
• Meets or exceeds ANSI-J-STD
• Low temperature alarm
www. HakkoUSA .com w ww. H ak k oUS A . c o m
• Auto power shutoff after lapse of 30 minutes
• Lock Out key card prevents unauthorized

FM-203
or accidental temperature settings
• Composite tips—heating element and sensor
are integrated with ceramic
• Locking sleeve assembly (grip)
SOLDERING STATION
• No calibration required
• Optional “Sleep Mode” functionality with
iron holder (P/N: FH200-01)
• Placing the iron into the iron holder activates the sleep mode
• Adjustable “sleep mode” settings (0-29 minutes)
• Adjustable iron holder angle
NOTE:
P/N: FM203-01 ships with one (1) FM-2027 soldering handpiece.
P/N: FM203-DP ships with two (2) FM-2027 soldering handpieces.

FM-203 Available Accessories

For additional FM-203


accessories please see page 7.

The Hakko FG-100


Thermometer

FM-2024 - Page 18
Desoldering Tools

FM-203
Back Sleep Ports

FM-2027
Soldering Irons

FM203-DP
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1-800-88-HA KKO
SOLDERING
Bring a new design to your workbench with
the stylish Hakko FX-951 soldering station.
The FX-951 delivers the same superior heat
transfer and thermal recovery as the FM-203
and uses the same quick-change composite tips
as the FM-203.

Features and Benefits See the


Video
• Compact, space-saving design online
See the See the
• Meets or exceeds ANSI-J-STD Video Video
online online
• Excellent thermal recovery
• Lock Out key card prevents unauthorized
or accidental temperature settings www.H akkoUSA.com w ww. Ha kk oUSA .c om

• Low temperature alarm


• Composite tips—heating element and sensor
are integrated with ceramic
• Locking sleeve assembly (grip)
• Optional “Sleep Mode” functionality with

FX-951
iron holder (P/N: FH200-01)
• Placing the iron into the iron holder activates
the sleep mode
• Adjustable “sleep mode” settings (0-29 minutes)
SOLDERING STATION
• Auto power shutoff after lapse of 30 minutes
• Adjustable iron holder angle

FX-951 Available Accessories

FM-2026
N2 Soldering Iron

The Hakko FG-100


Thermometer

www.Hakko US A.com
1-800-88-HAKKO
SOLDERING

T15 SERIES TIPS*


FOR FM-203, FM-204, FM-205 and FX-951 STATIONS

UNIT: mm (inch)

* Please note: T7 tips have been discontinued and replaced by T15 tips.
www.Hak koUSA .co m T15 tip shapes are the same as the T7 tips unless otherwise noted.
✝ Please note: T17 tips and N2 nozzles are used with the Nitrogen
1-800-88-HA KKO
Soldering System (see page 6).
SOLDERING
T15 SERIES TIPS
FOR FM-203, FM-204, FM-205 and FX-951 STATIONS

3.5 (0.14) 0.5 (0.02) 12.0 (0.47) 0.8 (0.03)

◆ Drawing not shown (visit www.HakkoUSA.com)

UNIT: mm (inch)

✝ Please note: T17 tips and N2 nozzles are used with the Nitrogen
Soldering System (see page 6). www.Hakko USA.com
1-800-88-HAKKO
SOLDERING

The Hakko Nitrogen (N 2) soldering system is the ideal solu-


tion for all your LEAD-FREE hand-soldering applications.
The bench-top FX-780 Nitrogen Generator creates nitrogen
gas from filtered, dry compressed air and the
FX-791 Nitrogen Controller and FM-2026 Soldering Iron
delivers it efficiently and uniformly to the soldering area.

• Nozzle assembly delivers uniform nitrogen gas


to the soldering area
• The Nitrogen Flow can reduce or prevent
oxidation from forming during the soldering process

The complete Hakko N 2 soldering system consists


of either the FM-203 or FX-951 soldering station,
the FX-780 N2 generator, FX-791 N2 controller,
and FM-2026 N 2 soldering iron.

For a complete list of tips and nozzle

Nitrogen
assemblies see page 4-5.

SOLDERING SYSTEM

FX-780 Nitrogen Generator


Compact, high-performance Nitrogen Generator
• Concentration of generated N2 gas up to 99.9%
• Generator can be placed vertically
or horizontally
• Part Number: FX780-01 (sold separately,
NOT included with FM2026-KIT)

FX-791 Controller
Compact Nitrogen Controller
• Controls the flow of nitrogen to the FM-2026
nitrogen iron with the FX-951 and FM-203
soldering stations
• Controls the flow level from 0.25 L/min to
2.5 L/min. (recommended level 0.5-1.5 L/min.)
and should be adjusted to the tip shape
• ESD Safe
• Part Number: FX791-01

FM-2026 Soldering Iron


Soldering Iron (for the FM-203 and FX-951
solder stations)
• Supplies hot nitrogen (N2 ) gas
to the soldering area
• The nitrogen gas is preheated as it passes along
the ceramic heater in the FM-2026 handpiece
• Soldering efficiency can be improved as the
hot nitrogen creates a preheating effect while
reducing the amount of oxygen in the solder
connection area (less oxidation)
• Part Number: FM2026-01

www.Ha kkoUS A.com


1-800-88-HA KKO
FX-951, FM-203 & FM-204 ACCESSORIES SHEET
SOLDERING DESOLDERING REWORK N 2 SOLDERING

T15 Series Tips


FX780-01
N2 Generator
FM2027-02 Connector (only) FX791-01
N2 Controller

FM2026-01
X X Soldering Iron
Sleeve Assembly
B3216 - yellow T17 tips (requires sleeve)
FX-951 Soldering Station B3217 - orange B2996 replacement sleeve (N2 only)
P/N: FX951-66 B3218 - blue FM2026-KIT includes:
B3219 - green FH200-01 FX791-01 Controller + FM2026 Iron

FM2024-21
T15 Series Tips Desoldering Conversion Kit
FX780-01
N2 Generator
FM2027-02 Connector (only) FX791-01
FM2022-05 (kit)
Parallel Remover N2 Controller
T16 tips (not included)
A1536 replacement sponge FM2026-01
+ 999-216 Soldering Iron
• FM2024-02 handpiece shop air
FH200-01 • C1492 control box hose kit
Sleeve Assembly (not incl.)
• FH200-05 holder
FM-203 Dual Port B3216 - yellow • B2873 cleaning drill T17 tips (requires sleeve)
B3217 - orange • B2876 nozzle remover FM2023-05 (kit) B2996 replacement sleeve (N2 only)
Soldering System B3218 - blue • A1514 ceramic filter, 10 pk Mini Parallel Remover
P/N: FM203-01 • A1511 filter pipe assembly T9-I tips included
FM2026-KIT includes:
B3219 - green
FM2027-03 N3 series nozzles (not included) A1536 replacement sponge FX791-01 Controller + FM2026 Iron

T15 Series Tips


FX780-01
N2 Generator
FM2027-02 Connector (only) FX791-01
N2 Controller

FM2024-02 FM2026-01
Handpiece FH200-05 X Soldering Iron
(included with station)
Sleeve Assembly FH200-01
FM-204 Desoldering and B3216 - yellow T17 tips (requires sleeve)
B3217 - orange N3 series nozzles B2996 replacement sleeve (N2 only)
Soldering Station B3218 - blue (not included with station) FM2026-KIT includes:
P/N: FM204-01 B3219 - green FM2027-03 FX791-01 Controller + FM2026 Iron

SOLDERING
FX-951, FM-203 & FM-204 Accessories Sheet
SOLDERING

The 936 soldering station is an inexpensive,


temperature adjustable station that you can
stack to conserve valuable bench space.
ESD safe by design.

• Adjustable temperature control with lock/set screw


• Temperature range 200°C - 480°C (392° - 896°F)
• Maintains idle temperature within 1°C (1.8°F)
• Ceramic heating element and sensor ensures rapid
heat-up temperature (30 seconds) and lightning-fast
thermal recovery
• Celsius or Fahrenheit temperature setting
• Temperature adjusted by simply turning the dial
• Slender iron handles are insulated and
ergonomic-designed for ease and comfort
• Accommodates large, medium or small irons
• Wide selection of tips available for soldering
SMD and through-hole connections

936
SOLDERING STATION

For Irons and Tips see pages 10 & 11

www.HakkoU SA .com
1-800-88-HA KKO
SOLDERING
The 937 soldering station is a smart, compact
station with a bright digital display. The lock-out
key card feature prevents the user from changing
the temperature without the key card once it
is set. ESD safe by design.

