Brochure Simatic-Controller en

© Siemens AG 2009
SIMATIC Controller
The innovative solution
for all automation tasks
Brochure · April 2009
SIMATIC
Answers for industry.
© Siemens AG 2009
Totally Integrated Automation

Rely on new productivity standards
for sustained competitive advantages
To be able to respond to the increasing international Optimized processes reduce the total cost of owner-
competitive pressure, it is more important than ever to ship, shorten the time to market, and improve quality.
consistently make full use of the potential for optimiza- This perfect balance between quality, time, and costs is
tion – over the complete lifecycle of a machine or now, more than ever, the decisive success factor in in-
plant. dustry.
2 SIMATICIntegrated
Totally system features
Automation
© Siemens AG 2009
Contents
Totally Integrated Automation is optimally aligned to all SIMATIC Controllers

requirements and open for international standards and
SIMATIC system features . . . . . . . . . . . . . . . . . . . . . . 4
third-party systems. With its six characteristic system
features (engineering, communications, diagnostics, Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
safety, security, and robustness), Totally Integrated Au-
Product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
tomation supports the complete lifecycle of a machine
or plant. The complete system architecture offers holis- Shared functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
tic solutions for every automation segment on the basis
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
of a comprehensive range of products.
SIMATIC Modular Controllers
SIMATIC: more efficient and systematic automation
SIMATIC ET 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SIMATIC, a core component of Totally Integrated Auto-
mation, includes a variety of standardized, flexible, and SIMATIC S7-300 . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
scalable products – such as the SIMATIC Controllers pre-
SIMATIC S7-400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
sented in this brochure. Whether you prefer a conven-
tional PLC, an embedded or a PC-based automation SIMATIC S7-400H . . . . . . . . . . . . . . . . . . . . . . . . . . 56
solution: Our complete range of SIMATIC Controllers
SIMATIC Embedded Automation
covers solutions for all application areas – and offers
the performance capability and flexibility you need. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SIMATIC S7-mEC-HMI/RTX . . . . . . . . . . . . . . . . . . . . 64
SIMATIC is currently considered to be the global num-
ber one in automation. One of the decisive reasons for SIMATIC IPC427C-HMI/RTX. . . . . . . . . . . . . . . . . . . . 66
this is that SIMATIC exhibits the six system features of
SIMATIC HMI IPC477C-HMI/RTX . . . . . . . . . . . . . . . . 68
Totally Integrated Automation:
• Engineering SIMATIC WinAC MP for Multi Panels . . . . . . . . . . . . 70
• Communication
SIMATIC PC-based Controllers
• Diagnostics
• Safety SIMATIC WinAC RTX . . . . . . . . . . . . . . . . . . . . . . . . . 72
• Security
Technical specifications
• Robustness
S7-300 signal modules . . . . . . . . . . . . . . . . . . . . . . 78
In addition, SIMATIC features two additional system
S7-400 signal modules . . . . . . . . . . . . . . . . . . . . . . 84
features:
• Technology
• High availability
You can find more about the system features and the
resulting advantages in the following chapter "System
features".
SIMATIC
Totally system
Integrated features
Automation 3
© Siemens AG 2009
SIMATIC system features

The overview
Maximum engineering efficiency –

in all phases of the lifecycle of the machine and plant
Engineering
With SIMATIC you rely on an integrated engineering environment. Efficient software supports
you over the complete lifecycle of your machine or plant – from the planning and design
stages through configuring and programming as far as commissioning, operation and up-
grading. With its integration capability and harmonized interfaces, SIMATIC software supports
a high degree of data consistency – throughout the entire engineering process.
Maximum data transparency on all automation levels –

Communications
based on proven standards

SIMATIC creates the foundations for unlimited integration in communication – and thus for
maximum transparency on all levels, from the field and control level to the operations man-
agement level all they way up to the corporate management level. SIMATIC relies on interna-
tional, cross-vendor standards which can be combined flexibly: PROFIBUS, the global No. 1
fieldbus, and PROFINET, the leading Industrial Ethernet standard.
Minimization of downtimes –
through efficient diagnostic concepts
Diagnostics
All SIMATIC products feature integrated diagnostic functions with which a fault can be identi-
fied and eliminated to provide increased system availability.
Even with larger plants, the Maintenance Station provides you with a uniform view of the
maintenance-relevant information of all automation components.
Protection of personnel and machines –

within the framework of an integrated complete system
SIMATIC Safety Integrated offers TÜV-certified products, which facilitate compliance with rele-
Safety
vant standards: IEC 62061 up to SIL 3, EN ISO 13849-1 up to PL e, as well as EN 954-1. Due to
the integration of safety technology in standard technology, only one controller, one I/O, one
engineering, and one bus system are required. Thus the system advantages and comprehen-
sive functionality of SIMATIC are also available for fail-safe applications.
4 SIMATIC system features

© Siemens AG 2009
Data security in the networked world – through harmonized, scalable

security systems
With SIMATIC you can use all the advantages that result as the worlds of automation and of-
Security
fice grow together more and more: Seamless exchange of data across all levels (Collaborative
Manufacturing), or access to production data via the Internet from any location. In order to
meet the resulting increased security requirements, SIMATIC offers you IT Security for the pro-
tection of production and data, e.g. by means of firewall functions, access protection, encryp-
tion, and Virtual Private Networks.
Maximum industrial suitability – through increased robustness

Each standard product from the SIMATIC range is characterized by the highest quality and ro-
Robustness
bustness and is perfect for use in industrial environments. Specific system tests ensure the
planned and required quality. SIMATIC components meet all relevant international standards
and are certified accordingly. Temperature and shock resistance are defined in the SIMATIC
quality guidelines, as are vibration resistance or electromagnetic compatibility.
For demanding to extreme rated conditions, special versions such as SIPLUS or special ver-
sions of SIMATIC ET200 are available. These include an increased degree of protection, ex-
tended temperature ranges, and exceptional environmental stress.
Integrated technology functions –

counting, measuring, positioning, closed-loop control, and cam control
Technology
Counting and measuring, cam control, closed-loop control, or motion control: You can inte-
grate technological tasks in many different combinations and with various degrees of com-
plexity without a system changeover into the world of SIMATIC – easily, conveniently, consis-
tently. Parameter assignment and programming are implemented in the familiar STEP 7
environment.
Maximum availability –
High availability
with integrated high availability concepts

Siemens offers a comprehensive high availability concept to ensure high availability for the
entire plant: from the field level to the control level all the way up to the management level.
For example, field-tested controllers ensure high availability through bumpless switching with
automatic event synchronization.
www.siemens.com/simatic-system-features
SIMATIC system features 5
© Siemens AG 2009
Engineering
Maximum engineering efficiency –
in all phases of the lifecycle of the machine and plant
Uniform design & engineering … … for all automation components
Engineering station
Operations management level
SIMATIC WinCC
PROFINET
Control level
Industrial Ethernet
Project database
HMI Controller
• SIMATIC Automation Designer PROFIBUS
• SIMATIC STEP 7
• SIMATIC WinCC / WinCC flexible
Field level
Drives Distributed I/O
With SIMATIC you rely on an integrated engineering en- Open data interfaces
vironment. Efficient software supports you over the • Third-party components can be incorporated based
complete lifecycle of your machine or plant – from the on GSD/EDD
planning and design stages through configuring and • Import/export interfaces permit data exchange with
programming as far as commissioning, operation and third-party software (MS Excel)
upgrading. • Data transfer from planning software – e.g. from
With its integration capability and harmonized interfac- electrical engineering department (CAE)
es, SIMATIC software permits a high degree of data • Ability to incorporate Visual Basic scripts for further
consistency – throughout the entire engineering pro- processing
cess.
Data archiving
Data consistency in the entire project • All data, hardware configuration data, programs,
• Variables only have to be entered and configured in user interfaces are saved and archived in one project
one editor
• Project-wide synchronization Multilingual/internationality
• The user interface of many software packages is
Modularity through blocks available in six or more languages
• Program sections and user interfaces can be created • The interfaces of the HMI devices (operator panels)
modularly as reusable blocks can be created in various languages, even during op-
• Program modules can be loaded into the automation eration – as can the program comments within SI-
system during operation MATIC STEP 7
• In addition, expansions and changes to the hardware
configuration are possible during operation Standard programming languages
• Six PLCopen or IEC 61131-3-compliant programming
Shared configuration for the complete automation languages
hardware • PLCopen-certified motion control blocks
• Shared hardware configuration
• Shared network configuration

© Siemens AG 2009
Communications
Maximum data transparency on all automation levels –
based on proven standards
Corporate management level/

Production management level
Internet
Ethernet
Operations management level SIMATIC

WinCC
Switch
PROFINET
Control level Industrial Ethernet
IWLAN
Controller Controller HMI
IWLAN PROFIBUS
Field level
Distributed
I/O
AS-Interface
Distributed
I/O
Drives Drives
With SIMATIC you create the prerequisite for full inte- Combinable bus systems
gration of communication – and thus for maximum • Existing communications structures can be integrat-
transparency from the field and control level via the op- ed and/or retained with the CP/Link communications
erations management level all the way up to the corpo- processors (PROFINET, PROFIBUS, AS-Interface, etc.)
rate management level. SIMATIC relies on international,
cross-vendor standards which can be combined flexibly: Wireless communication
PROFIBUS, the global No. 1 fieldbus, and PROFINET, the • Support for wireless communication based on Indus-
leading Industrial Ethernet standard. trial Wireless LAN – even safety functionality is im-
With SIMATIC, relevant information is thus available at plemented through IWLAN communication
any time throughout the plant. This enormously simpli-
fies commissioning, diagnostics, and maintenance – Routing function
even wirelessly or over the Internet. It is also possible • System-wide access to all components – for facilitat-
to access the components from anywhere in order to ed commissioning, diagnostics, and remote mainte-
intervene in the process if necessary. nance
Plant-wide or company-wide data access Integration in office applications

• Integrated communications options via all automa- • OPC and OPC XML for the connection of office appli-
tion levels cations
- Management level • Web server functionality for access to device infor-
- Operations management level mation (z. B. diagnostic buffer) from every Internet-
- Control level ready PC
- Field level
Flexibility and scalability

• Flexible combination options of the communication
standard – without affecting the performance of a
system (safety, diagnostics, etc.)
• Implementation of time-critical applications up to
isochronous mode

© Siemens AG 2009
Diagnostics
Minimization of downtimes –
through efficient diagnostic concepts
Operations management level SIMATIC WinCC Maintenance Station
Plant-wide diagnostics
Transfer of configuration from STEP 7
PROFINET
Control level Industrial Ethernet
Engineering
Diagnostics
enabling
Controller
SIMATIC
STEP 7
HMI
Line-width display Detection
of information of fault
PROFIBUS
Field level
Drives Distributed
I/O
All SIMATIC products feature integrated diagnostic Diagnostics can be activated, no programming is re-
functions with which a fault can be detected and elimi- quired
nated efficiently to provide increased system availabili- • The diagnostic function of the modules is easily acti-
ty. Even with larger plants, the Maintenance Station vated in SIMATIC STEP 7
provides you with a uniform view of the maintenance- • Message texts are available in five languages
relevant information of all automation components. • Predefined message windows/views for visualization
This increases Overall Equipment Efficiency (OEE), min- on the HMI device
imizes downtimes, and saves costs.
Consistent diagnostics from the field level to the
Integrated diagnostics management level
• Totally Integrated Automation offers products and • System states (module and network status, system
modules with integrated diagnostic function error messages) are available plant-wide with consis-
• Plant-wide system diagnostics for detection and au- tent display.
tomatic signaling of faults • Diagnostics displays with different degrees of detail
• Additional messages for monitoring the application/ (hierarchy) are automatically generated from config-
process (process diagnostics) are easy to configure uration data (HW Config)
and can be generated automatically
Diagnostics with display of relevant information

• Error text information
• Unique module identification (number)
• Address/slot information
• Chronological time stamp

© Siemens AG 2009
Safety
Protection of personnel and machines –
within the framework of an integrated complete system
Previously: Standard and safety automation – divided into two systems
Emergency stop Emergency stop
Error -
Standard Standard Safe
controller I/O I/O
Fail-safe Emergency stop Safety bus

I/O
PROFIBUS
New: standard and safety automation – integrated in one system
Emergency stop Emergency stop
Standard and
Fail- fail-safe I/O
safe Emergency stop
SIMATIC
Controller
PROFINET/PROFIsafe
PROFIBUS/PROFIsafe
As a machine builder and plant constructor and opera- Mixed configuration of I/O
tor, you are obliged by law to ensure the safety of per- • Space-saving setup thanks to the combination of fail-
sonnel and the environment. With Safety Integrated, safe modules and standard modules in one station
Siemens offers TÜV-certified products to meet these Uniform engineering
guidelines and that simplify compliance with • All programming (standard and safety) is implement-
relevant standards: IEC 62061 up to SIL 3, EN ISO ed in the proven STEP 7 environment
13849-1 up to PL e, as well as EN 954-1 up to Cat. 4. • Programming as needed with ready-made, TÜV-certi-
In the spirit of Totally Integrated Automation, safety-re- fied, or user-created blocks
lated functions are integrated into standard automation
with Safety Integrated. Thus Siemens offers a complete Fail-safe communication
and integrated safety program – from detection to eval- • Fail-safe communication over the global proven com-
uation to reaction. munication standards PROFINET or PROFIBUS, with
One of the cornerstones is SIMATIC Safety Integrated – the PROFIsafe profile
the fail-safe control system. By integrating safety into • Innovative approaches such as wireless fail-safe com-
standard technology, only one controller, one I/O, one munication over IWLAN (Industrial Wireless LAN) and
engineering, and one bus system are required. Thus the PROFINET – e.g. using the SIMATIC Mobile Panel
system benefits and comprehensive functionality of SI- 277F IWLAN with integrated safety function
MATIC are also available for fail-safe applications.
Diagnostic function
The result: A significant reduction in engineering over- • Identical system diagnostics of safety modules and
head and the number of hardware components. standard components: Uniform function, display, pa-
rameterization as well as easy activation of the diag-
One controller for Standard and Safety nostic function without programming
• Comprehensive self-tests and self-diagnostics of the
fail-safe SIMATIC Controllers
• Simultaneous processing of the standard and safety
program on one controller

© Siemens AG 2009
Security
Data security in the networked world –
through matched, scalable security concepts
Corporate management,
production management, and
operations management
-
Server
level
PROFINET
Industrial Ethernet
Switch
Control and Engineering SIMATIC STEP 7/
field level WinCC flexible
SIMATIC STEP 7/ Log Log

Project data file file
Security Security
module module
With SIMATIC you can use all the advantages that result Total protection of plants, machinery, and expertise:
as the worlds of automation and office grow together • Low administrative effort without IT expertise
more and more: Seamless exchange of data across all • Support for relevant IT security standards such as
levels (Collaborative Manufacturing), or access to pro- firewalls, VPN, WEP, WPA
duction data via the Internet from any location. In order
to meet the resulting increased security requirements, Security architecture on every level:
SIMATIC offers you IT Security for the protection of pro- Defense in Depth
duction and data. • Physical separation and access protection
With the SCALANCE S device family or the SOFTNET Se- • Levels can function autonomously
curity Client, firewall functions, access protection, en- • Clearly defined and monitored access points be-
cryption, VPNs, etc. can be implemented very easily – tween levels
to protect plants and machinery. With SIMATIC Logon,
the engineering or control system is extended with a Uniform user administration (Single Logon)
user administration function, with which plant person- • Uniform user management for secure authentication
nel can be assigned role-based access rights to control of the user
machinery or plants.

© Siemens AG 2009
Robustness
Maximum industrial suitability – through increased robustness
System/device level
Shock/vibration resistance
Shielding for EMC
Temperature range +5 to +45 °C
Drive and
station level
Shock/vibration resistance
Coated modules
Positive Connections
Hot swapping
Shielding for EMC
Module/submodule level
Replaceable terminal box
Coding of connecting terminals
Gold-plated pins
Shielding for EMC
Connection level
RJ45 connector in industrial design
Shielding for EMC
With any standard product from the SIMATIC range, you Suitable for industry – even under difficult operat-
rely on maximum quality and robustness – perfect for ing conditions
use in industrial environments. Specific system tests • An integrated range of products for all industrial ap-
ensure the planned and required quality of each indi- plication areas and extremely rough conditions
vidual component. For example, SIMATIC PCs undergo • Maximum robustness at all levels of automation and
more than 50 tests to ensure industrial compatibility. for all applications: from field devices to control units
to operator panels
Of course, SIMATIC components meet all relevant inter- • Can be used direct on the machine or close to the
national standards and are certified accordingly. Tem- process - even without a control cabinet, i.e. without
perature and shock resistance are defined in the requiring installation and wiring
SIMATIC quality guidelines, as are vibration resistance
and electromagnetic compatibility.
For industrial applications with harsh to extreme condi-

tions, special versions are available such as SIPLUS or
special SIMATIC ET 200 versions. These products meet
special demands regarding rrobustness. These include
an increased degree of protection, extended tempera-
ture ranges, or exceptional environmental stress. Thus
they can also be used in harsh industrial environments,
outdoors, or in hazardous areas.

© Siemens AG 2009
Technology
More possibilities, less complexity –
through integrated technology functionality
Technology CPU
OP PC
S7-300 S7-200 ET 200S
PROFIBUS DP (DRIVE)
Iso-
chronous
MICRO- SIMODRIVE SIMO- MASTER SINAMICS S

MASTER Sensor DRIVE DRIVES
Counting and measuring, cam control, closed-loop con- Integrated technology functions
trol, or motion control: You can integrate technological • CPU/STEP 7-integrated functions – for compact ma-
tasks in many different combinations and with various chines with few axes and counter/control channels
degrees of complexity without a system changeover • Loadable, software-based function blocks – for flexi-
into the world of SIMATIC – easily, conveniently, consis- ble implementation on almost all SIMATIC hardware
tently. platforms
Thanks to maximum freedom and scalability when • ET 200S modules – distributed solutions through in-
choosing a software or hardware-based solution, telligent I/O modules
SIMATIC Technology allows the effective implementa- • Parameterizable function modules – for high de-
tion of technological functions at an excellent price- mands on accuracy and dynamic response
performance ratio. Parameter assignment and pro- • Technology controllers – Solution to comprehensive
gramming are implemented in the familiar STEP 7 motion control tasks with high performance
environment. • Freely-configurable application modules and closed-
For example, in technology controllers, the PLCopen- loop control systems – for very complex technology
certified motion control modules are integrated in a tasks with highest performance
standard S7-300 CPU. They are therefore especially
suited for coupled motion sequences of multiple axes.
The isochronous PROFIBUS ensures maximum precision
of fast processing operations.

© Siemens AG 2009
High availability
Maximum availability – with integrated high availability concepts
Redundant controller
SIMATIC S7-400H
Switched,
distributed I/O,
e.g. ET 200M
PROFIBUS
DP/PA link
or Y link
PROFIBUS PA
Downtimes in automation systems can lead to compli- Efficient programming and configuring of scalable
cated re-start procedures, which cripple entire process- solutions
es and production sequences and can result in very • Highly efficient solutions – with scalable perfor-
high costs – in any industry. Risk factors such as power mance and flexibly adjustable degree of high avail-
outages, water damage, fire outbreaks, or lightning ability
strikes, but also system failures or operator errors, can • Simple programming and configuration in the famil-
significantly affect the operation of a plant. iar STEP 7 engineering environment
For high plant availability, Siemens offers a comprehen-
sive high availability concept for the whole plant and Advantages in operation
on all levels of automation. This helps prevent the high • Problem-free exchange of all components during op-
cost of downtime. For example, field-tested controllers eration
ensure high availability through bumpless switching • Changes to configuration during operation
with automatic event synchronization. Where neces- • Highest system availability with early fault detection
sary, the controllers can even be up to 10 km apart. and integrated diagnostic capabilities
• No data loss in the event of failure – thanks to the
High availability options event-driven synchronization of the controllers and
• Interruption-free operation due to redundant con- redundant servers
trollers
• Redundant I/O – for a loss-free signal transfer from
the field devices to the control system
• Redundant servers – for complete integrity of plant
data; redundant archive servers can also be imple-
mented
• Fault-tolerant fieldbuses – for reliable communica-
tion from the field devices to the controller via dis-
tributed I/O

© Siemens AG 2009
Introduction
Automation with SIMATIC Controllers

Highlights
You need optimal solutions for every application area to
■ More productive performance thanks to high-speed
enable you to automate your machines and plants economi-
cally and flexibly This applies in plant construction and me- CPUs – even for complex computing and communi-
chanical equipment manufacture as much as in the produc- cation functions
tion or process industries and in one-off production or stan-
dard production. ■ Problem-free implementation of additional functions
The answer is: SIMATIC Controllers. such as technology functions for motion control,
acquisition and intermediate archiving of quality
Your objective: Staying ahead of the competition data, or the connection of a higher-level MES system
Markets are on the move more than ever and product life ■ More flexibility through open automation on rug-
cycles are getting shorter all the time. You as a plant builder or ged industrial PCs
mechanical equipment manufacturer are faced with conti-
nuously increasing demands, such as higher production ■ More compact machines thanks to smaller control-
performance,
ler dimensions, a host of integrated functions, and
compliance with safety guidelines, and optimization of
cabinet-free operation
diagnostics as well as service and maintenance friendliness –
for all machine sizes and versions. You increase the productive
■ Reduction in time-to-market thanks to efficient
power of your machines either by reducing the machine cycle
times or by equipping your machine with new functions. engineering software, optimal integration with
In response to the competition, you must also minimize your Totally Integrated Automation and user programs
development and production costs – as well as your develop- that are easy to reuse on all SIMATIC Controllers
ment and delivery times.
■ Time and cost savings during installation and at
startup thanks to distributed automation
■ Compliance with high safety requirements with

only one system for standard and safety applica-
tions
■ Higher machine and plant availability thanks to

fault-tolerant configurations and powerful diagnos-
tics functions
■ Fit for global use thanks to comprehensive SIMATIC

support and service in over 190 countries worldwide
14 Introduction
© Siemens AG 2009
Our offer: The power you need Innovative and compatible
SIMATIC Controllers are an essential component of Totally Continuous innovation guarantees sustained market success
Integrated Automation. The extensive range of products for your machines and plants. And these innovation steps be-
makes it possible to find the right solutions for the most come easier if you can exploit previous investments for new
diverse application areas – in cost-sensitive standard produc- machine generations too.
tion as well as in plant building and special mechanical equip-
ment manufacture, where reduction of the engineering and For this reason, we develop the SIMATIC Controllers conti-
startup costs plays a crucial role. nuously and compatibly – always keeping your current user
requirements in view.
Your benefit:
The best possible equipment for all requirements Siemens has been developing and manufacturing program-
mable controllers for 50 years. This long experience is
SIMATIC Controllers are a safe investment for the future: reflected in the SIMATIC S7. Well over a million of the latest
They enable you to respond promptly, flexibly and economi- generation of innovative controllers are already in use around
cally to new challenges. the world.
Introduction 15
© Siemens AG 2009
Product range
The individual desires of your customers are your priority. Whether you want open-loop control "only", or you also want
To meet this priority, you must also be able to adapt the auto- to cover other additional automation applications such as
mation system quickly to the most varied requirements and visualization, technology or data archiving – we always have
machine versions. With SIMATIC Controllers, you always the right solution for you! And with a unique level of integra-
achieve the necessary degree of flexibility. tion in engineering, communication and diagnostics.
SIMATIC Controllers Description
The SIMATIC Modular Controllers have been optimized for

control tasks and specially designed for ruggedness and
long-term availability. They can be flexibly expanded at any
time using plug-in I/O modules, function modules, and
communications modules. Depending on the size of the
application, the right controller can be selected from a wide
range according to performance, quantity frameworks, and
communications interfaces. The modular controllers can
also be used as fault-tolerant or fail-safe systems.
SIMATIC Embedded Automation products utilize the open-

ness of HMI and PC-based systems and offer an increased
level of ruggedness. Controller, applications and HMI all run
on the same device – without the use of rotating parts such
as hard disks or fans. The operating system used is tailored
and optimized to the relevant hardware architecture.
They are ready to use and can be installed direct on DIN rails
or at the machine on-site.
SIMATIC Embedded Automation products are also available
as fail-safe versions.

