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CHAPTER 1
The changing
A A
A
face of supply
chain visibility
CHAPTER 2
Do you need
A
supply chain
visibility
software?
CHAPTER 3
Enhancing
supply chain
visibility to
achieve
compliance
CHAPTER 4
Fast payback
supply chain
visibility projects
IMPROVING SUPPLY
CHAIN VISIBILITY
VIA TECHNOLOGY:
OPTIONS, TRENDS AND ROI-DRIVEN PROJECTS
BY Beth Stackpole, Contributor
CHAPTER 1
The changing
face of supply
chain visibility
CHAPTER 2
Do you need
supply chain
S upply chain visibility has become a hot
topic, as companies struggle to keep costs low
while increasing efficiency and service levels.
A clear view of what’s going on across the entire supply
chain has become a competitive imperative. This ebook
examines the types of technology that companies are using
visibility to improve supply chain visibility and offers examples of
software?
ROI driven projects that can make a measurable impact.
CHAPTER 3 In this eBook, appropriate for SCM, IT and business
Enhancing
supply chain
visibility to
professionals, readers will:
achieve
compliance D Get a better understanding of the scope of the supply
chain visibility challenge and the benefits of solving it,
CHAPTER 4
Fast payback
supply chain
as well as learn more about justifying SCM technology
visibility projects
investments
D Get an overview of the many kinds of SCM technology
available today that contribute to improving visibility
D Learn more about how compliance is driving the need
for greater supply chain visibility
D Read about specific projects with a defined scope and
ROI that can help improve supply chain visibility with
quantifiable results
CHAPTER 1
The changing
face of supply
chain visibility
CHAPTER 2
Do you need
supply chain
visibility
1
Simply defining the supply
THE CHANGING
FACE OF SUPPLY
CHAIN VISIBILITY
CHAPTER 1
The changing
face of supply
chain visibility “[Organizations] need access to information
that is not necessarily within their company.”
CHAPTER 2
Do you need —ANIL GUPTA Of ApplicAtiOns MArketing
supply chain
visibility
software?
do rapid planning and stay on top of being able to collaborate with suppli-
what’s going on with contract part- ers and share real-time forecasts and
ners, Tohamy said. On the other hand, demand data can help reduce invento-
a consumer products manufacturer ry on hand and improve order fill
would view supply chain visibility from rates.
the demand side, in terms of leverag- “If you’re a company or supply
ing downstream or point-of-sale data chain investing in a supply chain visi-
CHAPTER 1 to come up with better forecasts and bility solution, bring it back to a very
The changing
face of supply
chain visibility
CHAPTER 3
Enhancing
supply chain
eventually to optimize inventory and concrete business benefit you’re
visibility to sales. expecting,” Tohamy said. The business
achieve
compliance
Yet supply chain visibility on its owners expecting benefit from the ini-
own isn’t enough to make a business tiative should work in tandem with
case for a project, whether it involves supply chain management, the CFO
CHAPTER 4 purchasing enterprise software, on- and high-level representatives from IT
Fast payback
supply chain demand supplier network solutions to make the business case for supply
visibility projects or doing custom integration to sync chain visibility projects. It helps to pick
up existing business systems. one spot to start and hook that project
To make a successful case for sup- to the CEO’s core mission.
ply chain visibility, manufacturers “Check out what the CEO is doing
need to zero in on the most relevant and hook your star onto that,” said
pain point for the business and build Ann Grackin, CEO of ChainLink
the case for visibility around that. For Research, a research and advisory
instance, for manufacturers dealing company specializing in supply chain
with contract outsourcing, having issues. “What the corporation is driv-
real-time visibility into interruptions ing to—that’s how you pick your first
that could affect product delivery or project.” ■
quality levels can help manage cus-
tomer expectations, reduce returns
Beth Stackpole is a freelance writer who has covered
and provide overall better service. manufacturing techniques and manufacturing tech-
For manufacturers of packaged goods, nology extensively.
www.ManagementDynamics.com
Do you need supply chain visibility software?
2
DO YOU NEED
SUPPLY CHAIN
VISIBILITY
CHAPTER 1
The changing
SOFTWARE?
face of supply
chain visibility
CHAPTER 2
Do you need
supply chain
visibility
There are many vendors UNLIKE MOST categories
software?
of enterprise software,
claiming to enhance supply a Google search on
supply chain visibility
CHAPTER 3 chain visibility, but not all won’t turn up a plethora
Enhancing
of possible solutions.
supply chain
visibility to
products will advance an There will be no feature-
achieve
compliance organization’s goals. In this by-feature comparison
of like products or
chapter, get an overview of even an evaluation of
CHAPTER 4 a common set of tools.