• Station remembers the preset temperature


• Accurate temperature settings
200°C - 480°C (392°F - 896°F)
• Maintains idle temperature within 1°C (1.8°F)
• Ceramic heating element and sensor ensures rapid
heat-up temperature (30 sec.) and lightning-fast
thermal recovery
• Celsius or Fahrenheit temperature setting
• Slender soldering iron handles are insulated and
ergonomic-designed for operator ease and comfort
• Accommodates large, medium or small irons
• Wide selection of tips available for soldering

937
SMD and through-hole connections
• Stackable to conserve bench space

SOLDERING STATION

For Irons and Tips see pages 10 & 11

www.Hakko US A.com
1-800-88-HAKKO
SOLDERING

IRONS
Irons for Soldering Stations
3 Types of iron available: for HAKKO 936, HAKKO 937 Soldering Stations
Type Model Name Recovery Graph*
(°C)
Small 550
(with 900S-T-I Tip.)
B42SEC
For micro soldering 900S ESD 500
450
400 C:90°C
350
300
250 D:180SEC E:16SEC
200
A: Room Temperature 25°C (77°F)
150 B: Time for Heat-Up
100 C: Temperature Drop
D: Time for Operation
50 A E: Time for Thermal Recovery
0 1 2 3 4 5 MINUTE
(°C)
Medium 550 (with 900M-T-B Ti p.)
B:75SEC
Standard 907 ESD 500
450
C:60°C
400
350
300
250 D:180SEC E:20SEC

200
150
100
50 A

0 2 4 6 MINUTE
(°C)
Large 550 (with 900L-T-B Ti p.)
B:140SEC
For heavy duty 908 ESD 500
soldering 450
C:50°C
400
350
300
250 D:180SEC E:40SEC
200
150
100
50
A
0 2 4 6 8 MINUTE

* TEST CRITERIA: Board: Paper phenol copper. Solder: ø1.6 x 5mm. Cycle: Every 3 sec.

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1-800-88-HAKKO
SOLDERING
TIPS

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1-800-88-HAKKO
SOLDERING

Quick Heating
Begin soldering in only ten seconds!
Faster Thermal Recovery
Greater thermal capacity and rapid transmission
to the tip means faster thermal recovery.
Stable Temperature Control
The temperature control sensor is built into the heating
element for faster, more stable temperature control.
High Insulation
The highly insulated ceramic heater never overheats.
An insulation factor of over 100M can be maintained
even during actual use.
Improved Work Efficiency
The compact, lightweight design with high cooling
efficiency at the handle permits fatigue-free soldering

MACH-1
over long periods for maximum work efficiency.

The MACH-1 series of irons features faster heat


SOLDERING IRON transmission for quicker heating. Quicker heating means
faster start-up as well as faster thermal recovery during
high volume soldering operations. This, in turn, gives
a great improvement in work efficiency.

Faster thermal recovery


also permits lower tip
temperatures, which
reduce the possibility
of damage to boards
and components;
prevents seizing;
reduces the temperature
of the handles and
extends tip life. The ideal soldering temperature is maintained
constantly for perfect results every time. The highly insulated
ceramic heater prevents overheating, which can damage
IC boards.

www.Hak koUSA .co m


1-800-88-HA KKO
SOLDERING
Compact, lightweight design with a slender
handle for a more comfortable grip.

The rod-type ceramic heater provides high insulation


and reduces the handle-to-tip distance for faster
soldering with a minimum of motion.

The special alloy heating element is printed on


aalumina ceramic insulating layer, then sintered to
the ceramic main body. This completely seals the
heating element from air, thus protecting it from
oxidation. You are ensured years of trouble-free use.

DASHSOLDERING IRON

Recommended Iron Holders


for MACH-1 and DASH

HAKKO 633 HAKKO 633


P/N: 633-01 P/N: 633-02

www.Hakko USA.com
1-800-88-HAKKO
SOLDERING

The HAKKO 455 and 456 soldering irons


incorporate a ceramic heater. They heat up
to 599°C (1110°F), proving the wattage of
a soldering iron is NOT the only consideration
for thermal ability.

• Both the HAKKO 455 and 456 incorporate a ceramic


heating element, which provides a longer service life
than the conventional nichrome element
• Alloy-coated iron tips ensure long-lasting
protection from corrosion
• The HAKKO 455 is perfect for soldering tuners,
inverters, and similar small components
• The HAKKO 456 is ideal for soldering chassis,
dynamos, large harnesses, transformers and other
large components, assemblies as well as stained glass

455 & 456


SOLDERING IRON

Recommended Iron Holders


for MACH-1 and DASH

HAKKO 633 HAKKO 633


P/N: 633-01 P/N: 633-02

www.HakkoUSA .com
1-800-88-HAKKO
SOLDERING
The HAKKO “Matchless” soldering iron is a super
heavy-duty iron for soldering applications that
need a lot of power. There is a built in power
switch on the handle for ease and convenience.

MATCHLESS SOLDERING IRON

See the
• ON / OFF switch Video
online
• Quick-change composite tip See the See the
• Maintains soldering temperature above 600˚F Video Video
online online
• Separate battery magazine for easy
replacement of batteries
www.Hakk oUS A.com w ww. H akk oUS A . co m
• Long-life battery power
• Alkaline batteries ~70 minutes
• Ni-MH batteries ~120 minutes
• Safety cap turns unit off and covers tip
• Uses type AA x 4 batteries (not included)

FX-901
CORDLESS SOLDERING IRON

www.Hakko US A.com
1-800-88-HAKKO
SOLDERING

Feed wire solder with one hand while freeing


the other hand for other tasks.

• By fully automating the solder feeding process,


soldering can be performed with one hand,
freeing the other hand for other tasks
• Can be used with a wide range of HAKKO brand
soldering irons, permitting selection of the most
appropriate iron for the task at hand. If you already
own one of these compatible HAKKO soldering irons,
you won’t need to buy another

Note: Soldering Iron and Solder

373
not included.

SOLDERING SELF FEEDER

For complete details and specifications


visit www.HakkoUSA.com

www.HakkoU SA .com
1-800-88-HA KKO
See the
Video
The Hakko FM-204 is a versatile desoldering online
See the See the
and soldering station. Video Video
online online

Features and Benefits


• Built in vacuum pump www.Hakk oUS A.com w w w. H akk oUS A . co m

• Meets or exceeds ANSI-J-STD


• Placing the iron into the iron holder
activates the sleep mode

DESOLDERING
• Can be used for soldering with the FM-2027
soldering iron (not included)
• Quick-change composite nozzle (N3 series)
• Choose either gun or pencil style handpiece
NOTE:
P/N: FM204-01 ships with one (1) FM-2024
desoldering handpiece.
P/N: FM204-CP ships with one (1) FM-2024
desoldering handpiece and one (1) FM-2027
soldering handpiece.
FM-204
DESOLDERING AND SOLDERING STATION

FM-204 Available Accessories

FM-2024 FM-2024
Gun Pencil

FM204-CP FM-204
Back Sleep Port

For additional FM-204 accessories please see page 7.

FM-205
DESOLDERING AND SOLDERING STATION

www.Hakko US A.com
1-800-88-HAKKO
o
See the See the The Hakko FM-2024 Desoldering Module increases
Video Video
online online the versatility of your Hakko FM-203 giving you
a complete soldering and desoldering system.

w ww. HakkoUSA . com w w w. H a kk oU SA .c o m


The configurable handpiece uses quick-change
composite nozzles and allows you to choose either
a gun style or pencil style handpiece.
DESOLDERING

Note: Requires shop air.


Soldering station not included.

FM-2024
DESOLDERING MODULE

REPLACEMENT NOZZLES

www.Hak koUSA.com FM2024-21

1-800-88-HA KKO
The Hakko 472D digital desoldering station has
powerful suction with a built in vacuum pump.
Use the “lockout” key card to enter temperature
settings into the system memory. When the card
is removed, all parameter settings and the temper-
ature setting are “locked” in the system memory.
This not only provides strict process control but

DESOLDERING
also guards against operators making inadvertent
changes.

The Hakko 472D can be configured with a pencil style


or gun type desoldering tool. The short, straight heating
element aids in ease of operation.
• The output circuit is isolated from the power
input and insulated transformer
• ESD safe by design
• Zero crossover switching on motor
Hakko 817
Desoldering
Gun
472D
DESOLDERING STATION

Accessories

HJ2002-01
The HJ2002 includes
replacement filters
and cleaning tools
to maintain your 472D
desoldering station.

www.Hakko USA.com
For Nozzles see page 20.
1-800-88-HAKKO
For 807

For 817
DESOLDERING

807
DESOLDERING IRON FOR 472D

Nozzles for Hakko 807 and 817

817
DESOLDERING GUN FOR 472D

www.Hak koUSA.com
1-800-88-HA KKO
The Hakko 808 is a handy, portable desoldering
tool with a built-in vacuum pump. No separate
station is required.