SIMATIC PC-based Controllers can run on standard PC sys-
tems as software controllers. Any PC applications, operator
control and monitoring tasks, as well as technological func-
tions can simply be combined here to form an overall auto-
mation solution. The extensive resources of an industrial
PC, such as its work memory, are exploited here.
A fail-safe version is also available.
16 Product range
© Siemens AG 2009
Our SIMATIC Controllers are based on different hardware and You can run your user programs on the different but mutually
software architectures. You have a free choice among compatible device types without costly adaptation. This saves
different designs and different CPU performance classes. programming overhead and familiarization time. You thus
secure your software investments, and at the same time, you
can respond flexibly to the most varied market requirements.
Advantages Fields of application
• Ready to use • Control with centralized and distributed I/O

• Long-term compatibility and availability • Technological tasks
• Can be used in harsh environments • Fault-tolerant control
• Modular expandability and scalability • Fail-safe control
• Vibration-resistant
• Maintenance-free
• Ready to use • Control, operator control and monitoring

• Multifunctional • Technological tasks
• Vibration-resistant • Integration of user programs
• Maintenance-free • Integration of C-/C++ programs
• Customer-specific versions • Data exchange via OPC
• Fail-safe control
• Flexible in use • Control, operator control and monitoring

• Open in hardware and software configuration • Technological tasks
• Use of existing PC resources • Data acquisition and archiving
• Benefiting from constant PC innovations • Link to PC hardware and software
• Multifunctional • Integration of C/C++ programs
• Customer-specific PC versions • Data exchange via OPC
• Fail-safe control
Product range 17
© Siemens AG 2009
Product range
Modular Controllers
LOGO! ■ Simple automation in industry, trade and utility building as a

Logic module for replacement for mechanical switchgear
switching and controlling ■ Simplest possible programming with LOGO! Soft Comfort
More information about LOGO! under

www.siemens.com/logo
SIMATIC S7-1200 NEW ■ Scalable and flexible design for compact solutions
Modular, compact ■ Integrated PROFINET interface for programming,
controller for discrete and HMI connection and CPU-CPU communication
stand-alone automation
solutions ■ Integrated technology functions for counting, measuring,
closed-loop control, and motion control
■ Simple and efficient programming with STEP 7 Basic
More information about SIMATIC S7-1200 under

www.siemens.com/s7-1200
SIMATIC ET 200 ■ Design with degree of protection IP20 (in the control cabinet)
Bit-modular, and IP65/67 (without control cabinet)
distributed I/O system ■ Module replacement during operation
with local intelligence
■ Fail-safe version
■ Maintenance-free thanks to data retentivity on Micro Memory
Card*)
SIMATIC S7-300 ■ Compact design, mounting on DIN rail

The modular controller ■ Many functions are integrated into the CPU
for system solutions in the (I/O, technology functions, PROFIBUS/PROFINET connection)
manufacturing industry
■ Maintenance-free thanks to data retentivity on Micro Memory
Card*)
■ Isochronous mode on PROFIBUS
■ Fail-safe versions
SIMATIC S7-400 ■ Rack system with various rack types

The powerful controller for ■ Extremely high-speed processing and communications
system solutions in the performance
manufacturing and process
industries ■ Changes to the configuration during operation
■ Isochronous mode on PROFIBUS
■ Fail-safe and fault-tolerant versions
■ Hot swapping
*)
without battery
18 Product range
© Siemens AG 2009
Embedded Automation
SIMATIC S7-mEC-RTX ■ Combination of controller and HMI in one device

SIMATIC S7-mEC-HMI/RTX ■ Fanless and diskless S7-300 design
Embedded controller in ■ Modular expansion with centralized S7-300 I/O modules and PC
S7-300 design
interface modules
■ Configuration and programming as for S7-300 with STEP7
■ Fail-safe version NEW
SIMATIC ■ Fan-free and diskless platform

IPC427C-RTX ■ Real-time capable and deterministic software controller
IPC427C-HMI/RTX on Windows XP Embedded
IPC427C-HMI
■ Data retentivity through integrated SRAM
Turnkey, rail-mounted PC with
software controller and runt- ■ Fail-safe version NEW
ime visualization software
SIMATIC ■ Control as well as operation and monitoring on a single

HMI IPC477C-RTX fan-free and diskless platform
HMI IPC477C-HMI/RTX ■ Real-time capable and deterministic software controller
HMI IPC477C-HMI on Windows XP Embedded
Turnkey Panel PC with ■ Operator input using touch screen or membrane keyboard
software controller and runt-
ime visualization software ■ Data retentivity through integrated SRAM
SIMATIC WinAC MP for ■ Control as well as operation and monitoring on a rugged

Multi Panels platform
Software PLC for Multi Panels ■ Software PLC for all applications in which maximum perfor-
mance is not essential
■ Technological functions and routing support
■ Data retentivity through integrated MRAM
■ IO connection via PROFIBUS DP
PC-based Controllers
SIMATIC WinAC RTX ■ Open, PC-based control for high-performance

Software controller – applications
open, flexible and ■ Software controller for greater flexibility and opennesss –
reliable
even for real-time and deterministic requirements
■ Fail-safe version NEW
Product range 19
© Siemens AG 2009
Shared functions
Communications
Connection to all standard bus systems PROFINET – the open Industrial Ethernet standard
Connection of field devices to the controllers is supported by Integrated communication from the field level up to the con-
AS-Interface, PROFIBUS DP, and PROFINET IO. For this purpose trol level is currently one of the most important demands
the controller can be connected either via the interface inte- placed on automation.
grated on the CPU or using special communication processors
(CPs). Transitions between bus systems are implemented by Standardized connection systems, uniform network manage-
means of gateways, e.g. IE/PB Link PN IO. ment, IT access mechanisms and comprehensive diagnostics
facilities mean that savings can be expected in all phases of
Data exchange with other programmable controllers or intel- planning, commissioning and operation.
ligent partners (PCs, computers, etc.) is implemented via MPI
interface, PROFIBUS or Industrial Ethernet. The MPI interface The advantages provided by rugged fieldbuses and by the stan-
on each CPU allows on the one hand, simple cyclic data ex- dardized IT functionality of Industrial Ethernet should be uti-
change (without acknowledgement) and on the other hand, lized for uniform communication.
programmed exchange of larger data volumes (with and with-
out acknowledgement). PROFIBUS International (PI) has defined PROFINET as a univer-
sal standard which opens up new facilities for the field level:
For simple communications functions such as connecting • IT integration
printers, scanners or third-party devices, point-to-point • Distributed automation
connections via CPs are used. • Utilization of Industrial Wireless LAN
• Real-time
Interfaces integrated direct into the CPUs enable you to set up • Transfer of large volumes of data
a powerful communication landscape using common bus
technology, for operator control and monitoring and PG func- PROFINET (in accordance with IEC 61158 / 61784) is the open
tions, for example. There are sufficient resources for con- Industrial Ethernet standard for industrial automation and
necting a large number of HMI devices. With the help of a uses the TCP/IP standards.
routing function, a programming device connected to any
point on the network can reach all nodes on that network. PROFINET enables the implementation of distributed automa-
tion structures, the integration of simple distributed field de-
CPUs with integral PROFINET interface on the S7-300/400 are vices on Industrial Ethernet, and the operation of isochronous
predestined for Component Based Automation as well as for motion control applications. Applications based on PROFIBUS
programming and HMI over Industrial Ethernet. They also can be integrated via a proxy.
allow the control of distributed field devices connected direct
to Industrial Ethernet. Dispensing with the otherwise neces- Apart from the time-critical input/output communication,
sary communications processor results in lower procurement PROFINET also allows standard TCP/IP communication on the
costs and other space benefits. same line. Both the CPUs with integrated PN interface and the
communication processors support this functionality.
Communications interface modules can be used optionally in
some S7-400 CPUs in order to adapt these to the requirements
of the application in hand. By plugging such interface mod-
ules into the free slots of the CPU, additional DP lines can be
established as master or slave. Their functionality corresponds CPU
to that of the integral interface. S7-400 PG
ET 200
PROFINET PROFIBUS
The distributed I/O is configured, like the centralized I/O, with
STEP 7, thus saving engineering overhead. PROFIBUS and PG OP OP
PROFINET also allow parameterization and optimization of
field devices during operation, resulting in shorter machine
retooling times. Detailed device diagnostics additionally
reduce plant downtimes.
Integrated interfaces of the S7-400 CPUs for direct connection to PROFINET and
PROFIBUS DP (PG = Programming device, OP = Operator panel)
20 Shared functions
© Siemens AG 2009
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vices to Industrial Ethernet. Using the proven PROFIBUS con-
PROFINET IO: Distributed field devices to Industrial Ethernet
figuration method with STEP 7, these field devices (IO De-
vices) are assigned to a central controller (IO Controller).
Existing modules or devices can continue to be used with • Communications processors (CPs) expand S7-300/400 with
PROFINET-capable interfaces or links, thus safeguarding in- additional Industrial Ethernet/PROFINET interfaces to per-
vestments. An IO Supervisor serves HMI and diagnostics pur- mit a Gigabit Ethernet connection to higher-level networks
poses (overview and detailed diagnostics). The following to PROFINET, as well as with additional communication and
products configured with STEP 7 are available for this: safety functions.
• IE/PB Link PN IO or IWLAN/PB Link PN IO as PROFINET proxy
• Interface module for connecting ET 200S, ET 200pro as for connecting existing PROFIBUS devices transparently to
IO Device directly to PROFINET. PROFINET as IO Devices.
• CPU modules as IO Controllers, in order to edit process
signals and connect field devices directly to PROFINET: PROFINET CBA
- CPUs of the S7-300
- CPUs of the S7-400 PROFINET CBA also supports distributed automation with the
- CPUs of ET 200S and ET 200pro help of component engineering (Component Based Automa-
- S7-mEC RTX tion). Modularization of plants results in benefits with regard
- IPC427C to standardization, expandability and reusability The S7-300
- HMI IPC477C and S7-400 CPUs and WinAC RTX with PN interface are also
- WinAC RTX available for this purpose. Reusable, intelligent technological
modules, including their unique interfaces, are created with
STEP 7. SIMATIC iMap is used for configuration of the com-
plete system by graphically linking these modules, as well as
for simple diagnostics.
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Shared functions 21
© Siemens AG 2009
Integrated web server for diagnostics from any location

CPUs with an integrated PROFINET interface of S7-300/400
offer web server functionality and permit diagnostics from
any location via the Industrial Ethernet network. Any web
clients such as PCs, Multi Panels or PDAs can use a standard In-
ternet browser and have read-access to the diagnostics data of
a PN-CPU that functions as a server for the web pages. For this
purpose, a web client must first be linked to a PN CPU via In-
dustrial Ethernet. Thus access to CPUs is not restricted to the
standard method using STEP 7. Diagnostics can also be imple-
mented via the Internet depending on the respective IT infra-
structure of the company.
Internet
Representation of a PN-CPU in the Internet browser (example here: S7-400)
Company
PC Security PC
network
Intranet
(optional) The web server integrated in the CPU offers the following
advantages:
352),1(7 • User-friendly access to diagnostics information of the CPU
during start-up and operation from any location. This in-
creases the plant availability and minimizes downtimes.
• No additional hardware or software is required:
- The web pages are accessible via the integrated
PROFINET interface of the CPU.
- Each standard Internet browser, e.g. Internet Explorer,
S7-400 S7-300 ET 200S ET 200pro S7-400 S7-300 can display the web pages.
• Optimized display even for Multi Panels and Personal
Access via Industrial Ethernet network to PN CPU with web server
Digital Assistants (PDA) with lower resolution
The following diagnostic information, for example, can be There is a graded security concept for the web server:
called up via the network: • For security reasons, the CPU only has read-access to the
• Module identification of CPU web server, i.e. it is not possible to write data to the CPU
(e.g. station name, module name, order number, using web mechanisms.
firmware version) • If read-access is to be authorized, the CPU can be protected
• Operating status of the CPU against unauthorized access by using a SCALANCE S
(e.g. status of the mode selector switch) module.
• Diagnostics buffer of CPU with plain text entries
• Tag status and tag tables configured in STEP 7 If the web server function of the CPU is not required, the inte-
• Module status grated web server can also be switched off completely when
(status of the station, e.g. modules in the rack and nodes configuring using the configuration software STEP 7.
connected via bus)
• Configured plain text messages
(signaling of system error)
• Ethernet parameters and statistics
(IP address, MAC address, sent packages)
• Display of the network topology
22 Shared functions
© Siemens AG 2009
Isochronous mode
High-speed and precise processing operations The exact chronological reproducibility of all processes allows
even fast processes to be handled safely. A comprehensive
range of components which support the isochronous system
SIMATIC S7-400, S7-300 and WinAC RTX also enable decen- function is available to solve many applications in the areas of
tralized automation solutions to access the important applica- motion control, measuring and controlling.
tion area of high-speed processes and to achieve maximum
precision.
Applications subject to such requirements include: OB OB OB OB OB OB OB

• Motion Control
t In Out In Out In Out In Out In Out In Out
• Synchronous operation
• Closed-loop controls
Ti To t
• Software-based cam control systems
• Measuring at several measuring points Distributed automation structure with isochronous, deterministic time
• Speed and characteristics (OB = Organization block)
• Flow measurement
Features
This makes faster production possible while simultaneously
increasing quality. This is enabled by the isochronous mode • The user program is synchronized with I/O processing.
system function (not on fault-tolerant CPUs). Synchronized means all processes are coordinated over
time, and all input data are acquired at a defined point (Ti).
The principle of the isochronous mode The output data also become effective at a defined point
(To). The input and output data are synchronized with the
This refers to synchronization of signal acquisition and output system cycle right up to the terminals. The data of one cycle
by means of distributed I/Os, signal transmission over are always processed in the next cycle.
PROFIBUS and program processing with the cycle of the • The input and output data are processed equidistantly.
equidistant PROFIBUS. The result is a system which acquires Equidistance means all input data are always read in at the
and processes its input signals and outputs its output signals same intervals and output data are always output at the
at constant intervals. S7-400, S7-300 and WinAC RTX thus same intervals.
ensure exact reproducibility and defined process response • All input and output data are transferred consistently.
Consistency means all the data of the process image be-
times, as well as equidistant and synchronous signal pro-
long together logically and chronologically.
cessing with decentralized I/O devices.
Features and application of isochronous mode

Features Application
Actual value acquisition and
setpoint output ...
■ Synchronous applications become more accurate, since the respective positions are measured
...take place synchronously,
that is, simultaneously for all in- simultaneously.
puts and outputs in order to gen- ■ Time-linked signals can even be spatially distributed using decentralized I/O devices, e.g. start signals on
erate consistent process images. multiple assemblies where the time sequence is important.
■ The I/O image is consistent in itself thanks to simultaneous acquisition and synchronous transfer.
This enables, for example, ratio generation of several analog values (e.g. several pressure values in a press).
■ Calculations from the difference of actual values, e.g. with speed measurement or flow measurement.
...are equidistant,
that is, always at the same inter- ■ Proportioning operations.
vals ■ Closed-loop control loops can also be connected via distributed I/O.
Shared functions 23
© Siemens AG 2009
Selection guide SIMATIC Modular Controllers

S7-1200 NEW ET 200 with CPU
SIMATIC product range

Brief description Modular, compact controller for discrete and Distributed, modular I/O system
stand-alone automation solutions with local intelligence
Degree of protection IP20 Degree of protection IP65/67
Product range • 3 compact CPUs • 2 standard CPUs • 1 standard CPU
• 2 fail-safe CPUs
Spare parts guaranteed for 10 years 10 years

Temperature range 0…55 °C 1) 0…60 °C 2) 0 … 55 °C
Performance
Execution time for bit operation, min. 0.1 μs 0.1 μs
Memory
Main memory, max. 50 KB (CPU 1214C) 128 KB 5) 256 KB
Load memory/mass storage, max. 2 MB (CPU 1214C) Micro Memory Card 8 MB
Backup, max. 2 KB Program and data on Micro Memory Card
(maintenance-free)
I/O
I/O address area, max. 1024/1024 bytes 2048/2048 bytes 2048/2048 bytes
Centralized
- I/O integrated in CPU ●
- I/O modules on CPU ● ● ●
Distributed
- I/O modules on PROFIBUS ● ●
- I/O modules on PROFINET ● ●
Technology functions
Loadable function blocks ● ● ●
Basic functions integrated in CPU ●
Special modules, plugged in centrally ● ●
Technology controllers
Isochronous mode ●
Safety/availability
Fail-safety ●
Fault tolerance
Configuration changes during operation (CiR)
Connection/disconnection of centralized I/O during
operation (hot swapping) ●
HMI functions
Integrated
PC functions
C/C++ link
Data acquisition and archiving
Expandable with PC standard hardware
Integration of PC standard HW/SW
Engineering
Configuration/programming software STEP 7 Basic V10.5 STEP 7 / STEP 7 Professional
Programming languages LAD, FBD KOP (LD), FUP (FBD), AWL (IL), S7-Graph (SFC),
S7-SCL (ST), S7-HiGraph, CFC
Configuration of integral HMI functions
Communication
MPI ● ●
PtP ● (Character-based serial communication)
AS-Interface
PROFIBUS ● ●
PROFINET ● (for programming, HMI connection and ● ●
CPU-CPU communication)
Others integrated
Web server ●(PN-CPUs) ●
24 Selection guide
© Siemens AG 2009
S7-300 S7-400
Modular controllers for system solutions in Modular controllers for system solutions in manufacturing and process automation
manufacturing automation in the low to medium performance ranges in the medium to upper performance ranges
• 7 standard CPUs • 9 standard CPUs

• 6 compact CPUs • 2 fail-safe CPUs
1) As SIPLUS component also for extended temperature range -25 … +70 °C and aggressive atmosphere/condensation (www.siemens.com/siplus); 2) same as 1), but with temperature range -40/25…+60/70 °C;
• 5 fail-safe CPUs • 3 fault-tolerant CPUs (also fail-safe)
• 2 technology CPUs
10 years 10 years
0…60 °C 2) 0…60 °C 3)
0.004 μs (CPU 319) 0,018 μs (CPU 417)
2 MB (CPU 319) 30 MB (CPU 417)

Micro Memory Card 8 MB Memory card 64 MB
3) As SIPLUS component also for aggressive atmosphere/condensation (www.siemens.de/siplus); 4) For technology CPU additionally PROFIdrive; 5) 192 KB for F-version
Program and data on Micro Memory Card Program and data by means of backup battery
(maintenance-free) or program by means of MC FEPROM
8192/8192 bytes 16384/16384 bytes
● (compact CPU)
● ●
● ●
● ●
● ●
● (compact CPUs)
● ●
● (technology CPUs)
● ●
● (F-CPUs) ● (F/FH CPUs)

● (H/FH CPUs)
●
●
STEP 7 / STEP 7 Professional STEP 7 / STEP 7 Professional

KOP (LD), FUP (FBD), AWL (IL), S7-Graph (SFC), KOP (LD), FUP (FBD), AWL (IL), S7-Graph (SFC),
S7-SCL (ST), S7-HiGraph, CFC S7-SCL (ST), S7-HiGraph, CFC
● ●
●(also via CP) ● (via CP)
● (via CP)
● 4) (also via CP) ● (also via CP)
● (also via CP) ●(also via CP)
● (PN-CPUs) ● (PN-CPUs)
Selection guide 25
© Siemens AG 2009
Selection guide SIMATIC Embedded Automation

S7-mEC-RTX IPC427C-RTX HMI IPC477C-RTX
S7-mEC-HMI/RTX IPC427C-HMI/RTX HMI IPC477C-HMI/RTX
IPC427C-HMI HMI IPC477C-HMI
SIMATIC product range

Brief description Embedded controller in S7-300 Embedded rail-mounted PC Embedded Panel PC (fanless,
design (fanless, diskless) with (fanless, diskless) with Windows diskless) with Windows XP Em-
Windows XP Embedded and XP Embedded, software control- bedded, software controller and
software controller ler and HMI HMI
Product range Standard product with 2 hardware platforms (PROFI- Panel PC with 12" or 15" or 19",
2 software versions, NET, PROFIBUS), each with 3 Key or Touch, each with
fail-safe version software versions, 3 software versions,
fail-safe version, Customized design/
Customized design/OEM prod- OEM product on request
uct on request
Spare parts guaranteed for 5 years 5 years 5 years
Temperature range 0 … 50 °C 1) 0 … 50 °C 0 … 50 °C
Performance
Execution time for bit operation, min. 0.01 μs 0.01 μs 0.01 μs
(Intel CoreDuo 1.2 GHz) (Intel Core2 1.2 GHz) (Intel Core2 1.2 GHz)
Memory
Main memory, max. 1 GB RAM 4 GB RAM 4 GB RAM
Load memory/mass storage, max. 2 GB CF card 2, 4 or 8GB CF card 2, 4 or 8GB CF card
Buff, max. (all data with UPS) Control data Control data Control data
(512 KB SRAM) without UPS, (2 MB SRAM) without UPS, (128 KB SRAM) without UPS,
all data with UPS all data with UPS all data with UPS
I/O devices
I/O address area, max. 16348/16348 bytes 16384/16384 bytes 16384/16384 bytes
Centralized
- I/O modules on CPU ● ● (via PCI-104, ODK)
Distributed
- I/O modules on PROFIBUS ● (via CP 5603) ● ●
- I/O modules on PROFINET ● ● ●
Technology functions
Loadable function blocks ● ● ●
Basic functions integrated in CPU
Special modules, plugged in centrally
Technology controllers
Isochronous mode ● ●
HMI functions
integrated ● (S7-mEC HMI/RTX) ● (427C-HMI/RTX, 427C-HMI) ● (477C-HMI/RTX, 477C-HMI)
PC functions
C/C++ link ● (via ODK) ● (via ODK) ● (via ODK)
Data acquisition and archiving ● (large volumes of data) ● (large volumes of data) ● (large volumes of data)
Expandable with PC standard hardware ● (max. 3 PCI-104 cards) ● (max. 3 PCI-104 cards)
Integration of PC standard HW/SW ● (via ODK, OPC) ● (via ODK, OPC) ● (via ODK, OPC)
Engineering
Configuration/programming software STEP 7 / STEP 7 Professional
Programming languages LAD, FBD, STL, S7-Graph (SFC), S7-SCL (ST), S7-HiGraph, CFC
Configuration of integral HMI functions WinCC flexible (optional) WinCC flexible (optional) WinCC flexible (optional)
Communications
MPI
PtP ● (via EM PC) ● (via CP distributed ) ● (via CP distributed)
AS-Interface
PROFIBUS ● (via CP 5603) ● ●
PROFINET ● ●
Others integrated Industrial Ethernet, USB Industrial Ethernet, USB, RS232, DVI/VGA
Web server
1) As SIPLUS component also for corrosive atmosphere/condensation (www.siemens.com/siplus)
26 Selection guide
© Siemens AG 2009

