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1260 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 33, NO.

5, SEPTEMBER/OCTOBER 1997

Analysis and Experimental Evaluation of


Single-Switch Fast-Response Switching
Regulators with Unity Power Factor
K. W. Siu, Y. S. Lee, and C. K. Tse, Member, IEEE

Abstract— Based on a single-stage isolated power-factor-cor- In this paper, a brief review on the principle of single-
rected power supply (SSIPP or S2 IP2 ) employing a boost power- stage power-factor-corrected switching regulators is first given.
factor-correction (PFC) cell, the relationship between the input Then, the factors affecting the shape of the input line current of
line voltage and line current of such switching regulators is
studied. The conditions for unity power factor are derived. A such regulators will be studied. Based on these findings, a new
control scheme to reduce the switch voltage stress while main- control scheme to achieve a power factor up to unity will be
taining unity power factor is proposed. Practical implementation proposed. A practical version of the control scheme, using only
of the proposed control scheme is discussed. It is found that, four additional passive components, will be described. The
by adding a simple input voltage feedforward to a conventional circuit represents a truly simple and low-cost implementation
PWM controller, the switch voltage stress can be much reduced,
while keeping the power factor very close to unity. Analysis and of near-unity power factor S IP . Steady-state analysis based
experimental results indicate that such a scheme is effective and on the new control schemes will be given. Experimental results
feasible. will also be presented.
Index Terms— Fast output-voltage regulation, power-factor
correction, SSIPP. II. PRINCIPLE OF SINGLE-STAGE
POWER-FACTOR-CORRECTED SWITCHING REGULATORS
I. INTRODUCTION Based on an S IP using a boost PFC cell [2], the principle
of operation of single-stage power-factor-corrected switching

I NTERNATIONAL regulatory standards such as IEC 1000-


3-2 [1] impose restrictions on the magnitudes of the har-
monic components of the line current of switch-mode power
regulators will be discussed in this section.
Fig. 1 shows the simplified schematic of an S IP . This
S IP can be understood as a cascaded connection of a boost
supplies. Although this problem can be solved by adding converter and a forward converter, as identified by the dashed-
a power-factor-correction (PFC) preregulator to the power line boxes. The two converters (called cells) share the same
supply circuit, such a design approach is far from optimum electronic switch . Nodes and serve as the output
in terms of the size and cost of the power supply. Various terminals of the boost cell and, at the same time, the input
alternative schemes have been proposed to optimize the design terminals of the forward cell. The presence of diode switch
[3]–[12]. However, these schemes suffer from one or more of prevents the primary current of transformer from
disadvantages such as slow output-voltage regulation [3], [4], circulating through .
complex circuitry [5]–[12], and low conversion efficiency [8]. During normal operation, the boost cell is operated in
In order to overcome these disadvantages Redl, Balogh, and discontinuous mode and the forward cell in either continuous
Sokal proposed a new family of single-stage isolated power- or discontinuous mode. In order to achieve a power factor of
factor-corrected power supplies (SSIPP or S IP ) [2]. In this 1, the waveform of the averaged input current in Fig. 1,
family of power supplies, six S IP topologies are based on the (averaged over a switching period of ), should resemble
boost PFC cell. However, these boost-based S IP still suffer that of the rectified sinewave of the ac mains. With this
from the drawback that the line currents drawn are inherently assumption, the averaged output current of the boost cell
distorted. should also have the same rectified sinusoidal waveform. This
implies that, inherently, the output voltage of the boost cell
must contain a ripple component, the amplitude of which
Paper IPCSD 97–42, presented at the 1996 IEEE Applied Power Electronics would depend on the value of the capacitance and the
Conference and Exposition, San Jose, CA, March 3–7, and approved for
publication in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the loading current. Usually, this ripple can be maintained within
Industrial Power Converter Committee of the IEEE Industry Applications a few percent by using a sufficiently large . The output
Society. This work was supported in part by the Research Grants Council voltage is regulated via a feedback loop which dynamically
of the University Grants Committee of Hong Kong, the Research Committee
of The Hong Kong Polytechnic University, and the Industry Department of adjusts the duty cycle of the electronic switch to keep
the Hong Kong Government. Manuscript released for publication May 16, fixed.
1997. It should be obvious that, since the duty cycle of the
The authors are with the Department of Electronic Engineering, The Hong
Kong Polytechnic University, Kowloon, Hong Kong. electronic switch is used to regulate the output voltage
Publisher Item Identifier S 0093-9994(97)06555-9. , it cannot be used at the same time to shape the input
0093–9994/97$10.00  1997 IEEE
SIU et al.: SINGLE-SWITCH FAST-RESPONSE SWITCHING REGULATORS 1261

Fig. 1. An S2 IP2 using a boost PFC cell.