• Thin, comfortable grip and low vibration.


This unique HAKKO design places the pump and
motor above, not inside, the grip. Vibration is kept 808-KIT/P

DESOLDERING
to a minimum, and the grip is thin and easy to hold. includes
Delicate tasks are performed with greater ease; complete kit
the tool can be used for long periods without and carrying case.
operator fatigue.
• Simple and inexpensive pump maintenance.
The new, miniature, high-performance diaphragm
pump is housed in the chamber at the rear of the
HAKKO 808. Pump maintenance is quick and easy
by simply removing the cover.

808
DESOLDERING TOOL

Optional Holder for 808

P/N: 633-01 P/N: 633-02

www.Hakko USA.com
1-800-88-HAKKO
IRON
HOLDERS
DESOLDERING

602 606

607 631-01

* Hakko 605M
The HAKKO 605 iron cover offers superior heat resistance
and thermal insulation.

633-01 633-02

TIP CLEANER 605M


P/N: 599B-02

• Cleans better than conventional sponges


• No water required
• Will not reduce the tip temperature

www.HakkoU SA.com
1-800-88-HAKKO
The Hakko FR-803B SMD Hot Air Rework
Station removes and replaces a wide variety of
SMD components. The station can operate in
Manual or Auto mode and incorporates vacuum
pickup. Auto mode allows for a three step
temperature profile. 50 separate profiles may
be stored in the system memory. A large variety
See the
of nozzles are available (see page 26 and 27). Video
online
See the See the
Video Video
• Profiles control temperature and time during three steps online online
• Operates in Manual or Auto Mode
• Built-in vacuum pickup
www.H akkoUSA.com w ww. Ha kk oUSA .c om
• Digital temperature with closed-loop heater control
• Variable airflow with meter




Self contained air source
Improved outlet nozzle provides consistent temperature
ESD safe by design
Lockout key to control temperature
FR-803BSMD Hot Air Rework Station

REWORK
• Power save mode can be selected for 30 or 60 minutes with Vacuum Pickup
• Up to 50, 3-stage profiles can be saved in memory
• Connection port to control start/stop of Hakko FR-820
(Automatic Mode Only)

FR-830 Preheater
Precondition boards for
soldering and rework with hot air.
Temperature range is 150-300°C
(302-572°F).

999-224B Adjustable Boom Stand


The adjustable boom stand
supports the Hakko FR-800 series
(FR-801, FR-802, and FR-803B)
hand pieces.

www.Hakko USA.com
1-800-88-HAKKO
The Hakko FR-802 SMD Rework Station removes
and replaces a wide variety of SMD components.
Control your process with the lock-out key card.
Enter temperature settings with the key card
inserted in the station. When the key card is
removed all parameter settings are “locked” into
the system memory and cannot be changed until
the card is reinserted. A large variety of nozzles
are available (see page 26 and 27).
See the See the
Video Video
online online • Digital temperature with closed-loop heater control
• Variable airflow with meter
• Self contained air source
www. HakkoUSA .com w ww. H ak k oU SA .c o m • Improved outlet nozzle provides consistent temperature
• ESD safe by design

FR-802
• Lockout key card to control temperature
• Power save mode can be selected for 30 or 60 minutes

SMD HOT AIR REWORK STATION


REWORK

The Hakko FR-801 is one of the new generation SMD


rework systems. The unique air stream outlet design allows
for consistent temperatures of the hot air stream generated
by the unit. A large variety of nozzles are available
(see page 26 and 27).
See the See the
Video Video
online online

ww w.Ha kko USA .com w ww. H ak k oUS A . c o m

FR-801
REWORK SYSTEM

For FR-801 and FR-802

www.HakkoU S A .com
1-800-88-HA KKO
FR-830 Preheater. C1391B Nozzle Tray.
Precondition boards Convenient storage for
for soldering and nozzles. Removal and
rework with hot air. installation slots make
Temperature range changing nozzles safe,
is 150-300°C fast and easy.
(302-572°F).

ACCESSORIES FOR “FR Series” REWORK STATIONS

REWORK
C1390C Omnivise.™ C1392B
Holds boards easily, Rework Fixture.
safely and securely. Rack and pinion
Unique design allows action for smooth
360˚ use. Five vertical motion.
adjustable heights. Makes repetitive
Can accommodate component removal
any board size. and installation simple.
999-224B Adjustable Boom FR-1012B IR Preheater.
Stand. The adjustable boom The FR-1012B is a large area,
stand supports the Hakko FR- low mass infra-red preheater.
800 series (FR-801, FR-802, The thermocouple input may
and FR-803B) hand pieces. be used to control the actual
board temperature during the
process.

394
BATTERY OPERATED SMD VACUUM PICK UP TOOL

www.Hakko US A.com
1-800-88-HAKKO
UNIT: mm (inch)
REWORK

www.HakkoU SA .com
1-800-88-HA KKO
The Hakko FR-830 is a compact and low cost solution for
hot air preheating of printed circuit boards. The design of
the FR-830 delivers consistent heat through the closed-loop
temperature control allowing you to select a preheating
temperature between 150°- 300° C (302°- 572ºF).
The new heater and fan design makes the Hakko FR-830
the most durable hot air preheater Hakko has ever made.

See the
The unit has an optional Extension Pipe to extend the Video
online
airflow an additional 27 mm (1.1 in.) vertically and a port
See the See the
to allow the preheating cycle to be activated by remote foot Video Video
online online
switch (B1649) or hand switch (B2763), or integrated with
the Hakko FR-803B so the start of the preheating cycle is

FR-830
directly controlled by the FR-803B rework profile. www.H akkoUSA.com w ww. Ha kk oUSA .c om

• Compact design; Measures only 140 x 75 x 185 mm


(5.5 x 3 x 7.3 in.)
• Fast heating
PREHEATER
• Excellent Thermal Stability

REWORK
• Closed-loop adjustable temperature control—
150° to 300° C (302 to 572° F)
• ESD Safe by design
• Integrated cool down mode
• Optional connection to FR-830B, hand or foot switch
to activate preheating cycle

BGA NOZZLES
FOR FR-802 AND FR-803B REWORK STATIONS

A1470: BGA 8 x 8 A1471: BGA 12 x 12 A1472: BGA 13 x 13 A1473: BGA 15 x 15 A1474: BGA 18 x 18

A1475: BGA 27 x 27 A1476: BGA 35 x 35 A1477: BGA 38 x 38 A1478: BGA 40 x 40


UNIT: mm (inch)

www.Hakko US A.com
1-800-88-HAKKO
The Hakko FM-2022 SMD Parallel Remover
uses revolutionary parallel action between the
tip ends (one tip remains stationary) allowing
greater surface contact between the tip and
the component and providing more efficient
and even heat transfer.

o Whether removing small chips or larger SOP components,


See the See the the parallel action of the FM-2022 also allows for a more
Video Video
online online secure hold on the component.
• The Parallel Remover uses the same quick-change
composite tip technology as the FM-203 soldering station
www. HakkoUSA . com w ww. H ak k oUS A . c o m
• A fixing collar properly aligns the tips opposite each other
• Changing tips for different types of components

FM-2022
SMD PARALLEL REMOVER
has never been easier
REWORK

For use with FM-203

UNIT: mm (inch)

FM-203 shown with FM-2022 and FM-2027

www.Hak koUS A .com


1-800-88-HA KKO
The Hakko FM-2023 is designed for use
with small chip components as small as 0201.
The Mini Hot Tweezer has a unique feature
allowing it to work as a standard or reverse
action tweezer. A simple flip of a switch sets
the action of the tool.

The FM-2023 must be used in conjunction See the


Video
with a FM-203 soldering station. online
See the See the
Video Video
online online

www.H akkoUSA.com w ww. Ha kk oUSA .c om

FM-2023 SMD MINI HOT TWEEZER

REWORK
For use with FM-203

UNIT: mm (inch)

FM2023-05 Conversion Kit

FM-203 shown with FM-2023 and FM-2027

www.Hakko USA.com
1-800-88-HAKKO
Component
Nest
Manually move the compo-
nent nest under the heater
head for easy installation

FR-1418
BGA REWORK SYSTEM
and removal. Optional
stencils can be used to
screen solder paste
directly to the solder balls.