WinAC MP for Multi Panels WinAC RTX
MP 177 MP 277 MP 377

Software controller on multi-functional platform (fan-free, disk-free) with Windows CE S7 controller as software controller for
PC with Windows operating system
For F version: S7 Distributed Safety, LAD, FBD for F program

Standard product Software controller WinAC RTX,
Customized design and OEM product on request Fail-safe version WinAC RTX F
10 years
0 … 50 °C 1) PC-dependent
0.004 μs (P 4, 2.4 GHz)
PC cards and ODK

128 KB 256 KB 512 KB PC main memory 3)
PC mass storage
Control data (64 KB MRAM) Control data (128 KB MRAM) Control data (256 KB MRAM) All data with UPS 4)
2) Via
2048/2048 bytes 4096/4096 bytes 8192/8192 bytes 16384/16384 bytes
5)
● 2)
● ● ● ●
As SIPLUS component also for corrosive atmosphere/condensation (www.siemens.com/siplus)

128 KB with specific SIMATIC PCs without UPS or WinAC NV 128
●
● ● ● ●
● (Multi Panel) ● (Multi Panel) ● (Multi Panel) ● (can be installed on PC)
● (via ODK)
● ● ● ● (very large volumes of data)
● (PC-dependent)
● (via ODK, OPC)
STEP 7 / STEP 7 Professional STEP 7 / STEP 7 Professional

LAD, FBD, STL, S7-Graph (SFC), S7-SCL (ST), S7-HiGraph, CFC LAD, FBD, STL, S7-Graph (SFC), S7-SCL
(ST), S7-HiGraph, CFC 5)
4)
WinCC flexible Standard, Advanced
● ● ●
Non-paged memory
● (via CP distributed )
● ● ● ● (via CP in PC)
● (via CP in PC)
Ind. Ethernet, USB, RS232 PC interfaces
1)
3)
Selection guide 27
© Siemens AG 2009
Modular controllers – SIMATIC ET 200

SIMATIC ET 200
SIMATIC ET 200S – the all-rounder with the comprehensive The interface modules with CPU functionality can be used in
range of products for distributed automation stand-alone mode as well as for distributed automation solu-
tions with a medium-sized program. They correspond to a
CPU 314 and enable distributed preprocessing of the produc-
tion data locally – even in the fail-safe version. They commu-
nicate with the higher-level programmable controller over the
coexistent MPI/PROFIBUS DP slave interface.
Highlights
■ Discretely modular configuration with multi-wire

connection
■ Multifunctional thanks to a wide range of modules
■ Also available as expandable block I/O with integral
DI/DO: SIMATIC ET 200S COMPACT
■ Use in areas subject to explosion hazard (Zone 2)
■ Many components of the ET 200 are also available in
a SIPLUS version for extreme environmental condi-
tions, e.g. for use where there is a corrosive atmo-
sphere / condensation. For further information, visit:
www.siemens.com/siplus
SIMATIC ET 200S with PROFINET interface and I/O modules
SIMATIC ET 200S is the multifunctional, highly modular I/O Distributed automation solutions frequently involve not just
system with IP20 degree of protection that can be exactly tai- digital and analog signals, but also technological functions,
lored to the automation task. Thanks to its rugged construc- motor starters, frequency converters or a pneumatic inter-
tion, it can also be used under conditions of high mechanical face. The bit-modular ET 200S offers a comprehensive module
stress. range to implement the tasks:
• Technology modules
Various interface modules are available for interfacing to the • Motor starter
PROFIBUS and/or PROFINET bus systems. Interface modules • Frequency converter
with an integral CPU1) transfer the computing power of an • Pneumatic interface
S7-300 CPU directly into the I/O device. They take the load off • IQ-Link sensor modules
the central controller and the fieldbus and facilitate a rapid • Fail-safe modules (I/O, PM)
response to time-critical signals. • DP master module
Technical data for Interface Module ET 200S

Interface module IM 151-7 CPU/CPU FO IM 151-7 F-CPU 2) IM 151-8 PN/DP CPU 2) IM 151-8F PN/DP CPU 2)
3)
PROFIBUS Copper/FO Copper ● ● 3)
PROFINET Copper 4) Copper 4)
Number of modules 63 63 63 63
Station width 2m 2m 2m 2m
CPU functionality CPU 314 CPU 314 CPU 314 CPU 314
Fail-safety ● ●
Firmware update Micro Memory Card Micro Memory Card Bus, Micro Memory Card Bus, Micro Memory Card
Order No. group: 6ES7 151- 7AA. / 7AB. 7FA. 8AB. 8FB.
1) Currently only available for PROFIBUS 2) As SIPLUS component also for extended temperature range -25...+60/70°C and corrosive atmosphere/condensation (www.siemens.com/siplus)
3) 4)
With master module 3-port switch
28 Modular controllers – SIMATIC ET 200

© Siemens AG 2009
SIMATIC ET 200pro – modular and multifunctional The interface module

IM154-8 CPU with CPU
SIMATIC ET 200pro is an extremely small, rugged and high- functionality is based on
performance I/O system with IP65/67 degree of protection. the CPU 315-2 PN/DP and
It does not require a control cabinet and can be directly offers the same quantita-
mounted on the machine. Its modular and time-saving struc- tive framework and func-
ture allows flexible, customized, distributed automation solutions. The IM154-8 CPU
tions to be implemented. has two communication
interfaces,
ET 200pro can be connected to well-proven fieldbuses such as • one combined
PROFIBUS or to PROFINET, the open Industrial Ethernet stan- MPI/PROFIBUS DP inter-
dard for company-wide automation. face, and
• one PROFINET interface ET 200pro CPU module
with three ports.
Highlights
The IM 154-8 CPU supports both PROFINET IO (up to 128 IO
■ Modular design with an extremely compact housing devices can be connected) and PROFINET CBA, as well as
PROFIBUS DP (as master for up to 124 slaves).
■ Multifunctional thanks to a wide range of modules
The IM 154-8 CPU is not only compatible with the programs of
■ Easy installation the S7-300 CPUs, but it also offers a high degree of data reten-
tivity (protection against voltage failure). A separate LED sig-
nals maintenance alarms. Modules can be replaced easily
thanks to the Micro Memory Card. Firmware can be updated
over the network.
Furthermore, a web server functionality for information,

status, diagnostics, clock synchronization via the Ethernet
(NTP) is available. The open Ethernet communication (TCP/IP,
UDP, ISO-on-TCP) permits reliable and high-speed data
exchange. Isochronous mode is possible on the PROFIBUS.
Further information can be found in the brochure

SIMATIC ET 200 or on the Internet at
www.siemens.com/et200
SIMATIC ET 200pro with PROFINET interface and I/O modules
Modular controllers – SIMATIC ET 200 29

© Siemens AG 2009
Modular controllers – SIMATIC S7-300
SIMATIC S7-300
SIMATIC S7-300: The modular controller for innovative
system solutions in the manufacturing industry Highlights
The SIMATIC S7-300 has been designed for innovative sys-

SIMATIC S7-300 is the best-selling controller of the Totally In- tem solutions with the focus on manufacturing engineer-
tegrated Automation spectrum with a host of successful refer- ing, and as a universal automation system, it represents an
ence applications worldwide from the most varied industrial optimal solution for applications in centralized and distri-
sectors, such as: buted configurations:
• Manufacturing engineering
■ The ability to integrate powerful CPUs with Industrial
• Automotive industry
Ethernet/PROFINET interface, integrated technologi-
• General machine construction
cal functions, or fail-safe designs make additional
• Special-purpose machine manufacturing
investments unnecessary.
• Standard mechanical equipment manufacture, OEMs
• Plastics processing ■ The S7-300 can be set up in a modular configuration
• Packaging industry without the need for slot rules for I/O modules. There
• Food, beverages and tobacco industries is a wide range of modules available both for the cen-
• Process engineering tralized and the distributed configuration with
ET 200M.
■ The Micro Memory Card as a data and program mem-

ory makes a backup battery superfluous and saves
maintenance costs. In addition, an associated project,
including symbols and comments, can be stored on
this memory card to facilitate service calls.
■ The Micro Memory Card also enables simple program

or firmware updates without a programming device.
The Micro Memory Card can also be used during oper-
ation for storing and accessing data, e.g. for mea-
sured value archiving or recipe processing.
■ In addition to standard automation, safety technology

and motion control can also be integrated in an
S7-300.
■ Many of the S7-300 components are also available in

SIMATIC S7-300 for innovative system solutions in the manufacturing industry a SIPLUS version for extreme environmental condi-
tions, e.g. extended temperature range
(-40/25 … +60/70 °C) and for use where there is cor-
rosive atmosphere/condensation.
For further information, visit:
30 Modular controllers – SIMATIC S7-300

© Siemens AG 2009
Design the same construction as the S7-300 can be connected via

Interface modules not only to PROFIBUS but also to PROFINET.
The S7-300 enables space-saving and modular configura-

tions. In addition to the modules, only a DIN rail is required for
hooking in the modules and screwing them into place.
This results in a rugged and EMC-compatible design. The
build-as-you-go backplane bus can be expanded by simply
plugging in additional modules and bus connectors.
The varied range of the S7-300 can also be used for central
expansions or the construction of distributed structures with
ET 200M; thereby producing very cost-effective spare parts
handling.
Structure of the S7-300: space-saving, modular and simple
Expansion options
Expansion via IM365 Expansion via IM360/361
If the automation task requires more than 8 modules, the cen-
tral controller (CC) of the S7-300 can be expanded using ex-
pansion units (EUs) Up to 32 modules can be used in the cen- Expansion unit (EU)
tral rack and up to 8 per expansion unit. Interface modules Expansion unit (EU)
IM361
(IMs) handle communication between the individual racks
IM365 max. 10m
autonomously. In the case of plants covering wide areas, Expansion unit (EU)
CCs/EUs can also be installed at greater distances from each

max. 1m
other (up to 10 m). IM361
Central controller (CC) max. 10m

Expansion unit (EU)
In a single-tiered configuration, this results in a maximum
configuration of 256 I/O, and in multi-tiered configurations up IM365
IM361
CPU
to 1024 I/O. In distributed configurations with PROFIBUS DP, max. 10m
Central controller (CC)
65536 I/O connections are possible (up to 125 stations, such
as ET 200M via IM 153). The slots are freely addressable, that
is, there are no slot rules. CPU IM360
The extensive range of S7-300 modules is also used in distri- Centralized expansion of the S7-300 with up to 32 modules
buted automation solutions. The ET 200M I/O system that has
Components for SIMATIC S7-300

Component Special feature Order No. group
Racks Mounting rail 160 to 2000 mm 6ES7 390-1….
Interface IM 360 Send IM for CC, 6ES7 360-3A…
for up to 3 EUs
IM 361 Receiver IM for EU, 6ES7 360-3C…
for connecting to IM 360
IM 365 Expansion with 1 EU 6ES7 365-0B…
Power supply PS 307 (2 A) 120/230 V AC 6ES7 307-1BA..
PS 305 (2 A) 1) 24-110 V DC 6ES7 305-1BA..
PS 307 (5 A) 1) 120/230 V AC 6ES7 307-1EA..
PS 307 (10 A) 2) 120/230 V AC 6ES7 307-1KA..
1) As SIPLUS component also for extended temperature range -25 ... +60 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
Modular controllers – SIMATIC S7-300 31

© Siemens AG 2009
CPU range
A graded CPU range with a wide performance range is avail-
able for configuring the controller. Thanks to their high pro- &38
cessing speed, the CPUs enable short machine cycle times. &38
Memory in KB
The narrow module width results in a compact controller
&38
design or a small control cabinet.
&38
&38
The CPUs are available from a width of only 40 mm.
Fail-safe CPUs are available for safety-oriented applications. &38
The PROFIsafe profile for safe communication via PROFIBUS
and PROFINET allows the integration of safety-related func-
tions into standard automation environments.
Number of
Compact CPUs with widths of 80 or 120 mm also offer integral connections
I/O and integral technological functions. This onboard I/O (dig-
ital/analog) and the technological functions save additional
investments in other modules.
Processing time
Binary command in µs

G_ST70_XX_00612
Address range
Inputs/outputs in KB
Six performance classes of the S7-300 CPUs (Firmware V3.x or higher)
1) Connections stand for internal resources of the CPU for the communication
with PGs/OPs and over blocks. The standard bus communication and the PtP
coupling do not require connections. The PN CPUs offer 8, 16 or 32
(CPU 319) additional connections for TCP/IP, UDP, and ISO-on-TCP.

© Siemens AG 2009
Applications include the following: Useful additional functions:
• High-speed counting/measuring with direct access to the • Simpler and faster upgrade due to firmware update via
hardware counter network.
• Simple positioning with direct control of the • Resetting of all settings to the factory settings using the
MICROMASTER frequency inverter hardware switch (reset to factory)
• PID control with integral function block • Online view of two blocks NEW
- Status of two blocks simultaneously on one PG
This range is rounded off by a special technology CPU with - Status of one block on two PGs simultaneously
powerful technological functions, especially for motion
control.
Together with the integral digital I/O and equidistant and

isochronous mode on PROFIBUS DP, off-the-shelf, PLCopen-
compliant motion control functions enable the flexible motion
control of several (even linked) axes.
Micro Memory Card
The Micro Memory Card is a compact medium that meets the

highest industrial requirements, especially ESD protection and
mechanical ruggedness.
The system-tested Micro Memory Card allows more write

cycles than conventional memory cards and offers know-how
protection because the serial number can be read out by the Standard-CPU 315-2 DP
program.
High performance CPU 319-3 PN/DP with PROFINET and PROFIBUS interface Fail-safe CPU 315F-2 PN/DP with PROFINET and PROFIBUS interface

© Siemens AG 2009
CPU range
Version CPU Isochronous Integrated Integral Integrated

mode interfaces I/O technological
on PROFIBUS functions
Standard CPUs
CPU 312, 314 1) MPI
CPU 315-2 DP 1) ● NEW MPI, DP
1)
CPU 315-2 PN/DP ● DP/MPI, PROFINET 2)
CPU 317-2 DP ● DP/MPI, DP
CPU 317-2 PN/DP 1) ● DP/MPI, PROFINET 2)
CPU 319-3 PN/DP ● DP/MPI, DP, PROFINET 2)
Compact CPUs
CPU 312C 1) MPI Digital • Counting
CPU 313C 1) MPI Digital, analog • Rules
• Frequency measuring
CPU 313C-2 PtP MPI, PtP Digital
• Pulse width modulation
CPU 313C-2 DP 1) MPI, DP Digital • Pulse generator
CPU 314C-2 PtP MPI, PtP Digital, analog As above, and additionally
• Positioning
CPU 314C-2 DP 1) MPI, DP Digital, analog
Fail-safe CPUs
CPU 315F-2 DP 1) ● NEW MPI, DP Fail safety with
PROFIsafe profile
CPU 315F-2 PN/DP 1) ● DP/MPI, PROFINET 2)
CPU 317F-2 DP 1) ● DP/MPI, DP
CPU 317F-2 PN/DP 1) ● DP/MPI, PROFINET 2)
CPU 319F-3 PN/DP ● DP/MPI, DP, PROFINET 2)
Technology CPUs
CPU 315T-2 DP ● DP/MPI, DP(DRIVE) Digital • Synchronous operation
CPU 317T-2 DP ● DP/MPI, DP(DRIVE) Digital • Traversing to fixed stop
• Pressure mark correction
• Cam control
• Controlled positioning
1)
As SIPLUS component also for extended temperature range -25...+60/70 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
2) Two PN ports NEW

© Siemens AG 2009
The following graphic shows the standard and fail-safe CPU in- The CPUs 315-2 PN/DP, 317-2 PN/DP and the corresponding
novations. They have an increased memory capacity and/or fail-safe versions are now only 40 mm wide. Furthermore, all
shorter processing times. PROFINET CPUs now feature two PN ports.
0HPRU\ CPU Innovation

LQ.%
2560
2048
&38
&38) 31'3
1536 31'3
1400 &38)
31'3
1024
&38
31'3
384
&38)31'3
&38)'3
256
&3831'3
192
&38'3
128
&38
96
32
&38
G_ST70_XX_00661
200 100 60 50 25 10 4
Performance bit operation in nsec

© Siemens AG 2009
Technical specifications for standard CPUs
CPU CPU 312 CPU 314 1) CPU 315-2 CPU 315-2 CPU 317-2 CPU 317-2 CPU 319-3
DP 1) PN/DP 1) DP PN/DP 1) PN/DP
Dimensions (mm) 40 x 125 x 130 40 x 125 x 130 40 x 125 x 130 40 x 125 x 130 80 x 125 x 130 40 x 125 x 130 120 x 125 x 130
Order No. group: 6ES7 312-1AE. 314-1AG. 315-2AH. 315-2EH. 317-2AJ. 317-2EK. 318-3EL.
Firmware V3.0 V3.0 V3.0 V3.1 5) V2.6 V3.1 5) V3.1 5)
Memory
Main memory 32 KB 128 KB 256 KB 256 KB 512 KB 1 MB 2 MB
Instructions 10 K 42 K 85 K 85 K 170 K 340 K 680 K
Processing times
Bit operation 0,1 μs 0,06 μs 0,05 μs 0,05 s 0,025 μs 0,004 μs
Word operation 0,24 μs 0,12 μs 0,09 μs 0,2 s 0,03 μs 0,01 μs
Fixed-point operation 0,32 μs 0,16 μs 0,12 μs 0.2 s 0,04 μs 0,01 μs
Floating-point operation 1,1 μs 0,59 μs 0,45 μs 1 s 0,16 μs 0,04 μs
Bit memories/timers/counters
Bit memory 256 bytes 256 bytes 2048 bytes 4096 bytes 8192 bytes
S7 timers/counters 256/256 256/256 256/256 512/512 2048/2048
IEC timers/counters ● *) ● *) ● *) ● *) ● *)
Address ranges
Number of I/Os (bytes) 1024/1024 1024/1024 2048/2048 8192/8192 8192/8192 8192/8192
Process image IO (bytes), max. 1024/1024 1024/1024 2048/2048 256/256 4) 8192/8192 8192/8192
Digital channels (central) 256 1024 1024 1024 1024 1024
Analog channels (central) 64 256 256 256 256 256
DP interfaces
DP master systems internal / - /● ●/● ●/● ●/● ●/●
CP 342-5
DP slaves ● ● ● ●
PROFINET interface
PROFINET CBA ● ● ●
PROFINET IO ● ● ●
PROFINET with IRT ● 3) ● 3) ● 3)
Open User Communication (OUC)
• TCP/IP ● ● ●
• UDP ● ● ●
• ISO-on-TCP (RFC 1006) ● ● ●
Web server ● ● ●
Data set gateway 2) ● ● ● ●
1)
As SIPLUS component also for extended temperature range -25...+60/70 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
2
) For explanation, see page 50, bottom right
3)
Send cycles up to 250 μs
4
) Preset
5)
Available soon
*)
Via SFB, number unlimited or limited by work memory
Note:
CPU innovations are written in blue in the table

© Siemens AG 2009
Technical specifications for compact CPUs
CPU CPU 312C 1) CPU 313C 1) CPU CPU CPU CPU

313C-2 PtP 313C-2 DP 1) 314C-2 PtP 314C-2 DP 1)
Dimensions (mm) 80 x 125 x 130 120 x 125 x 130 120 x 125 x 130
Required front connector 1 x 40-pin 2 x 40-pin 1 x 40-pin 2 x 40-pin
Order No. group: 6ES7 312-5BE. 313-5BF. 313-6BF. 313-6CF. 314-6BG. 314-6CG.
Memory
Main memory 32 KB 64 KB 96 KB
Instructions 10 K 21 K 32 K
Processing times
Bit operation 0.2 s 0.1 s 0.1 s
Word operations 0.4 s 0.2 s 0.2 s
Fixed-point operations 5 s 2 s 2 s
Floating-point operations 6 s 3 s 3 s
Bit memory 128 bytes 256 bytes 256 bytes
S7 timers/counters 128/128 256/256 256/256
IEC timers/counters ● *) ● *) ● *)
Address ranges
Number of I/Os (bytes) 1024/1024 1024/1024 1024/1024 1024/1024
I/O process image 128/128 bytes 128/128 bytes 128/128 bytes 128/128 bytes
Digital channels (central) 266 1016 1008 1016
Analog channels (central) 64 253 248 253
Integrated functions
Counter (incremental enc.) 2 incr.enc., 24 3 incr.enc., 24 V/30 kHz 4 incr.enc., 24 V/60 kHz
V/10 kHz
Pulse outputs (PCM) 2 channels, 3 channels, max. 2.5 kHz 4 channels, max. 2.5 kHz
max. 2.5 kHz
Frequency measuring 2 channels 3 channels, max. 30 kHz 4 channels max. 60 kHz
max. 10 kHz
Controlled positioning SFB for positioning, 1 axis via 2 DO, AO
Integrated "Controlling" FB PID controllers PID controllers PID controllers
Integrated inputs/outputs
Digital inputs 10 x 24 V DC; all 24 x 24 V DC; all 16 x 24 V DC; all channels can be 24 x 24 V DC; all channels can be
channels can be channels can be used for process interrupts used for process interrupts
used for process used for process
interrupts interrupts
Digital outputs 6 x 24 V DC, 16 x 24 V DC, 16 x 24 V DC, 0.5 A 16 x 24 V DC, 0.5 A
0.5 A 0.5 A
Analog inputs 4: ± 10 V, 0..10 V, 4: ± 10 V, 0..10 V, ± 20 mA, 0/4..20 mA;
± 20mA, 0/4..20 1: 0..600 , PT100
mA; 1: 0..600 ,
PT100
Analog outputs 2: ± 10 V, 0..10 V, 2: ± 10 V, 0..10 V, ± 20 mA, 0/4.-20 mA
± 20 mA, 0/4..20
mA
DP interface
DP master systems int./ -/● -/● -/● ● /● ● /● ● /●
CP 342-5
DP slave ● ●
PtP interface
Physics RS485/422 RS485/422
Protocol driver 3964 (R), RK512, 3964 (R), RK512,
ASCII ASCII
1)
As SIPLUS component also for extended temperature range -25...+60 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
*
) Via SFB, unlimited or limited by work memory