Fig. 2. Low-frequency behavior model of S2 IP2 assuming a continuous-mode-operated forward cell.

current of the boost cell (so as to make it look like the mode and the forward cell always in continuous mode. The
rectified sinewave). In the topologies proposed in [2], the meanings of the symbols used in Fig. 2 are as follows:
design makes use of the natural shape of the boost-cell input switching period of ;
current (under discontinuous mode operation) to achieve a duty cycle of ;
nonideal power-factor correction. angular frequency of ac line input;
It should be noted that an S IP using a buck-boost input
cell operating in discontinuous mode will theoretically have (1)
a unity power factor. However, it is not the preferred input
cell, because a buck-boost converter has a poorer conversion (2)
efficiency compared with a boost converter.
where , in fact, is the duty cycle of the diode switch .
From Fig. 2, the input current is found to be
III. CONTROL SCHEME TO ACHIEVE UNITY POWER FACTOR
Based on well-established low-frequency behavior models
of boost and forward converters [14]–[16], the relationship
or
between the line voltage and the input current of an S IP
with a boost PFC cell will be studied in this section. The (3)
conditions for unity power factor will then be derived.
Fig. 2 shows the low-frequency behavior model of the S IP
given in Fig. 1. For the sake of analytic simplicity, it is here In the actual operation of the S IP , the following assumptions
assumed that the boost cell always operates in discontinuous are valid.
1262 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 33, NO. 5, SEPTEMBER/OCTOBER 1997

1) The ripple of is small, because is large.


2) The duty cycle of the electronic switch (of
the continuous-mode-operated forward cell) is nearly
constant within each half cycle of the ac mains.
With these assumptions, it can be found that if the term
in (3) is made small, the power factor of the S IP will
be close to 1 (because is then proportional to ). This
requirement is, however, difficult to meet, because it implies
a very large , which will place a very large voltage stress
on the electronic switch . The large voltage stress is often
a limiting factor that prevents the SSIPP from being used in
high-voltage circuits. (a)
As an alternative solution to the problem, we propose here
that the parameter (the switching period of the electronic
switch) be modulated according to

(4)

where is the switching period when . If this


could be done, the input current in (3) would be directly
proportional to and the power factor would become 1. This
new control scheme makes the design of single-switch fast-
response switching regulators with unity power factor possible
without the need for a very large .

IV. PRACTICAL IMPLEMENTATION OF CONTROL SCHEME


An exact implementation of (4) in a pulse width modulation
(PWM) IC will require a complex control circuit in the
oscillator. However, it will be shown that, in practice, a much
simpler control circuit can be used to keep low, while still
meeting the IEC 1000-3-2 requirements.
(b)
Consider the typical sawtooth oscillator circuit (for a
UC3844 PWM IC) shown in Fig. 3(a) as an example, where Fig. 3. Sawtooth generator of UC3844 PWM IC. (a) Normal fixed-frequency
circuit. (b) Proposed frequency-modulation circuit.
the oscillating period is given by

(5) We then have, from (8) and (9),

In order to implement the control law of (4), ideally, we need (10)


to have, from (4) and (5)
The implementation of even (10) is not straightforward,
because it involves the division of by . However, if
or is replaced by a constant , so that (10) becomes
(6)
(11)
However, knowing that is less than 1, we can express
the implementation will be much easier. A simple circuit that
(6) as a series:
can implement the function of (11) is shown in Fig. 3(b),
where
(7)
(12)
The required may then be approximated by (neglecting the
second and higher order terms)
(13)
(8)
The corresponding switching period of the converter is
Assume that is chosen to have a dc bias of , so that then given by

assuming (9) (14)


SIU et al.: SINGLE-SWITCH FAST-RESPONSE SWITCHING REGULATORS 1263

For a given value of , the range of frequency variation


implied is between and .
Although in the derivation of (11) the parameter is
supposed to replace , it does not mean that must have
a value equal to, or even close to, the averaged value of .
In order to evaluate the performance of the proposed control
scheme, a steady-state analysis will be performed in Section
V to find out the relationships among voltage stress, power
factor, and harmonic distortion for different values of .

V. ANALYSIS
The steady-state analysis will be carried out based on the
circuit model of Fig. 2. One of the important parameters of
the circuit is the voltage stress across the storage capacitor.
This voltage can be determined by equating the average output Fig. 4. Voltage ratio V^i =Vc as a function of .
current of the boost cell during a line half cycle to the average
input current of the forward cell during the same half cycle. undesirable continuous-mode operation of the boost cell. To
Referring to Fig. 2, the equality can be written as follows: ensure the boost cell is operating in the discontinuous mode,
we must have

or (15) or
(19)
or
Substituting (14) and the circuit parameters, the following
equation for the voltage is obtained:

Equation (19) imposes an upper limit for the voltage ratio


. To maintain a high voltage ratio, the value of should
or (16) be chosen such that the voltage ratio is close to that limit at
full-load condition.
Now, we calculate the power factor of the regulator. The
instantaneous input current is given by
where
(20)
(17)
The rms value of the input current is
Fig. 4 is a set of curves showing the relationship between
and the voltage ratio , for different values of . (Note
that a higher ratio indicates a lower voltage stress.) It
can be seen that, for a given value of , the proposed control
scheme gives a higher ratio (and, therefore, (21)
a lower ). The power input is
It should be understood that the graphs shown in Fig. 4
are based on the assumption of a continuous-mode-operated
forward cell. If the load resistance is sufficiently large (or
sufficiently small), the forward cell will eventually enter into
(22)
discontinuous mode operation, and the voltage ratio will
then stop to decrease [2]. The condition for the forward cell
to operate in continuous mode is given by Hence, the power factor of the system is

(18)

where .
Also, it is obvious from Fig. 4 that a larger inductance (23)
value of will give a higher (and, therefore, better)
voltage ratio. However, too large a value of may result in
1264 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 33, NO. 5, SEPTEMBER/OCTOBER 1997

Fig. 7. Measured storage capacitor voltage Vc versus output power.

the peak of the rectangular current through the primary side


Fig. 5. Power factor as a function of voltage ratio V^i =Vc . of transformer (ignoring magnetizing current):

(25)

The voltage stress of the electronic switch is given by

(26)

VI. EXPERIMENTAL RESULTS


An experimental 100-W (18-V/5.6-A) converter has been
built and tested to verify the proposed control scheme. The
output voltage of the forward cell is regulated using voltage-
mode control with a UC3844 IC. The control network is
optimized for the forward section to operate in both continuous
mode and discontinuous mode.
The following is a list of circuit parameters used in the
experiment:
Fig. 6. THD as a function of voltage ratio V^i =Vc .

Fig. 5 shows a plot of the power factor versus the s


ratio for different values of . It is interesting to see that, H
while the proposed control scheme improves the power factor F
for large values of (when the voltage stress is low),
it also results in a slightly worse power factor (compared with
the case of ) for small values of . This, in fact, is H
due to the approximated control scheme of (11). If the original F
ideal control scheme of (4) was used, the power factor would
With this set of circuit parameters, from (17) and (19),
always be equal to 1. However, this worsening effect may
the calculated maximum value of and achievable voltage
not appear in the actual operation of the converter, because
ratio are 1.3 and 0.81, respectively. From the set of
the ratio can be kept large by properly selecting the
curves shown in Fig. 4, the optimum value for the parameter
operating range of .
is found to be 2. Fig. 7 shows the experimentally measured
The total harmonic distortion (THD) of the line current can
versus power-level characteristics for different values of
be found as
. It is found that a reduction of maximum voltage stress
from 330 V ( constant) to 250 V
(24)
is obtained with the proposed control law. Fig. 8 shows the
averaged input line voltage and current waveforms when
Fig. 6 shows the THD as a function of the ratio. It is the converter is operating at full-load condition. This is the
found that with , the proposed control scheme keeps worst case operating condition with respect to line-current
the total harmonic distortion down to about 10% for a distortion. When the proposed control law of (10) is applied
ratio up to 0.75 . (with ), the THD of the line current is improved from
The current stress of the electronic switch is equal to 25% to 15% and the power factor is
the sum of the peak of the sawtooth current through and improved from 0.97 to 0.99 . Fig. 9 shows
SIU et al.: SINGLE-SWITCH FAST-RESPONSE SWITCHING REGULATORS 1265

(a)

Fig. 11. Transient response of the output voltage to step changes in the
loading current from 100% to 50% and back.

100 W), the efficiency is 80.8%. This efficiency is rather low,


because an SSIPP is effectively a cascaded connection of two
converters. However, the measured harmonic components of
the input current comply well with the IEC 1000-3-2 Class D
requirement, as shown in Fig. 10.
Fig. 11 shows the transient response of the output voltage
(middle trace) of the circuit due to step changes in the
(b) load current from 100% to 50% and back over a half line
Fig. 8. Line voltage and current waveforms. (a) When T is kept constant cycle (bottom trace). The response is very fast because it
=
(p.f. 0.97, THD = 25%). (b) When proposed control law is applied with is determined solely by the forward cell with its wide-band
K= 2 (p.f. = 0.99, THD = 15%). voltage-regulating loop. It should be noted that the output
voltage ripple at peak ac line voltage is smaller than at zero
ac line voltage because of the frequency-variation nature of
the control scheme.