Infrared
Preheater
1 or 2 Zone Low Mass IR
REWORK

The large array of low mass


infrared preheating provides
fast, efficient heating.
10 x 12 inch and
12 x 20 inch arrays
are available. Newly
developed High Density (HD)
preheaters are also available.
Photo above shown with standard
10 x 12 inch IR array.
BGA REWORK
SYSTEM
WITH MANUAL Z-AXIS

PC Board
Holder
Capacity
Board capacity of
2 x 2 to 14 x 18
inches, and up to 0.250 inch
thick PCB. Larger board
sizes up to 23 inches wide
are possible with optional
fixturing.

www.Hak koUS A .com


1-800-88-HA KKO
Top Heater
1000W
The powerful 1000 watt
forced convection/hot gas
heater is integrated into
the placement head. Low,
medium and high gas flow
controls will readily solder
Pb-free and Sn/Pb
components.
See the
Video
online
See the See the

Gantry Video
online
Video
online

System
www.H akkoUSA.com w ww. Ha kk oUSA .c om
Unique, rapid movement
handles allow the board
to remain stationary while
the head moves to accom-
plish the X, Y, Z, and
Theta alignment. Fine

REWORK
adjustments allow for
precise placement.
See Next Page

Optical
Alignment
System
Uses a CCD camera with a
flat mirror and beam splitting
prism for easy alignment of
BGA and area array devices.

Micro-
processor
Control
Thermocouple feedback
to the Advanced Software
Package allows;
thermocouple graphing
and analysis, unlimited
recipe storage, password
protection, and other
advanced capabilities.
Auto profiling option
is available.

www.Hakko USA.com
1-800-88-HAKKO
System Overview
The Hakko FR-1418 BGA Rework System is
a low cost and flexible system designed for the
alignment and placement or removal of BGA,
µBGA, Flip Chip, CSP and other surface mount
components.

The FR-1418 provides precisely controlled and repeatable


solder reflow profiles. The system features a unique gantry
style construction, which allows the PCB to remain
stationary while the head moves to accomplish the
X, Y, Z, and Theta alignment. This design allows a
board capacity of 2 x 2 inches to 14 x 18 inches and
up to 0.250 inch thick PCB with placement accuracy

FR-1418
BGA REWORK SYSTEM
up to +/-0.001 inch. Larger board sizes up to 23 inches
wide are possible with optional fixturing.

The system top heater is a 1000 watt forced convection/


REWORK

hot gas type and is integrated into the placement head.


The bottom heater is a large area, low mass infra-red heater
that provides fast and efficient heating. Preheaters are
available in 10 x 12 inch and 12 x 20 inch configurations.
Contents FR1418-01 and FR1418-02 Newly developed High Density (HD) preheaters are
available for even faster preheating of difficult to solder
Description Part Number Qty
assemblies. These large area preheaters provide preheat
FR1418 BGA Rework System, Manual Z-axis n/a 1
Camera and Lens n/a 1 for the entire board instead of localized preheating which
HMI Software 222-528 1 may cause a PCB to warp or twist.
HMI Workstation CPU with Flat Panel
Monitor and Video Capture Card 222-540 1 The optical alignment system uses a CCD camera with
Kit,Standard Accessories 222-500 1 a flat mirror and beam splitting prism for easy alignment
Includes: of BGA and other area array devices. The prism provides
Thermocouple, Type K, 36awg 222-512 3
an “up” view of the component and a “down” view of the
Calibration, Optics, Tip 222-514 1
PCB simultaneously. Alignment is as simple as matching
Calibration, Optics, Plate 222-515 1
the views. The control system features a powerful
microprocessor, non-volatile memory and three
thermocouple inputs.

Contents FR1418-03 and FR1418-04 The system includes a PC with flat panel monitor to
Description Part Number Qty operate the Thermal Analysis and Control software.
FR1418 BGA Rework System, Auto Z-axis n/a 1 The software allows thermocouple graphing and
Camera and lens n/a 1 analysis with unlimited recipe storage. Parameters for
HMI Software 222-528 1
the Preheat, Soak, Reflow, and Cooling stages of each
HMI Workstation CPU with Flat Panel
recipe are controlled by the software. The software
Monitor and Video Capture Card 222-540 1
Thermocouple, Type K, 36AWG 222-512 3 has Teach-mode profiling which uses the thermocouple
Calibration, Optics, Tip 222-514 1 feedback to automatically set the profile time. Password
Calibration, Optics, Plate 222-515 1 protection maintains process control and guards against
operators changing reflow parameters without permission.
Data graphs can be saved as images and include tools for
calculating slope and marking time/temperature data points.

The system is available with manual z-axis control


or automated z-axis with auto optics and light in/out.

www.HakkoUSA .com
1-800-88-HAKKO
Vacuum Cups and Vacuum Fittings
Part Number Description
222-513 8 mm (0.31 in.) vacuum cup (standard)
222-524-01 5 mm (0.20 in.) vacuum cup
222-530 9 mm (0.35 in.) vacuum cup
222-531 9 mm (0.35 in.) vacuum cup fitting
222-532 12 mm (0.47 in.) vacuum cup
222 533 12 mm (0.47 in.) vacuum cup fitting Long Reach
Edge Support
Vacuum cups 222-513 (8 mm) and 222-525-01 (5 mm) connect
to the standard fitting included with FR-1418 System. To use the Accessory
9 mm or 12 mm vacuum cup you also need to replace the fitting. 222-536

FR-1418
Accessories
Part Number Description
222-526 Bottom board support. Use with large
circuit boards to prevent the board from ACCESSORIES

REWORK
“cupping” during reflow process.
222-535 Left and right rail support. Provides
additional support for large boards.
222-536 Long reach edge support. The adjustable
arm can support odd shaped boards.
222-529 Pan and tilt mirror. Allows the video image
to be “panned” across the component.
222-541-01 Single bank HD Preheater upgrade
254 x 305 mm (10 x 12 in.)
222-541-02 Dual bank HD Preheater upgrade
508 x 305 mm (20 x 12 in.).
Must be ordered with new machine,
Specifications FR1418-01 and FR1418-02
not a retrofit. Includes 220-240 volt
system upgrade.
999-216-01 Air preparation package.
Includes filter/regulator,
6 mm hose and fittings.

Specifications FR1418-03 and FR1418-04

www.Hakko US A.com
1-800-88-HAKKO
Nozzle Kits
222-501
Micro nozzle kit (3, 4, 5, 8, and 10 mm
nozzles w/1, 2, and 3 mm tips and
adapter ring)
222-502
Large nozzle kit (38, 40, 44,
and 48 mm nozzles)
222-503
Standard nozzle kit (14, 18, 22, 26, 30,
and 34 mm nozzles)

BGA Nozzles

FR-1418
PART NO. A B TYPE STYLE SHAPE
REWORK

222-400 14 14 Small Open Short Square


222-401 18 18 Small Open Short Square
222-402 22 22 Small Open Short Square
BGA REWORK SYSTEM 222-403 26 26 Large Open Long Square
222-404 30 30 Large Open Long Square
222-405 34 34 Large Open Long Square
222-406 38 38 Large Open Long Square
222-407 40 40 Large Open Long Square
222-408 44 44 Large Open Long Square
222-409 48 48 Large Open Long Square
222-410 10 10 Small Open Short Square
222-411 11 11 Small Open Short Square
222-412 12 12 Small Open Short Square
222-413 13 13 Small Open Short Square
222-414 15 15 Small Open Short Square
222-415 16 16 Small Open Short Square
222-416 17 17 Small Open Short Square
222-417 19 19 Small Open Short Square
222-418 20 20 Small Open Short Square
222-419 21 21 Small Open Short Square
222-420 23 23 Small Open Short Square
222-421 24 24 Small Open Short Square
222-422 25 25 Small Open Short Square
222-423 10 14 Small Open Short Rectangular
222-424 14 20 Small Open Short Rectangular
222-425 20 25 Small Open Short Rectangular
222-426 25 25 Large Open Long Square
222-427 28 28 Large Open Long Square
222-428 32 32 Large Open Long Square
222-429 35 35 Large Open Long Square
222-430 36 36 Large Open Long Square
222-431 42 42 Large Open Long Square
222-432 46 46 Large Open Long Square
222-433 50 50 Large Open Long Square
222-434 20 33 Large Open Long Rectangular
222-435 25 35 Large Open Long Rectangular

www.HakkoU S A .com
1-800-88-HA KKO
The FR-1012B is a bench-top PCB heater
designed to elevate the temperature of printed
circuit board assemblies so the components can
be soldered and desoldered more easily and with
improved results, particularly on high-mass boards,
which can “heat-sink” a significant amount of
energy from a soldering iron tip or hot air tool.
See the
The FR-1012B incorporates closed-loop Video
online
thermocouple control and the preheater array See the See the
Video Video
online online
has four (4) separate switchable zones for
smaller PCBs used in devices similar to PDAs
and cell phones. www.H akkoUSA.com w ww. Ha kk oUSA .c om

FR-1012B

REWORK
BOARD PREHEATER

The Hakko FR-860 Preheat Plate provides fast,


even preheat for PCB assemblies that have been
bonded or are otherwise attached to solid metal
surfaces such as heavy metal heat sinks, shielding,
or microwave filter chassis, making them difficult
to rework. The industrial microprocessor tempera-
ture control uses closed-loop feedback from either
the plate or from a remote thermocouple. The
split plate/controller design allows for minimal use
of bench space and the low profile allows for use
under microscopes.