© Siemens AG 2009
Technical specifications for fail-safe CPUs
Fail-safe CPU CPU 315F-2 DP 1) CPU 315F-2 1) CPU 317F-2 DP 1) CPU 317F-2 1) CPU 319F-3
PN/DP PN/DP PN/DP
Dimensions (mm) 40 x 125 x 130 40 x 125 x 130 80 x 125 x 130 40 x 125 x 130 120 x125 x130
Order No. group: 6ES7 315-6FF. 315-2FH. 317-6FF. 317-2FK. 318-3FL.
Firmware V3.0 V3.1 5) V2.6 V3.1 5) V3.1 5)
Memory
Main memory 384 KB 384 KB 1 MB 1.5 MB 2.5 MB
Processing times
Bit operation 0.05 μs 0.05 μs 0.025 μs 0.004 μs
Word operation 0.09 μs 0.2 μs 0.03 μs 0.01 μs
Fixed-point operation 0.12 μs 0.2 μs 0.04 μs 0.01 μs
Floating-point operation 0.45 μs 1 μs 0.16 μs 0.04 μs
Bit memory 2048 bytes 4096 bytes 8182 bytes
S7 timers/S7 counters 256/256 512/512 2048/2048
IEC timers/IEC counters ● *) ● *) ● *)
Address ranges
Number of I/Os (bytes) 2048/2048 8192/8192 8192/8192 8192/8192
Process image IO (bytes), max. 2048/2048 256/256 4) 8192/8192 8192/8192
Digital channels (central) 1024 1024 1024 1024
Analog channels (central) 256 256 256 256
DP interfaces
DP master systems (int./CP) ● /● ● /● ● /●
DP slave ● ● ●
PROFINET interface
PROFINET CBA ● ● ●
PROFINET IO ● ● ●
PROFINET with IRT ● 3) ● 3) ● 3)
Open User Communication (OUC)
• TCP/IP ● ● ●
• UDP ● ● ●
• ISO-on-TCP (RFC 1006) ● ● ●
Web server ● ● ●
Data set gateway 2) ● ● ●
1)
As SIPLUS component also for extended temperature range -25...+60 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
2
) For explanation, see page 50, bottom right
3)
Send cycles up to 250 μs
4
) Preset
5)
Available soon
*
) Via SFB, number unlimited or limited by work memory
Note:
CPU innovations are written in blue in the table

© Siemens AG 2009
Technical specifications for technology CPUs
Technology CPU CPU 315T-2 DP CPU 317T-2 DP
Dimensions 160 x 125 x 130 160 x 125 x 130

Required front connector 1 x 40-pin 1 x 40-pin
Order No. group: 6ES7 315-6TH. 317-6TK.
Memory
Main memory 256 KB 1024 KB
Instructions 84 K 340 K
Processing times
Bit operation 0,1 s 0,05 s
Word operation 0,2 s 0,2 s
Fixed-point operation 2 s 0,2 s
Floating-point operation 3 s 1 s
Bit memory 4096 bytes 4096 bytes
S7 timers/S7 counters 256/256 512/512
IEC timers/IEC counters ● *) ● *)
Address ranges
I/O address area 2048/2048 bytes 8192/8192 bytes
I/O process image 128/128 bytes 256/256 bytes
Digital channels (central) 256 256
Analog channels (central) 64 64
DP interfaces
DP master systems internal / CP 342-5 ● /● ● /●
DP slave ● ●
Integrated inputs/outputs
Digital inputs 4 x 24 V DC; for BERO evaluation, for example
Digital outputs 8 x 24 V DC, 0.5 A: for high-speed cam switching functions
Integrated functions Gearbox synchronism and curve synchronism
Traversing to fixed stop
Registration mark correction via measuring probe
Path- or time-dependent cam switching
Controlled positioning
*)
Via SFB, number unlimited or limited only by work memory

© Siemens AG 2009
Module range
The multi-facetted module range of S7-300 allows modular
customization to suit the most varied tasks. S7-300 supports
multi-facetted technological tasks and offers exhaustive com-
munication options. Apart from the CPUs with integrated
functions and interfaces, there is a wide range of special mo-
dules in S7-300 design for technology and communication.
Technology Communications
Function modules are intel- Communication processors

ligent modules that inde- are used for connecting S7-
pendently execute the 300 to the different bus
technological tasks and systems / communication
thus reduce the load on the networks as well for point-
CPU. They are used when a to-point link.
high level of accuracy and
dynamic response is re-
quired. Controller module FM 355-2 CP 343-1 Advanced communications
processor with Gigabit interface
Function modules Communications processors

Process-Related Function Channels Module Bus system / Module
/ Axes communication network
Counting, measuring, proportioning, 1 FM 350-1 AS-Interface (master) 2) CP 343-2
position detection (incremental) CP 343-2 P
Counting, measuring, proportioning 8 FM 350-2 3) PROFIBUS DP 2) CP 342-5 3)
Cam controls 1 FM 352 CP 342-5 FO
(for fiber-optic conductors)
High-speed binary logic operations 1 FM 352-2
PROFIBUS FMS 2) CP 343-5
PID control (continuous) 4 FM 355C
PROFINET / Industrial Ethernet 2) CP 343-1 Lean
PID control (step/impulse) 4 FM 355S
CP 343-1 3)
Temperature control (continuous) 4 FM 355-2C
CP 343-1 Advanced 1) 3)
Temperature control (step/impulse) 4 FM 355-2S
Point-to-point connection CP 340 4)
Positioning (rapid traverse/creep feed) 2 FM 351 CP 341 4)
Position detection (SSI) 3 SM 338 Wide Area Networks (WAN) TIM 3V-IE
Positioning (with stepper drives) 1 FM 353 for telecontrol TIM 3V-IE Advanced
Positioning (with servo drives) 1 FM 354
1)
The Advanced CP provides the following additional functions:
Positioning, path control, 4 FM 357-2
interpolation, synchronization • HTTP communication for access to process data via user-configured web
Isochronous connection of 4 IM 174 pages
drives via PROFIBUS • E-mail client function for sending of e-mails direct from the user
program
• FTP communication for program-controlled FTP client communication
as well as access to blocks via an FTP server
• Gigabit connection incl. IP routing functionality for network separation
• Access protection by means of IP access list
2)
You can find further information in the brochure You can find further information in the brochure
SIMATIC Technology and on the Internet at Industrial Communication and
on the Internet at
www.siemens.de/simatic-technology www.siemens.de/automation/simatic-net
3)
As SIPLUS component also for corrosive atmosphere/condensation
(w w w. si e m e n s . c o m / si p l u s)
4)
As SIPLUS component also for extended temperature range -25...+60 °C and
corrosive atmosphere/condensation (w w w. s i e m e n s . co m / si p l u s )

© Siemens AG 2009
Point-to-point connection
<
Point-to-point link via communications processors (CPs) is an

extremely powerful and low-cost alternative to bus systems.
The advantage of point-to-point links over bus systems is es-
pecially pronounced when only a few (RS 485) devices are to
be connected to the SIMATIC S7.
The CPs can also economically connect third-party systems to

the SIMATIC S7. Thanks to the great flexibility of the CPs differ-
ent physical transmission media, speeds or even customized
transmission protocols can be implemented.
The CPs have a rugged plastic housing with LEDs for displaying
operating states and faults.
For each CP, there is a configuring package on CD with elec-

tronic manual, parameterization screen forms and standard
function blocks for communication between the CPU and
the CP.
The configuration data are stored in a system block and Point-to-point links for SIMATIC S7-300
backed up in the CPU. When modules are replaced, the new
module is therefore immediately ready for use.
The interface modules for the S7-300 are available in three

versions, each with one interface for the different physical
transmission media.
Technical data for point-to-point link

Application Low-cost entry version Powerful computer connection,
loadable protocols
Transmission rate Low (19200 bit/s) High (76800 bit/s)
Loadable protocols MODBUS master (6ES7340-1AA.),
MODBUS slave (6ES7340-1AB.),
Data highway (6ES7340-1AE.)
Module CP 340 CP 341
Order No. group: 6ES7 340-1. 1) 341-1. 1)
Physical transmission media
RS 232C (V.24) CP 340-1A CP 341-1A
20 mA (TTY) CP 340-1B CP 341-1B
RS 422/485 (X.27) CP 340-1C CP 341-1C
Integrated transmission protocols
ASCII ● ●
Printer driver ● ●
3964 (R) ● ●
RK 512 ●
1) As SIPLUS component also for extended temperature range -25...+60 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)

© Siemens AG 2009
Module range
Signal modules Diagnostics, interrupts
Signal modules are the interface of the SIMATIC S7-300 to the Many modules additionally monitor signal acquisition (diag-
process. A host of different digital and analog modules pro- nostics) and the signals from the process (process interrupt).
vide exactly the inputs/outputs required for each task. This makes it possible to react immediately to process errors,
e.g. wire breaks or short circuits, and any process event, e.g.
Digital and analog modules differ as regards the number of rising or falling edge at a digital input. The response of the
channels, voltage and current ranges, electrical isolation, controller can easily be programmed with STEP 7.
diagnostics and alarm functions, etc.
In all the module ranges named here, SIPLUS components are

also available for extended temperature range -25…+60°C
and aggressive atmosphere/condensation
(www.siemens.com/siplus). In addition, there are fail-
safe modules for safety-oriented applications.
Easy installation
The sensors/actuators are connected through front connec-

tors. These are available for the following connection
methods:
• Screw-type terminals
• Spring loaded
• Fast Connect (insulation displacement )
When a module is replaced, the connector is simply plugged Parameterization of an analog input module
into the new module of the same type; the wiring is retained.
The coding of the front connector avoids mistakes.
Special modules
Fast connection
For test and simulation, the simulation module can be
Connection with SIMATIC TOP connect is even simpler and plugged into the S7-300. It enables simulation of encoder
faster (not for the onboard I/O of the compact CPUs). signals via switches and indicates output signals via LEDs.
Preassembled front connectors with single cores and a com-
plete plug-in modular system comprising a front connector The module can be plugged in anywhere regardless of slot
module, connecting cable and terminal block are available. rules. The dummy module reserves a slot for an unconfigured
signal module. When the module is installed later, the me-
High packing density chanical configuration and address assignment of the overall
configuration remain unchanged.
The high number of channels on the modules provides for the
space-saving design of the S7-300. Modules are available with On the following page you will find criteria for selecting the
8 to 64 channels (digital) or 2 to 8 channels (analog) per appropriate signal module for each application.
module.
Simple parameterization
The modules are configured and parameterized using STEP 7,

and there are no inconvenient switch settings to be made. The
data are stored centrally and, following module replacement,
they are automatically transferred to the new module so that
no setting errors can occur. No software upgrade is required
when using new modules. A configuration can be copied as
often as required, e.g. for standard machines.

© Siemens AG 2009
Digital inputs *) Analog inputs *)
Module Voltage Number of Module Measuring Resolution Number of

range channels range channels
SM 321 24 V DC 16, 32, 64 SM 331 Power Up to 16 bits 2, 8
SM 321 48-125 V DC 16 SM 331 Current Up to 16 bits 2, 8
(also HART)
SM 321 24/48 V UC 16 SM 331 Resistance Up to 16 bits 1, 4, 8
SM 321 120/230 V AC 8, 16, 32 SM 331 Thermocouples Up to 16 bits 2, 6, 8
SM 331 Resistance ther- Up to 15 bits 1, 4, 8
mometer
Digital inputs/outputs Analog inputs/outputs
Module Voltage Number of Module Measuring Resolution Number of

range channels range channels
SM 323 24V DC 8 or 16 DI and DO SM 334 Power Up to 13 bits 2, 4
SM 327 24V DC 8 DI and 8 DX (pa- SM 334 Current 8 bit 4
rameterized as in-
put or output) SM 334 Resistance 13 bit 4
SM 334 Resistance ther- 15 bit 4
mometer
SM 335 Power 14 bit 4
SM 335 Current 14 bit 4
Digital outputs *) Analog outputs
Module Voltage Current Number Module Measuring Resolution Number of

range range of chan- range channels
nels SM 332 Power Up to 16 bits 2, 4, 8
SM 322 24V DC 0,5A 8, 16, 32, 64 SM 332 Current (also Up to 16 bits 2, 4, 8
HART)
SM 322 24V DC 2A 8
SM 322 48-125 V DC 1,5A 8
SM 322 120/230 V AC 1A 8, 16, 32
SM 322 120/230 V AC 2A 8
SM 322 UC (relay) 0.5A-5A 8, 16
*)
Fail-safe digital inputs, digital outputs and analog inputs available.
You can find detailed infor-

mation on S7-300 signal
modules in the appendix.
Signal module SM 332-1

© Siemens AG 2009
Modular controllers – SIMATIC S7-400
SIMATIC S7-400
SIMATIC S7-400: The Power Controller for system solutions
in the manufacturing and process industries Highlights
Within the Controller family, the SIMATIC S7-400 is designed The following features make the SIMATIC S7-400 the
for system solutions in the manufacturing and process most powerful PLC:
automation.
■ The S7-400 is especially suitable for data-intensive
Typical applications: tasks in the process industry. High processing speeds
• Automotive industry and deterministic response times guarantee short
• Standard mechanical equipment manufacture incl. custom machine cycle times on high-speed machines in the
mechanical equipment manufacture manufacturing industry. The high-speed backplane
• Warehousing systems bus of S7-400 ensures efficient linking of central I/O
• Building engineering modules.
• Steel industry
■ The S7-400 is used preferably to coordinate overall
• Power generation and distribution
plants and to control lower-level communications
• Paper and printing industries
lines with slave stations; this is guaranteed by the
• Woodworking
high communication power and the integral inter-
• Textile manufacture
faces.
• Pharmaceuticals
• Food, beverages and tobacco industries ■ The power of the S7-400 is scalable thanks to a
• Process engineering, e.g. water and wastewater utilities graded range of CPUs; the capacity for I/O is almost
• Chemical industry and petrochemicals unlimited.
■ The power reserves of the CPUs enable new functions
to be integrated without further hardware invest-
ment, e.g. processing of quality data, user-friendly
diagnosis, integration into higher-level MES solutions
or high-speed communication via bus systems.
■ The S7-400 can be structured in a modular way
without any slot rules; there is a widely varied range
of modules available both for centralized configura-
tions and distributed structures.
■ The configuration of the distributed I/O of the S7-400
can be modified during operation. In addition signal
modules can be removed and inserted while live
(hot swapping). This makes it very easy to expand
the system or replace modules in the event of a fault.
■ The storage of the complete project data including
symbols and comments on the CPU simplifies service
and maintenance calls.
■ Safety engineering and standard automation can be
integrated into a single S7-400 controller; plant avail-
ability can be increased through the redundant struc-
ture of the S7-400.
■ Many of the S7-400 components are also available in
a SIPLUS version for extreme environmental condi-
tions, e.g. for use where there is an aggressive atmo-
sphere/condensation. For further information, visit:
Use in a brewery...

© Siemens AG 2009
Modularity Design
An important feature of the An S7-400 system basically comprises a rack, power supply,
S7-400 is its modularity. The and central processing unit. It can be installed and expanded
powerful backplane bus of in a modular way. All modules can be positioned freely next to
the S7-400 and the DP com- the power supply plugged in on the left. The S7-400 has a
munication interfaces that rugged design without a fan. Signal modules can be hot-
can be plugged directly onto swapped.
the CPU allow the high-per-
formance operation of many A multi-faceted module range can be used for central expan-
communication lines. sions as well as for simple configuration of distributed topolo-
gies with ET 200. This results in very cost-effective spare parts
This permits, for example, handling.
the division into one commu-
nications line for HMI and
programming tasks, one line
for high-performance and
equidistant motion control
components, and one ...or in the textile industry
"normal" I/O fieldbus.
Additionally required connections to MES-/ERP systems or the
Internet via SIMATIC IT can also be implemented.
The S7-400 can be expanded centrally or in a distributed

configuration depending on the task. Add-on devices and in-
terface modules are available centrally for this purpose.
Distributed expansion is possible over the PROFIBUS or
PROFINET interfaces integrated in the CPUs. If required, com-
munication processors (CPs) can also be used.
Simple installation of the SIMATIC S7-400 through hooking in the modules
In addition to the standard mounting racks, aluminum mount-

ing racks with 9 and 18 slots are also available. These alumi-
num racks are highly resistant to unfavorable environmental
conditions, and they are more rigid and around 25% lighter.

© Siemens AG 2009
Design
Enhancements
Centralized expansion Distributed expansion

In a centralized expansion, additional mounting racks are con- PROFIBUS or PROFINET are used for decentralized expansion.
nected direct to the central controller. Distances of up to For this purpose, the S7-400 permits the connection to the
100 m can be bridged while still providing the full perfor- bus systems via the interfaces integrated in the CPU. There is
mance of the backplane bus. Over shorter distances, the a host of I/O modules in different degrees of protection
power supply can also be looped through. Mounting racks (e.g. IP20, IP65/67) available for this. They can be used to
with 4, 9 or 18 slots are available as central rack. Up to 21 ex- adapt the S7-400 to the most varied tasks.
pansion units, also with 18 or 9 slots for S7-400 modules, can
be connected via interface modules.
Components for SIMATIC S7-400

Component Special feature Order No.
group
Racks UR1 1) For CCs and EUs, 18 slots 6ES7 400-1TA0.
UR1 (Alu) For CCs and EUs, 18 slots 6ES7 400-1TA1.
UR2 For CCs and EUs, 9 slots 6ES7 400-1JA0.
UR2 (Alu) For CCs and EUs, 9 slots 6ES7 400-1JA1.
UR2-H 1) For split CCs, 9 slots 6ES7 400-2JA0.
UR2-H (Alu) 1) For split CCs, 9 slots 6ES7 400-2JA1.
CR1 For segmented CCs, 18 slots 6ES7 401-2TA.
CR3 For CCs, 4 slots 6ES7 401-1DA.
ER1 For EUs, 18 slots 6ES7 403-1TA0.
ER1 (Alu) For EUs, 18 slots 6ES7 403-1TA1.
ER2 For EUs, 9 slots 6ES7 403-1JA0.
ER2 (Alu) For EUs, 9 slots 6ES7 403-1JA1.
Connection IM 460-0 1) Send interface module for centralized expansion, 5 m 6ES7 460-0A.
(interface module)
IM 461-0 1) Receive interface module for centralized expansion, 5 m 6ES7 461-0A.
IM 460-1 1) Send interface module for centralized expansion, 1.5 m 6ES7 460-1B.
IM 461-1 1) Receive interface module for centralized expansion, 1,5 m 6ES7 461-1B.
IM 460-3 Send interface module for distributed expansion, 102 m 6ES7 460-3A.
IM 461-3 Receive interface module for centralized expansion, 102 m 6ES7 461-3A.
IM 467 Master interface module for PROFIBUS 6ES7 467-5G.
IM 467 FO Master interface module for PROFIBUS 6ES7 467-5F.
Power supply PS 405 (4 A) 24 V DC 6ES7 405-0D.
PS 405 (10 A) 1) 24 V DC 6ES7 405-0KA.
PS 405 (10 A) 24 V DC, redundant 6ES7 405-0KR.
PS 405 (20 A) 24 V DC 6ES7 405-0R.
PS 407 (4 A) 120/230 V AC 6ES7 407-0D.
PS 407 (10 A) 1) 120/230 V AC 6ES7 407-0KA.
PS 407 (10 A) 1) 120/230 V AC, redundant 6ES7 407-0KR.
PS 407 (20 A) 120/230 V AC 6ES7 407-0R.

© Siemens AG 2009
CPU range
There is a graded range of CPUs from the entry-level CPU right In multicomputing operation, all CPUs behave like a single
up to the high-performance CPU for configuring the con- CPU, that is, when one CPU goes to STOP, the others are also
troller. halted. The actions of several CPUs can be coordinated selec-
tively by instruction via synchronization calls.
All CPUs control large quantity structures; several CPUs can

work together in a multicomputing configuration to boost In addition, data exchange between the CPUs takes place at an
performance. Thanks to their high processing speed and extremely high speed via the "global data" mechanism.
deterministic response times, the CPUs enable short machine
cycle times. Performance
The different CPUs are distinguished by, for example, work The S7-400 is characterized not only by short response times,
memory, address range, number of connections and execu- but also by large performance reserves. Extremely short re-
tion time. As well as the standard CPUs, there are also two fail- sponse times can be achieved in this way even when simulta-
safe and three fault-tolerant CPUs available. neous communication is required or other unforeseen loads
occur. This makes specified response times possible, for
example the response time of an output signal to a change in
CPU 412-1 an input signal.
Memory in MB CPU 412-2
Additional functions can also be integrated without any fur-
30,0 CPU 414-2
ther hardware investment. Examples of new functions include
CPU 414-3 the saving and processing of quality data, user-friendly diag-
11,2
CPU 416-2 nostics or vertical integration into higher-level MES solutions.
5,6 The improved communication performance enables high-
CPU 416-3
speed communication over Industrial Ethernet as well as effi-
2,8 CPU 417-4 cient connection of the field level via PROFIBUS, for example
1,0 with isochronous tasks.
0,5
Diagnostics
0,288
The intelligent diagnostics system of the CPUs continuously

64 32 16 0,075 0,045 0,03 0,018 monitors the functional capability of the system and the pro-
4
cess, and registers faults and specific system events; the user's
Number of 8 Processing time own diagnostics messages can also be added.
connections Binary command in µs
16
The diagnostics can be used to determine whether the mo-
Address range dule's signal acquisition (in the case of digital modules) or
Inputs/outputs in KB analog processing (analog modules) is fault-free. When a
Seven performance classes of the S7-400 CPUs
diagnostics message is pending (e.g. "No encoder supply"),
the module triggers a diagnostics interrupt.
Multicomputing The CPU then interrupts execution of the user program and
runs the relevant diagnostics interrupt block. Process signals
Multicomputing, that is, the simultaneous operation of se- can be monitored, and responses to signal changes can be
veral CPUs in one S7-400 central controller, offers users triggered via process interrupts.
different benefits:
• The overall performance of an S7-400 can be shared by
means of multicomputing. For example, complex tasks in
technologies such as open-loop control, computing or
communication can be split and assigned to different CPUs.
Each CPU is assigned its own, local I/O for this purpose.
• Some tasks can also be disconnected from each other in
multicomputing, that is, one CPU processes the time-criti-
cal process tasks and another handles the non-time-critical
tasks.