VII. CONCLUSION
The factors affecting the power factor of single-switch fast-
response switching regulators using a boost input cell have
been studied. A control scheme to reduce switch voltage stress
and to improve the power factor has been proposed. A simple
and low-cost implementation of the proposed scheme, using
only four passive components, has also been discussed. Ex-
perimental results have confirmed that single-switch regulators
Fig. 9. Converter efficiency versus output power.
employing the new control scheme can be designed to have a
relatively low voltage stress, while maintaining a high power
factor.

REFERENCES
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for Harmonic Current Emissions (Equipment Input Current 16A Per<
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stage isolated power-factor-correctors with fast regulation of the output
voltage,” in Conf. Rec. IEEE PESC’94, Taipei, Taiwan, R.O.C., 1994,
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in Proc. APEC’93, pp. 196–203.
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Fig. 10. Harmonic contents of input current. power-factor rectifier based on the flyback converter,” in Proc.
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[5] M. M. Jovanovic, D. M. C. Tsang, and F. C. Lee, “Reduction of
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Under the condition of 110-V ac input and 18-V dc output (at frequency control,” in Proc. APEC’94, pp. 569–575.
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[6] H. Watanabe, Y. Kobayashi, Y. Sekine, M. Morikawa, and T. Ishii, “The Y. S. Lee received the M.Sc. degree from the
suppressing harmonic currents, MS (magnetic-switch) power supply,” in University of Southampton, Southampton, U.K., and
Proc. INTELEC’95, pp. 783–790. the Ph.D. degree from the University of Hong Kong,
[7] M. Brkovic and S. Cuk, “Novel single stage AC-to-DC converters with in 1974 and 1988, respectively.
magnetic amplifiers and high power factor,” in Proc. APEC’95, pp. He was with Cable & Wireless, Rediffusion Tele-
447–453. vision, and the General Post Office, all in Hong
[8] S. Teramoto et al., “A power supply of high power factor,” in Proc. Kong, before joining The Hong Kong Polytech-
Chinese-Japanese Power Electronics Conf. 1992, pp. 365–372. nic University, Kowloon, in December 1969 as a
[9] M. Madigan, R. Ericson, and E. Ismail, “Integrated high quality rectifier- Member of the Academic Staff. He is currently a
regulators,” in Conf. Rec. IEEE PESC’92, pp. 1043–1051. Professor in the Department of Electronic Engineer-
[10] I. Takabasi and R. Y. Igarashi, “A switching power supply of 99% power ing. He is the author of the book Computer-Aided
factor by the dither rectifier,” in Proc. INTELEC’91, pp. 714–719. Analysis and Design of Switch-Mode Power Supplies (New York: Marcel-
[11] M. H. Kherulawa et al., “A fast-response high power factor converter Dekker, 1993) and 60 technical papers on the design of power electronics
with a single power stage,” in Conf. Rec. IEEE PESC’91, pp. 769–779. and analogue circuits.
[12] Y. Jiang and F. C. Lee, “Single-stage single-phase parallel power Dr. Lee is a fellow of the Institution of Electrical Engineers (U.K.) and the
factor correction scheme,” in Conf. Rec. IEEE PESC’94, Taipei, Taiwan, Hong Kong Institution of Engineers.
R.O.C., 1994, pp. 1145–1151.
[13] K. H. Liu and Y. L. Lin, “Current waveform distortion in power factor
correction circuits employing discontinuous-mode boost converters,” in
Conf. Rec. IEEE PESC’89, pp. 825–829.
[14] S. Cuk and R. D. Middlebrook, Advances in Switched-Mode Power C. K. Tse (M’90) received the B.Eng.(Hons) and
Conversion, vols. I and II. Millbrae, CA: Tesla, 1983. Ph.D. degrees from the University of Melbourne,
[15] Y. S. Lee, Computer-Aided Analysis and Design of Switch-Mode Power Melbourne, Australia, in 1987 and 1991, respec-
Supplies. New York: Marcel-Dekker, 1993, ch. 2. tively.
[16] Y. S. Lee, D. K. W. Cheng, and S. C. Wong, “A new approach to He is currently an Assistant Professor at The
the modeling of converters for SPICE simulation,” IEEE Trans. Power Hong Kong Polytechnic University, Kowloon,
Electron., vol. 7, pp. 741–753, Oct. 1992. where his research interests include circuit theory
[17] Y. S. Lee and K. W. Siu, “Single-switch fast-response switching and power electronics.
regulators with unity power factor,” in Proc. APEC’96, San Jose, CA, Dr. Tse was awarded the L. R. East Prize by the
1996, pp. 791–796. Institution of Engineers, Australia, in 1988. He is a
Chartered Professional Engineer in Australia.

K. W. Siu received the B.Eng.(Hons.) degree in


electronic engineering in 1992 from The Hong Kong
Polytechnic University, Kowloon, Hong Kong,
where he is currently working toward the Ph.D.
degree in power electronics.
His research interests include power-factor
correction circuits for ac–dc converters and
computer-aided design of switching power supplies.

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