FR-860 PREHEAT PLATE

www.Hakko US A.com
1-800-88-HAKKO
The 950 hot tweezer delivers direct heat to the
component, preventing damage to surrounding
components on dense boards. Easily removes
SMD chips and flat packs up to 25mm.
Compatible with the Hakko 936, 937 and
928 soldering stations.

• Direct heating - less effect upon surrounding


components on crowded boards
• Easily removes SMD chips and flat
packs up to 25mm
• The collet allows easy replacement of the tips
• Specially designed tool allows easy and precise
tip alignment

Hakko 950 SMD Hot Tweezer shown with


937 Soldering Station (not included).

950
REWORK

SMD HOT TWEEZER

C1313 Iron Holder


with cleaning sponge

Easy replacement
of tip

Easy alignment
of tip

www.HakkoU S A .com
1-800-88-HA KKO
The 851 hot air rework station is ideal for
soldering and desoldering small surface mount
chip components, heating heat-shrink tubing,
and other local heating operations.

• Adjustable temperature control from 100°C to 540°C


(212°F to 1004°F)
• The air volume sensor has an ‘ultra-light’ setting
• ESD safe by design

Uses
• Soldering and desoldering of small surface-mounted
chip components
• Shrinking tubing, heating tests and other
local heating operations

851

REWORK
SMD REWORK STATION

L
L

www.Hakko US A.com
1-800-88-HAKKO
SOLDERING

The Hakko FX-301B digital, Lead-Free


compatible, high performance soldering pot features:

• Four (4) different heating programs for optimum


temperature settings for Sn-Pb (Tin/Lead),
Sn-Ag-Cu (Tin/Silver/Copper), Sn-Cu (Tin/Copper)
or Sn (Tin) solder
• Temperature controllable
o
• Ceramic heating element
See the See the
Video Video
• Digital temperature display
online online
• Easy pot replacement
• Two different size Long Life Pots
www. HakkoUSA . com w w w. H a kk oUS A .c o m (50 mm square and 75 mm square)
• Convenient timer for monitoring use and

FX-301B
making it easy to judge when to replace the pot
• Digital display reads °C or °F

SOLDERING POT

FX-300
SOLDERING POT

The Hakko FX-300 is the “analog” version of the FX-301B.


• Analog type
• Fast thermal recovery
• Easy pot replacement
• Two different pot sizes: 50 x 50 mm or 75 x 75 mm
• Optional pot for long-life

www.HakkoU SA .com
1-800-88-HA KKO
SOLDERING
HAKKO 485 is a compact, high-performance
soldering system developed exclusively for
soldering and desoldering components and
connectors mounted on PC boards.

• Solder flow is time controlled and temperature controlled


• Soldering and desoldering cycles are automatic and precise
• A built-in locator light pinpoints the exact See the
Video
position for placing components online
• Residual solder is completely removed by using See the See the
Video Video
the 486 air unit online online

• A large selection of nozzle sizes is available


• Works well with lead-free solders www.H akkoUSA.com w ww. Ha kk oUSA .c om

485
SOLDERING SYSTEM

Note: Due to the increased use of Lead-Free and other


solder compositions, the 485 is shipped with an empty
solder pot. Previously, customers would have to empty
and clean the solder pot when using any solder other than
the supplied Sn63 alloy. Shipping the 485 without solder
will save time and effort for the end-user.

www.Hakko US A.com
1-800-88-HAKKO
Please note that the metals of which solder is
made do not themselves vaporize at soldering
temperatures. Lead, the metal with the lowest
vaporization temperature commonly found in
solders, does not become a gas below 2,950° F.
What you are really getting rid of is flux smoke,
scorched board material and conformal coating.
Hakko fume extraction systems remove these
contaminations from the air before the operator
can breathe them. Their simplicity and ruggedness
ensure many years of service. Filters are dispos-
able and easily changed. A wide selection of
accessories is available to meet any fume
extraction need.

Vacuum or compression systems depend upon a sealed


manifold with small extraction tubes mounted to the

BREATHE soldering iron, or located directly above the work area,


to suck up the fumes at the source. While this type
of system can be the cheapest per operator, it is less
efficient then the volume type - normally 75-85%

EASY
Soldering work involves both metallic and organic
of the fumes are captured by the little tubes or nozzles.
Air flow in the area adjacent to the work will carry
away most of the remaining fumes. The pressure
differential between the solder station and filter must
be regulated to preclude the possibility of excessive
compounds. Ordinary solders themselves contain, besides air flow cooling the soldering tip; poor solder joints
tin and lead, various levels of zinc, arsenic, cadmium, would then result.
antimony and other metals. Fluxes necessary for soldering
contain activators to enhance their cleaning properties; Volume systems require more capacious ducting and larger
these activators are typically organic acids. Such compounds, capture devices to draw the fumes away from the work area
when heated, release byproducts of incomplete combustion, and into the filtering system. The tubing need not be sealed.
which in turn can contain noxious fumes, particulate These units can capture up to 100% of the fumes, and
matter, aerosols, and gasses. Prolonged breathing of these are particularly useful with solder pots and other applications
contaminants can lead to both short and long-term operator where large amounts of smoke are generated. The cost
irritations and illness. Respiratory tract irritation, sore per operator is slightly more than that for a vacuum system
throats,eye irritation and headache are the most common because the number of operators per system tends to
symptoms. Allergies and asthma are often exacerbated be four or fewer.
by solder smoke.
Soldering work involves both metallic and organic
compounds; the solders themselves, and the fluxes
necessary for soldering. These compounds release
noxious fumes when heated, which can lead to
both short and long term operator irritations
and illness.

• The HAKKO FA-400 is designed to remove


noxious fumes quickly, safely and efficiently
• The replaceable filter is made by joining a specific
urethane foam with refined, activated high
absorption carbon
• Portable
• Can be used vertically or horizontally
• ESD-safe by design

FA-400
SMOKE ABSORBER

FA-400 when vertically mounted.

FA-400 with stand.


Hakko also offers special-purpose filters: an activated carbon
filter cartridge, 999-182, for applications where odor removal
is the prime consideration, a particulate filter, 999-178, for
material shaping operations. The filters may be used with a
pre-filter to keep large particles out of the main filter, though
pre-filters are not needed with the 999-178 particulate filter.

FILTERS All used filters must be handled with care when being
disposed. They may contain hazardous substances such
as lead, flux residue, asbestos, organic compounds,
The pre-filter (available for HJ3010, HJ3080, and HJ3100)
or pollutants extracted from the ambient air. Always
are made of treated polyester material. They remove coarse
use appropriate personal protection equipment
particles, such as dust, that may be suspended in the air, and
(protective gloves, respirators, etc.) when handling
thus extend the service life of the main filter. Particles as
used filters, and dispose of them in containment bags.
small as 30 microns in diameter are trapped by the pre-filter.
Local regulations will dictate the means of disposal.
It should be checked at least once a week, and replaced
when clogged. Under normal conditions this will be every
two to three weeks. The main HEPA/carbon filter purifies
the air in two ways: The HEPA (High Efficiency Particulate
Air) filter consists of a pleated fiberglass paper medium,
providing the greatest amount of surface area within the
volume of the filter case. HEPA filters become loaded
with particles during normal operation.

The standard filters used in Hakko HJ3100 series fume


extractors contain an activated carbon element built into
the filter. The activated carbon portion of the main filter
unit is designed to last the life of the main HEPA filter.
Carbon Filters have adsorption ratings of 80-85%.

DANGER!
Never use a Hakko Fume Extractor to extract fumes from
highly flammable liquids or gasses!There is a serious risk of
severe injury or death due to explosion or fire.