© Siemens AG 2009
Technical specifications for S7-400 CPUs

CPU CPU 412-1 CPU 412-2 CPU 414-2 CPU 414-3 CPU 414-3
PN/DP
Dimensions (mm) 25 x 290 x 219 50 x 290 x 219
Slots 1 2
Order No. group: 6ES7 412-1XJ. 412-2XJ. 414-2XK. 414-3XM. 414-3EM.
Main memory
Integrated 288 KB 512 KB 1 MB 2,8 MB
Instructions 48 K 84 K 170 K 460 K
For program 144 KB 256 KB 512 KB 1,4 MB
For data 144 KB 256 KB 512 KB 1,4 MB
Processing times
Fixed-point operation 0,075 s 0,045 s
Floating-point operation 0,225 s 0,135 s
Bit memories, timers, counters
Bit memory 4 KB 8 KB
S7 timers/counters 2048 / 2048 2048 / 2048
IEC timers/counters ● *) ● *)
Address ranges
I/O 4 KB / 4 KB 8 KB / 8 KB
I/O process image 4 KB / 4 KB 8 KB / 8 KB
Digital channels 32768 / 32768 65536 / 65536

Analog channels 2048 / 2048 4096 / 4096
DP interfaces
Number of DP interfaces 1 (MPI/DP) 1 1 2 1
Number of DP slaves 32 64 96 96 each 125 each
Plug-in interface modules 1 x DP 1 x DP
PN interfaces
Number of PN interfaces 1 (2 ports)
PROFINET IO ●
PROFINET with IRT ●
PROFINET CBA ●
TCP/IP ●
UDP ●
ISO-on-TCP (RFC 1006) ●
Web server ●
Data set gateway ● ● ● ● ●
*) Via SFB, number unlimited or limited only by work memory

© Siemens AG 2009
CPU CPU 416-2 CPU 416F-2 CPU 416-3 1) CPU 416-3 CPU 416F-3 CPU 417-4 1)
PN/DP 1) PN/DP
Slots 1 2 2
Order No. group: 6ES7 416-2XN. 416-2FN. 416-3XR. 416-3ER. 416-3FR. 417-4XT.
Main memory
Integrated 5,6 MB 11,2 MB 30 MB
Instructions 920 K 1840 K 5M
For program 2,8 MB 5,6 MB 15 MB
For data 2,8 MB 5,6 MB 15 MB
Processing times
Fixed-point operation 0,03 s 0,018 s
Floating-point operation 0,09 s 0,054 s
S7 timers/counters 2048 / 2048 2048 / 2048
IEC timers/counters ● *) ● *)
Address ranges
I/O 16 KB / 16 KB 16 KB /
16 KB
I/O process image 16 KB / 16 KB 16 KB /
16 KB
Digital channels 131072 / 131072 131072 / 131072
Analog channels 8192 / 8192 8192 / 8192
DP interfaces
Number of DP interfaces 1 1 2 1 1 3
Number of DP slaves 125 125 125 each 125 each 125 each 125 each
plug-in interfaces 1 x DP 1 x DP 1 x DP 2 x DP
PN interfaces
Number of PN interfaces 1 (2 ports) 1 (2 ports)
PROFINET IO ● ●
PROFINET with IRT ● ●
PROFINET CBA ● ●
TCP/IP ● ●
UDP ● ●
ISO-on-TCP (RFC 1006) ● ●
Web server ● ●
Data set gateway ● ● ● ●

*
) Via SFB, unlimited or limited by work memory

© Siemens AG 2009
Memory concept, buffering, special functions

Data/program memory
External Load memory
All CPUs of the S7-400 have a separation between data me- battery-backed RAM or
retentive Flash Memory
mory and program memory. This division of the work memory
provides a performance boost of 100% in some constellations. Project data
Whereas a standard processor has to access its RAM at least (blocks, symbols,
comments, configuration,
twice, the S7-400 special processor accesses the code me-
parameterization data, etc.)
mory and data memory simultaneously in the same cycle. Integrated
There are also separate code and data buses for this purpose. Customer files
This provides the user with additional performance power!
battery-backed RAM
The size of the work memory is determined CPU that can be
selected from a finely graded range of CPUs.
The integral load memory (RAM) is sufficient for small to me- Code Main memory
dium-sized programs. For larger programs, the load memory
is enlarged by plugging in RAM or FEPROM memory cards 50% for program
(64 KB to 64 MB). non-backed RAM
Process-related modules
With the 64 MB RAM memory card, it is possible to store the
contents of the entire work memory of even the largest CPU. Process image
This RAM memory is backed up using a battery of the power Data
supply. RAM memory cards are used especially in cases where, Local data
for example, the user program has to be modified frequently 50% for data
during the startup phase. RAM memory cards enable faster battery-backed RAM
saving than FEPROM memory cards, and any number of write
cycles.
For retentive storage without backup battery, there are plug-

Memory types of the SIMATIC S7-400
in FEPROM memory cards available whose data are retained
even after the card has been disconnected.
Special functions
Backup battery
The S7-400 CPUs have some highly useful special functions:
The power supply modules of the S7-400 have a battery com- • Simpler and faster upgrade due to firmware update via
partment for one or two backup batteries, depending on the network
type. If the supply voltage via the backplane bus fails, this bat- • Resetting of all settings to the factory settings using a hard-
tery backs up the set parameters and the memory contents ware switch (Reset to Factory)
(RAM) in CPUs and parameterizable modules and thus permits • Additional write-protection (for e.g. no component down-
a restart of the CPU after a voltage failure using the saved load from PC to CPU) via a system function
parameters. Both the power supply module and the backed-up • Optional know-how protection by reading the serial num-
modules monitor the operating voltage and indicate when the ber of the memory card, so that it is ensured that the pro-
battery is empty. gram runs only with the particular memory card
An integrated data record gateway permits integrated access

to data records across different bus systems and network
boundaries e.g. a control-level PC can communicate via PROFI-
NET with a lower-level S7-400 controller and the field devices
connected to it via PROFIBUS.

© Siemens AG 2009
Configuration in RUN
Changes to the configuration during operation Application
Modifications or expansions are also required during opera- Changes to the hardware configuration in RUN are possible
tion of a plant (section), such as implementation of additional with distributed I/O. All standard CPUs of the S7-400 can be
sensors or actuators, reparameterization of I/O modules used, as well as the S7-400H fault-tolerant CPUs in stand-
(e.g. choosing of other interrupt limits). Possible applications alone operation.
are non-stop requirements, that is, in continuous processes
that cannot be shut down or whose production cannot be in- CiR processes can be carried out with the following DP
terrupted: process plants or manufacturing plants with high masters:
restart costs. • CPU via integral Interfaces
• CP 443-5 ext (from V5.0)
With SIMATIC S7-400, hardware configuration changes can be
carried out during operation of a plant without any adverse S7-400H CPUs in redundant configurations can be modified
effects. CiR (Configuration in RUN) enables plant expansions during operation using the H-CiR function.
and conversions during the operational phase.
Functions
Advantages
The following hardware configuration changes can be carried
• CiR enables plant expansions and optimizations. Expansion out during plant operation:
and conversion of a plant can be made during operation of • Addition of distributed I/O nodes (PROFIBUS DP and
the process. These changes to the plant are reaction-free. PROFIBUS PA slaves), e.g. for establishing an additional pro-
This means expansions and conversions can be carried out cess line
faster and at lower cost. • Adding of I/O modules in the ET200M distributed I/O sys-
• In addition, modifications in RUN enable an extremely tem, e.g. for implementing additional sensor technology
flexible response to process changes and process optimiza- • Undoing changes, that is, field devices (DP/PA slaves) and
tions. modules that have been added can be removed again
• The time needed for the conversion of plants with no non- • Reparameterization of I/O modules in the ET 200M I/O sys-
stop requirements can also be reduced through changing tem, e.g. replacing parts when using a sensor with another
and reconfiguring during RUN because the plant does not specification, or for selecting other interrupt limits
have to be re-initialized or synchronized due to hardware
configuration changes.
PROFIBUS PA
PROFIBUS
S7-400 CPUs ET 200M
DP slave DP/PA link PA slave
S7-400H in stand-alone or redundant mode
ET 200M with
ET 200M F modules DP slave DP/PA link PA slave
Range of modules that can be added to or removed from a plant during operation with an S7-400 as master

© Siemens AG 2009
Module range
The multi-facetted module range of S7-400 allows modular
customization to suit the most varied tasks. S7-400 supports
multi-facetted technological tasks and offers exhaustive com-
munication options. There is a wide range of special modules
in S7-400 design technology and communication.
Function module FM 452 Communications processor CP 443-1

Advanced with Gigabit interface
Technology Communications
Function modules are intelligent modules that independently Communication processors are used for connecting S7-400 to
execute the technological tasks and thus reduce the load on the different bus systems / communication networks as well
the CPU. They are used when a high level of accuracy and for point-to-point coupling.
dynamic response is required.
Function modules Communications processors

Technological Channels / Module Bus system / commu- Module
function Axes nication network
Counting, measuring, propor- 2 FM 450 3) PROFIBUS DP 2) CP 443-5 Extended
tioning, position detection
(incremental) PROFIBUS FMS 2) CP 443-5 Basic 3)
Cam controls 1 FM 452 PROFINET / CP 443-1 3)

Industrial Ethernet 2) CP 443-1 Advanced 1) 3)
PID control 16 FM 455C
(continuous) Point-to-point connection CP 440
CP 441-1, CP 441-2
PID control 16 FM 455S
(step/impulse)
1)
The Advanced CP provides the following additional functions:
Positioning 3 FM 451
(rapid traverse/creep feed) • HTTP communication for access to process data via user-configured web
pages
Positioning (with stepper and 3 FM 453 • E-mail client function for sending of e-mails direct from the user program
servo drives) • FTP communication for program-controlled FTP client communication as
Freely configurable PLC, con- Any FM 458-1 DP well as access to blocks via an FTP server
trol, motion • Gigabit connection incl. IP routing functionality for network separation
control and technology tasks • Access protection by means of IP access list
2) Further information can be found in the brochure

You can find further information in the brochure
SIMATIC Technology and on the Internet at Industrial Communications and
on the Internet at
www.siemens.de/simatic-technology www.siemens.com/automation/simatic-net
3)
As SIPLUS component also for corrosive atmosphere/condensation
(www.siemens.com/siplus)

© Siemens AG 2009
Point-to-point connection
Point-to-point link via communications processors (CPs) is an

extremely powerful and low-cost alternative to bus systems.
The advantage of point-to-point links over bus systems is es-

pecially pronounced when only a few (RS 485) devices are to
be connected to the SIMATIC S7.
The CPs can also easily link third-party systems to the SIMATIC
S7. Thanks to the great flexibility of the CPs, different physical
transmission media, transmission rates or even customized
transmission protocols can be implemented.
The CPs have a rugged plastic housing with LEDs for displaying
operating states and faults.
For each CP, there is a configuring package on CD with elec-

tronic manual, parameterization screen forms and standard
function blocks for communication between the CPU and the
CP.
Point-to-point links for SIMATIC S7-400
The configuration data are stored in a system block and

backed up in the CPU. When modules are replaced, the new
module is therefore immediately ready for use.
With the S7-400 point-to-point link modules, adaptation to

the physical transmission media is achieved by plugging in the
relevant interface submodules, without the need for external
converters.
Technical data for point-to-point link

Application High-speed response Interconnection
with Low-cost High-speed:
low data volumes with a variable interface With two variable inter-
faces
Transmission rate High (115200 bit/s) Low (38400 bit/s) High (115200 bit/s)
Loadable protocols MODBUS Master (-1AA.),
(Order No. group: 6ES7340-) MODBUS Slave (-1AB.),
Data Highway (-1AE.)
Module CP 440 CP 441-1 CP 441-2
Order No. group: 6ES7 440-1. 441-1. 441-2.
Physical transmission media
RS 232C (V.24) All transmission methods, all interface modules,
plug-in, serial
20 mA (TTY)
RS 422/485 (X.27) ● (up to 32 nodes)
Integrated transmission protocols
ASCII ● ● ●
Printer driver ● ●
3964 (R) ● ● ●
RK 512 ●

© Siemens AG 2009
Module range
Signal modules Simple parameterization
Signal modules are the interface of the controller to the pro- The modules are configured and parameterized using STEP 7,
cess. A host of different digital and analog modules provide and there are no inconvenient switch settings to be made. The
exactly the inputs/outputs required for each task. Digital and data are stored centrally and, following module replacement,
analog modules differ as regards the number of channels, they are automatically transferred to the new module so that
voltage and current ranges, electrical isolation, diagnostics no setting errors can occur. No software upgrade is required
and alarm functions, etc. when using new modules. A configuration can be copied as
often as required, e.g. for standard machines.
However, the S7-400 signal modules are only a subset of the
modules that can be connected to the S7-400 via PROFIBUS Diagnostics, interrupts
DP. Centrally connected signal modules can be connected and
disconnected during operation. This makes module replace- Many modules additionally monitor signal acquisition (diag-
ment extremely easy. nostics) and the signals from the process (process interrupt.
e.g. edge evaluation) This makes it possible to react immedi-
In all the module ranges listed here, SIPLUS components are ately to process errors, e.g. wire breaks or short circuits, and
also available for aggressive atmospheres/condensation. any process event, e.g. rising or falling edge at a digital input.
(www.siemens.com/siplus) The response of the controller can easily be programmed with
STEP 7. On the digital input modules, several interrupts per
Easy installation module are possible.
The sensors/actuators are connected through front connec-

tors. When a module is replaced, the connector is simply
plugged into the new module of the same type; the wiring is
retained. The coding of the front connector avoids mistakes.
The S7-400 is also able to detect whether the front connector
is plugged in.
Fast connection
SIMATIC TOP connect makes connection even simpler and

faster. Preassembled front connectors with single cores and a
complete plug-in modular system comprising a front connec-
tor module, connecting cable and terminal block are available.
High packing density
The high number of channels on the modules is a reason for Parameterization of an analog input module
the space-saving design. For example, modules with 8 to 32
digital channels or 8 to 16 analog channels are available.
On the following page you will find criteria for selecting the
appropriate signal module for each application.

© Siemens AG 2009
Digital inputs Analog inputs
Module Voltage range Number of Module Measure- Resolu- Number

channels ment range tion of chan-
SM 421 24V DC 16, 32 nels
SM 421 24-60 V UC 16 SM 431 Power Up to 16 8, 16
bits
SM 421 120/230 V UC 16, 32
SM 431 Current Up to 16 8, 16
bits
SM 431 Resistance Up to 16 4, 8
bits
SM 431 Thermocouples Up to 16 8, 16
bits
SM 431 Resistance Up to 16 4, 8
thermometer bits
Digital outputs Analog outputs
Module Voltage Current Number Module Measure- Resolu- Number

range range of chan- ment range tion of chan-
nels nels
SM 422 24V DC 0,5A 32 SM 432 Voltage, current 13 bit 8
SM 422 24V DC 2A 16
SM 422 120/230V AC 2A 16
SM 422 UC (relay) 5A 16
You can find detailed infor-

mation on S7-400 signal
modules in the appendix.
SM 421 signal module

© Siemens AG 2009
Modular controllers – SIMATIC S7-400H
SIMATIC S7-400H
Hot standby with SIMATIC S7-400H
Highly available communication
via Industrial Ethernet
The SIMATIC S7-400H is a
controller with two H CPUs of
Station A Station B
the same type; in the event Event
synchronization
of a fault, changeover takes
S7-400H
S7-400H
Backup
place from the master sys-
Master
tem to the standby station.
It is suitable for fault-tolerant
processes with hot standby
requirements (processes
Fault-tolerant SIMATIC S7-400H wi-
with changeover times ET 200M
thredundant CPUs Station A Fault-tolerant Station B
shorter than 100 ms). associated I/O E/A associated I/O
Synchronization
The method of event-driven synchronization supports fast and

Topology of the S7-400H with two controllers and the associated I/O
bumpless changeover to the redundant CPU in the event of a (standard and fault-tolerant)
fault. It resumes processing at the point of interruption with-
out any loss of information or interrupts. The operating sys-
tem ensures that all commands, which if executed indepen-
Engineering
dently would produce different states in the two systems, op-
erate in synchronism. No programming or parameterization Programming is possible, as in the case of a standard system,
has to be performed by the user for this purpose. in all STEP 7 programming languages. The programs can easily
be ported from standard systems to a redundant system and
vice-versa. When the program is loaded, it is automatically dis-
Features of the SIMATIC S7-400H tributed onto the two redundant CPUs. The functions and con-
figurations specific to redundancy are parameterized using
Design the S7 H-Systems option package (integrated into STEP 7 Ver-
The central devices can be configured in two different ways: sion 5.3 or higher). The planning engineer is free to concen-
When the subunits have to be completely separated from each trate solely on controlling the process.
other for availability reasons, it is appropriate to use two stan-
dard racks (UR1 and UR2). Each rack accommodates one CPU Diagnostics/module replacement
and one power supply (PS). If extremely high availability is re- Apart from the standard diagnostic functions, the following
quired, two redundant power supply modules can be used. functions are also available:
The distance between the two racks can be up to 10 km. Two • With the integrated self-diagnostics functions, the system
CPUs, each with either a single or a redundant power supply, detects and signals errors before they can affect the pro-
are plugged into the UR2-H rack with a segmented backplane cess. They enable the faulty components to be identified
bus. This supports an extremely compact configuration. and replaced quickly which speeds up repairs.
• All components can be replaced during normal operation
I/O devices (online repair). When a CPU is replaced, all the current pro-
grams and data are automatically reloaded. It is also possi-
Depending on the type of connection, the following I/O com- ble to modify the program during normal operation, e.g.
ponents can be used: changing and reloading function blocks
• All PROFIBUS slaves for single-sided connection • Changes can also be made to the configuration during nor-
• ET 200M for switched and redundant connection mal operation, e.g. adding or removing DP slaves or
modules, changing the memory configuration of the CPU.
Highlights
■ Performance-oriented solution for time-critical
processes
■ Synchronized hardware solution without information loss
■ Many of the S7-400H components are also available
in a SIPLUS version for extreme environmental condi-
tions, e.g. for use where there is an corrosive atmo-
sphere / condensation. For further information, visit:
56 Modular controllers – SIMATIC S7-400H

© Siemens AG 2009
Fault-tolerant CPUs
Three CPUs are available for the SIMATIC S7-400H to suit dif- This is not only visible in a high processing speed, but also in
ferent performance requirements. a large communication output. Furthermore, an integrated
memory type that detects and automatically corrects memory
cells corrupted through external influences is also used. The
Apart from high volumes, the H-CPUs are also characterized by H-CPUs now also permit a firmware update via the network.
high performance.
Technical data for H-CPUs

CPU CPU 412-3H 2) CPU 414-4H 2) CPU 417-4H 2)
Slots 2 2 2
Order No. group: 6ES7 412-3HJ. 414-4HM. 417-4HT.
Main memory
Integrated 768 KB 2,8 MB 30 MB
Instructions 128 K 460 K 5M
For program 512 KB 1,4 MB 15 MB
For data 256 KB 1,4 MB 15 MB
Processing times
Bit operation 0,075 μs 0,045 s 0,018 s
Word operation 0,075 μs 0,045 s 0,018 s
Fixed-point operation 0,075 μs 0,045 s 0,018 s
Floating-point operation 0,225 μs 0,135 s 0,054 s
Bit memory 8 KB 8 KB 16 KB
S7 timers/counters 2048 / 2048 2048 / 2048 2048 / 2048
IEC timers/counters ● ● ●
Address ranges
I/O 8 KB / 8 KB 8 KB / 8 KB 16 KB / 16 KB
I/O process image 8 KB / 8 KB 8 KB / 8 KB 16 KB / 16 KB
Digital channels 65536 / 65536 65536 / 65536 131072 / 131072
Analog channels 4096 / 4096 4096 / 4096 8192 / 8192
Interfaces
DP 1 1) 2 1) 2 1)
Sync modules 2 2 2
1)
An interface can be used both, as PROFIBUS DP or as MPI (Multipoint Interface)
2)
Sync modules
The three H-CPUs are connected by means of fiber-optic cables There are two types of Sync modules:
and "Sync modules" that can be directly plugged into the CPU.
This means that no slot in the rack is lost and that communi- • For Sync cables up to 10 m in length
cation is extremely fast. The Sync modules can be replaced • For Sync cables up to 10 km in length with the
with the voltage applied. CPUs 414-4H or 417-4H for applications in which the
subunits have to be set up at some distance
Modular controllers – SIMATIC S7-400H 57

© Siemens AG 2009
I/O
I/O interface Y link
The I/O can be connected to suit the availability requirements. With the help of the Y link, a subordinate I/O station with
The following types of connection are available: various field devices can be easily connected to a redundant
PROFIBUS DP system, e.g. an S7-400H with two DP master
1. Single-sided connection (normal availability) for systems.
all PROFIBUS slaves, e.g. ET 200M, ET 200S, ET 200eco
2. Switched connection (increased availability) for ET 200M In the event of a fault, the Y link switches over the complete
3. Redundant connection (fault-tolerant) for ET 200M I/O line bumplessly to the active bus channel of the redundant
These configurations can also be mixed. H system.
The Y link supports connection of most types of PROFIBUS

slave:
1 Single-sided connection
Rack 0 Rack 1
}
}
single-channel one-sided
I/O modules in central rack S7-400H
Redundant
DP master system
single-channel one-sided
distributed I/O station, e.g. ET 200S
2 Switched connection
IM 157
Y-
switched coupler
distributed I/O, Y-Link
e.g. ET 200M
DP/PA-Link or Distributed I/O Lower-level

Y-Link DP master system
3 Redundant connection
ET 200S ET 200S
Redundant pair of modules
reduntant distributed
I/O ET 200M ET 200M Drive Other field devices
I/O connection of S7-400H Connection of a lower-level bus system to the S7-400H via the Y link

© Siemens AG 2009
Redundant I/O
Principle of redundant I/O Scalable availability
Redundant I/Os are input and output modules that are redun- The availability is scalable in accordance with the redundant
dantly configured and operated. Maximum availability is of- I/O configuration:
fered by the implementation of redundant I/O because in this
manner, failure of a CPU, a PROFIBUS line and a signal module 1. Each module in a separate rack with redundant connection
is compensated for. During normal operation, both modules to PROFIBUS
are active, i.e. in the case of redundant inputs, the values of or
the shared sensor are read in by two modules, the result is 2. Each module in a separate rack with single connection to
compared and made available to the user as a unified value for PROFIBUS
further processing. or
3. Both modules in one rack.
1
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In the case of redundant outputs, the value calculated by the

user program is output by both modules.
In the event of a fault, e.g. if one of the two input modules

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Numerous signal modules of the S7-300 (for distributed con-

figurations with ET 200M) are available for redundant opera-
tion. The prerequisite is STEP 7, Version 5.3 or higher with the
option package "S7 H systems" integrated.
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© Siemens AG 2009
Communications
High availability also applies to communication. Depending
on the network topology, redundant connections can be cre-
ated and activated automatically in the event of a fault.
Highly available communication is implemented in the

S7-400H using double CPs that are connected to the PC using
the software package S7-REDCONNECT.
In the event of a fault, the highly available communication link

takes over automatically and invisibly as far as the user is con-
cerned. Process industry Traffic tunnel
1 Highly-available communication with standard bus 2 Highly-available communication with redundant bus
and standard CPs (communication processors)
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S7-400H S7-400H
Equivalent redundancy circuit diagram: Equivalent redundancy circuit diagram:
The bus is safely installed and not at risk of failure. Failure of one component per The same configuration as in Figure 1, but the bus is redundantly configured,
device will be tolerated. i.e. failure of the bus can also be tolerated.

