938G SERIES II WHEEL LOADER AND

I T 3 8 G S E R I E S I I I N T E G R AT E D T O O L C A R R I E R
POWER TRAIN

© 2003 Caterpillar Inc.

RENR6066 - 001
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RENR6066- 060
RENR6066- 061
RENR6066- 062
TRANSMISSION PROPORTIONAL SOLENOID VALVE
CLUTCH RELEASED
TEST PORT

SPOOL VALVE
BALL
ORIFICE SPOOL SPRING

SOLENOID PIN DRAIN FROM

ORIFICE PUMP

CLUTCH

RENR6066- 063
TRANSMISSION PROPORTIONAL SOLENOID VALVE
MAXIMUM MODULATION
TEST PORT

VALVE
BALL
SPOOL SPRING

SOLENOID PIN DRAIN FROM

ORIFICE PUMP

CLUTCH

RENR6066- 064
TRANSMISSION PROPORTIONAL SOLENOID VALVE
MAXIMUM CLUTCH PRESSURE
TEST PORT

SPOOL VALVE
BALL
ORIFICE SPOOL SPRING

SOLENOID PIN DRAIN FROM

ORIFICE PUMP

CLUTCH

RENR6066- 065
RENR6066- 066
 MAIN RELIEF VALVE

CHAMBER SPRING BALL ORIFICE SPOOL TRANSMISSION

(11) (9) (10) (13) (12) RELIEF VALVE
(1)
SLUG (8)

ORIFICE (7)

(5) (3) (2)

(4) (6) PORT CHAMBER SPRING
PORT PORT TO TORQUE
TO TANK FROM PUMP CONVERTER

RENR6066- 067
RENR6066- 068
RENR6066- 069
 TRANSMISSION HYDRAULIC SYSTEM
NEUTRAL
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD LOW 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD HIGH 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066- 070
 ELECTRONIC AND HYDRAULIC POWER TRAIN CONTROL SYSTEMS
NEUTRAL
OPERATOR STATION INPUTS
MACHINE
DOWNSHIFT SWITCH ECM

ENGINE
DASH
RIDE CONTROL ECM
INSTRUMENT ENGINE SPEED
SWITCH CLUSTER SENSOR

DIRECTION CONTROL SWITCH

CAN DATA LINK
PARKING BRAKE
SWITCH
TORQUE
MAIN RELIEF VALVE
KEY START SWITCH CONVERTER

T/C OUTLET TO
SHIFT LEVER
LEFT BRAKE PEDAL RELIEF VALVE LUBRICATION
POSITION SENSOR
COOLER
NEUTRALIZER
OVERRIDE SWITCH
FWD LOW 2ND SPEED
AUTOSHIFT ECM OUTPUTS SOLENOID
SWITCH VALVE
T/C INLET
RELIEF
VALVE 2
4
TRANSMISSION INPUTS
FWD HIGH 3RD SPEED
TORQUE CONVERTER OIL FILTER
TEMPERATURE SENSOR
TRANSMISSION
INPUT SPEED SENSOR
TRANSMISSION INTERMEDIATE 1 5
SPEED SENSOR NO. 2 PUMP
TRANSMISSION INTERMEDIATE
SPEED SENSOR NO. 1 REV 1ST SPEED
TRANSMISSION OUTPUT
SPEED SENSOR NO. 2
TRANSMISSION OUTPUT TANK
SPEED SENSOR NO. 1
TRANSMISSION OIL
TEMPERATURE SENSOR 3 6

RENR6066- 071
 TRANSMISSION HYDRAULIC SYSTEM
NEUTRAL
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD LOW 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD HIGH 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066-072
RENR6066- 073
 TRANSMISSION HYDRAULIC SYSTEM
FIRST FORWARD

MAIN RELIEF VALVE TORQUE

CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD HIGH 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD LOW 3RD SPEED

FILTER

1 5
PUMP

1ST SPEED
REV

TANK

3 6

RENR6066- 074
RENR6066-075
 TRANSMISSION HYDRAULIC SYSTEM
SECOND FORWARD
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD HIGH 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD LOW 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066- 076
RENR6066- 077
 TRANSMISSION HYDRAULIC SYSTEM
THIRD FORWARD
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD HIGH 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD LOW 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066- 078
RENR6066- 079
 TRANSMISSION HYDRAULIC SYSTEM
FOURTH FORWARD

MAIN RELIEF VALVE TORQUE

CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD HIGH 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD LOW 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066- 080
RENR6066- 081
 TRANSMISSION HYDRAULIC SYSTEM
NEUTRAL
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD LOW 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD HIGH 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066- 082
RENR6066- 083
 TRANSMISSION HYDRAULIC SYSTEM
FIRST REVERSE
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD HIGH 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD LOW 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066- 084
RENR6066 - 085
 TRANSMISSION HYDRAULIC SYSTEM
SECOND REVERSE
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD HIGH 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD LOW 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

RENR6066- 086
RENR6066- 087
 TRANSMISSION HYDRAULIC SYSTEM
THIRD REVERSE
MAIN RELIEF VALVE TORQUE
CONVERTER

MACHINE T/C OUTLET TO

ECM RELIEF VALVE LUBRICATION
COOLER

FWD HIGH 2ND SPEED

SOLENOID
VALVE
T/C INLET
RELIEF
VALVE 2
4

FWD LOW 3RD SPEED

FILTER

1 5
PUMP

REV 1ST SPEED

TANK

3 6

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