Certain airborne contaminants, when in contact with activated


carbon, can undergo chemical reactions resulting in heat.
The Hakko fume extractor MUST NOT be used to
extract fumes from these substances.
The Hakko HJ3100 fume extraction unit is
designed expressly for use at soldering stations.
It extracts the contaminated air directly at the
source. This contributes to a healthier and
more productive work environment, and assists
in achieving recommended health and safety
requirements for local exhaust ventilation
and contaminant removal.

The HJ3100 is a high-mass flow, low-vacuum system.


Contaminated air is captured from the workplace

HJ3100
surrounding the soldering station by the hood, and trans-
ferred to the HJ3100 by flexible ducts. Within the HJ3100,
two filters, comprising three stages of filtering, remove the
contaminants from the air. The purified air is then returned
FUME EXTRACTION SYSTEM
to the area where the HJ3100 is located.

HJ3100 Bench Setup


HJ3100
ACCESSORIES
Flexible segmented hoses capped with either
a round or rectangular hood allow the hood
to be placed close to the work and moved
out of the way when needed. ESD safe.

999-196

LOC-LINE
®

KIT

Loc-Line® is a registered trademark of Lockwood Products, Inc.


These hoods sit on the bench and may be placed
next to or over the work. ESD hoods are available
in two sizes, large and small. Clear hoods are
available in large only.

BENCH TOP
HOOD KIT

999-146

999-168
Articulated tubes terminated in special hoods
allow the hoods to be placed close to the the
work, and moved out of the way as needed.
ESD safe by design.

999-166

999-167

ALSIDENT
KIT

HJ3100 Bench Setup


The Hakko FG-100 Thermometer measures
soldering iron tip temperatures as well as solder
pot temperatures (with optional temperature
probe). Lightweight, easy to replace sensors
provide accurate measurement of tips for
verification or calibration processes.

When the MAX HOLD feature is enabled the


thermometer will display the maximum tempera-
ture measured. To preserve battery life the auto
shutoff feature turns the thermometer off when
not used for three minutes. The thermometer
design allows for easy measurements from right
or left handed operators.

• MAX HOLD feature will display


the maximum temperature
• Low battery alarm
• Burnout alarm indicates sensor burnout
• Quick and easy sensor replacement
• Design allows easy access to sensor

FG-100
THERMOMETER
from front, right or left side.
• Auto shutoff after 3 minutes
ACCESSORIES

P/N: A1310

www.HakkoU SA.com
1-800-88-HAKKO
The HAKKO FG-101 Soldering Tester measures
tip temperature, leak voltage and tip-to-ground
resistance.

The FG-101 is resistant to drift and ambient temperature


variations, ensuring highly reliable and accurate measure-
ments. The MAX HOLD function will display the maximum
value when the “MAX HOLD” button is pressed. Leak
voltage and tip to ground resistance can be easily measured
due to automatic self-correction of the zero point.
Temperature sensors are easily replaced to ensure
temperature measurement accuracy. The FG-101 is
suitable for lead-free solder applications. The FG101-10
measures in Fahrenheit.

FG-101 SOLDERING TESTER

ACCESSORIES

www.Hakko US A.com
1-800-88-HAKKO
The FT-800 is a unique thermal wire stripper
designed for use with a wide variety of insulated
wires, including teflon.

• Adjustable thermal settings


• Handpiece LED indicates when the set
temperature is reached
• Station LED indicates when the station enters
o
Sleep (Power Save) Mode
See the See the
Video Video • Guidebar that insures precise stripping action
online online
• Lead adjuster measures and sets proper
wire stripping length (1-38mm)
www. HakkoUSA .com w ww. H ak k oUS A . c o m • Right or left hand use
• Reverse action capability

FT-800
THERMAL WIRE STRIPPER
• Blade shape allows a clear view of the wire
• Switch to disable sleep mode for continuous operation

The Hakko HJ5000 heat gun is designed for


general intermittent use. It is ideal for heat shrink
tubing, curing epoxy, stripping paint, defrosting
ice-frozen plumbing, and other applications
ACCESSORIES

where general heating is required.

HJ5000
HEAT GUN

• Dual temperature switch/settings 316°C (600°F) / 510°C (950°F)


• Cool air stage for rapid cool-down
• Double insulated power cord for safety
• Impact resistant housing

www.HakkoU S A.co m
1-800-88-HA KKO
When hand soldering with Lead-Free alloys,
higher tip temperatures and highly-active fluxes
cause oxidation and corrosion, which greatly
decreases the life of your soldering iron tip. Polishing
The Hakko FT-700 tip polisher helps increase Brush
the life of your tip by keeping it clean and free
from oxidation quickly and easily.
See the
Video
online
• FAST and EASY way to keep your soldering iron See the See the
tips clean and free from oxidation Video Video
online online
• Two spinning polishing brushes (brushes will
not damage tip plating)
www.H akkoUSA.com w ww. Ha kk oUSA .c om
• Lead-free chemical paste for immediate tip tinning
• FS-100 chemical paste may be used with or without
the FT-700 to remove tip oxides and restore tips

FT-700 TIP POLISHER

Follow these steps to restore an oxidized tip:


1. Insert the heated tip between the two spinning polishing brushes
to clean the tip and remove the oxide.
2. Dip the tip into the FS-100 lead-free chemical paste to re-tin the tip.
The fine powder Sn is melted immediately.
3. Insert the tip between the spinning brushes of the FT-700 to remove
the melted chemical paste.
4. Tin the tip with the solder you are currently using before placing
the iron in the holder.

This process will restore new life to your soldering iron tips. Incorporate
the above procedure into your soldering routine and you will quickly realize
The FS-100 Chemical Paste is a quick and easy

ACCESSORIES
the benefits of maintaining a clean, oxidation-free tip, especially when working
solution for oxide removal from soldering tips.
with Lead-Free alloys.
The FS-100 does not contain Diammonium Phosphate
and will not corrode the PWB or tip (Conforms to
NOTE: Lower temperatures (315˚C/600˚F) work best when restoring
JIS-Z-3197 6.6.1 test method). Use the FS-100 by
an oxidized tip.
itself or in combination with the HAKKO FT-700
for enhanced effectiveness.

www.HakkoUS A.com
1-800-88-HAKKO
Quickly and simply checks for:
1. Wrist straps and grounding wires
2.The contact resistance between the
wrist strap and the skin
• Can be used anywhere to quickly
and easily check grounding systems.
• Ensures employee safety
• Eliminates product defects caused by static electricity

498
SYSTEM TESTER

• Low-cost, high-performance tool for reforming IC and LSI leads


• Speeds IC and LSI insertion
• No more broken leads during IC and LSI insertion or transportation
• Simply insert the IC case into the Dipliner chute, and the
leads are protected right through circuit board insertion
• Adjustable lead former fits all types,
sizes and makes of ICs and LSIs

DIP LINER
611-1
• Keep your bench neat
• Draw out the solder wire smoothly
ACCESSORIES

• Max. 1kg (2.2 lbs.) rolled solder wire can be used


611-2
• Holds two reels of solder wire
Maximum weight of each reel is 1kg (2.2lbs)
611-1 611-2 • Different diameters of solder wire can be used
on the two reels
• The solder wire can be pulled smoothly from either reel,
Solder is not included.

611
which contributes to operator efficiency
• ESD safe by design
SOLDER REEL STAND

www.Hak koUS A.co m


1-800-88-HA KKO
ACCESSORIES

www.Hakko US A.com
1-800-88-HAKKO
CHP
CUTTERS

TRR-5000

TR-5000-R

TR-5000-PR

TRR-58-G

CHP-170

TR-58-R

TR-25-50
CHP
EXTRACTORS
The extractor series is made up of tools specifically
designed to perform the removal of PLCC type
integrated circuits from the socket. The tool applies
even force to prevent damage to the component
during removal. Additional extractors are available for
inserting and removing DIP components.

IC Extractor
PLCC Extractor PN-5032
PLCC-84
CHP TOOLS

www.HakkoU SA.com
1-800-88-HA KKO
CHP
SHEARS
The CHP series of shears are made up of various single
and multi-use tools. All the tools in this series are made
from carbon steel and are subjected to heat treatment
to strengthen the tool for long life. The two parts of the Shears Multipurpose
tools are joined by carefully ground holes and surfaces, CS-30 Shears
CS-30-XZ
enabling precise movement.

Shears/Pliers Angled Shears


CSP-30-3 CSP-30-GR

DEPANELING TOOLS
A tool designed to remove a single PCB from a multiple cir-
cuit board panel. The shearing action will eliminate delami-
nation of the board material. These tools are made from
carbon steel and are subjected to heat treatment to
strengthen the tool for long life.