© Siemens AG 2009
Process industry
3 Highly-available communication with redundant bus 4 Highly-available communication with ring bus
and redundant CPs
Ringbus
Industrial Ethernet
S7-400H S7-400H
Equivalent redundancy circuit diagram: Equivalent redundancy circuit diagram:
The same configuration as in Figure 2, but the CPs are also redundantly config- In this configuration, fail-safety of the bus is achieved using the ring structure.
ured. In this case, failure of the bus and one more component per device can be Failure of one additional component can also be tolerated.
tolerated.

© Siemens AG 2009
SIMATIC Embedded Automation – Introduc-

Introduction
SIMATIC Embedded Automation combines different tasks: The SIMATIC Embedded Automation products are combina-
tions of hardware and software that have been pre-config-
• Control ured as turnkey solutions for specific automation tasks. They
• Operator control and monitoring combine the openness of PC-based controllers with the rug-
• Data processing gedness of conventional controllers. In addition, they boast
• Communications flexible software installed on powerful, scalable hardware in
an open, compact combination.
on one shared, compact and rugged embedded platform.
Strict real-time requirements are also met. The devices do not require fans, and standard memory cards,
e.g. CompactFlash, SD or Multi Media Cards, are used instead
In addition, this platform is flexible and can be effectively of a hard disk. Microsoft Windows XP Embedded or Windows
integrated into an overall solution. Including close links with CE are used as operating system.
data processing or logistics systems, as well as connection to
vision systems. The products can be supplied with display, operator controls,
and HMI software already integrated, along with interfaces to
Thanks to their fan-free and disk-free design, the SIMATIC fieldbuses and Industrial Ethernet. This provides a rugged,
Embedded Automation products can be used direct at the ma- compact and low-cost device for data-intensive tasks.
chine in harsh environments.
Spare parts are available for five years due to the short service
Customized versions increase flexibility and openness even life of the chip sets, operating systems, and service packs
further, and tap into additional application areas. used. This is significantly more than for standard PCs, but not
as long as for classic SIMATIC products.
SIMATIC Embedded Automation facilitates automation solu-
tions based on Multi Panels, embedded PC hardware, or SIMATIC Multi Panels likewise require no fans or hard disks and
S7-300 design. use Microsoft Windows CE as the operating system. They are
characterized by their high industrial capability and security
against viruses and are used predominantly at the machine
level. SIMATIC Multi Panels with WinAC MP optimally combine
both control and HMI functions in one device.
Embedded Automation products

Product Control Operator control Openness and
and monitoring expandability
Versions without display
SIMATIC S7-mEC RTX ●● 1) ◗ ●●
SIMATIC S7-mEC-HMI/RTX ●● ● ●●
SIMATIC IPC427C-HMI ◗ ● ●●
SIMATIC IPC427C-RTX ●● 1) ◗ ●●
SIMATIC IPC427C-HMI/RTX ●● ● ●●
Versions with display

SIMATIC HMI IPC477C-HMI ◗ ●● ●●
SIMATIC HMI IPC477C-RTX ●● ◗ ●●
SIMATIC HMI IPC477C-HMI/RTX ●● ●● ●●
SIMATIC WinAC MP on Multi Panels ● ●● ●
●● = Main functionality
● = Secondary functionality
1) Also for fail-safe control NEW
◗ = Optional retrofit
62 SIMATIC Embedded Automation – Introduction

© Siemens AG 2009
The SIMATIC Embedded devices are pre-configured turnkey These are the advantages of the Embedded devices:
systems. Like all other SIMATIC Controllers, they are config-
ured and programmed with STEP 7 – both via PROFIBUS and
Industrial Ethernet.
Rugged and maintenance-free

SIMATIC Embedded devices are rugged and ■ Fan-free and diskless, that is, no rotating
maintenance-free. They thus enhance system parts. Instead, an industry-standard Com-
availability and reduce standstill times. pactFlash (CF) Card is used as the memory
medium
■ Retentivity of certain data areas without un-

interruptible power supply (UPS)
■ Pre-installed software that is impervious to

operator errors and viruses
Compact and space-saving

SIMATIC Embedded devices are extremely ■ Max. mounting depth 68 mm (IPC477C) *) 68 mm
compact, enabling space-saving installation.

■ The pre-configured Windows XP Embedded
operating system offers the familiar PC user
interface and has been optimized for auto-
mation tasks
*) 19" device
Open and flexible

SIMATIC Embedded devices are open and ■ Integration of C/C++- or VB programs
flexible, making it easy to integrate other (Visual Basic)
applications and connect external hardware. ■ Integration of typical standard Windows
applications, e.g. for further processing of
data via OPC server
■ Connection of third-party systems via OPC
server
■ Installation of Embedded PC hardware,
e.g. PCI-104 expansion cards
■ Connection of USB devices,
e.g. printers, monitors
■ Easy integration into existing automation or
IT environments via integral PROFINET and
PROFIBUS interface
SIMATIC Embedded Automation – Introduction 63

© Siemens AG 2009
SIMATIC Embedded Automation – SIMATIC S7-mEC-
SIMATIC S7-mEC-HMI/RTX
On the one hand, SIMATIC S7-mEC stands out due to:
• Maximum ruggedness without fan or hard disk

• Modularity and scalability, e.g. central expansion with
S7-300 I/O and additional PC interfaces
• Commissioning by specialist automation personnel as with
the S7-300
On the other hand, S7-mEC offers:

• Standard Windows XP embedded PC operating system and
standard PC interfaces
• Latest embedded PC technology
• Openness in software and hardware (integration of stan-
dard Windows XP applications and standard PCI-104 cards)
The modular embedded controller is particularly suitable for

Modular Embedded Controller in S7-300 design
applications in which both control and data processing are of
major importance. The most important applications of the
SIMATIC S7-mEC is a modular embedded controller in S7-300 S7-mEC are in special and series machine building, which
design with the current embedded PC technology. This em- apart from the control task also integrate additional automa-
bedded controller combines the advantages of the tried and tion tasks, e.g. HMI on one hardware platform. This means
tested modular S7 controller with PC technology in one new that centralized expandability with the standard SIMATIC I/O is
device. still possible. In addition, the performance and openness of
current PC technology can be fully exploited.
Highlights
S7-mEC consists of one Embedded Controller (EC 31) which
■ Combination of modular S7-300 Controller and can be
embedded PC technology • constructed on the one hand with S7-300 SM modules
• and on the other hand with expansion modules.
■ Fanless and diskless S7-300 design
EC31 is available in the following functional versions:
■ Modular expansion with centralized S7-300 I/O • EC31-RTX with software controller
modules and PC interface modules • EC31-HMI/RTX with HMI Runtime software and software
controller
■ Configuration and programming as for S7 controller • EC31-RTX F NEW
with STEP 7 As TÜV-certified, fail-safe version for safety-oriented appli-
cations with the fail-safe software controller WinAC RTX F.
■ Simple integration of PC applications into the con-
troller In addition to Windows XP embedded, EC31 has an integrated
controller process level system. Programming and diagnostics
■ Retentive data memory – as with all other SIMATIC Controllers – are performed with
STEP 7. The I/O bus interface enables signal modules (SM) and
interface modules (IM) to be operated for the multi-tier rack
configuration.
WinCC flexible Runtime is already installed on the

EC31-HMI/RTX version in order to perform machine-level
visualization tasks on a ready-to-run basis.
64 SIMATIC Embedded Automation – SIMATIC S7-mEC-HMI/RTX

© Siemens AG 2009
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Modular Embedded Controller with memory card
Operator control and monitoring can also be performed with

installed HMI Runtime on a SIMATIC Thin Client which has ac-
cess to S7-mEC RTX data by means of standard TCP/IP mecha-
nisms . Distances of 100 m or more can be spanned without
difficulty. 7KLQ&OLHQW
EC31 can be expanded with a vast range of different standard 3URJUDPPLQJ 6,0$7,&6
PC modules:
S7-mEC RTX connection options via PROFINET and USB
• The expansion module PC (EM PC) offers several interfaces,
including a Gigabit Ethernet interface with separate IP ad-
dress and two slots for memory cards. Technical data of S7-mEC
• The expansion module PCI-104 (EM PCI-104) has three Features EC31-HMI/RTX EC31-RTX F
slots for any PC modules (PCI-104 and PCI-104+), e.g. bus Design Modular, fanless, expandable controller in S7-
interface modules, instrumentation modules, video 300 design
modules, memory cards or sound cards. Processor Intel CoreDuo 1.2 GHz
• The following can be used: Main memory 1 GB
- one or two EM PCI-104 modules or Retentive memory 512 KB

Operating system Windows XP embedded
- one EM PC or
Software controller WinAC RTX WinAC RTX F
- one EM PC and one EM PCI-104
HMI Runtime software WinCC flexible with 128, 512 or 2048 PowerTags
incl. archives and recipes
CompactFlash disk 2 GB
Additional memory Multi Media Card
Interfaces 1x PROFINET (2 ports),1)
1x Ethernet, 2x USB 2.0,
Mouse, keyboard
Order No. group 6ES7 677-1DD. 6ES7 677-1FD.
EM PC
Interfaces 2x USB 2.0, 1x Gigabit Ethernet (separate IP ad-
dress), 1x serial,
1x DVI-I, 1 slot for CompactFlash Card, 1 slot for
SD/Multi Media Card
EM PCI -104
Slots 3 x PCI-104
1) PROFIBUS optionally via CP 5603
SIMATIC Embedded Automation – SIMATIC S7-mEC-HMI/RTX 65

© Siemens AG 2009
SIMATIC Embedded Automation – SIMATIC
SIMATIC IPC427C-HMI/RTX
These versions are based on the SIMATIC IPC427C and are
equipped as follows:
Software Runtime of Fail-safe

controller the HMI software
WinAC RTX software controller
WinCC flexi- WinAC RTX F
incl. SOFTNET-S7 ble incl. SOFTNET-S7
LEAN LEAN
IPC427C-RTX ●
IPC427C-HMI/RTX ● ●
IPC427C-HMI ●
IPC427C-RTX F ●
IPC427C-RTX or 427B-HMI/RTX are recommended when the

Turnkey IPC427C-RTX
following demands are made on the automation solution:
• Compact use without operator input
SIMATIC IPC427C complete units are turnkey rail-mounted PCs • Use with detached screen
with high industrial capability (degree of protection IP20) and • Machine-level installation
are available in four versions: • User-specific hardware and software
• IPC427C-RTX • Integration of different tasks (control, technology, data
• IPC427C-RTX F processing) on one hardware
• IPC427C-HMI/RTX
• IPC427C-HMI The software controller WinAC RTX and the HMI software
WinCC flexible (for IPC427C-HMI/RTX) are pre-installed and
Fail-safe version NEW pre-configured:
• The WinAC RTX software controller handles the actual
For safety-oriented applications, there is also a TÜV-certified, control task and execution of the user program.
fail-safe version IPC427C-RTX F with the fail-safe software • WinCC flexible Runtime allows machine-level visualization
controller WinAC RTX F. of up to 2048 PowerTags including archives and recipes.
In addition, the fail-safe version IPC427C-RTX F offers the fol-

lowing advantages:
• Programmable with S7 Distributed Safety V5.4

• Fail-safe communication using PROFIsafe via PROFIBUS and
PROFINET
66 SIMATIC Embedded Automation – SIMATIC IPC427C-HMI/RTX

© Siemens AG 2009
Up to 128 KB of retentive data are stored on an integral, non-

volatile memory without an uninterruptible power supply Highlights
(UPS). Full retentivity of all process values can be achieved
with a commercially available UPS. ■ Fan-free and disk-free design
■ Deterministic software controller with real-time
capability
The integral OPC server allows open access to all process val-
ues. Any visualization or data processing systems can be con-
nected to WinAC RTX via this interface. C/C++ programs can be ■ A fail-safe version is available
integrated into the PLC cycle via ODK – under real-time condi-
tions as well.
The software controller is programmed with STEP7 via the in-

tegral PROFINET or PROFIBUS interface. The SOFTNET-S7 Lean
communications package is installed for this purpose.
Three status LEDs for RUN, STOP and group error indicate the
operating status of WinAC RTX.
IPC427C - technical specifications

IPC427C-RTX IPC427C-RTX F NEW
IPC427C-HMI/RTX
Intel processors On request On request
Compact Flash 2.4 GB or 8 GB 8 GB
Retentive memory 128 KB without UPS 128 KB without UPS
Interfaces 1) PROFIBUS PROFIBUS
PROFINET with standard Ethernet interface Ethernet (of which 1 x PROFINET)
PROFINET with integrated CP 1616 interface
PC cards Max. 3 x PCI-104 Max. 3 x PCI-104
Operating system Windows Embedded Standard 2009 Windows Embedded Standard 2009
Software controller WinAC RTX WinAC RTX F
HMI software WinCC flexible with 128, 512, 2048, or 4096 PowerTags WinCC flexible with 128, 512, 2048, or 4096 PowerTags
incl. archives and recipes incl. archives and recipes
Additional software in scope of delivery SOFTNET-S7 Lean including OPC server SOFTNET-S7 Lean including OPC server
Order No. group 6ES7 675-1D. 6ES7 675-5D.
1)
Additional PROFIBUS interfaces with CP 5603
SIMATIC Embedded Automation – SIMATIC IPC427C-HMI/RTX 67

© Siemens AG 2009
SIMATIC HMI IPC477C-HMI/RTX

The SIMATIC HMI IPC477C-HMI/RTX is a compact device and
combines ruggedness and high reliability with the openness
of a PC. The following software is already pre-configured and
ready to start up:
• WinAC RTX software controller

• Runtime of the HMI software WinCC flexible
• SOFTNET S7-LEAN communications package
The SIMATIC HMI IPC477C-HMI/RTX is the perfect, turnkey

solution for applications where operation, visualization and
control tasks have to be performed on just one compact de-
vice. As a scalable and expandable device, it is suitable where
• use directly at the machine and
• flexible adaptation of the application are necessary.
The HMI IPC477C-HMI/RTX is available with brilliant 12", 15"

and 19" displays with touch or key control. All device versions
are available from stock. The low mounting depth of 75 mm
(100 mm for the 19" Touch) allows the HMI IPC477C-HMI/RTX
to be operated even where space is restricted.
SIMATIC HMI IPC477C-HMI/RTX with touch control
HMI IPC477C-HMI/RTX - technical specifications

Characteristic HMI IPC477C-HMI/RTX
Processor Intel Celeron (1.2 GHz)
Intel Core 2 Solo (1 x 1.2 GHz)
Intel Core 2 Duo (2 x 1.2 GHz)
Main memory Up to 4 GB
Compact Flash 2 GB, 4 GB, 8 GB
Displays 12" TFT color display
800 x 600 (Key or Touch)
15" TFT color display
1024 x 768 (Key or Touch)
19" TFT color display
1280 x 1024 (Touch)
Retentive memory 128 KB without UPS
Interfaces PROFIBUS
PROFINET
5 x USB 2.0 (1x on front)
Operating system Windows XP Embedded
Standard 2009
Software controller WinAC RTX
HMI software WinCC flexible with 128, 512,
2048, or 4096 PowerTags incl.
archives and recipes
Software packages included SOFTNET-S7 Lean
in the scope of supply incl. OPC server
Order No. group 6AV7 884-.
68 SIMATIC Embedded Automation – SIMATIC HMI IPC477C-HMI/RTX

© Siemens AG 2009
The WinAC RTX software controller and the WinCC flexible

HMI software are already installed and pre-configured:
• The WinAC RTX software controller handles the actual con-

trol task and execution of the user program.
• WinCC flexible Runtime allows machine-level visualization
of up to 2048 PowerTags including archives and recipes.
As in the case of the IPC427C-RTX, process values are accessed

via the integrated OPC server and C/C++ programs can also be
integrated – even under real-time conditions. For further de-
tails, see IPC427C-RTX.
Up to 128 KB of retentive data are stored on an integral, non-

volatile memory without an uninterruptible power supply
(UPS). Full retentivity of all process values can be achieved
with a commercially available UPS.
Configuring is carried out using the engineering software

WinCC flexible. The simple user interface of WinCC flexible
SIMATIC HMI IPC477C-HMI/RTX with 19" display
permits extremely efficient operation:
• Libraries offer preconfigured objects and reusable face-
plates Highlights
• Intelligent tools permit project management and graphical
configuration ■ Fan-free and disk-free design
• Extensive support of multilingual configurations
■ Deterministic software controller with real-time
capability
■ HMI runtime software with archives and recipes
■ Controlling and visualizing via touch screen or

membrane keyboard
In addition, there are further versions of the HMI IPC477C that

are equipped as follows:
WinAC RTX Runtime of the

software HMI software
controller WinCC flexible
HMI IPC477C-RTX ●
HMI IPC477C-HMI ●
SIMATIC Embedded Automation – SIMATIC HMI IPC477C-HMI/RTX 69

© Siemens AG 2009
SIMATIC WinAC for Multi Panels

SIMATIC WinAC MP is the new software controller running un-
der Windows CE for all SIMATIC Multi Panels. WinAC MP is ide- Highlights
ally suited to small and medium-size applications in which
maximum performance is not essential. WinAC MP is a good ■ Software controller on Windows CE basis
alternative for price-sensitive applications, in which the stabil-
ity and ruggedness of a hardware solution are still essential. ■ Versions optimized for the different SIMATIC Multi
Panels
WinAC MP is very closely aligned with a hardware CPU and is ■ Rugged and economical solution for all applications
installed on the rugged and fanless Multi Panels. in combination with a rugged hardware platform
• The smaller version is optimized for MP 177.
• The medium version is optimized for MP 277. ■ Ideal for machine-level tasks, saving space and
• The larger version is optimized for MP 377. money
The Multi Panels with touch or key functionality are available ■ Simple service concept by means of backup/restore of
with display sizes between 6" and 19" and offer both real-time all data on standard storage media
and deterministic behavior via Windows CE.
WinAC MP uses standard tools such as STEP 7 (V5.4/SP4 or

higher) and WinCC flexible (Standard or higher from Version
2008 SP1). This means that a switch is possible at any time
without any training overhead for new tools. The operator in-
terface of WinAC MP is available in the WinCC flexible library.
Standard and High Feature ET 200 modules (from I/O modules
to technology modules) are connected as I/O via PROFIBUS.
Timers, counters, flags and data blocks are retentive as in the

case of a hardware CPU . This is ensured by the multi panel
hardware without uninterruptible power supply (UPS). All
data (operating system, HMI data, PLC data, archive, recipes,
licenses, etc.) can be transferred with one keystroke to a stan-
dard memory medium (SD card, Multi Media Card, USB stick).
SIMATIC Multi Panels MP 277 with 8" and 10" displays SIMATIC Multi Panels MP 377 with 12", 15" and 19" displays
70 SIMATIC Embedded Automation – SIMATIC WinAC MP for Multi Panels

© Siemens AG 2009
Technical data for WinAC MP

Features WinAC MP for MP 177 NEW WinAC MP for MP 277 WinAC MP for MP 377
Hardware platform
Order No. group 6ES7 671-4EE. 6ES7 671-5EF. 6ES7 671-7EG.
Panel MP 177 6" (Touch) MP 277 8" (Touch, Key), MP 377 12" (Touch, Key),
MP 277 10" (Touch, Key) MP 377 15" (Touch),
MP 377 19" (Touch)
Integrated work memory 128 KB 256 KB 512 KB
Operating system Windows CE 5.0
PLC programming software STEP 7 V5.4 or higher SP4
Visualization software WinCC flexible 2008 (SP1 required) Standard, Advanced
I/O
Inputs / outputs 2 KB each 4 KB each 8 KB each
Bit memory 1 KB 2 KB 4 KB
Timers 128 256 512
Counters 128 256 512
Retentive data 64 KB 128 KB 256 KB
Interfaces
PROFIBUS master CP 5611 integrated, up to 12 Mbit/s
PROFIBUS slaves max. 32
Industrial Ethernet Integrated
Other interfaces USB, SD, MMC PC/CF card, USB
SIMATIC Embedded Automation – SIMATIC WinAC MP for Multi Panels 71

© Siemens AG 2009
PC-based Control with SIMATIC WinAC
SIMATIC WinAC (Windows Automation Center) is the PC- Increased flexibility and openness
based control system from Siemens. Thanks to their short in-
novation cycles and favorable price/performance ratio, PCs The WinAC RTX software controller is used when high perfor-
are used today not just in the office world but also increasing- mance, high data volumes and at the same time hard real
ly for automation tasks such as operator control and moni- time are required for the automation task. The optimized runt-
toring and data processing. Frequently, this does not exhaust ime system supports the processing of extensive and deman-
the resources of these increasingly powerful devices. So why ding PC applications in parallel with the control task. It runs
not open-loop and closed-loop control with the PC as well? under Windows XP Professional or Embedded and uses the
real-time core Interval Zero RTX to ensure real time and deter-
Thanks to the ruggedness of industrial PCs, this is no problem. ministic behavior.
And the openness of the PC allows simple connection of all
the necessary hardware and software components. Optimal Real-time behavior means the response to process events
system integration on the one hand, and openness to third- takes place within a specific time. The priority of the control
party components on the other are not a contradiction with program compared to the Windows applications running in
Totally Integrated Automation (TIA). So what could be more parallel can also be specified.
obvious than to solve all tasks in a single device and thus uti-
lize the benefits of PC-based technology within TIA? Deterministic behavior means the control program is exe-
cuted in a fixed cycle and any Windows applications running
A SIMATIC S7 is integrated into the PC to produce a cost-opti- in parallel will be interrupted if required – such as in drive con-
mized total solution in which all the components are available trols, for example. The time remaining after execution of the
from a single source, if desired. Developers and users profit control program at the end of the cycle time is available to
here from the experience and the global service network of Windows.
the market leader Siemens and from the high quality of the
SIMATIC products and systems. PC-based controllers are con-
figured and programmed with the STEP 7 standard software,
in exactly the same way as S7 Controllers. User programs can Output Input Program cycle Windows and other Output Input Program cy
run on a PLC (programmable controller) or a PC according to tO tI tOB1 Windows applications tO tI tOB1
customer wishes, and finished S7 programs can be adopted

for PC-based solutions. Minimum cycle time
tMCT
*
Execution time
Cycle time
Deterministic behavior of WinAC RTX through a constant cycle time with reserve
for Windows after execution of the control program
Open, PC-based Control based on Windows
WinAC RTX enables control on the PC. WinAC RTX – the