Fast payback
supply chain
the SCM technology available Rather, choosing a solu-
visibility projects tion for supply chain
today that contributes to visibility really starts by
defining the business
improving supply chain problem and the kind of
visibility. visibility that’s required.
Only then can a manu-
facturer zero in on the
proper category and
product solution that
is best positioned to
address its particular
visibility problem and
work toward achieving
its specific business
goals.
“If you do a search on supply chain nies looking to better manage and gar-
visibility on the Internet, you’ll find ner efficiencies with their outsource
that it’s not one category of solutions partners or large networks of suppli-
but rather multiple categories of ers. Some providers interpret supply
providers making that claim,” said chain visibility from a logistics per-
Noha Tohamy, vice president of spective, delivering applications that
research at AMR Research, a Gartner track a product as it moves through-
CHAPTER 1 company. “The reason is that you out its distribution cycle, while others
The changing
face of supply
chain visibility
CHAPTER 3
Enhancing
supply chain
can’t define supply chain visibility— have targeted track-and-trace as the
visibility to it’s not a feature or function—and major visibility challenge, providing
achieve
compliance
there is no one-size-fits-all supply solutions that help manufacturers
chain visibility solution. Rather, it’s keep tabs on products throughout the
more about a foundation of how you various stages of the lifecycle, greatly
CHAPTER 4 need to manage your supply chain and aiding in compliance efforts.
Fast payback
supply chain get visibility with suppliers and visibil- Here are the primary product cate-
visibility projects ity within your own organization.” gories that have staked a claim around
Many vendors tout supply chain vis- supply chain visibility:
ibility among the benefits of their
solutions. But each comes at the visi- D Traditional supply chain manage-
bility problem from a different angle, ment (SCM) and ERP software
depending on what audience or spe- providers: Companies like Manugis-
cific industry it serves and depending tics and I2, both now owned by JDA
on where the need for visibility is most Software, have been expanding their
acute. Some key in on providing visi- SCM suites to address the visibility
bility on the demand side, helping problem beyond the traditional view
manufacturers that have a heavy retail of what’s happening within the four
and distribution presence in optimiz- walls of a manufacturer’s internal
ing inventory and order fulfillment. operations. ERP giants like Oracle and
Another set of providers tackle visibil- SAP have also become more aggres-
ity from a supply side view for compa- sive about mapping their offerings to
CHAPTER 1
The changing
face of supply
chain visibility “supply chain visibility systems
that can tell you how you’re executing against
CHAPTER 2
Do you need
your plan are key. it’s become more of an
supply chain
visibility execution issue than a planning issue.”
software?
—ANIL GUPTA Of ApplicAtiOns MArketing
CHAPTER 3
Enhancing
supply chain
visibility to works—the goal being to help reduce The only way manufacturers can
achieve
compliance
inventory and increase the velocity adapt their supply chains to continu-
and accuracy of raw materials sup- ous business changes fast enough is
plies while improving replenishment to establish an adequate level of sup-
CHAPTER 4 of stocking locations. ply chain intelligence, according to the
Fast payback
supply chain Many of the offerings in this catego- report’s author, Viktoriya Sadlovska.
visibility projects ry do a good job of supply chain plan- Therefore, tools and processes must
ning, but there is still work to be done be put in place to monitor supply
around the execution part of the visi- chain performance and notify specific
bility problem, according to Anil process managers before problems
Gupta, principal at Applications Mar- can morph in disasters, said Sadlovs-
keting, a consulting firm. “Supply ka, Aberdeen’s researcher of product
chain visibility systems that can tell value chain and supply chain manage-
you how you’re executing against your ment when this article was published.
plan are key,” Gupta said. “It’s become A full 57% of the 209 respondents to
more of an execution issue than a the Aberdeen survey indicated that
planning issue.” improving supply chain intelligence
was a critical factor for improving
D Business intelligence tools: Best- overall operational performance.
of-breed business intelligence tools
are another avenue for addressing the D Network operators: Traditional
CHAPTER 1
The changing
face of supply
chain visibility “it’s more about a foundation of how you
need to manage your supply chain and get
CHAPTER 2
Do you need visibility with suppliers and visibility within
supply chain
visibility
software?
your own organization.” —AMr’s NOHA TOHAMY
CHAPTER 3
Enhancing
supply chain
edge. Companies such as Sterling companies like GT Nexus, Logility and
visibility to Commerce and GXS now tout capabil- Management Dynamics. Sales &
achieve
compliance
ities that let manufacturers track Operations Planning and inventory
everything from active orders and management are other categories
payments to in-transit shipments. In tackling a specific slice of the visibility
CHAPTER 4 addition, there are a growing number issue. These solutions can hit the
Fast payback
supply chain of new Web-based, software-as-a- mark for manufacturers that have a
visibility projects service offerings in this space, includ- very defined visibility problem.