D e p a n e l i n g To o l s Heavy Duty Short Nose Pliers


CHP TOOLS

Part No. Description Part No. Description Nose Jaws


DP-15-N 1.5 mm wide head & 2.5 mm isthmus (tab) cut PN-5001 5 mm thick steel short nose pliers Pointed Serrated
DP-20-N 2.0 mm wide head & 2.5 mm isthmus (tab) cut PN-5002 5 mm thick steel short nose pliers Pointed Smooth
Depaneling
PN-5003
Tool
5 mm thick steel short nose pliers Flat Serrated
DP-23-N 2.3 mm wide head & 2.5 mm isthmus (tab) cut
DP-24-N 2.4 mm wide head & 2.5 mm isthmus (tab) cut
DP-25-N
PN-5004 5 mm thick steel short nose pliers Flat Smooth
DP-25-N 2.5 mm wide head & 2.5 mm isthmus (tab) cut

Heavy Duty Long Nose Pliers


www.Hakko
Description
Part No. US A.comNose Jaws
PN-5005 5 mm thick steel long nose pliers Pointed Serrated

P n e u m a t i c To o l s PN-5006 1-800-88-HAKKOPointed
5 mm thick steel long nose pliers Smooth
PN-5007 5 mm thick steel long nose pliers Flat Serrated
Part No. Description
PN-5008 5 mm thick steel long nose pliers Flat Smooth
DPP-20-N Pneumatic depaneling tool. 2.0mm wide head
DPP-23-N Pneumatic depaneling tool. 2.3mm wide head
CHP
LEAD FORMING
These tools are suitable for the pre-forming or cutting
of a wide range of electronic components, combining
the operations when necessary. All the tools in this
series are made from carbon steel and are subjected
to heat treatment to strengthen the tool for long life.
Tools are available for cutting axial and radial leaded
components, flatpack ICs and transistors.

PNR-5000

PN-5050/4

TP-30

PN-5040
PPR-5003

PNI-5000

PTR-30-L
CHP TOOLS

www.Hakko U SA.co m
1-800-88-HA KKO
CHP
CABLE STRIPPERS
The series of cable stripping tools will strip small coaxial
cables (5-6 mm) and round cables with diameters between
4 and 50 mm. The cable strippers are fitted with an
adjustable internal blade for an accurate cutting depth.
A simple twist and pull action strips the sleeve and
allows for easy removal. Coaxial Cable Stripper Cable Stripper
PCC-1 SC-1/S

Cable Stripper
Cable Stripper w/Blade w/hook Blade
SC-3/1C SC-4/2C

SCREWDRIVERS
The CHP screwdrivers feature ergonomic handles with
a tapered soft grip for operator comfort. A rotating cap
at the fingertip allows for better control and quick
fastening. Available in standard and ESD safe grips
with Slot, Phillips. Pozidrive, and Torx tips.
PG1-0 PG2-0
CHP TOOLS

PG3-0 PG4-0

www.Hakko USA.com
1-800-88-HAKKO
CHP
TWEEZERS
Each CHP precision tweezer is manufactured with
high quality stainless, non-magnetic, antacid steels
in a wide variety of tip shapes. Ideal for delicate,
precision assembly.

CHP TOOLS

www.Hakko US A.com
1-800-88-HAKKO
D eNo.
Part p a n e l iDescription
n g To o l s H ea
Part No
D eNo.
Part p a n e l iDescription
DP-15-N ng
1.5 mm T o ohead
wide l s & 2.5 mm isthmus (tab) cut H eNo
Part a
PN-500
DP-15-N
Part No. 1.5 mm wide head & 2.5 mm isthmus (tab) cut
Description PN-500
Part No
PN-500
DP-20-N 2.0 mm wide head & 2.5 mm isthmus (tab) cut
DP-20-N 2.0
1.5 PN-500
DP-15-N
DP-23-N 2.3 mm
mm wide
wide head
head &
& 2.5
2.5 mm
mm isthmus
isthmus (tab)
(tab) cut
cut PN-500
DP-23-N 2.3
2.0 PN-500
DP-20-N 2.4 mm
mm wide
wide head
head &
& 2.5
2.5 mm
mm isthmus
isthmus (tab)
(tab) cut PN-500

CHP
DP-24-N cut
DP-24-N
DP-23-N 2.4
2.3 PN-500
DP-25-N 2.5 mm
mm wide
wide head
head &
& 2.5
2.5 mm
mm isthmus
isthmus (tab)
(tab) cut
cut
DP-25-N
DP-24-N 2.5 mm wide head & 2.5 mm isthmus (tab) cut
2.4 PN-500
DP-25-N 2.5 mm wide head & 2.5 mm isthmus (tab) cut
Hea
H ea
Part No
H eNo
Part a
PN-500
PN-500
Part No
P n e u m a t i c To o l s PN-500
P n e u m a t Description
i c To o l s PN-500
PN-500

PLIERS
Part No.
P n No.
e u m a t Description
i c To o l s PN-500
PN-500
Part
DPP-20-N Pneumatic depaneling tool. 2.0mm wide head
DPP-20-N Pneumatic depaneling tool. 2.0mm wide head PN-500
Part No.
DPP-23-N Description
Pneumatic depaneling tool. 2.3mm wide head
DPP-23-N PN-500
DPP-20-N
DPP-24-N Pneumatic
Pneumatic depaneling
depaneling tool. 2.3mm
tool. 2.0mm
2.4mm wide
wide head
head
DPP-24-N
DPP-23-N Pneumatic 2.4mm
DPP-25-N Pneumatic depaneling
depaneling tool.
tool. 2.3mm
2.5mm wide
wide head
head
DPP-25-N
DPP-24-N 2.5mm
Spe
TPP-TR-6000 Pneumatic
Pneumatic depaneling
chamfered tool. 2.4mm
cut tool. widemax
14 AWG headcut S pe
Part No
TPP-TR-6000
DPP-25-N Pneumatic chamfered
Pneumatic depaneling cut
tool.tool.
2.5mm14 max
AWG
widemax
headcut
TPP-TR-6000-R flush cut tool. 14 AWG cut S p No
Part e
PN-20-
TPP-TR-6000-R
TPP-TR-6000 Pneumatic flush cut tool.
chamfered cut 14 AWG
tool. 14 max
AWG cut
max cutcut
TPP-TP-6000 Pneumatic clinch & flush cut tool. 16 AWG max PN-20-
Part No
PN-200
TPP-TP-6000
TPP-TR-6000-R clinchcut
Pneumatic flush & flush
tool. cut tool. max
14 AWG 16 AWG
cut max cut PN-200
PN-20-
PN-200
TPP-TP-6000 Pneumatic clinch & flush cut tool. 16 AWG max cut
PN-200
PN-502
Short Nose Pliers PN-502
PN-200
S h o r t Description
Nose Pliers PN-502
The CHP line has an extensive assortment of pliers for Part No. Nose Jaws PN-502
S h
Part o r
No.
PN-2001
t N ose Pliers
Description
3 mm thick steel short nose pliers Nose
Pointed Jaws
Serrated
CS-30-
CS-30-X
PN-502
every need. The CHP pliers are sheared from carbon steel PN-2001
Part No.
PN-2002 33 mm
mm thick
thick steel
Description steel short
short nose
nose pliers
pliers Pointed
Nose
Pointed
Serrated
Jaws
Smooth CS-30-X
PN-2002
PN-2001 33 mm
mm thick
thick steel
steel short
short nose
nose pliers Pointed Smooth
Serrated
and then precision ground to exacting specifications. PN-2003 pliers Flat Serrated
PN-2003
PN-2002 33 mm Flat Serrated
PN-2004 mm thick
thick steel
steel short
short nose
nose pliers
pliers Pointed
Flat Smooth
Smooth
The steel is heat treated to harden the tool for long tool life. PN-2004
PN-2003 3 mm thick steel short nose pliers Flat Smooth
Serrated
Pliers are available with short or long nose, straight or PN-2004 3 mm thick steel short nose pliers Flat Smooth

angled, serrated or smooth jaws, and fine or flat nose. Long Nose Pliers
LPart
on g N
No.
ose Pliers
Description Nose Jaws
Heavy duty pliers made from 5 mm steel are also available. LPart
on No.g N
PN-2005
ose Pliers
Description
3 mm thick steel long nose pliers Nose
Pointed Jaws
Serrated
PN-2005
Part No.
PN-2006 33 mm
mm thick
thick steel
Description steel long
long nose
nose pliers
pliers Pointed
Nose
Pointed Serrated
Jaws
Smooth
PN-2006
PN-2005
PN-2007 3
3 mm
mm thick
thick steel
steel long
long nose
nose pliers
pliers Pointed
Flat Smooth
Serrated
Serrated
PN-2007
PN-2006 3 mm thick steel long nose pliers Flat
Pointed Serrated
Smooth
PN-2008 3 mm thick steel long nose pliers Flat Smooth
PN-2007
PN-2008 3 mm thick steel long nose pliers Flat Smooth
Serrated
PN-2008 3 mm thick steel long nose pliers Flat Smooth