SIMATIC S7 in the PC – is eminently suitable when, in addition
to control and visualization functions, tasks with high data
volumes and high-speed technological functions have to be
solved on a PC platform.
The SIMATIC HMI software is ideal for visualizing an integrat-

ed total solution within the scope of Totally
Integrated Automation (TIA):
Operator interface of SIMATIC WinAC RTX
• SIMATIC WinCC - the multi-user SCADA system with Plant
Intelligence
• SIMATIC WinCC flexible - the HMI software for machine and
process-level applications
72 SIMATIC PC-based Controllers

© Siemens AG 2009
WinCC and WinCC flexible can be connected via a SIMATIC The performance of WinAC RTX can be scaled across the PC
interface in order to exploit the advantages of the shared da- platform. Applications range from machine-level control tasks
tabase, such as convenient configuration and simple alarm with rugged embedded PCs to high-end applications on PCs
handling. PG/OP communication allows connection of with the latest technology.
SIMATIC programming devices and operator panels.
In particular, the use on embedded PC platforms such as the
SIMATIC Microbox PC 427B with Windows XP Embedded results
Vertical integration in cost-effective and very rugged solutions. The Microbox
PC 427B is characterized by its diskless and fanless operation.
Fail-safe version NEW

SIMATIC WinCC
Data Exchange
WinCC flexible
Visualization
With WinAC RTX F, a TÜV-certified, fail-safe software controller

3rd party
SIMATIC
for safety-oriented applications is now available. The software S7

C / C++
Distributed Safety is required for the programming of the

F program . The PROFIsafe profile permits fail-safe communica-
tion via PROFIBUS DP and PROFINET IO.
SIMATIC OPC
Use of SIMATIC know-how
ODK Technology
Interface Open Interface
WinAC RTX is programmed with the usual SIMATIC program-
ming tools – with STEP 7 or, if required, also with the field-prov-
en engineering tools, such as the IEC 61131-3-compliant lan-
WinAC RTX Software Controller guages S7-SCL (textual high-level language) or S7-GRAPH
(graphical configuring for sequential controls). All configura-
tion information for a PC-based application are created,
managed and saved centrally. In doing so, both centralized
Horizontal integration
engineering via Industrial Ethernet or PROFIBUS and engineer-
WinAC RTX offers open data interfaces for vertical and horizontal integration of ing on target are possible, with STEP 7 then installed direct on
other applications the control PC.
WinAC RTX offers an open data interface to the standard soft- WinAC RTX is code-compatible with SIMATIC S7, i.e. program
ware of the office world for vertical integration on the basis of sections created for SIMATIC S7-300 and S7-400 can continue to
OPC (OLE for Process Control). In the case of visualization and be used in WinAC RTX and vice versa. Existing investments in
data processing, simple and symbolic access to the process software are thus protected. In conjunction with the familiar and
data can be made via this open interface. The integral SIMATIC field-proven configuring using STEP 7, accumulated SIMATIC
NET OPC server enables vendor-independent communication know-how can be used extremely well with WinAC RTX.
with all OPC client applications, such as visualization systems
from other manufacturers. Simple integration of technological functions
In addition, WinAC RTX also enables simple horizontal integra- SIMATIC WinAC RTX enables simple integration of technologi-
tion of technological applications such as barcode readers, cal functions for, say, counting, positioning and closed-loop
image processing, measured value acquisition, and numerical control tasks.
controls. A supplementary product (ODK, Open Development
Kit) is available for this purpose. The integration of C/C++ pro- On the one hand, there are intelligent function modules of
grams into the WinAC RTX control program provides access to the SIMATIC ET 200 distributed I/O devices available for this
all hardware and software components of the PC, creating a that are connected via PROFIBUS DP or PROFINET IO.
very flexible solution.
On the other hand, different SIMATIC software packages en-
WinAC RTX can be used on SIMATIC PCs and on most commer- able the solution of simple technological tasks. Examples in-
cially available PCs with the Professional versions of Windows clude Standard PID Control for general closed-loop control
XP. The latest PC trends and operating system versions are purposes, and Easy Motion Control with its block library in
supported. accordance with the PLCopen Motion Control standard for tra-
versing linear or rotary axes.
SIMATIC PC-based Controllers 73

© Siemens AG 2009
Communication and diagnostics across all levels
6HUYHU WinAC RTX offers the full scope of performance of S7 commu-

nication with S7 controllers and other WinAC stations over the
3&
PROFIBUS and Industrial Ethernet / PROFINET networks. Any
data areas can be sent and received with S7 Communication.
WinAC stations are handled identically to other S7-CPUs here.
,QGXVWULDO(WKHUQHW
WinAC RTX supports several independent PROFIBUS interfaces
(e.g. CP 5613) and a PROFINET subnet. Thanks to this and to
the activation / deactivation of PROFIBUS slaves, networks can
3&ZLWK be constructed with great flexibility. Intelligent field devices
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with complex functions can be integrated via PROFIBUS DP V1.
352),%86 352),1(7 Direct access can be made to all IO devices and their compo-
nents from a central control desk across network boundaries
using WinAC RTX, especially for diagnostics purposes – even
for remote diagnostics via Teleservice. This powerful routing
function indicates the status of the individual (sub)modules of
the slaves distributed on-site, that is, faults can be diagnosed
(76 (76 $FFHVV3RLQW precisely in the control room.
6&$/$1&(
:352 96
'ULYH
Control room
Example of a controller configuration with WinAC RTX on PC
PROFINET and PROFIBUS
Industrial Ethernet
Use of the PC resources and retentivity behavior
With WinAC RTX software controllers, your PC-based automa- WinAC RTX
tion solution benefits from the high performance of modern Software Controller
PCs. High processor clock rates result directly in a high-perfor- PROFIBUS
mance solution. Using the PC work memory effectively re-
moves any size restrictions on your user programs.
WinAC RTX uses the main memory of the PCs and offers pro-
ET 200S ET 200M ET 200pro
gram backup on the hard disk. Non-cyclic data such as produc-
tion parameters or recipe data can be stored permanently on Distributed I/O
the PC's hard disk with the help of system functions For diagnostics purposes, direct access to the I/O level of the I/O devices is
(SFC 82 – 84). possible from the control desk using WinAC RTX
On exiting, WinAC RTX saves all the data declared as retentive Highlights
to the hard disk. In order to ensure a defined shutdown of the
■ Cost savings through integration of all automation
software controller in the event of an unexpected failure of
components on the industrial PC (IPC)
the PC voltage supply, an uninterruptible power supply
(UPS, e.g. SITOP DC UPS) can be used. ■ Utilization of the continuous level of innovation and
performance improvement of PCs
SIMATIC PCs with integrated, non-volatile memory enable up ■ Easy communication through low-cost, integrated
to 128 KB of retentive data to be stored in the event of voltage network interfaces
dip, regardless of the file system. ■ Simple use of business software (e.g. MS Office) and
creation of proprietary user software with powerful
For SIMATIC PCs without integrated, non-volatile memory, the software tools (C++, VB, etc.)
WinAC NV128 plug-in card is available. This enables up to
■ Wide, standardized range of hardware
128 KB of retentive data to be stored. Depending on the ver-
sion of the PC, however, the use of a UPS may be necessary. ■ Large choice of products
■ Investment security in the use of IPCs with long-term
availability

© Siemens AG 2009
Connection of the I/O

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:LQ$&57;
WinAC RTX can control the distributed I/O not only via
PROFIBUS, but also via PROFINET.
The I/O is connected via PROFIBUS DP at up to 12 Mbit/s via the 352),1(7

integral DP interface of the SIMATIC PCs or via communication
processors (CP 5611 A2/5613 A2). Up to four PROFIBUS lines 352),%86
can be operated with up to 500 slaves.
In addition it is possible to connect the I/O via PROFINET.

This requires either the integrated Ethernet interface of the
SIMATIC PC or a CP 1616 (PCI) or CP 1604 (PCI-104) commu-
nications processor.
6
(76 (7SUR
In addition, WinAC RTX also supports the system function iso-
chronous mode with the PROFIBUS interfaces. With isochro-
nous mode, high-speed, time-dependent applications such as
3&3*
closed-loop controls can also be implemented with distributed
I/O. This means that in addition to the control job other func-
tions can be integrated into a PC or smaller, more economical
PCs can be used for the same job. WinAC RTX can operate one PROFINET and up to three PROFIBUS subnets for
connecting the I/O
WinAC RTX 2009 WinAC RTX F 2009 NEW

Order No. group: 6ES7 671-0RC. 671-1RC.
Basic features
RAM (integral) (code/data) PC memory (non-paged memory) PC memory (non-paged memory)
Number of inputs/outputs in total 16/16 KB 16/16 KB
S7 counters/timers 2048/2048 2048/2048
Number of blocks (FBs, FCs, DBs) Limited only by available PC work memory Limited only by available PC work memory
PLC programming software STEP 7, V5.4 SP4 or higher, Engineering Tools STEP 7, V5.4 SP4 or higher, S7 Distributed Safety
(optional)
Retentivity
with UPS All data1) All data1)
Instruction execution times
Bit / integer operation 0.004 μs / 0.003 μs 0.004 μs / 0.003 μs
Floating-point operation (reference platform) 0.004 μs (Pentium 4, 2.4 GHz) 0.004 μs (Pentium 4, 2.4 GHz)
Deterministic ● ●
DP connections
Total 4 4
CP5613-A2 / 5603 4 4
CP1616/1604 1 1
CP5611/integrated interface of SIMATIC PC, max. 1 1
PN interface
PROFINET interface 1 (either SIMATIC PC or Microbox) 1 (either SIMATIC PC or Microbox)
Communications functions
PG/OP communication ● ●
S7 Communication ● ●
Open User Communication (OUC) ● ●
Process data access via OPC ● ●
Technology
SIMATIC FM FM 350/351/352/ 353/354/355 FM 350/351/352/ 353/354/355
Easy Motion Control ● ●
C/C++, VB, C# link ●with ODK ● read only in the F section
Operator control and monitoring via SIMATIC interface
SIMATIC WinCC/WinCC flexible ● ●
Operating system
Windows XP Professional ● (SP2, SP3) ● (SP2, SP3)
Windows XP Embedded ● (on XPe images of the SIMATIC PC) ● (on XPe images of the SIMATIC PC)
1)
128 KB with specific SIMATIC PC without UPS

© Siemens AG 2009
Open Development Kit (ODK)
Integrating special tasks CCX and SMX applications can be executed both under Win-
dows as well as in the real-time core used by WinAC RTX. An
PC-based solutions typically include technological tasks such additional tool from the manufacturer of the real-time core is
as image processing, measured value acquisition and numeri- required for developing real-time CCX applications. This al-
cal controls. The new WinAC option Open Development Kit lows diverse applications to be implemented.
(ODK) allows flexible use of all PC resources from the control Some examples include:
program via three different interfaces in order to provide high-
performance expansion of the PLC functionality. All the oper- • Connection of fieldbus cards to WinAC
ating system functions and system resources of Windows are • Integration of robot control software into WinAC
available to the programmer for this purpose, also providing • Direct access to Windows file system
access to external hardware and software components. • Implementation of special communications protocols
• Complex calculations for control of the quality of packaging
An ODK application is developed with a standard development film
environment for C-/C++ programming, such as Microsoft Visu-
al Developer's Studio. This provides the application developer
with the familiar environment tailored to Windows applica-
tions.
C++ programming knowledge is not required for integrating

such applications into the WinAC control program. The ODK
applications can be used like normal system functions in the
STEP 7 program.
Developers of high level language (HLL) applications can get

support from the WinAC Competence Centers:
www.siemens.com/pcbasedautomation/cc
WinAC ODK offers three interfaces for the following applica-

tions:
• Custom Code Extension Interface (CCX) for calling your
own high level language programs from the WinAC control Operator interface of the application wizard with class libraries and
program C++ program
• Shared Memory Extension Interface (SMX) for high-speed
WinAC data exchange with Windows applications ,QWHUYDO=HUR57;
• Controller Management Interface (CMI) for integrating the
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WinAC Panel functionality into a Windows application
Custom Code Extension Interface (CCX) && &&;

)%
ODK includes an application wizard and a class library for simple
programming in Microsoft Visual Studio. The program running
outside WinAC is developed with Visual C# – or with Visual Basic
or Visual C# for Windows applications – and generated as DLL The Custom Code Extension Interface (CCX) offers the facility of calling
or Real-Time DLL. The DLL is called with the help of three system high level language programs from the control program of the WinAC software
controllers
functions (SFC 65001, 65002, 65003). The C program can be
executed in three different ways:
• Synchronously, that is, processed as part of the PLC cycle
• Asynchronously, that is, started by the PLC program and
terminated in the background
• Continuously, that is, processed parallel to the PLC program

© Siemens AG 2009
Shared Memory Extension Interface (SMX) Controller Management Interface (CMI)
Via SMX, ODK supports the development of applications re- With ODK, the function of the WinAC Panels can be integrated
quiring data exchange between Windows applications such as into a Windows application (see figure). For this purpose, the
Visual C++ and the WinAC PLCs, as is the case, for example, in CMI provides the application with the following functions of
closed-loop control or image processing tasks. This data ex- the WinAC Panel:
change is especially fast via the a dual-port RAM (DPR) or • LED status
shared memory, accessed by both the external C++ program • Start and stop of the PLC
and the PLC program. ODK includes libraries for reading and • Subsequent loading of programs
writing to this DPR according to the polling method. From the
viewpoint of the WinAC PLC, the DPR represents a 4KB I/O area Application examples:
that can be accessed with load/transfer commands. • Integration of the WinAC Panel into an HMI application
• Remote operation of the PLC
Typical applications of the SMX: • Implementation of specific user rights
• Connection of motion control systems
• Connection of systems for measured data acquisition and
analysis :LQGRZV :LQ$&3DQHO
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• Transfer and backup of large volumes of production and
quality data
• Direct and high-performance integration of an order 581
database
6723
Windows XP Contrôleur logiciel
&0,
Application SMX
WinAC
DP Master
PROFIBUS DP The Controller Management Interface (CMI) integrates the WinAC Panel
functionality into a Windows application
ODK program languages

Distributed IO Real-Time application C/C++
CCX or SMX
Entraînement
Windows application C/C++
CCX, SMX or CMI Visual Basic
The Shared Memory Extension Interface (SMX) enables data exchange between C#
software controllers and Microsoft applications
Technical data
Features WinAC ODK V4.2

Order No. group 6ES7 806-1CC.
Operating system Windows XP Professional SP2 and
SP3
Software required MS Visual Developer Studio V6.0
.net 2003, 2005, 2008;
IntervalZero SDK
(suitable for the real-time core ver-
sion of WinAC RTX for real-time CCX
and SMX applications)

© Siemens AG 2009
Technical specifications
S7-300 digital inputs
Module type Digital inputs SM 32x

Special features of this module Module with pro- Simple, low-cost mod- Simple, economically Simple, low-cost mod- Simple, economically Universal, scalable I/O
grammable input de- ule for recording fre- priced module for the ule for recording fre- priced module for the module; 8-bit chan-
lay and comprehen- quently required sig- acquisition of frequently required sig- acquisition of fre- nel-specific, program-
sive diagnostics; suit- nals quently required signals quently required sig- mable as input or out-
able for isochronous nals with high chan- nals with high chan- put
mode. nel density nel density
Type of voltage Direct voltage DC
Suitable for Switches and 2, 3 or 4-wire proximity switches (BEROs)
Input voltage 24 V
Diagnostics capability ●
Interrupt capability ●
Input delay 0.1 - 20 ms 1) Typ. 3 ms (fixed)

Number of channels 16 16 32 | 64 8 DI / 8 DO 16 DI / 16 DO 8 DI / 8 DX
Galvanic isolation: Number of groups 1 1 2|4 1 1 1
Order No. group: 6ES7 321-7BH0. 3) 321-1BH0. 3) 321-1BL0.| 3) 323-1BH0. 3) 323-1BL0. 327-1BH0.
321-1BP0. 2) 3)

Special features of this module Source input module Very fast module, especial- NAMUR inputs and other Recording high direct volt- 16 single-channel isolated
ly for isochronous applica- comprehensive control ages, e.g. as they occur in channels; possible for re-
tions functions, in particular for power plants or engine test cording both direct and al-
use in a process-oriented stands ternating voltages
environment
Type of voltage Direct voltage DC Universal voltage UC
Suitable for Switches and 2, 3 or 4-wire NAMUR sensor Switches and 2, 3 or 4-wire
proximity switches (BEROs) proximity switches (BEROs)
Input voltage 24 V 48 … 125 V 24/48 V UC
Input delay typ. 3 ms fixed 0.05 ms fixed 3 ms fixed 10 ms fixed <6 ms fixed
Number of channels 16 16 16 16 16
Galvanic isolation: Number of groups 1 1 2 8 16
Order No. group: 6ES7 321-1BH5. 321-1BH10-. 321-7TH00-. 3) 321-1CH20-. 3) 321-1CH00-.

Special features of this module Direct detection of AC voltages up Direct detection of AC voltages up Direct detection of AC voltages up Direct detection of AC voltages up
to 230 V AC; 4-grouping to 120 V AC at a high channel den- to 230 V AC; 2-grouping to 230 V AC; single-channel iso-
sity lated
Type of voltage Alternating voltage AC
Suitable for Switches and 2, 3 or 4-wire AC proximity switches
Input voltage 120/230 V 120 V 120/230 V
Diagnostics capability
Interrupt capability
Number of channels 16 32 8
Galvanic isolation: Number of groups 4 4 4 8
Order No. group: 6ES7 321-1FH0. 3) 321-1EL0. 321-1FF0. 3) 321-1FF1. 3)
1) Parameterizable
2)
Connection with detached terminal block
3) As SIPLUS component also for extended temperature range -40/25...+60/70 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
78 Technical specifications
© Siemens AG 2009
S7-300 digital outputs

Special features of this module Simple, economically Very fast module, es- Simple, low-cost mod- Simple, low-cost mod- Simple, economically Universal, scalable I/O
priced module for pecially for isochro- ule for standard appli- ule for recording fre- priced module for the module; 8-bit chan-
standard applications nous applications cations with high quently required sig- acquisition of fre- nel-specific, program-
packing density nals quently required sig- mable as input or out-
nals with high chan- put
nel density
Suitable for Solenoid valves, DC contactors and signal lamps
Output voltage 24 V
Output current 0,5 A 0.5 A | 0.3 A 0,5 A
Number of channels 16 32 | 64 8 DI / 8 DO 16 DI / 16 DO 8 DI / 8 DX
Order No. group: 6ES7 322-1BH0. 2) 322-1BH1. 322-1BL0. | 2) 323-1BH0. 2) 323-1BL0. 327-1BH0. 2)
322-1BP. 1) 2)

Special features of this module Comprehensive diagnostics func- Comprehensive control functions, 8-channel output module for the Switching of high direct voltages
tions; integrated diode for redun- in particular for use in a process- switching of high currents (2 A) (125 V DC; 1.5 A), as they occur in
dant interconnection of the out- oriented environment; integrated power plants or engine test stands
puts diode for redundant interconnec-
tion of the outputs
Suitable for Solenoid valves, DC contactors and signal lamps
Output voltage 24V 48 - 125 V

Output current 0.5 A 2A 1.5 A
Order No. group: 6ES7 322-8BF0. 2) 322-8BH0. 2) 322-1BF0. 2) 322-1CF0. 2)

Special features of this module TRIAC module for the elec- 8-channel Switching of Universal re- Universal re- Universal re- Relay module 16 channels
tronic switching of high cur- TRIAC module high voltages lay output lay output lay output with integrat- single-chan-
rents and voltages; wear-free with single- and currents module that module with module with ed RC quench- nel, electrical-
compared to relay channel iso- with high covers a broad up to 2 A at up to 5 A at ing circuit; di- ly isolated; di-
lated outputs; channel den- range of appli- 230 V AC 230 V AC; agnostics and agnostics and
wear-free sity cations switching of substitute val- substitute val-
compared to higher out- ues are pa- ues are pa-
relay module; puts is thus rameterizable rameterizable
diagnostics possible
and substitute
values are pa-
rameterizable
Type of voltage Alternating voltage AC UC (relay)
Suitable for AC/DC magnetic coils, contactors, motor starters, miniature motors and indicator lights
Output voltage 120/230 V DC: 24 … 120 V DC 24 V/
24 to 120 V 48...230 V AC 48 V
AC:
24 to 230 V
Output current 1A 2A 1A 2A 2A 5A 0,5 A
Diagnostics capability ● ● ●
Number of channels 16 8 8 32 16 8 8 8 16
Galvanic isolation: Number of groups 2 2 8 4 2 4 8 8 16
Order No. group: 6ES7 322-1FH0. 322-1FF0. 322-5FF0. 322-1FL0. 322-1HH0. 322-1HF0. 322-1HF1. 322-5HF0. 322-5GH0.
2) 2) 2) 2) 2) 2) 2) 2)
1) Connection with detached terminal block

2) As SIPLUS component also for extended temperature range -40/25...+60/70 °C and corrosive atmosphere/condensation (www.siemens.de/siplus)
Technical specifications 79
© Siemens AG 2009
S7-300 analog inputs
Module type Analog inputs SM 33x NEW

Special features of this Universal module covering High-resolution and high-pre- Low-cost, uni- Universal hy- Hybrid mod- Universal Very fast High-resolu-
module the most common measure- cision module for detecting versal hybrid brid module ule for high- module that module that tion, individu-
ment ranges and therefore currents and voltages module for for measuring speed appli- covers all operates ac- ally floating
greatly simplifying spare parts the acquisi- voltages, re- cations, such prevalent cording to the module for
handling tion and out- sistances and as plastics measure- principle of voltage mea-
put of cur- temperatures machines; in- ment ranges current value surement and
rents and by means of tegrated com- (no TC mea- encryption; thermocou-
voltages resistance- parator surement) suitable for ples, two-
type trans- and thus sim- isochronous channel re-
mitters (RTD) plifies spare applications dundancy for
and for the parts han- the increased
output of dling demands of
voltages process engi-
neering
Voltage measuring range ± 80 mV ±5V 0 … 10 V ±1V ± 10 V ±1V ± 25 mV,
Encoder ± 250 mV ± 10 V ± 2,5 V ± 50 mV ± 5 mV ± 50 mV,
± 500 mV 1…5V ± 10 V ± 500 mV ± 10 V ± 80 mV,
±1V 0…2V 1…5V 1…5V ± 250 mV,
± 2,5 V 0 … 10 V ±1V ± 500 mV,
±5V ±1V
0 … 10 V
Diagnostics capability ● ● ● ● ●
Interrupt capability ● ● ● ● ●
Operating error ± 1% ± 0.1% ± 0.1% ± 0.9% ± 0.7% ± 0.15% ± 0.6% ± 0.4% ± 0.12%
Number of channels 8 2 8 8 4 2 4 8 8 6
Galvanic isolation: 4 1 4 4 1 1 4 1 1 6
Number of groups
Resolution max. max. 15 bits + 15 bits + 8 bit 12 bits + 13 bits + 12 bits + 13 bits + 15 bits +
14 bits + 14 bits + sign sign sign sign sign sign sign
sign sign
Conversion time 22 ms 22 ms 65 ms 83 ms 2) 100 μs 85 ms 200 μs 60 ms 52 μs 1) 20 ms
per channel (at 50 Hz)
Order No. group: 6ES7 331-7KF0. 331-7KB0. 331-7NF0. 331-7NF1. 334-0CE0. 334-0KE0. 335-7HG0. 331-1KF0. 331-7HF0. 337-7PF1.
3) 3) 3) 3) 3) 4)
Module type Analog inputs SM 33x