ing companies such as One Network
and E2open. These services connect a D Custom integration: Of course,
supply chain network, providing capa- manufacturers can always try to solve
bilities for supply-side and demand- the visibility problem by developing
side collaborative order management, their custom integrations between
inventory planning and logistics plan- multiple legacy packages and enter-
ning, in addition to serving up inte- prise systems used by their suppliers.
grated business intelligence, business Unless there is a specific reason to
process management and real-time do so, most experts discourage this
exception management. The SaaS route, as it’s a lot of heavy lifting for
offerings tout ease-of-integration for IT, which doesn’t necessarily have
syncing up multiple enterprises. the expertise, bandwidth or ability to
deploy and support external systems.
D Best-of-breed: There are scores of —B.S.
3
ENHANCING SUPPLY
CHAIN VISIBILITY
TO ACHIEVE
CHAPTER 1
The changing
face of supply
COMPLIANCE
chain visibility
CHAPTER 2
Do you need
supply chain
visibility
Faced with a complex PROVIDING A more accu-
software?
rate, real-time picture
regulatory climate, of demand signals or
supplier inventory lev-
CHAPTER 3 manufacturers are starting els is the focus of most
Enhancing
manufacturers’ supply
supply chain
visibility to
to seek supply chain visibility chain visibility projects.
achieve
compliance to meet compliance directives But facing an increasing-
ly complex regulatory
related to trade regulation climate, manufacturers
CHAPTER 4 are beginning to want
Fast payback
supply chain
and the environment. In this enhanced visibility to
visibility projects help meet compliance
chapter, learn more about directives related to
trade practices, envi-
compliance as a driver for ronmental mandates
visibility. and upcoming seriali-
zation and track-and-
trace laws.
“[Compliance] is an
up-and-coming factor,
and manufacturers are
expecting a lot more
regulations for environ-
mental compliance,
around packaging for
trade compliance and
things like ePedigree, for understand- als that go into their products but also
ing where your product is coming on how those parts and components
from,” said Noha Tohamy, vice presi- are disposed of and potentially recy-
dent of research at AMR Research, a cled at end of life.
Gartner company. “We see a lot of The ramifications for manufacturers
manufacturers working with the gov- that aren’t on top of these mandates
CHAPTER 1
The changing
face of supply
chain visibility “[compliance] is an up-and-coming factor,
and manufacturers are expecting a lot more
CHAPTER 2
Do you need
regulations for environmental compliance,
supply chain
visibility around packaging for trade compliance and
software?
things like epedigree.” —AMr’s NOHA TOHAMY
CHAPTER 3
Enhancing
supply chain
visibility to ernment and their customers to come can be quite significant—costly
achieve
compliance
up with what to invest in without sti- redesigns, scrapped parts, blocked
fling their ability to be profitable and shipments, potential customer dissat-
efficient within their supply chains.” isfaction and, possibly, steep fines.
CHAPTER 4 One of the more prominent areas Most manufacturers are still using
Fast payback
supply chain where enhanced supply chain visibility spreadsheets, homegrown databases,
visibility projects comes into play is environmental even manual processes to retrieve and
compliance. Regulations like REACH manage this data with their supply
(Registration, Evaluation, Authoriza- chain. Increasingly, however, a variety
tion and Restriction of Chemical Sub- of enterprise systems—from supply
stances), which makes manufacturers chain offerings to product lifecycle
responsible for tracking and managing management (PLM) suites—are
the hazardous chemical substances adding functionality to help manufac-
that are part of their products; RoHS turers automate these processes and
(Restriction of Hazardous Sub- more effectively track and improve the
stances); and WEEE (Waste from environmental performance of their
Electrical and Electronic Equipment) products.
up the ante for manufacturers. These Forthcoming environmental regu-
directives require manufacturers to lations around carbon emissions will
keep tabs not only on the attributes of be the real game changer for manu-
the supplier components and materi- facturers, stepping up the need for
CHAPTER 1
The changing
face of supply
chain visibility “We see a lot of manufacturers working
with the government and their customers to
CHAPTER 2
Do you need
come up with what to invest in without stifling
supply chain
visibility their ability to be profitable and efficient within
software?