Angled Pliers
A n g l e Description
Part No.
d Pliers Nose Jaws
A nNo.
Part g l e Description
PNB-2005 dmmPthick
3 l i esteel
r s long nose angled pliers Nose
Pointed Jaws
Serrated
PNB-2005
Part No.
PNB-2006 33 mm
mm thick
thick steel
Description steel long
long nose
nose angled
angled pliers
pliers Pointed
Nose
Pointed Serrated
Jaws
Smooth
PNB-2007 33 mm
PNB-2006
PNB-2005 mm thick
thick steel
steel long
long nose
nose angled
angled pliers
pliers Pointed
Flat Smooth
Serrated
Serrated
PNB-2007
PNB-2008 33 mm
PNB-2006 mm thick
thick steel
steel long
long nose
nose angled
angled pliers
pliers Flat
Pointed Serrated
Smooth
Smooth
Flat
PNB-2008
PNB-2007 3 mm thick steel long nose angled pliers Flat Smooth
Serrated
PNB-2008 3 mm thick steel long nose angled pliers Flat Smooth

Heavy Duty Short Nose Pliers


H e a v yDescription
Part No.
D u t y S h o r t N o s e P Nose
l i e r s Jaws
Part No.
PN-5001 Description
5 mm thick steel short nose pliers Nose Jaws
ut Pointed Serrated
ut PN-5001 5 mm thick steel short nose pliers Pointed Serrated
ut PN-5002 5 mm thick steel short nose pliers Pointed Smooth
ut PN-5002 5 mm thick steel short nose pliers Pointed Smooth
ut PN-5003 5 mm thick steel short nose pliers Flat Serrated
ut PN-5003 5 mm thick steel short nose pliers Flat Serrated
ut PN-5004 5 mm thick steel short nose pliers Flat Smooth
ut PN-5004 5 mm thick steel short nose pliers Flat Smooth
ut PN-2005
ut

Heavy Duty Long Nose Pliers


Heavy Duty Long Nose Pliers PNB-2005
Part No. Description Nose Jaws
Part No. Description
5 mm thick steel long nose pliers Nose
Pointed Jaws
Serrated
PN-5005
PN-5005
PN-5006
5 mm thick steel long nose pliers
5 mm thick steel long nose pliers
Pointed
Pointed
Serrated
Smooth
PN-5004
PN-5006 5 mm thick steel long nose pliers Pointed Smooth
PN-5007 5 mm thick steel long nose pliers Flat Serrated
PN-5007 5 mm thick steel long nose pliers Flat Serrated
PN-5008 5 mm thick steel long nose pliers Flat Smooth
d PN-5008 5 mm thick steel long nose pliers Flat Smooth
d
d
CHP TOOLS

d
d
d
d
Speciality Pliers
d
cut Speciality Pliers PN-2002
cut Part No. Description Nose Jaws
Part No.
PN-20-M Description Nose
Pointed Jaws
Thin, short pliers for delicate work Smooth
ax cut PN-20-M Thin, short pliers for delicate work Pointed Smooth
ax cut PN-2002-M Thin, long pliers for delicate work Pointed Smooth
PN-2002-M Thin, long pliers for delicate work Pointed Smooth PN-5005
PN-2002-PM Thin, long pliers for delicate work Pointed Smooth
PN-2002-PM Thin, long pliers for delicate work Pointed Smooth
PN-5028 One flat jaw & one rounded jaw Round Smooth
PN-5028 One flat jaw & one rounded jaw Round Smooth
PN-5025 Round nose plier Round Smooth
Jaws
Jaws
PN-5025
CS-30-X www.Hakko U SA.co m
Round nose plier
Combination tool. pliers & shears
Round
Flat
Smooth
Serrated
d Serrated CS-30-X Combination tool. pliers & shears Flat Serrated
d Serrated
d Smooth
d Smooth
Serrated
1-800-88-HA KKO
Serrated
Smooth
Smooth
CHP
D e p a n e l i n g To o l s
Part No.
DP-15-N
DP-20-N
DP-23-N
Description
1.5 mm wide head & 2.5 mm isthmus (tab) cut
2.0 mm wide head & 2.5 mm isthmus (tab) cut
2.3 mm wide head & 2.5 mm isthmus (tab) cut
Heavy Duty Short Nose Pliers
Part No.
PN-5001
PN-5002
PN-5003
Description
5 mm thick steel short nose pliers
5 mm thick steel short nose pliers
5 mm thick steel short nose pliers
Nose
Pointed
Pointed
Flat
Jaws
Serrated
Smooth
Serrated
DP-24-N 2.4 mm wide head & 2.5 mm isthmus (tab) cut PN-5004 5 mm thick steel short nose pliers Flat Smooth

SPECIALTY PLIERS
DP-25-N 2.5 mm wide head & 2.5 mm isthmus (tab) cut

Heavy Duty Long Nose Pliers


Part No. Description Nose Jaws
PN-5005 5 mm thick steel long nose pliers Pointed Serrated

P n e u m a t i c To o l s PN-5006 5 mm thick steel long nose pliers Pointed Smooth


PN-5007 5 mm thick steel long nose pliers Flat Serrated
Part No. Description
PN-5008 5 mm thick steel long nose pliers Flat Smooth
DPP-20-N Pneumatic depaneling tool. 2.0mm wide head
DPP-23-N Pneumatic depaneling tool. 2.3mm wide head
DPP-24-N Pneumatic depaneling tool. 2.4mm wide head

Micro and thin Pneumatic


DPP-25-N depaneling tool. 2.5mm wide head
pliers are available for working with Speciality Pliers
TPP-TR-6000 Pneumatic chamfered cut tool. 14 AWG max cut
Part No. Description Nose Jaws
delicate parts and
TPP-TR-6000-R access
Pneumatic tocutthe
flush most
tool. narrow
14 AWG max cut and
Pointed
PN-20-M Thin, short pliers for delicate work Smooth
TPP-TP-6000
dense Pneumatic
areas. Round nose clinch & flush
pliers cut tool.
form 16 AWG max cut
components Pointed
PN-2002-M Thin, long pliers for delicate work Smooth
PN-2002-PM Thin, long pliers for delicate work Pointed Smooth
without damaging the lead. The combination pliers
PN-5028 One flat jaw & one rounded jaw Round Smooth
S h o r as
function t shears
N o s eandP pliers.
liers
PN-5025 Round nose plier Round Smooth
Part No. Description Nose Jaws
CS-30-X Combination tool. pliers & shears Flat Serrated
PN-2001 3 mm thick steel short nose pliers Pointed Serrated
PN-2002 3 mm thick steel short nose pliers Pointed Smooth
PN-2003 3 mm thick steel short nose pliers Flat Serrated
PN-2004 3 mm thick steel short nose pliers Flat Smooth

Long Nose Pliers


Part No. Description Nose Jaws
PN-2005 3 mm thick steel long nose pliers Pointed Serrated
PN-2006 3 mm thick steel long nose pliers Pointed Smooth
PN-2007 3 mm thick steel long nose pliers Flat Serrated
PN-2008 3 mm thick steel long nose pliers Flat Smooth

Angled Pliers
Part No. Description Nose Jaws
PNB-2005 3 mm thick steel long nose angled pliers Pointed Serrated
PNB-2006 3 mm thick steel long nose angled pliers Pointed Smooth
PNB-2007 3 mm thick steel long nose angled pliers Flat Serrated
PNB-2008 3 mm thick steel long nose angled pliers Flat Smooth

PN-20-M PN-2002-
PM

PN-2002-M PN-5025
CHP TOOLS

You can buy CHP Hand Tools ONLINE!


CS-30-X PN-5028 BUY NOW!

www.Hakko USA.com
US A.com
1-800-88-HAKKO
American Hakko Products, Inc.
28920 Avenue Williams
Valencia, CA 91355
Tel. 661.294.0090
Fax 661.294.0096

Rev. 2010-03

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