Special features of this Universal module covering the High-resolution and high-preci- Low-cost, uni- Hybrid module Universal mod- Very fast mod- Supports com-
module most common measurement sion module for detecting cur- versal hybrid for high-speed ule that covers ule that oper- munications
ranges and therefore greatly sim- rents and voltages module for the applications, all prevalent ates according with HART-ca-
plifying spare parts handling acquisition and such as plastics measurement to the principle pable field de-
output of cur- machines; inte- ranges (no TC of current value vices;
rents and volt- grated compar- measurement) encryption; high channel
ages ator and thus simpli- suitable for iso- density and
fies spare parts chronous appli- thus a low price
handling cations
Current measuring range ± 3.2mA, ± 10 mA, 0 … 20 mA 0 … 20 mA ± 10 mA ± 20 mA ± 20 mA
Encoders ± 20 mA, 0…20mA, 4 … 20 mA 0 … 20 mA 0 … 20 mA 0 … 20 mA
4 … 40 mA ± 20 mA 4 … 40 mA 4 … 20 mA 4…20 mA
HART
Type of connection 2-wire and 4-wire transducers 4-wire transducers 2-wire and 4-wire transducers
Diagnostics capability ● ● ● ● ●
Interrupt capability ● ● ● ● ●
Operating error ±1% ± 0,3 % ± 0,1 % ± 0,8 % ± 0,25 % ± 0,5 % ± 0,3 % ± 0,15 %
Galvanic isolation: 4 1 4 (8) 4 1 1 1 1 1
Number of groups
Resolution max. max. 15 bits + 15 bits + 8 bit 13 bits + 12 bits + 13 bits + 15 bits +
14 bits + 14 bits + sign sign sign sign sign sign
sign sign
Conversion time 22 ms 22 ms 65 ms 83 ms 2) 100 μs 200 μs 60 ms 52 μs 1) 65 ms
Order No. group: 6ES7 331-7KF0. 3) 331-7KB0. 3) 331-7NF0. 3) 331-7NF1. 3) 334-0CE0. 335-7HG0. 331-1KF0. 3) 331-7HF0. 331-7TF0. 3)
1) Regardless of the set interference frequency suppression
2) In the 4-channel mode 10 ms
3) As SIPLUS component also for extended temperature range -25 … +60 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
4)
© Siemens AG 2009
Module type Analog inputs SM 33x

Special features of this module Universal module covering the most common measure- High-resolution and high- Universal hybrid module Universal module that cov-
ment ranges and therefore greatly simplifying spare precision module for re- for measuring voltages, re- ers all prevalent measure-
parts handling cording temperatures via sistances and tempera- ment ranges (no TC mea-
resistance-type transmit- tures by means of resis- surement) and thus con-
ters (RTD) including char- tance-type transmitters siderably simplifies spare
acteristic-curve lineariza- (RTD) and for the output of parts handling
tion based on the Russian voltages
GOST standard
Resistance measuring range of 150 , 300 , 600 10 k 600 , 6 k
encoders
Type of connection 2-/3-/4-wire connection
Operating error ±1% ± 0,1 % ± 3,5 % ± 0,5 %

Resolution max. 14 bits + sign max. 14 bits + sign max. 15 bits + sign 12 bits + sign 12 bits + sign
Conversion time 23 ms 23 ms 80 ms 170 ms 132 ms
Order No. group: 6ES7 331-7KF0. 3) 331-7KB0. 3) 331-7PF0. 3) 334-0KE0. 3) 331-1KF0. 4)
Module type Analog inputs SM 33x NEW

Special features of this module Universal hy- Universal module covering the High-resolu- Universal module covering the High-resolu- Universal High-resolu-
brid module most common measurement tion and high- most common measurement tion and high- module that tion, individu-
for measur- ranges and therefore greatly precision ranges and therefore greatly precision covers all ally floating
ing voltages, simplifying spare parts han- module for re- simplifying spare parts han- module for re- prevalent module for
resistances dling cording tem- dling cording tem- measure- voltage mea-
and tempera- peratures via peratures via ment ranges surement and
tures by resistance- thermocou- (no TC mea- thermocou-
means of re- type transmit- ples (TC) in- surement) ples, two-
sistance-type ters (RTD) including char- and thus con- channel re-
transmitters cluding characteristic- siderably sim- dundancy for
(RTD) and for acteristic- curve linear- plifies spare the increased
the output of curve linear- ization based parts handling demands of
voltages ization based on the Rus- process engi-
on the Rus- sian GOST neering
sian GOST standard
standard
Temperature measuring range Pt 100 Pt 100 Pt: 100; Thermocouples types E, Thermo- Pt 100 Thermo-
Encoder (-120… Ni 100 (-200...+385 °C) 200; 500; N, J, K, L couples (-120… couples
+130 °C) standard or 1000; type B, C, E, +130 °C); type T, U, E,
climate Ni: 100; N, J, K, L, R, Ni 100; J, L, K, N, R,
120; 200; S, T, U 2) Ni 1000; S, B, C, TxK,
500; 1000; LG-Ni XK (L) 2)
Cu 10 1000;
(-200… (standard
+850 °C or depend-
and -120 ing on cli-
…+130 °C) mate)
1)
Operating error ±1% ± 0,1 % ±1% ± 0,1 % ±1% ± 0,15 %
Galvanic isolation: Number of groups 2 1 1 4 4 1 4 1 6
Resolution max. 14 bits + sign 15 bits + max. 14 bits + sign 15 bits + 12 bits + 15 bits +
sign sign sign sign
Conversion time 170 ms 23 ms 80 ms 22 ms 44 ms 95 ms 110 ms 20 ms
Order No. group: 6ES7 334-0KE0. 331-7KF0. 331-7KB0. 331-7PF0. 331-7KF0. 331-7KB0. 331-7PF1. 331-1KF0. 331-7PF1.
3) 3) 3) 3) 3) 3) 4) 4)
1)
Characteristic curves according to GOST 6651-94
2) Characteristic curves according to GOST P8.585.2001
3) As SIPLUS component also for extended temperature range 25...+60/70 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
© Siemens AG 2009
S7-300 analog outputs
Module type Analog outputs SM 33x

Special features of this module Universal analog output module Universally appli- High-speed mod- Low-cost, univer- Universal hybrid Hybrid module for
cable analog out- ule with high reso- sal hybrid module module for mea- high-speed appli-
put module; eco- lution and accura- for the acquisition suring voltages, cations, such as
nomical thanks to cy; suitable for iso- and output of cur- resistances and plastics machines;
high channel den- chronous mode rents and voltages temperatures by integral compara-
sity means of resis- tor
tance-type trans-
mitters (RTD) and
for the output of
voltages
Output range 0…10 V, 1…5 V, ± 10 V 0 … 10 V 0 … 10 V

± 10 V
Diagnostics capability ● ●
Interrupt capability ● ●
Operating error ± 0,5 % ± 0,12 % ± 0,6 % ±1% ± 0,5 %
Number of channels 2 4 8 4 2 4
Galvanic isolation: Number of groups 1 1 1 4 1 1
Resolution 11 bits + sign max. 8 bit 12 bit max.
15 bits + sign 13 bits + sign
Conversion time per channel < 0.8 ms > 1,6 ms 0,5 ms 0,5 ms > 0.8 ms
Order No. group: 6ES7 332-5HB0 2) 332-5HD0. 1) 332-5HF0. 2) 332-7ND0. 1) 334-0CE0. 334-0KE0. 2) 335-7HG0.
Module type Analog outputs SM 33x

Special features of this module Universal analog output module Universally applicable High-speed module Low-cost, universal Supports communica-
analog output mod- with high resolution hybrid module for the tions with HART-capa-
ule; economical and accuracy; suitable acquisition and out- ble field devices; low
thanks to high chan- for isochronous mode put of currents and price per channel
nel density voltages thanks to high chan-
nel density
Output range ± 20 mA, 0…20 mA, 4…20 mA 0 … 20 mA 0…20 mA HART
4…20 mA HART
Operating error ± 0,6 % ± 0,18 % ±1% ± 0,2 %

Number of channels 2 4 8 4 2 8
Galvanic isolation: Number of groups 1 1 1 4 1 1
Resolution 11 bits + sign max. 8 bit 15 bits + sign
15 bits + sign
Conversion time per channel < 0.8 ms 1,6 ms 0,5 ms 50 ms
Order No. group: 6ES7 332-5HB0. 2) 332-5HD0. 1) 332-5HF0. 2) 332-7ND0. 1) 334-0CE0. 332-8TF0. 2)
2) As SIPLUS component also for extended temperature range -25...+60/70 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
© Siemens AG 2009
Fail-safe S7-300 digital modules, standards and approvals
Failsafe Digital input Digital input Digital output Digital output Analog input
digital modules SM 326 F SM 326 F SM 326 F SM 326 F (PM) SM 336 F
(NAMUR)
Number of inputs or outputs up to 24 8 (1-channel) 10 8 x current 6 (15 bit)
(1-channel for 4 (2-channel) sinking/ sourcing
SIL 2 sensors);
up to 12
(2-channel for
SIL 3 sensors)
Input or output voltage 24 V DC NAMUR 24 V DC 24 V DC
Interrupts Diagnostic interrupt Diagnostic interrupt Diagnostic interrupt Diagnostic interrupt Diagnostic interrupt
Input current/ 2 A per channel at 2 A per channel at 0/4…20 mA, HART
output current signal "1" signal "1"
Order No. group: 6ES7 326-1BK. 1) 326-1RF. 2) 326-2BF. 1) 326-2BF 1) 336-4GE. 2)
1) As SIPLUS component also for extended temperature range -25…+60 °C and corrosive atmosphere/condensation (www.siemens.com/siplus)
SIMATIC S7-300 complies with the The failsafe CPUs comply additionally with the following
following national and international standards *) standards
DIN, EN, IEC IEC 61508 (SIL 3)
CE EN 954 (Category 4)
UL certificate NFPA 79-2002, NFPA 85
cULus certificate UL 1998, UL 508 and UL 991
FM class 1 div. 2; group A, B, C and D temperature group T4 ( 135 °C) PL e as per ISO 13849
GOST
C-Tick
EU Directive 94/9/EC (ATEX 100a)
ISA-S71.04 severity level G1, G2, G3
Shipbuilding certification from
• American Bureau of Shipping
• Bureau Veritas
• Det Norske Veritas
• Germanischer Lloyd
• Lloyds Register of Shipping
Max. permissible environmental temperature: 60 °C for all components
Earthquake protection
*) At present, the SIPLUS S7-300 also complies with Standard EN50155 (Railroad Standard) and is designed for the extended temperature range down to -25 °C
(www.siemens.com/siplus)
© Siemens AG 2009
S7-400 digital inputs/outputs
Module type Digital inputs SM 421

Special features of this module Module for the acquisition Simple, economically Direct acquisition of DC and AC voltages at high channel Suitable for DC and AC volt-
of very fast signals with pa- priced module for the ac- density age; can be implemented
rameterizable input delay quisition of frequently re- as active high and active
and process alarms; diag- quired signals with high low module
nostics channel density
Type of voltage DC UC
Input voltage 24 V 120 V 120/230 V 24 … 60 V
1)
Input delay 0.05…3 ms 3 ms fixed <25 ms fixed 0,5…20 ms 1)
Order No. group: 6ES7 421-7BH. 421-1BL. 2) 421-1EL. 421-1FH. 421-7DH.
Module type Digital inputs SM 422

Special features of this module Simple, economically Simple, economically Extensive diagnostics func- Electronic switching of Universal relay output
priced module for standard priced module for standard tions; parameterizable sub- high currents and voltages; group
applications applications with high stitute values no wear compared to relay
channel density output
Type of voltage DC AC Relays
Output voltage 24 V 120/230 V 5-125 V DC
Output current 2A 0,5 A 2A 5A
Order No. group: 6ES7 422-1BH. 422-1BL. 2) 422-7BL. 422-1FH. 422-1HH.
1) Parameterizable
© Siemens AG 2009
Module type Analog inputs SM 431

Special features of this module Simple module for Universal module for Universal module cov- Very fast analog value Universal module, High resolution and
current and voltage current, voltage and ering the most com- conversion with cur- covering the most highly precise mea-
measurement; high resistance measure- mon measurement rent value encryption; common measure- surement of tempera-
channel density ment ranges and therefore therefore suitable for ment ranges; high res- tures with thermocou-
greatly simplifying acquisition of fast sig- olution and precision; ples (TC); available as
spare parts handling nals high channel density an option: Plug with
integrated tempera-
ture compensation;
single-channel, elec-
trically isolated
Voltage measuring range Encoders ±1V ±1V ± 80 mV ±1V ±25 mV, ±50 mV, ±80 mV,
1-5V ± 10 V ± 250 mV 1-5V ±250 mV, ±500 mV, ±1 V,
1-5V ± 500 mV ± 10 V ±2.5 V, ±5 V, ±10 V,
±1V 1-5V
± 2.5 V
±5V
± 10 V
1-5V
Operating error _< ± 1% < ± 1% < ± 0,38% < ± 0,9% < ± 0,35% < ± 0,3%
Number of channels 16 8 16 8
Resolution 12 bits + sign 13 bits + sign 15 bits + sign
Conversion time per channel (50 Hz) 65 ms 25 ms 23 ms 52 s 1) 23 ms 20 ms
Order No. group: 6ES7 431-0HH. 2) 431-1KF0. 431-1KF1. 431-1KF2. 2) 431-7QH. 431-7KF0.

Special features of this module Simple module for Universal module for Universal module cov- Very fast analog value Universal module, High resolution and
current and voltage current, voltage and ering the most com- conversion with cur- covering the most highly precise mea-
measurement; high resistance measure- mon measurement rent value encryption; common measure- surement of tempera-
channel density ment ranges and therefore therefore suitable for ment ranges; high res- tures with thermocou-
greatly simplifying acquisition of faster olution and precision; ples (TC); available as
spare parts handling signals high channel density an option: Plug with
integrated tempera-
ture compensation;
single-channel, elec-
trically isolated
Current measuring range Encoders 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA 4 - 20 mA
± 20 mA 0 - 20 mA ± 20 mA 0 - 20 mA 0 - 20 mA
± 20 mA ± 5 mA ± 5 mA
± 10 mA ± 10 mA
± 20 mA ± 20 mA
± 3,2 mA
Operating error ± 0,65% ± 1% ± 0,35% ± 0,8% ± 0,3% ± 0,5%

Number of channels 16 8 16 8
Resolution 12 bits + sign 13 bits + sign 15 bits + sign
Conversion time per channel (50 Hz) 65 ms 25 ms 23 ms 52 s 1) 23 ms 20 ms
Order No. group: 6ES7 431-0HH. 2) 431-1KF0. 431-1KF1. 431-1KF2. 2) 431-7QH. 431-7KF0.
1) Regardless of the interference frequency suppression that has been set
2)
© Siemens AG 2009

Special features of this module Universal module for cur- Universal module covering Very fast analog value con- Universal module, covering
rent, voltage and resistance the most common measure- version with current value the most common measure-
measurement ment ranges and therefore encryption; therefore suit- ment ranges; high resolution
greatly simplifying spare able for acquisition of fast and precision; high channel
parts handling signals density
Resistance measuring range Encoders 0 - 600 0 - 48 , 0 to 150 , 0 - 600 0 - 48 , 0 to 150 ,
0 to 300 , 0 to 600 , 0 to 300 , 0 to 600 ,
0 to 6000 0 to 6000
Operating error _< ± 1.25% _< ± 0.5% _< ± 1% _< ± 0.4%

Number of channels 4 8
Galvanic isolation: Number of groups 1 1
Resolution 13 bit 14 bit 16 bit
Conversion time per channel (50 Hz) 25 ms 23 ms 52 μs 1) 23 ms
Order No. group: 6ES7 431-1KF0. 431-1KF1. 431-1KF2. 3) 431-7QH.

Special features of this module Universal module covering the most Universal module, covering the most High resolution and highly precise
common measurement ranges and common measurement ranges; high measurement of temperatures with
therefore greatly simplifying spare resolution and precision; high channel thermocouples (TC); available as an op-
parts handling density tion: Plug with integrated temperature
compensation;
single-channel, electrically isolated
Thermocouple types B, E, N, J, K, L, R, S, T, U
Operating error _< ± 14.8K _< ± 11.5K _< ± 3.5K

Resolution 14 bit 16 bit
Conversion time per channel (50 Hz) 20/23 ms 6/21/23 ms –
Order No. group: 6ES7 431-1KF1. 431-7QH. 431-7KF0.

Special features of this module Universal module covering the most Universal module, covering the most High resolution and highly precise
common measurement ranges and common measurement ranges; measurement of temperatures with
therefore greatly simplifying spare high resolution and precision; high the resistance temperature detector
parts handling channel density (RTD);
single-channel, electrically isolated
Resistance thermometer types Pt 100; 200; 500; 1000 Pt 100; 200; 500; 1000
Ni 100; 1000 2) Ni 100; 1000 2)
Operating error _< ± 5.7K _< ± 4.9K _< ± 1K

Number of channels 4 8
Resolution 14 bit 16 bit
Conversion time per channel (50 Hz) 20/23 ms 6/21/23 ms –
Order No. group: 6ES7 431-1KF1. 431-7QH. 431-7KF1.
1
) Regardless of the set interference frequency suppression
2) Standard and Climate in each case
© Siemens AG 2009
S7-400 analog output modules, standards and approvals
Module type Analog outputs SM 432

Special features of this module Universal analog output module
Power ±10 V, 0 to 10 V, 1 to 5 V
Current ±20 mA, 0 to 20 mA, 4 to 20 mA
Operating error A: ± 0.5%
I: ± 1%
Number of channels 8
Galvanic isolation: Number of groups 1
Resolution 12 bits + sign
Conversion time per channel < 420 s
Order No. group: 6ES7 432-1HF. 1)
The SIMATIC S7-400 complies with The failsafe CPUs comply additionally with the following
the following national and international standards standards
DIN, EN, IEC IEC G1508 (SIL3)
CE EN 954 (Category 4)
UL certificate NFPA 79-2002, NFPA 85
CSA certificate UL 1998, UL 508 and UL 991
FM class 1 div. 2; group A, B, C and D, temperature group T4 (<=135 °C)
GOST
C-Tick
EU Directive 94/9/EC (ATEX 100a)
ISA-S71.04 severity level G1, G2, G3
Shipbuilding certification from
• American Bureau of Shipping
• Bureau Veritas
• Det Norske Veritas
• Germanischer Lloyd
• Lloyds Register of Shipping
Max. permissible environmental temperature: 60 °C for all components
Earthquake protection
© Siemens AG 2009
Get more informationen

SIMATIC Controller:
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SIPLUS extreme – Hardening and Finishing:

SIMATIC Manuals Guide:

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Information material available for downloading:

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Service & Support:

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SIMATIC Contacts:
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A&D Mall for electronic ordering:

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The information provided in this brochure contains descriptions

Siemens AG Subject to change without prior notice or characteristics of performance which in case of actual use do
Industry Sector Order No.: 6ZB5310-0ML02-0BA9 not always apply as described or which may change as a result
Postfach 48 48 3P.8101.15.10 / Dispo 26100 of further development of the products. An obligation to provide
90026 NÜRNBERG BR 0409 7. BD 88 EN the respective characteristics shall only exist if expressly agreed
GERMANY Printed in Germany in the terms of contract. Availability and technical specifications
© Siemens AG 2009 are subject to change without notice.
All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third
www.siemens.com/automation parties for their own purposes could violate the rights of
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Totally Integrated Automation

Totally Integrated Automation is optimally aligned to all SIMATIC Controllers

SIMATIC system features

Maximum engineering efficiency –

Maximum data transparency on all automation levels –

based on proven standards

Protection of personnel and machines –

4 SIMATIC system features

Data security in the networked world – through harmonized, scalable

Maximum industrial suitability – through increased robustness

Integrated technology functions –

with integrated high availability concepts

Drives Distributed I/O

6 SIMATIC system features

Corporate management level/

Operations management level SIMATIC

Controller Controller HMI

Plant-wide or company-wide data access Integration in office applications

Flexibility and scalability

SIMATIC system features 7

Operations management level SIMATIC WinCC Maintenance Station

Diagnostics with display of relevant information

8 SIMATIC system features

Emergency stop Emergency stop

Fail-safe Emergency stop Safety bus

New: standard and safety automation – integrated in one system

Emergency stop Emergency stop

SIMATIC system features 9

SIMATIC STEP 7/ Log Log

10 SIMATIC system features

For industrial applications with harsh to extreme condi-

SIMATIC system features 11

S7-300 S7-200 ET 200S

MICRO- SIMODRIVE SIMO- MASTER SINAMICS S

12 SIMATIC system features

SIMATIC system features 13

Automation with SIMATIC Controllers

■ Compliance with high safety requirements with

■ Higher machine and plant availability thanks to

■ Fit for global use thanks to comprehensive SIMATIC

Our offer: The power you need Innovative and compatible

SIMATIC Controllers Description

SIMATIC Modular Controllers

The SIMATIC Modular Controllers have been optimized for

SIMATIC Embedded Automation

SIMATIC Embedded Automation products utilize the open-

SIMATIC PC-based Controllers

Advantages Fields of application

SIMATIC Modular Controllers

• Ready to use • Control with centralized and distributed I/O

SIMATIC Embedded Automation

• Ready to use • Control, operator control and monitoring

SIMATIC PC-based Controllers

• Flexible in use • Control, operator control and monitoring

LOGO! ■ Simple automation in industry, trade and utility building as a

More information about LOGO! under

More information about SIMATIC S7-1200 under

SIMATIC S7-300 ■ Compact design, mounting on DIN rail

SIMATIC S7-400 ■ Rack system with various rack types

SIMATIC S7-mEC-RTX ■ Combination of controller and HMI in one device

SIMATIC ■ Fan-free and diskless platform

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