their supply chains.” —AMr’s NOHA TOHAMY
CHAPTER 3
Enhancing
supply chain
visibility to or greenhouse gas emissions across retail are yet another area of compli-
achieve
compliance
their extended supply chain. While ance that can directly benefit from
76% of respondents said their cus- improved supply chain visibility. Com-
tomers have not requested such infor- panies such as Acsis and IBM, among
CHAPTER 4 mation, two-thirds expect them to others, are offering solutions, many
Fast payback
supply chain demand such data in the coming based on barcode and RFID technolo-
visibility projects years. gy, to help track, monitor and measure
Aside from environmental compli- the chain of custody of a product as it
ance, new laws related to global trade moves through its lifecycle.
are another area where manufacturers Despite the fact that all of these
can benefit from better visibility in compliance efforts create visibility
their supply chains. Global trade man- challenges for manufacturers, experts
agement solutions like those from say compliance is rarely a springboard
Management Dynamics, Oracle and for building a case for a specific sup-
others automate the processes that ply chain visibility project. Instead,
allow manufacturers to efficiently organizations should focus on trace-
trade and collaborate across borders ability and visibility of products, rather
and ensure they pay the correct than compliance as the focus. —B.S.
4
FAST PAYBACK
SUPPLY CHAIN
VISIBILITY
CHAPTER 1
The changing
PROJECTS
face of supply
chain visibility
CHAPTER 2
Do you need
supply chain
visibility
Manufacturers should tackle AS MANUFACTUERS’ sup-
software?
ply chains go global and
the visibility challenge by become increasingly
complex, getting end-
CHAPTER 3 choosing a primary pain point. to-end visibility across
Enhancing
an extended value chain
supply chain
visibility to
In this chapter, read about is a little bit like trying
achieve
compliance specific projects with a defined to keep pace on a tread-
mill. Therefore, experts
scope and ROI that can help suggest manufacturers
CHAPTER 4 take on the visibility
Fast payback
supply chain
improve supply chain visibility challenge by narrowing
visibility projects the scope of their
with quantifiable results. efforts to the primary
pain point surrounding
visibility as the best
way to achieve demon-
strable results and to
chart a course going
forward.
“You have to pick
your spot—spray and
pray doesn’t work with
this kind of effort,” said
Ann Grackin, CEO of
ChainLink Research, a
(Continued on page 16)
CASE STUDY:
ONE PROJECT AT A TIME
FOR FOOD giant Del Monte, the primary to deliver similar visibility to suppliers.
pain point around visibility had every- At BreconRidge, a contract manufac-
CHAPTER 1 turer in the electronics industry, the visi-
The changing
thing to do with bolstering the order fill
face of supply rate for its retail customers, without hav- bility issue was more about inventory
chain visibility ing to carry significant inventory. Three management and control, as well as visi-
years ago, the company had embarked bility for revenue recognition. The com-
CHAPTER 2
on a corporate mission to be recognized pany had difficulty getting a clear and
Do you need at the No. 1 CPG supply chain by its cus- accurate picture of inventory despite
supply chain
visibility
tomers, and two specific supply chain using existing tools like Excel and its SAP
software? visibility projects played into that goal. ERP system, according to Paul Smithson,
The manufacturer put in a new demand BreconRidge’s corporate planner.
management system from JDA Software In 2007, the firm began using Kinaxis'
CHAPTER 3
Enhancing
in addition to leveraging on-demand sup- RapidResponse on-demand supply chain
supply chain ply chain planning, execution and busi- management service, initially in the
visibility to
achieve
ness analysis services from One Net- demand intake process, allowing plan-
compliance work, which functions as the order ners to analyze the impact of changes
execution tool. “The two together so they could determine more accurate
address our key concerns: predicting commit dates to customers and identify
CHAPTER 4
Fast payback what our customers want and making any materials that were holding up the
supply chain sure what we have gets there,” said Rob process. “If we can control demand going
visibility projects
Ferguson, director of supply chain proj- into the box effectively, it helps us with
ects at Del Monte. “Previously, we had on-time delivery and inventory manage-
no inventory visibility to know what ment processes downstream,” Smithson
products were where, nor did we know said. Over time, BreconRidge gave buy-
what to move to fill anticipated customer ers access to the system to give them
demand.” visibility into demand constraints for
Not anymore. Today, Del Monte has suppliers that could affect realization
become 20% to 30% more accurate with of revenue. Next up is giving customers
order prediction, resulting in fill rates that access to the system so they get visibili-
are the highest in the company’s history. ty into things like their order book pro-
In addition, proven retailers can achieve file, inventory and status of shipments,
99% in store, in stock rates with a total Smithson said. “It will give them a level
of 15 to 20 days of retailer inventory, of confidence that they can see what
Ferguson said. Flush with that success, we’re doing and what we’re committed
Del Monte will now broaden its efforts to.” ■